Engines-List Digest Archive

Thu 12/04/03


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 12:24 AM - A Special Thank You - List of Contributors (Matt Dralle)
     2. 05:22 AM - Re: Turbos vs. mechanical-drive superchargers (Archie)
     3. 06:15 AM - Re: Turbos vs. mechanical-drive superchargers (Healy, Joseph)
     4. 07:23 AM - superchargers (Gary Casey)
     5. 08:01 AM - Re: Turbos vs. mechanical-drive superchargers (James R. Cunningham)
     6. 08:04 AM - Re: Turbos vs. mechanical-drive superchargers (James R. Cunningham)
     7. 09:22 AM - Re: Turbos vs. mechanical-drive superchargers (Nielsenbe@aol.com)
     8. 09:34 AM - Re: Turbos vs. mechanical-drive superchargers (LessDragProd@aol.com)
     9. 02:39 PM - Re: Turbos vs. mechanical-drive superchargers (AI Nut)
    10. 02:43 PM - Re: Turbos vs. mechanical-drive superchargers (Archie)
    11. 08:46 PM - turbo vs super (andrew manzo)
    12. 08:50 PM - turbo vs. super (andrew manzo)
 
 
 


Message 1


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    Time: 12:24:52 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: A Special Thank You - List of Contributors
    --> Engines-List message posted by: Matt Dralle <dralle@matronics.com> Dear Listers, This year's List Fund Raiser was pleasantly successful and I want to thank everyone that so generously made a Contribution to support the continued operation and upgrade of these Lists! Below you will find the complete list of this year's Contributors. Its these great guys that make it all possible! All of the List members owe these special people a debt of gratitude. I would also like to thank Andy Gold of the Builder Bookstore ( http://www.buildersbooks.com ) for again this year providing free and substantially discounted merchandise in support of the Fund Raiser. Andy is a great guy and I encourage you to check out his very nice web site. Thanks again, Andy!! For those of you that ordered gifts with your Contribution, I will be shipping these out over the next few weeks as the merchandise arrives and as I can get all of the orders processed. Its quite a job so I appreciate your patience! I hope to have everything on its way by the end of the month if not sooner. If you would still like to make a Contribution to support the Lists, please feel free to do so! If you'd like to receive one of the awesome free gifts, they will be available on the web page though the end of the month. The Contribution web page can be found here: http://www.matronics.com/contribution Finally, I would like to once again sincerely thank each and everyone of you that took the time to make a Contribution to support the Lists this year! Your kind support greatly appreciated! THANK YOU! Matt Dralle Matronics Email List Administrator ------------------- 2003 List of Contributors #1 ----------------- Adamson, Arden Akin, Thomas Alber, John Alexander, Don Alexander, George Allender, Pat Allison, Steven Amick, Michael Amundsen, Blair Anderson, Douglas Anderson, Edward Andrews, Myles Anthony, Bruce Applefeld, Gerald Aronson, David Aschliman, Jim Atkinson, Harold Austin, Peter Avant, David