Engines-List Digest Archive

Sat 12/06/03


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 06:09 AM - Crossover exhaust vs straight pipes (Gene Smith)
     2. 06:52 AM - Re: Corvair (Gary K)
     3. 07:08 AM - Turbo VS.. Supercharger again (Alex Balic)
     4. 07:13 AM - Re: ram air (Gary K)
     5. 07:16 AM - turbo vs. supercharging (Gary Casey)
     6. 07:16 AM - Re: Exhaust plume drag (Gary Casey)
     7. 08:01 AM - Re: Crossover exhaust vs straight pipes (James R. Cunningham)
     8. 08:30 AM - Re: Re: Exhaust plume drag (James R. Cunningham)
     9. 08:32 AM - Re: ram air (James R. Cunningham)
    10. 08:43 AM - Re: Turbo VS.. Supercharger again (Randy)
    11. 11:26 AM - Re: ram air (klehman@albedo.net)
    12. 04:07 PM - Re: turbo vs. super (Doug Dodson)
    13. 07:38 PM - Re: Crossover exhaust vs straight pipes (Archie)
 
 
 


Message 1


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    Time: 06:09:54 AM PST US
    From: "Gene Smith" <esmith6@satx.rr.com>
    Subject: Crossover exhaust vs straight pipes
    --> Engines-List message posted by: "Gene Smith" <esmith6@satx.rr.com> Since everyone is into the exhaust subject, I need some advice/info/opinions on straight pipes vs a crossover system...I have an RV-4 (160 Lyc) with Alan Tolle crossovers and I'm thinking about going to Larry Vetterman's straight pipes...I've heard that the straight pipes give as much or more back pressure than the crossover, which doesn't seem logical to me, but may be correct?..Any info would be appreciated..........................CHEERS!!!!.......................Gene Smith.


    Message 2


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    Time: 06:52:48 AM PST US
    From: "Gary K" <flyink@efortress.com>
    Subject: Re: Corvair
    --> Engines-List message posted by: "Gary K" <flyink@efortress.com> isn't there a Corvair list already somewhere? Just making sure you knew that, there are plenty of people building and using Corvairs there (wherever that is - Yahoo?). Gary ----- Original Message ----- From: "k.jones" <kevin-jones@snet.net> Subject: Engines-List: Corvair > --> Engines-List message posted by: "k.jones" <kevin-jones@snet.net> > > I'd appreciate anyone who is preparing (or has prepared) a Corvair engine for aviation use getting in touch with me off the list at kevin-jones@snet.net. > Do not archive. > >


    Message 3


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    Time: 07:08:16 AM PST US
    From: Alex Balic <alex157@direcway.com>
    Subject: Turbo VS.. Supercharger again
    --> Engines-List message posted by: Alex Balic <alex157@direcway.com> I looked into both supercharging, and turbo charging the SVX motor that I have installed in my Velocity. Both cost about the same to install, both would be able to be designed for the same boost at takeoff, but the problem that I came across with the supercharger installation is that it is (obviously) connected directly to the crank shaft of the engine, and has a fixed drive ratio. This fixed drive ratio means that at maximum engine RPM you will get maximum boost from the Supercharger. This is not a problem with boats and cars, since they operate at sea level generally, but for an aircraft, it creates a problem with system design, since in order to obtain full boost at altitude, you will need to dump boost at sea level, or use some type of transmission/slip clutch arrangement to de-rate the supercharger at higher ambient pressure of sea level. I investigated as many options to do this as I could find, but finally decided that all of them would be a lot less reliable than a turbocharger/waste gate system. My current Garret T3 hybrid system will produce 4 pounds of boost up to about 12,000', and drop off as a normally aspirated engine would at higher altitude, and at sea level, the turbo is simply throttled back by bypassing it with the waste gate. I have an intercooler to control the inlet charge temperature, but I would have used one either way, so that creates no difference. One interesting point I need to investigate is the suggestion that I received recently, that turbo over speed might be possible, because at some point, the exhaust will be driving the compressor against reduced resistance due to low ambient pressure at high altitude, I have been trying to research this effect with no avail, - anyone out there have any information/experience with this?