Ayers, Jim Babb, Tony Bahrns, Stan Bailey, Rick Baker, Gary Baker, James Baker, Owen Baker, Roger Bales, Robert Ballenger, Jim Balmer, G Banus, Mark Barnett, William Barrie, Darwin Barter, Thomas Basiliere, Richard Bataller, Gary Batte, W.Granville Bean, James Bean, Robert Beard, Harley Becker, Charles Bell, BruceB. Belted, Air Power, Ltd Benham, Dallas Benjamin, Hal Benson, Lonn Benson, Lonnie Berg, Wayne Bergeron, Daniel Bernard, William Berner, Walter Bernier, Jim Berry, Bruce Bertelli, John Bertrand, Carl Berube, Bob Bezzard, Richar Bidle, Jerry Bieberdorf, Roger Bish, Dan Blackwell, Charles Blake, Peter Blank, Steven Blomgren, Jack Bohannon, Larry Bond, Charles Bonsell, Edward Booze, Greg Borne, Chuck Bosomworth, David Boucher, Michel Boulet, Paul Bourne, Larry Bowen, Larry Bowhay, Eustace Brame, Charles Branstrom, Dan Brasch, Glenn Breckenridge, Bruce Brick, John Brogley, Michael Brooks, Chris Brooks, John Brooks, Ken Brooks, William Broomell, Glenn Brown, Gerald R. Bruce, L.B. Bruch, Stein Brunke, Judy Buchanan, Sam Buchmann, Kenneth Buess, Alfred Bullock, Jack Bumhoffer, Al Burke, James Burks, Terrell Burns, John Burton, Charlie Burton, James Burton, Ron Butcher, James Butcher, Ron Butler, Francis Butterfield, John Buyse, Lieven Calhoun, Ron Calloway, Terry Campbell, Greg Cann, Robert Cantrell, Jimmy Capen, Ralph Capra, Salvatore Cardell, William Carden, Richard CarillonSr., Paul Carney, William Carpenter, Kenneth Carr, David Carroll, Randy Carson, Rowland Carter, David Cary, William Challgren, Stanley Chambers, Ken Champ, Nicolas Chandler, Charles Chandler, John Ciolino, John Clark, James Clark, John Clarkson, Scott Clayton, James Cliff, John Cloud, Ralph Clyma, Frank Cochran, Jerry Coffey, John Coggins, Michael Cole, Gary Cole, Gerry Colley, Larry Colucci, Tony Combined, Merchants Combs, Doyle Comer, Dave Comfort, Gordon Compton, Scott Conaway, James Condrey, Bob Cone, James Connell, Joseph Conrad, Gerald Conti, Richard Cook, Craig Cooley, John Cooper, James Corbalis, Leo Corbette, Claude Corder, Michael Corner, Jim Cotter, Tim Cotton, David Cottrell, Larry Coulter, Carlin Coursey, William Courtney, Dean Courtney, James Couture, Wayne Cribb, William Croke, Jon Crook, Tracy Crosby, Harry Crosley, Richard Cruikshank, Bruce D'Onofrio, John Dalstrom, Douglas Dalton, Bob Daniel, Karie Danielsen, HansJurgen Darby, Frank Daudt, Larry Davenport, Jimmy Davidson, Adam And Janet Davidson, Jeff Davies, Brian Davis, Charles Davis, Chris Davis, Nathan Davis, Peter Davis, Terry Dawson , Clif Dawson, Garth DeJong, Jan Dearinger, William Decramer, Dick Deford, David Denham, Bob Dennis, Chris Derouchey, Bill Desmond, Richard Devaney, Bob Devere, Al Diehl, Don Diffenbaugh, Scott Disher, John Dixon, Thomas (Steve) Dominy, Ken Donaldson, Norman Doran, Thomas Dresden, Robert Driscoll, Patrick Dube, Bill Dudley, Richard Duffy, Russell Dukerich, Thomas Dumoret, Paul Eagleston, Ron Eckel, John Edwards, Garland Edwards, Joseph Eginton, William Eli, Robert Ellenberger, Mike Elliott, Andrew Ellison, Craig Enga, Wallace Engh, Duncan Enns, Dennis Erb, Bob Erickson, Alan Erickson, Gerald Erikson, Donald Ervin, Tom Erwin, Chip Esterhuizen, Deon Etherington, Al Evans, Walt Evenson, Roger Fackler, Ken Faris, Kevin Farmer, Daniel Fasching, John Feldmann, StephenW. Ferrer, Gabriel Finley, John Finley, Jon Fischer, Doug Fishe, JF Fisher, Dru Fisher, Michael Fisher, Tom Fitzpatrick, Robert Flamini, Dennis Flavin, John Fleck, Joe Foerster, James Fogerson, Richard Forrest, Gerald Fox, Byron Franz, Carl Frazier, Ford Frazier, Vince Friedland, Thomas Frizzell, Alex Frye, Dwight Fulgham, W.R. Fulmer, JosephA Fux, Franz Gagnon, Laurent Gagnon, Tim Galati, Rick Gallagher, Noel Galley, Cy Gantzer, Charles Gardner, Albert Gardner, Terrence Garner, Mitchell Gates, Leo Gawronski, Brian Gaylen Lerohl, Terminaltown Geldermann, Dan Genzlinger, Reade George, William Gerken, James German, Mark Gernetzke-hays, Jill Gherardini, Don Giacona, William Giddens, Gerald Gillespie, Dick Giusti, Roberto Glass, Roy Golden, Shane Gonzalez, Jorge Goode, Richard Goodings, John Goodman, David Goolsby, JamesE. Gordon, Keith Gott, Shelby Goudinoff, Peter Gowing, John Grabb, Gary Graber, Joel Graham, Gary Graham, Jim Graham, W.Doyce Grant, Jordan Grebe, David Green, Luther Green, Roger Greenough, Jim Gregory, Michael Griffin, Bill Griffin, James Griffin, Robert Grosse, John Gustafson, Aaron Haertlein, Frank Hagar, Steve Haley, Gary Hallsten, Keith Hamer, Steve Hamilton, William J Hand, Chris Hankins, Roger Hankinson, Jimmy Harbour, Keith Hardaway, Mike Harding, Joel Harmon, John Harrison, Nigel Hartwig, Richard Harvey, Dale Hasper, Jim Hatch, Pat Hatcher, Edmund Hatfield, Cecil Jr. Hauck, JohnR Haynes, Joel Heath, Donald Hefner, Jim Heindl, Karl Heitman, Christopher Helming, Larry Heritch, Ian Herminghaus, John Herren, Bill Hetrick, Dale Heykoop, John Hibbing, William Hill, Jeff Hill, Ken Hill, Stanley A Himes, Joe Hinrichsen, Jim Hodgson, Mark Hodgson, Robert Hoffman, Carl Hoffman, Curtis Hoffmann, Thomas Hohos, Charles Holifield, Steve Holland, Mike Holland, Rick Holmes, Tom Hood, Bill Hooper, Gerald Hooper, Randy Horton, Kevin Hostetler, Donald Howell, Pete Howerton, Bill Hubbard, Eugene Hudson, Jeff Hueltz, Wolfgang Huff, Scott Huft, John Hughes, Robert Hulen, Fred Humbert, Robert Humes, Hubert Humes, Hugh Humphrey, Roger Hunt, Peter Hunt, Wallace G Hurd, James Hurst, Kingsley Hutchison, Tom Hyde, David Ice, Michael Iddon, Richard Irvin, Robert Isler, Jerry Jackson, Kevin Jacobson, Marshall Jannakos, Gregory Jaussi, Curtis Jenkins, John Jensen, Jerry Jewell, James Johannsson, Johann G. John Allen Hurn, Hurns Aircraft Johnsen, Svein Johnson, Bruce Johnson, Dale Johnson, Dennis Johnson, Les Johnson, Murray Johnson, Robert Johnston, Stephen Jones, Eric Joosten, Craig Jordan, JR Joyce, David Jurotich, Matthew Kahn, Steve Kaluza, Charles Karmy, Andrew Kaser, Jim Kayner, Dennis Kellum, Mark Kempthorne, Hal Kent, John Kerr, John Kerr, Joseph Kesterton, Donald Kilburg, Larry Killion, Clay Kimsey, Thomas Kinney, Kevin Kirby, Graham Kirk, Tony Knepper, Harold Knoll, Lynn Kohn, Carl Koonce, R.L. Kosta, Michael Kottke, Dwight Kovac, Harold Kramer, Ed Krasinski, Jerzy Krok, Peter Krueger, Grant Kunkel, Fred Kuntz, Paul