    Message 4


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    Time: 07:13:03 AM PST US
    From: "Gary K" <flyink@efortress.com>
    Subject: Re: ram air
    --> Engines-List message posted by: "Gary K" <flyink@efortress.com> Looks like a good list here, there seems to be a lot of experience. I'm planning on trying a ram air intake for my subaru with Bing carbs - any tips? I'm not sure whether to try a scoop or a NACA duct on top of the cowling. I've seen a small scoop used on the MCR01's with Rotax 912 and they claimed at least a few % power increase. I'm not doing it just for the power increase, my water-cooling system could use more air thru the radiator so I'm thinking of modifying the cowling again and this is one of the options. By providing a separate air source for the intake, I could use more (all) of the existing cowl inlets for the radiator. Just curious if anyone has any experience with this. Thanks, Gary


    Message 5


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    Time: 07:16:54 AM PST US
    From: "Gary Casey" <glcasey@adelphia.net>
    Subject: turbo vs. supercharging
    --> Engines-List message posted by: "Gary Casey" <glcasey@adelphia.net> This is a great discussion with lots of inputs, so it's easy to lose track of who said what when. Here's some more comments: I said: <<In the pressure ratio ranges we are talking about >a well-matched turbocharger compressor section could operate at 80 to 85% >efficiency, while I would bet that a belt-drive centrifugal compressor would >be about 70 to 80%. A non-compressing blower has an efficiency of about 60 >to 70%. I forgot who said: <<I completely disagree. A turbocharger and a supercharger using the same type of compressor will have exactly the same efficiency, there's no magic attributed to the source use to turn the pump.>> I'll have to disagree with your disagreement. Just because two devices are of the same "type" doesn't mean they have the same efficiency. The turbocharger compressor section has had the benefit of being under large-scale development for many, many years - more money spent doesn't guarantee results but it helps. It also benefits from being able to be driven at higher rpm's. Even though it wouldn't have to be more efficient I think you'll find that the units available are somewhat more efficient than belt-drive units. That being said I'll admit I don't have compressor maps of belt-drive superchargers. Perhaps someone on the list does and could share one. On the subject of inlet heating due to conduction from the exhaust side, yes, that is a problem but not a big one. The oil-cooled center section is the primarily isolation and a good design may include a radiation shield around the turbine housing. Someone said, talking about exhaust pipe breakage on a turbo compared to belt breakage: <<These two failures are radically different. One can easily kill you and everybody aboard, the other is an annoyance. If the belt breaks on a super charger, you loose boost, you fly slower to your destination....>> On this I tend to agree - the biggest problem with exhaust pipe breakage on turbo engines is the fire hazard, not the loss of boost. On the other hand, a well-designed turbo exhaust system will be very, very unlikely to fail catastrophically. It will much more likely crack first and be detected. Since the exhaust system is pressurized a crack will produce more leakage than on an NA engine and therefore pose a CO intrusion issue, if not a fire hazard from the jet of exhaust gas. A counterpoint - a belt failure on a belt-drive supercharger is probably much, much more likely to occur simply because there hasn't been as much development and the belt is highly loaded. And it may take out the alternator at the same time, creating two failure modes at once. Is that a big or little deal? Don't know. Another comment degraded the "complexity" of the drive system on a turbo. It is basically very simple and the whole system has only one moving part. the complexity is in the plumbing, not the drive system. The supercharger may look like it has a simple drive, but all the gears and oiling system components are hidden from view. Even the bearings that support the compressor wheel are more complex. The turbo usually uses a simple sleeve bearing that has quite a bit of clearance, while the supercharger, because of the accuracy required to hold the gears in alignment, requires a ball or roller bearing support. What I would like to see is a belt-drive supercharger with a scroll design that allows a straight-out departure of the air - I think that would measurably improve the efficiency by allowing velocity recovery. Also, how do you mount the compressor up against the front cylinder of the engine without squashing the inlet to the compressor? There was also a post about the desirability of forced induction in general, implying that any designer would be nuts not to include it. There are lots of tradeoffs in design, mostly relating to cost and performance. Performance means efficiency, power output, weight, reliability, etc., not just power output per displacement. It might be a very rational choice to just increase the displacement of the engine, leaving it NA rather than adding the complexity of forced induction. Even in aircraft applications that is a tempting thing. Since the passengers are (usually) not supercharged most flights are done below 10,000 feet. Because of the tradeoff between power and reliability most engines are cruised at 75%, which can be obtained without forced induction up to about 8,000 feet. The NA engine and passengers are fairly well matched and coexist fairly well. Push the operating envelop higher, though and forced induction becomes almost mandatory as even if the aircraft could go higher the owner (the one that makes the $$ tradeoffs) is not likely to be happy with the reduces speed. That's why I want to include forced induction in the design. Gary Casey