Kyle, Fergus Lahey, Jim Laird, Dave Laishes, Jeff Lally, Sean Lalonde, Bart Landucci, Larry Lannon, W. Lasecki, Robert Laurie, Kip Laverty, Charles Lavigne, Pat Lawliss, James Lawrence, Derek Lawton, John Ledbetter, Gene Ledoux, Paul Lee, Terrence Lefler, Fabian Lekven, Carl Lemen, Ted Lenton, Dennis Leonard, Nicolas Leslie, George Lewis, Terry Lewis, Tim Licking, Larry Lifer, Craig Liming, Gary Linebaugh, Jeff Linse, Michael Lloyd, Brian Long, Charles Long, Eugene Long, Patrick Loubert, Gary Mack, Don Mackay, Alex Madden, Peter Magsam, Del Mahr, Egon Mains, Ralph Malich, Gunter Markle, Jim Markwell, Cleone Marshall, F.R. Marshall, Nigel Marson, Thomas Martin, Bryan Martin, Clifford Martin, Richard Mason, Ron Matteson, Robert Maxson, Phillip Maynor, Troy Mcallister, Paul Mcbride, Duncan Mccallister, Donald Mccallum, Bob Mccutchan, Bruce Mcfarland, Larry Mcfarland, Randy Mcfarlane, Lloyd Mcgregor, Bruce Mcintosh, Wayne Mcintyre, Jay Mckervey, Joseph Mcleod, Neil Mcmanus, Jim Medeiros, Joel Meehan, Don Mekeel, DonaldE Melenyzer, Charles IV Merchant, Dean Merrill, Dj Messinger, Paul Meyette, Brian Michel, Riazuelo Miller, David Miller, Mark Miller, Robert Miller, Warren Mills, Moe Mills, William Milner, Gregory Milner, Red Mineart, Stephen Mitchell, HD Moak, Ken Montagne, Raymond Montgomery, Dale Moore, David Moore, Glenn Moore, Marbert Moore, Warren Morawski, Brett Morelli, William Morin, Mauri Morrison, Douglas Morrison, Malcolm Morrow, Dan Mosher, Doc Mosier, Colby Mrotzek, Dan Muegge, James Murphy, George Murray, Ronald Murrill, Robert Myers, John Myhra, Donald Nascimento, Marcio Nash, Simon Neilsen, Richard Nelson, William Nicely, Vincent Nickless, Jim Nickson, Dennis Nolan, Jim North, Wheeler Noyer, Robert Nyman, Stephen O'Brien, Dan O'Donnell, David O'Reilly, Colm Oberst, James Oconnor, Edward Ohlinger, Judith Ohlinger, Mark & Judy Okeefe, Lawrence Oldford, David Olendorf, James Orear, Jeff Otaola, Ricardo Ouellette, Will Overall, Dana Owens, Duane Owens, Phil Packard, Tom Parker, Dennis Parks, Dann Partyka, LeeM Patsey, Kevin Patterson, Ron Payne, Craig Payne, Ron Pelletier, Dave Perez, M. Domenic Perkins, Stan Perry, John Petaccia, Ettore Peterson, Alex Peterson, David Peterson, Paul Petri, David Pettey, Don Petty, Paul Pflimlin, Paul Pfundt, Jan Phillips, Mark Phillips, Russell Pierce, Tony Pike, Richard Pilling, Kevin Pinkston, Gordon Plecenik, Michael Pocock, Graham Point, Jeff Porter, Richard Potter, Lee Powell, Jim Powell, Ken Preston, Douglas Pritchard, Roger Proctor, Joe Puckett, Greg Puglise, James Rabaut, Charles Raby, Ron Randolph, George Ray, Rick Ray, Rob Reading, Thomas Sr Red Dragon Aviation Reeck, Kris And Art Reel, David Reese, Wayne Reeves, William Reimer, Curt Render, James Repucci, William Reuschle, Jeffrey Reusser, Hans-Peter Reynolds, Richard Rice, James Richards, Stephen Richardson, Colin Richardson, Scott Richter, Randall Rickard, Ian Rickman, Loy Rigby, David Riley, Stuart Ringrose, Andrew Robert, Nuckolls Roberts, Gary Roberts, Jeffrey Roberts, John Rodebush, James Rodriguez, Paul Roehr, Mike Romine, Chris Ross, Chris Ross, William Rourke, John Rozendaal, Doug Russell, E.Frank Russell, Jack Russell, Keith Ryan, Mike Sa, Carlos Saffold, Michael Sager, Truman Salter, Phillip Sanders, Andrew Sapp, Doug Sargent, Thomas Satterlee, Robert Sax, Samuel Schaefer, Steven Schertz, William Schieber, Cedrdic Schilling, Karl Schlafly, Fred Schlatterer, Bill Schmidt, Gregory Schmidt, John & Patty Schneider, Werner Schnitzlein, C.E. Schoenberger, H.Robert Schrimmer, Mark Schroeder, Fire Schroeder, John Schumacher, Roger Scott, James Scott, Troy Scroggs, Ross Seaford, Jack Seal, John Selby, Jim, Sr. & Jr. Selinger, Carsten Selix, Richard Setser, David Settlemyer, Art Shank, William Shaw, Cliff Shepherd, Dallas Shepherd, Stanislaus Shipley, Rob Shipley, Walt Shipp, Garry Shumaker, Robert Siegfried, Bob Sigmon, Harvey Silvanic, Ed Simmons, Kendall Simpkins, Shaun Simpson, Randy Sinclair, Michael Sipp, Richard Skelly, Brian Sletten, Mark Sloan, Alex Smith, Danny L Smith, David Smith, Edmond Smith, Gene Smith, Kirk Smith, Lloyd Smith, Rodney Smith, Ronald Smith, Simon Snedaker, Robert Sobel, Martin Solecki, John Sorensen, Kent Sorensen, Lance Spainhower, Craig Sparks, Timothy Spence, Stephen Spencer, Russell Springer, Jerry Staley, Dick Starn, John H. "kabong" Stewart, Michael Stewart, Paul Stewart, Shannon Stone, Christopher Stout, Randall Strawn, David Strong, Gary Strong, Tom Stuart, Clay Sutterfield, Stan Swaney, Mark Swanson, Ronald Swartzendruber, David Sweeney, Timothy Swinford, George Szantho, JohnB. Szarafinski, Roy Szentmiklosi, Mark Tarmar, Brian Tasker, Richard Textor, Jack Thesee, Gilles Thomas, Bruce Thomas, Gummo Thomas, Lee Thomason, Michael Thompson, Scott Thomure, Randall Thwing, Randy Titcomb, Edward Tomlin, Thomas Tower, John Tracy, Roger Trainer, Dave Trombley, Erich Trost, Sebastian Trumpfheller, Bob Tuton, Beauford Twigg, Alan Tyler, George Unruh, Brian Unternaehrer, Rolf Utter, Bob Van Winkle, Dean VanHeeswijk, Jack VanHeuveln, Lemar VanSchoonhoven, Peter Vanartsdalen, Scott Vandenbroek, Martin Vangrunsven, Stan Vaughan, Cye Vaughn, John Verdev, Victor Vervoort-Woestenburg, Jef Vincent, Bill Vogt, Gary VonRuden, Dennis Vormbaum, John Voss, Richard Vranken, Karel Wagoner, Richard Waldal, Art B. Walker, Dale Walker, Tommy Walker, Weston Walrath, Howard Walsh, Denis Ward, Timothy Washburn, Oliver Watson, Richard Watson, Terrence Watters, Daniel Weaver, Erich Weaver, Fred Webb, Randol Weber, Edward Webster, Tom Weese, Brian Weiler, Douglas Whelan, Thomas Whiteley, Kenneth Whiteside, Eric Whittier, Lavoy (aka Bucky) Wigney, John Wiley, Robert Williams , John Williams, Hildred Williams, Jeff Williams, Lawrence Williams, Terry Williamson, John Willig, Louis Wilson, Christopher Wilson, Kelly Wimmer, Thomas Wingard, David Winings, James Winne, Edward Woboril, David Wood, Frank Wood, Larry Woods, Donald Woods, Harold Wright, Roy Wsiaki, Michael Wymer, Jerry Yager, Jack Yamokoski, William Young, Rollin Zaric, Radomir Zheng, Andrew Zilik, Gary Zinkham, Ralph Zollinger, Duane Zuniga, Oscar ------------------- 2003 List of Contributors #1 ----------------- Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft do not archive