    Message 6


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    Time: 07:16:54 AM PST US
    From: "Gary Casey" <glcasey@adelphia.net>
    Subject: RE: Exhaust plume drag
    --> Engines-List message posted by: "Gary Casey" <glcasey@adelphia.net> <<As you know, the only way that the plume once exited can transfer drag loads back into the airframe is through the shear strength of the plume at the tailpipe exit. What is the shear strength of that plume?>> Not so. Even though the plume (we're talking about the exhaust gas stream after it exits the pipe) is disconnected from the airframe it still has an effect on airframe drag. It obstructs the flow of air just as though it were a solid pipe, until the airstream bends it into conformance. This "obstruction" increases the pressure of the air ahead of it, increasing the upstream pressure for the airframe as well. That is just the same as when two cars are driving side-by-side: The drag of each is more than if it were driving alone on the road. If you turn the pipe to the rear how do you separate the effect of reduced drag and jet thrust? No way to do that as far as I know, except by engineering calculations. This would run counter to the arguments of some that have said that empirical data is the only proof possible. My position is almost the opposite - if the result can't be explained or predicted by engineering principles it is suspect. I did a thrust prediction (can't find the results now) for 300 hp and found two things - the contribution is very small, and the optimum exhaust pipe diameter is not far from the typical one used. Conclusion: Point the exhaust pipe rearward and use normal practice - it isn't worth the effort to get much more involved in the subject. Gary Casey


    Message 7


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    Time: 08:01:00 AM PST US
    From: "James R. Cunningham" <jrccea@bellsouth.net>
    Subject: Re: Crossover exhaust vs straight pipes
    --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> Other things being equal, I would expect straight pipes to result in more backpressure than a good crossover system, mostly because of the lack of scavenging in the straight pipe system. But be warned, the above is a gross oversimplification. If Archie chimes in on this, pay more attention to him than to me. JimC Gene Smith wrote: > >...I've heard that the straight pipes give as much or more back pressure than the crossover, which doesn't seem logical to me, but may be correct?.