    Message 2


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    Time: 05:22:05 AM PST US
    From: "Archie" <archie97@earthlink.net>
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: "Archie" <archie97@earthlink.net> > --> Engines-List message posted by: "Randy" <rnvcrothers@comcast.net> > > Archie, > First I want to thank you for sharing your knowledge. This kind of > information is not easy to come by without considerable research. I am > going to be installing an Eggenfellner Subaru firewall forward package in my > RV7A, and it will have a belt driven supercharger. Testing by the developer > indicates that tossing a belt allows the blower to freewheel, driven by > vacuum, and still allowing enough remaining power to maintain altitude and > make your way to an airport and safely land. Comments? Jan is using a small belt driven blower, and viewed it at OSH this year. If it is loose enough, the power loss of a thrown belt may be tolerable. (Remember, this severely constricts intake flow by losing vacuum in attempting to drive the rotors). I do not recall what drive belt he incorporates, but under low boost, should not be a problem. Perhaps dual belts if space allows, if that would make you more comfortable. Check with Jan on this, and if you have not spoken to him, mention my name, it may help, inasmuch as I taught at the college he attended. The big race engines utilize a metric Kevlar timing belt which is 5" to 6" wide. > I don't know what type of supercharger this one is but it comes as > standard equip. on some Mercedes cars. It obviously has two shafts that > rotate and they seem to turn pretty easily. > I am hoping you might have a few minutes to take a quick look at the web > site, http://www.eggenfellneraircraft.com/ and take a look at the unit. > Click on the supercharger button and you can scroll down to the pics. > One flyer had an engine quite from a belt toss that resulted in it being > pushed into the housing and interfering with the cam timing belt. This was > an alignment and belt guide problem that has reportedly been remedied. > Otherwise, the initial flight testing of this unit has been very positive > with the RV7 getting speeds at altitude to make it very comparable to the > 180-200 hp Lycoming installations. Pretty impressive given that this is an > engine that has less than half the displacement of the Lycs. > This particular unit has a waste gate valve that is operated by a servo > with a programmable controller to automatically control the amount of boost. > In theory it will maintain a pre-set boost limit up to it's altitude limit, > around 17K, via operation of a 1 1/2" butterfly valve. > I would be very interested in your comments regarding this system. > Thanks > Randy I have no personal experience with this system, so cannot honestly comment. It does, however, sound theoretically decent. Wonder how Jan would feel about incorporating a bypass system in case of drive/belt failure? .........Just conjecture. Archie > > > ----- Original Message ----- > From: "Archie" <archie97@earthlink.net> > To: <engines-list@matronics.com> > Subject: Re: Engines-List: Turbos vs. mechanical-drive superchargers > > > > --> Engines-List message posted by: "Archie" <archie97@earthlink.net> > > > > > > > --> Engines-List message posted by: "Healy, Joseph" <WJH@BRPLUSA.COM> > > > > > > What happens if the belt breaks or the impeller seizes? Do you revert > > > to the same capability as normally aspirated? Or, does the impeller > > > restrict the airflow somewhat? > > > > > > Another question, does the supercharger operate all the time? Or, only > > > on demand, like a turbo charger? > > > > > > Joe > > Blowers,(superchargers), are positively driven. either belt or direct. > > Drive ratio, however, is easily controlled through the belt drive. > > Of all the turbos and rootes-type blowers we have rebuilt, or modified, > > never had a siezure of any kind. > > If a blower belt lets go, the engine will still continue running, but due > to > > the > > fact that now the impellers are being driven by vacuum, power loss is, > > perhaps, in the area of 80%. Standard use blowers have clearances > > of around .002/.004 between rotor and case, as well as end play, > > and perhaps around .003 /.005 between rotors. (dependent on size & mfg). > > Racing blowers have these clearances zero'd with the use of Nylatron, > > and Teflon. (we cannot have ANY efficiency loss). > > Remember, the air is forced around the periphery of the housing, > > not through it. > > I believe that the hp loss would not be as great with the loss of a turbo. > > Might be an interesting test next time I have one on the dyno. > > Archie-again > > > > > >


    Message 3


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    Time: 06:15:11 AM PST US
    Subject: Turbos vs. mechanical-drive superchargers
    From: "Healy, Joseph" <WJH@brplusa.com>
    --> Engines-List message posted by: "Healy, Joseph" <WJH@BRPLUSA.COM> Good job on research. What about the first question? What happens if the supercharger belt breaks, or the impeller bearings seize up? Does the engine revert to the operational capability of a normally aspirated engine? Or, does the impeller restrict the airflow somewhat, causing the engine to quit? Joe -----Original Message----- From: Gordon and Marge [mailto:gcomfo@tc3net.com] Subject: RE: Engines-List: Turbos vs. mechanical-drive superchargers --> Engines-List message posted by: "Gordon and Marge" --> <gcomfo@tc3net.com> Subject: RE: Engines-List: Turbos vs. mechanical-drive superchargers --> Engines-List message posted by: "Healy, Joseph" <WJH@BRPLUSA.COM> What happens if the belt breaks or the impeller seizes? Do you revert to the same capability as normally aspirated? Or, does the impeller restrict the airflow somewhat? Another question, does the supercharger operate all the time? Or, only on demand, like a turbo charger? Joe Listers: I know just about enough about supercharging to be dangerous, but in reading the references from elsewhere on the list a couple of things come to mind. Superchargers (however driven) that have internal compression are generally more efficient than those that don't. Roots types do not. The Lysholm does have internal compression. Centrifugals have internal compression. The vane type, not mentioned but typified by the Shorrock of years gone by has internal compression. Positive displacement blowers (Roots, Lysholm, Shorrock) have output more nearly linear in nature. Centrifugals at low rpm's have proportionately less output than at higher. Sizeing a centrifugal would need to account for this. As has been said, changing pulleys would match the positive displacement unit so sizeing would perhaps be less critical. From the operational standpoint, turbochargers require some considerations. If the wastegate is adjustable it becomes a significant maintenance item. If it is automatic, more so. If it is manual it must be handled with care and skill. Polen removed the turbo setup from his special because he couldn't solve the stability problem with the system. I believe Dick Keyt has reestablished it using newer components. Any type of compression heats the induction system air. The lower efficiency types heat it more. I can't be sure, but suspect that the turbo system transfers more heat to the charge air by conduction and radiation than the others do because the turbine housings are close and can run red hot. This is a good discussion. There is undoubtedly a lot more that can be said. = == direct advertising on the Matronics Forums. == == ==


    Message 4


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    Time: 07:23:42 AM PST US
    From: "Gary Casey" <glcasey@adelphia.net>
    Subject: superchargers
    --> Engines-List message posted by: "Gary Casey" <glcasey@adelphia.net> Lots of good comments and questions on the subject: <<Don't forget that a supercharger heats the incoming air considerably more than a turbo will, according to Hugh McInness in his book, "Turbochargers.".>> <<I know just about enough about supercharging to be dangerous, but in reading the references from elsewhere on the list a couple of things come to mind. Superchargers (however driven) that have internal compression are generally more efficient than those that don't. Roots types do not.>> As I think Archie mentioned, you have to separate supercharging systems that compress the air (like centrifugal) compared to those that just "pump" it(like the Rootes). The power required for centrifugal devices is perhaps 70% of that required for Rootes blowers and the waste all goes into heating the inlet air. The compressor of mechanically-driven centrifugal units is almost certainly less efficient than the compressor in turbine-driven units. This is because the turbo's are able to run faster, in the neighborhood of 100,000 rpm, allowing a smaller diameter wheel, which has less leakage path area. To intercool or not to intercool (actually called "after-cooling") depends on the pressure ratio and how much heat can be extracted at what pressure loss. Generally the dividing line is at a pressure ratio between 1.5 and 2.0. A turbonormalized engine generally flown below 20,000 feet will usually not require an intercooler although it might be desirable. <<Btw, is there a good source for a wastegate that will turbonormalize versus constant boost that is on mine now?>> The hydraulically-actuated aircraft units will hold a constant manifold pressure and that is what one would usually like. However, they require even more plumbing and they weigh more and cost more. I don't know of any that hold a "constant boost" except those in passenger cars. <<I favor supercharger applications over turbochargers primarily due problems with exhaust systems and turbochargers.>> Exactly. The two things that make turbocharging very difficult in passenger cars are the lag (not a factor in an aircraft) and exhaust heat management. The heat problem, though, is primarily one of getting early light-off in the catalyst, not a factor in aircraft applications. I think the problem is all the bend, twists and joints in the exhaust system and how to keep them leak-tight over time. A non-trivial problem. <<What happens if the belt breaks or the impeller seizes? Do you revert to the same capability as normally aspirated? Or, does the impeller restrict the airflow somewhat?>> Good question. I think you would have to assume that the power would be considerably less than without the restriction. You might want to install a check valve that would allow outside air to be brought in just for that possibility. I don't think I will, though. <<The areo supercharger system is about 17k and 28lbs. I remember when they were talking weight for the TSIO 550 that it was about a 100lbs over the standard 550.>> Most of the added weight is not in the turbo itself - I estimate that the weight penalty is about 25 pounds for the turbo and associated plumbing. This assumes that a muffler is required for a non-turbo application - not always a good assumption for homebuilders, it seems. As for the power requirement to drive a supercharger, it depends entirely on the efficiency of the system. Also, it can't be said that a turbocharger doesn't take power to drive it. One "free" power source, though, is the blow-down energy in the exhaust. This is from the residual pressure of something like 100 psi in the cylinder when the exhaust valve opens. This pulse of energy can be harness by the turbo is there is a small enough volume in the exhaust manifold. A 6-cylinder twin-turbo system can get close to 50% of the power required from this pulse energy. Almost all the inline 6-cylinder diesel engines separate the front and back sets of cylinders and use a twin-scroll turbo housing to do the same thing. As for the residual back pressure, it is not "minimal" as someone suggested, but is typically close to the boost pressure generated. If you want 5 psi boost you will have about 5 psi back pressure, less in a well-matched system. Does the engine suffer from running with constant back pressure? They don't seem to. Gary Casey


    Message 5


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    Time: 08:01:52 AM PST US
    From: "James R. Cunningham" <jrccea@bellsouth.net>
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> Gary Casey wrote: > > > 1. Better overall efficiency. Turbo generally spin faster and hence are > smaller in diameter and inherently more efficient. Why does being smaller in diameter make them more efficient? JimC


    Message 6


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    Time: 08:04:36 AM PST US
    From: "James R. Cunningham" <jrccea@bellsouth.net>
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> Thereby increasing the backpressure on the engine? AI Nut wrote: > > while the turbo uses only exhaust pressue.