    Message 8


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    Time: 08:30:34 AM PST US
    From: "James R. Cunningham" <jrccea@bellsouth.net>
    Subject: Re: RE: Exhaust plume drag
    --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> Gary Casey wrote: > It obstructs the flow of air just as though it > were a solid pipe, until the airstream bends it into conformance. Of course it does, but the energy required to decelerate the flow has no way to impact the airframe unless the wake directly impinges on the airframe at some point downstream. I don't buy your following assumption of the magnitude of extensive changes in the upstream pressure gradient (more follows). > This "obstruction" increases the pressure of the air ahead of it, increasing the > upstream pressure for the airframe as well. Total pressure, static pressure, or dynamic pressure? How much lateral spread in the increased pressure and how do the components tranfer? Have you mapped it with pressure probes to confirm the extent? What effect does pressure recovery have on it? At the range of Reynold's numbers involved, how substantial is the contribution of aft pressure recovery in reducing that drag? > If you turn the pipe to the rear how do you > separate the effect of reduced drag and jet thrust? No way to do that as > far as I know, except by engineering calculations. Engineering calculations are far and away the easiest way to do it, and I highly recommend that anyone interested in the subject do them. Combine a differential drag count and the jet thrust calculations to obtain a total. It will be reasonably accurate. It's pretty basic stuff, but for those who aren't familiar with it, Barnes McCormick's text gives a good description of how to go about doing a basic drag count, using a Cherokee 180 as an example (note that there are typos in a couple of the listed drag coefficients). > This would run counter to the arguments of some that have said that empirical data is the only proof possible. I agree. These may be the same folks who believe that a 747 or Airbus should be designed and built by trial and error. > My position is almost the opposite - if the result can't be > explained or predicted by engineering principles it is suspect. I agree. > I did a thrust prediction (can't find the results now) for 300 hp and found two > things - the contribution is very small, and the optimum exhaust pipe > diameter is not far from the typical one used. Conclusion: Point the > exhaust pipe rearward and use normal practice - it isn't worth the effort to > get much more involved in the subject. It usually amounts to about 2% to 5% of the total thrust at typical cruise speeds and for typical engines and props. Enough usually for about 2 to 3 knots if you ignore the tailpipe outlet. Optimising the outlet for desired crossover altitude can add another 1 to 2 knots. I suggest making three seperate slip-on outlets with different opening reductions, which will give you 4 easily available combinations that take about 5 minutes to implement on the aircraft as a ground adjustment. Since the input for the calculations takes only a minute or so, and the computer spits out the results in a fraction of a second, what effort is required to run the numbers? Jim


    Message 9


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    Time: 08:32:39 AM PST US
    From: "James R. Cunningham" <jrccea@bellsouth.net>
    Subject: Re: ram air
    --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> If you use a NACA duct, be sure it is located in a high pressure area. Gary K wrote: > I'm not sure whether to try a scoop or a NACA duct on top of the > cowling.


    Message 10


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    Time: 08:43:00 AM PST US
    From: "Randy" <rnvcrothers@comcast.net>
    Subject: Re: Turbo VS.. Supercharger again
    --> Engines-List message posted by: "Randy" <rnvcrothers@comcast.net> Alex, Have you looked into the following approach? A 1 1/2" butterfly valve is installed between the SC and engine to act as a waste gate. The valve is actuated by a servo like you see in electric trim and autopilot systems. The servo motor is controlled by a programmable controller with feedback of the pressure in the charged section of the intake. Since there are still situations that could result in overboosting, (failure of the servo, very rapid throttle closure, etc), a pressure relief valve is also included in the charged section. The result is a fully automatic supercharger operation. The valve is adjusted as needed to maintain the set pressure up to the critical altitude. The drive belt is my biggest concern with the superchargers. There has been one instance that I know of in this design where the SC belt took out the alternator belt and the timing belt resulting of course in sudden quiet engine syndrome. From what I have seen, it takes a large crankshaft pulley and a small SC pulley to get the needed ratio. This results is a fairly small contact area for the SC pulley and perhaps an even more critical pulley alignment situation. A wider belt and fences to trap the belt in place were added to the design mentioned to solve the problem. Belt tensioners are being considered but they require another bearing and other complications that for now are being avoided. The absolute worst flying nightmare I can imagine is an in-flight fire at high altitude, for this reason I prefer supercharging. If I were to install a turbo charger I would also want a GOOD fire suppression system to go with it. Randy ----- Original Message ----- From: "Alex Balic" <alex157@direcway.com> Subject: Engines-List: Turbo VS.. Supercharger again > --> Engines-List message posted by: Alex Balic <alex157@direcway.com> > > I looked into both supercharging, and turbo charging the SVX motor that I > have installed in my Velocity. Both cost about the same to install, both > would be able to be designed for the same boost at takeoff, but the problem > that I came across with the supercharger installation is that it is > (obviously) connected directly to the crank shaft of the engine, and has a > fixed drive ratio. This fixed drive ratio means that at maximum engine RPM > you will get maximum boost from the Supercharger. This is not a problem > with boats and cars, since they operate at sea level generally, but for an > aircraft, it creates a problem with system design, since in order to obtain > full boost at altitude, you will need to dump boost at sea level, or use > some type of transmission/slip clutch arrangement to de-rate the > supercharger at higher ambient pressure of sea level. I investigated as > many options to do this as I could find, but finally decided that all of > them would be a lot less reliable than a turbocharger/waste gate system. My > current Garret T3 hybrid system will produce 4 pounds of boost up to about > 12,000', and drop off as a normally aspirated engine would at higher > altitude, and at sea level, the turbo is simply throttled back by bypassing > it with the waste gate. I have an intercooler to control the inlet charge > temperature, but I would have used one either way, so that creates no > difference. One interesting point I need to investigate is the suggestion > that I received recently, that turbo over speed might be possible, because > at some point, the exhaust will be driving the compressor against reduced > resistance due to low ambient pressure at high altitude, I have been trying > to research this effect with no avail, - anyone out there have any > information/experience with this? > >


    Message 11


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    Time: 11:26:13 AM PST US
    From: klehman@albedo.net
    Subject: Re: ram air
    --> Engines-List message posted by: klehman@albedo.net Try to pay attention to the pressure distribution aroung the cowl. For a conventional single engine Cessna type airframe, the top of the cowl from the prop to about half way to the windshield is usually a low pressure area more suited to an air exit than an intake. Closer to the windshield tends to be a high pressure area same as for a car. I would guess that inside the cowl on the pressure side of any baffles would be as good an air source as any in most cases, as long as it is before any radiators or exhaust heating. Ken Gary K wrote: > --> Engines-List message posted by: "Gary K" <flyink@efortress.com> > > Looks like a good list here, there seems to be a lot of experience. I'm > planning on trying a ram air intake for my subaru with Bing carbs - any > tips? I'm not sure whether to try a scoop or a NACA duct on top of the > cowling. I've seen a small scoop used on the MCR01's with Rotax 912 and > they claimed at least a few % power increase. I'm not doing it just for > the power increase, my water-cooling system could use more air thru the > radiator so I'm thinking of modifying the cowling again and this is one of > the options. By providing a separate air source for the intake, I could use > more (all) of the existing cowl inlets for the radiator. Just curious if > anyone has any experience with this. > > Thanks, > Gary