    Message 7


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    Time: 09:22:24 AM PST US
    From: Nielsenbe@aol.com
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: Nielsenbe@aol.com It seems you could put a valve sort of like a wastegate between the output of the supercharger and the motor. It would be closed when there is positive pressure(supercharger working) then open to normal air flow if there was a vacuum. That would at least give you normal HP if the supercharger had a catastrophic failure. Brad


    Message 8


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    Time: 09:34:08 AM PST US
    From: LessDragProd@aol.com
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: LessDragProd@aol.com Hi All, Since I've been flying with a supercharged aircraft engine for the last 8 years, I thought I might add to this discussion. This supercharger is a radial compressor driven by a 7.4:1 gearbox from the crankshaft. It includes a clutch on the gearbox to engaged, or disengage, the supercharger. At 2700 RPM at sea level, I get 5 inches of boost. I didn't write down any numbers, but I believe I get 2" of boost at 2400 RPM at 17,500'. I'll have complete numbers when I've finished getting the performance data. There is a 5 horsepower difference between the non supercharged engine rating, and the supercharged engine rating with the supercharger disengaged. So there is a 5 horsepower lose with the supercharger "disconnected", or not pumping, or acting as a flow restrictor. Jim Ayers RV-3 N47RV LOM M332A engine


    Message 9


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    Time: 02:39:01 PM PST US
    From: "AI Nut" <ainut@earthlink.net>
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: "AI Nut" <ainut@earthlink.net> Yes, backpressure is increased, but the effects are almost negligible in a well designed system, as in you won't notice it due to the large increase in available power. AI Nut ----- Original Message ----- From: "James R. Cunningham" <jrccea@bellsouth.net> Subject: Re: Engines-List: Turbos vs. mechanical-drive superchargers > --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> > > Thereby increasing the backpressure on the engine? > > AI Nut wrote: > > > > while the turbo uses only exhaust pressue. > >


    Message 10


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    Time: 02:43:03 PM PST US
    From: "Archie" <archie97@earthlink.net>
    Subject: Re: Turbos vs. mechanical-drive superchargers
    --> Engines-List message posted by: "Archie" <archie97@earthlink.net> > Gary Casey wrote: > > > > > > 1. Better overall efficiency. Turbo generally spin faster and hence are > > smaller in diameter and inherently more efficient. > > Why does being smaller in diameter make them more efficient? > JimC One of the advantages of turbo'd engines is the fact that you can change the characteristics and curve by mixing and matching compressor or turbine housings. I had one fellow who did not care what I did, he insisted on immediate boost just over idle. I gave it to him, and it was impressive, but he was warned that it would overspeed at higher rpm. Well, it did. And while it did not sieze, the compressor wheel rubbed on the housing, made metal, and killed both the engine and the turbo. BTW, the piston tops showed signs of detonation. Archie


    Message 11


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    Time: 08:46:33 PM PST US
    From: andrew manzo <andrewmanzo@yahoo.com>
    Subject: turbo vs super
    --> Engines-List message posted by: andrew manzo <andrewmanzo@yahoo.com> This is my understanding, please inform if I am mistaken. I believe the turbo generates power from the exhaust gas, while the super generates power directly from the crankshaft. Either one can generate significant boost, thereby increasing engine power. However, because the turbo is "free" power, there is no inherent loss of fuel efficiency (at the same power level as a normally aspirated engine). There ain't no free lunch, so if you get more horsepower, it will take more power, but it is not intrinsicly more inefficient. Because a supercharger is driven off the power output of the engine, at the same power levels the supercharged engine will drink more fuel (to drive the supercharger). With a turbocharger, damage to the exhaust system can cascade to the intake system much more easily than with a supercharger, since the supercharger isn't connected to the exhaust system. Those are the only differences that I know of that you haven't covered... --Andrew __________________________________


    Message 12


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    Time: 08:50:35 PM PST US
    From: andrew manzo <andrewmanzo@yahoo.com>
    Subject: turbo vs. super
    --> Engines-List message posted by: andrew manzo <andrewmanzo@yahoo.com> My understanding is that the temperature increase is proportional to the boost (boyle's law). Therefore, at the same compression, a supercharger and turbocharger will heat the intake air to the same degree... with perhaps some conductive heating in the case of the turbocharger. However, to get the same power increase, the supercharger will have to generate more boost (as described in my last post), and the increased boost means more heating of the intake air. Does this sound right to y'all? --Andrew __________________________________




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