    Message 12


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    Time: 04:07:32 PM PST US
    From: "Doug Dodson" <dodsond@qnet.com>
    Subject: turbo vs. super
    --> Engines-List message posted by: "Doug Dodson" <dodsond@qnet.com> Actually, there is much talk in this tread about the power increase at sea level. There, the difference between the turbo-supercharger and crank driven supercharger have been well covered. At altitude, on the other hand, not much has been said. Fact is, at altitude, the turbo-supercharger can actually create the desired amount of boost without additional power extraction because the backpressure at the exhaust outlet drops as the static pressue at altitude drops. The wastegate is opened at high alitiude because the turbocharger would create too much boost if not controlled. The altitude performance of the turbo-charger is far superior to the altitude performance of the super-charger in every respect. The systematic issues of heat management in the intake system are identical for both systems. The heat management issue in the exhaust system is the only realy disadvantage to the turbo system at altitude. The fuel consumed to drive the turbo-charger resulting from loss of efficiency due to exhaust back pressure is quite insignificant when compared to the fuel required to recover power extracted to drive the super-charger directly from the crank. Total cost of ownership will depend largely on how the turbine components in the exhaust stream are designed and operated. In current typical applications, this is very mush a pilot attentiveness and workload issue, not so much in cruise flight as in descent, landing and shutdown. Douglas L. Dodson, Jr. Glasair II-S FT Flight Test Engineer, CFI-A,G -----Original Message----- From: owner-engines-list-server@matronics.com [mailto:owner-engines-list-server@matronics.com]On Behalf Of Scott Subject: Re: Engines-List: turbo vs. super --> Engines-List message posted by: Scott <scott@tnstaafl.net> Another shameless theft from teh same email list The intention with this thread is to shed some light on the theories behind supercharging the modern engine, and the wonderful advantages it gives us in both speed and basic engine design issues. This post is also to try and give people a better understanding of supercharger systems and how they work to make such a simple thing as an engine even simpler (speaking in terms of tuning). I personally am tired of seeing people bicker over the differences between the two basic designs, and would like everyone to note the vast similarities among them instead. So without further delay... I will start with this simple statement: "It makes no sense to build a naturally aspirated engine if what you are looking for is good power output." To understand why this is so obviously true, we need to break the concept of an engine down into its simplest parts. There are 4 main parts to an engine that concern airflow: -the induction system -the cylinder head(s) -the exhaust system -the camshaft(s) Now if you think of the engine in terms of airflow and forget about fuel for a minute, it becomes a very simple matter really. What we want to do is best flow air through the cylinder head, from the induction system to the exhaust system and then out into the world again. This is best & most naturally accomplished by pressure variation, because as almost anyone with a high school education knows, air naturally flows from areas of higher concentration (pressure) to lower concentration (pressure). Now let's assume for a minute that we are talking about an engine at or near sea level, well we can just forgo the exact physics of things and say that at both the induction system's inlet & the exhaust's outlet we have equal pressure (just under 15psi absolute pressure). So in order to flow air into this system we must always be working a balancing act between the three fundamental sections of the engine, which are exposed to each other only through the camshaft's orchestration of the valves. So forget everything else you know about engines and start thinking of what's under your hood in this way for the rest of this post :). NA ENGINES (naturally aspirated) These must work within a maximum pressure variation of 0psi (which is really hard to create without massive pumping losses) and 14.7psi (maximum atmospheric pressure @ sea level). To add to the basic problem of how to flow air into and out-of this system, both ends of the system start out at the same pressure, meaning air doesn't naturally want to go IN or OUT. This can be accurately termed as a "pain in the ass". Now engineers and enthusiasts alike have long been fascinated with how to make power from this setup, but I am talking specifically about supercharged engines here, and as I already stated "It makes no sense to build a naturally aspirated engine if what you are looking for is good power output." So forget about how you can best accomplish this through piston movement and it's effects on cylinder pressures, and understand that it's just a whole lot easier to get an engine to work if it's supercharged. FI ENGINES (forced induction) From a pure engine design standpoint, it makes MUCH more sense to pressurize the intake system than to run NA. When only the intake system is running under pressure well above atmospheric, it becomes perfectly obvious that air is going to want to flow through the engine exactly the way we want it to, and both cam timing & exhaust sizing becomes much less important to getting the system to work right (as it was before in NA setup). The air will naturally want to flow into the cylinder head, and then after the very strong power stroke (thanks to all that air) it will naturally want to flow out into the lower pressure exhaust system afterwards. Everything in the engine will be working at pressure above atmospheric and the pressure differences will be greatest in the induction system, so all air will want to exit out the tail pipe quickly and efficiently. One other thing should be said here: turbos technically ARE superchargers. A supercharger is ANY device that pressurizes the intake to above atmospheric pressure, and turbos do this exactly like superchargers do. The only difference is in how a turbo gets the energy necessary to perform it's job, and also that the turbo contributes to supercharging the exhaust system (or more accurately a portion of it, the exhaust manifold). THE CASE FOR SUPERCHARGING Since a crank driven s/c (s/c = supercharger) is what people are normally talking about when they use the term supercharger, I will no longer say "crank driven" to make the distinction between it and a turbo. Now using a supercharger makes a ton of sense simply because it only has a direct effect in pressurizing the engine on the side we want it to, the induction side. Since pressures will always be higher here than in any other part of the system (except of course during the engine's power stroke, but that's always sealed off from the rest of the system so we can forget about that complexity), it's very easy to make this combination a powerful one. NA engines often use large amounts of valve overlap to get the whole system to work properly at higher RPM, which has obvious drawbacks in that it's possible for the intake system and exhaust systems to interact in a negative way (since they operate at similar pressures). It's sometimes just as easy to get air flowing backwards through the system as it is to go forwards in an NA setup, which is one reason camshaft choice is so important to where in the RPM band best power will be produced. And here is where the beauty of supercharging is; neither valve overlap amounts nor perfect exhaust system designs are completely essential to keep everything flowing in the right direction. No matter how long the exhaust is exposed to the intake system through valve overlap, air should NEVER pass backwards through the system unless the supercharger stops working. THE EVIL OF SUPERCHARGING The evil of supercharging is that some of the power we finally get from combusting the air/fuel mixture must go back into powering the supercharger. So here we have designed this whole system that works so well, yet we have to power it with some of our hard earned torque. This is not a good thing, but then again nothing so simple is ever going to come for free. Do superchargers work? Of course they do, which is why many racing engine uses the technology unless the rules prohibit it. The net result is more total power from the system, but a portion of this power must be sapped from our output to make it all work. THE CASE FOR TURBOCHARGING This section is easy to write, because it's exactly the same thing as the supercharger portion. We have all of the same advantages, except for one major benefit. That benefit is that turbocharging runs off what is largely wasted energy, so that damn drawback of needing to power the system with some of our hard earned torque is removed. In this way, a turbocharger addresses the one main drawback to using a supercharger, but as you will see in a second the supercharger addresses the one main drawback of turbocharging. THE EVIL OF TURBOCHARGING Hopefully you now understand why it makes so much sense to forgo designing engines for NA use and just supercharge the sucker instead, at least when we are talking about how to best make power. And if you have been following what I have said, you will also understand the bad effect turbos have on our little perfect world of pressure variation. A turbo is an ingenious little design that harnesses the wasted kinetic energy we dump out through the exhaust system to actually force more air into the engine. This is good for the same reasons that supercharging is good, but it has one major drawback: it of course increases the pressure within a portion of the exhaust system. While turbocharging a motor increases the amount of air that can be flowed into it, it has a negative effect on how easily we can flow it back out again. This weakens our positive pressure difference between these two fundamental sides of the engine, and causes both cam timing & exhaust system design to again become extremely important to making good power. This is most certainly not a good thing, but can a turbo overcome this drawback with the other inherent good it possesses? It certainly seems so, because in most current forms of racing where the rules don't probihit the use of tubos or slap restrictions on their use, the turbo reigns supreme in terms of engine power output. Now I didn't post this to make a statement about which system will work better for your intended use, because the answer is (as usual) "it depends". Sorry, but if there was such a clear cut answer do you really think people would still be debating this topic? A long time ago someone would have proven everyone else wrong, and either turbos or superchargers would no longer exist. Remember, these systems were designed and in use on production vehicles long before most of us were born, so it's not like this is a new debate. The purpose here is to educate people on exactly why we would want to supercharge or turbocharge an engine in the first place. Also I wanted people to see, from a basic and theoretical perspective, how each system is different in its function and it's relative pros & cons. Hopefully this discussion of basic theory helped some of you come to a better understanding of FI engines, and that my leaving out any real world examples actually made it easier to understand. I have written an article concerning the technical differences of the common systems, giving examples of different supercharger designs and their advantages/disadvantages. You can read it HERE (http://af.datablocks.net/vbulletin/showthread.php3?threadid=425). And please, any questions or comments, post 'em here. Thanks for reading, peace!


    Message 13


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    Time: 07:38:51 PM PST US
    From: "Archie" <archie97@earthlink.net>
    Subject: Re: Crossover exhaust vs straight pipes
    --> Engines-List message posted by: "Archie" <archie97@earthlink.net> > --> Engines-List message posted by: "James R. Cunningham" <jrccea@bellsouth.net> > > Other things being equal, I would expect straight pipes to result in > more backpressure than a good crossover system, mostly because of the > lack of scavenging in the straight pipe system. But be warned, the > above is a gross oversimplification. If Archie chimes in on this, pay > more attention to him than to me. > JimC Ditto here, provided these are "really" tuned. I have seen ac designs that appear impressive, but have very little effect. If the opportunity arises to check a set, check the firing order pulses, and how they affect flow. If that checks ok, then measure the amount of volume that each tube contains. This can be done with water measure, also. All primary tubes should hold the same volume. I personally prefer a four into one system, incorporating a collector. Unfortunately for aircraft, torque enhancement is via a longer collector. Archie > Gene Smith wrote: > > > >...I've heard that the straight pipes give as much or more back pressure than the crossover, which doesn't seem logical to me, but may be correct?.




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