Engines-List Digest Archive

Tue 10/26/04


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 10:06 AM - return line options (ray.stlaurent@vsea.com)
     2. 10:38 AM - Re: return line options (Hinde, Frank George (Corvallis))
     3. 11:00 AM - Re: return line options (Tracy Crook)
     4. 12:07 PM - Re: return line options (Garth Shearing)
     5. 07:46 PM - Re: return line options (ray.stlaurent@vsea.com)
 
 
 


Message 1


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    Time: 10:06:40 AM PST US
    Subject: return line options
    From: ray.stlaurent@vsea.com
    --> Engines-List message posted by: ray.stlaurent@vsea.com I am building a high-wing 701 with wing tanks vented by tubing taken to the wing tips. I am unsure of the best way to deal with the return line for my fuel-injected engine. I believe my basic choice is either to use a header tank or to return directly to a wing tank. Uneven flow splitting makes it unwise to try to split the return to both tanks. Here is my understanding of the features of each method Header return: New tank (size?) Return line to header tank Wing tank lines joined for single gravity feed to header On/off valve from gravity feed. Vent line taken up to join wing tank vent line. Wing return: High-pressure return line to right tank Feed to fuel pump from right tank Level (gravity) equalizer fuel line from left to right tank. Recommendations, trade-offs? Thanks Ray St-Laurent CH701/Pegastol wings


    Message 2


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    Time: 10:38:49 AM PST US
    Subject: return line options
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Engines-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> You didn't say which engine you are using. I think this is important because I believe the fuel return from a Lycoming with say an Airflow performance FI is not really a return...Its more like an air/vapour return line that only opens when there is not liqiud fuel in the line...Or when it is manually opened when the engine is shut down or you want to flush the warm fuel out before starting/take off. If you have this set up that I would just use one of the wing tanks as it hardly ever runs. If you have an automotive type full flow return you could use 6 port selector valve like the Eggenfellner Subaru guys do....I.e depending on which tank is selected depends where it sends the fuel back to. This is a little dodgy on a low wing plane 'cus it essentially means the fuel is being sucked thru the selector...A bit no no for me and my vapour lock obsession. But on a high wing plane you should always have positive head over the fuel pump/selector so this might be an elegent solution. Frank -----Original Message----- From: owner-engines-list-server@matronics.com [mailto:owner-engines-list-server@matronics.com] On Behalf Of ray.stlaurent@vsea.com Subject: Engines-List: return line options --> Engines-List message posted by: ray.stlaurent@vsea.com I am building a high-wing 701 with wing tanks vented by tubing taken to the wing tips. I am unsure of the best way to deal with the return line for my fuel-injected engine. I believe my basic choice is either to use a header tank or to return directly to a wing tank. Uneven flow splitting makes it unwise to try to split the return to both tanks. Here is my understanding of the features of each method Header return: New tank (size?) Return line to header tank Wing tank lines joined for single gravity feed to header On/off valve from gravity feed. Vent line taken up to join wing tank vent line. Wing return: High-pressure return line to right tank Feed to fuel pump from right tank Level (gravity) equalizer fuel line from left to right tank. Recommendations, trade-offs? Thanks Ray St-Laurent CH701/Pegastol wings == == == ==


    Message 3


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    Time: 11:00:30 AM PST US
    From: "Tracy Crook" <lors01@msn.com>
    Subject: Re: return line options
    Seal-Send-Time: Tue, 26 Oct 2004 13:56:48 -0400 --> Engines-List message posted by: "Tracy Crook" <lors01@msn.com> The configuration I ended up with is to always feed from and return to the left tank. A transfer pump from the right tank (Facet) is "T'd" into the return line to left tank and used to transfer fuel when needed. No header tank or fuel selector valve needed. Tracy Crook ----- Original Message ----- From: ray.stlaurent@vsea.com<mailto:ray.stlaurent@vsea.com> To: engines-list@matronics.com<mailto:engines-list@matronics.com> Sent: Tuesday, October 26, 2004 1:05 PM Subject: Engines-List: return line options --> Engines-List message posted by: ray.stlaurent@vsea.com<mailto:ray.stlaurent@vsea.com> I am building a high-wing 701 with wing tanks vented by tubing taken to the wing tips. I am unsure of the best way to deal with the return line for my fuel-injected engine. I believe my basic choice is either to use a header tank or to return directly to a wing tank. Uneven flow splitting makes it unwise to try to split the return to both tanks. Here is my understanding of the features of each method Header return: New tank (size?) Return line to header tank Wing tank lines joined for single gravity feed to header On/off valve from gravity feed. Vent line taken up to join wing tank vent line. Wing return: High-pressure return line to right tank Feed to fuel pump from right tank Level (gravity) equalizer fuel line from left to right tank. Recommendations, trade-offs? Thanks Ray St-Laurent CH701/Pegastol wings


    Message 4


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    Time: 12:07:00 PM PST US
    From: "Garth Shearing" <garth@islandnet.com>
    Subject: Re: return line options
    --> Engines-List message posted by: "Garth Shearing" <garth@islandnet.com> I have a modified 100 HP Rotorway RW-100 in my VariEze which includes a complete new induction system including EFI. My system is similar to your first option. I have a "header"/surge tank located at the bottom of my firewall. My two strake/wing tanks are y'd together and gravity fed to the header tank through a simple pilot-controlled safety on-off valve. Some pilots might prefer using a valve which selects main tanks. I believe in the KISS principle. There are two (for redundancy) submerged electric fuel pumps inside the surge tank, the outlets of which are y'd together as they come out of the surge tank. Either or both of these pumps (Toyota Camry types) can be selected. Each fuel pump has its own submerged inlet fuel filter. The return line from the fuel pressure regulator at the end of the fuel rail goes back to the surge tank only. Most of the fuel line in the high pressure part of the fuel system is heavy 5/16 inch hose to reduce the need for pulse dampening. All gravity hose lines are 3/8 inch. The vent lines from all three tanks converge in a manifold at the top of the firewall, which is about a foot above the strake tanks and about two feet above the surge tank. On my VariEze, for redundancy, there are two separate vent lines which go from this manifold to the "armpit" areas under the strake tanks where there are two forward-facing exit tubes. Arranging the venting in your airplane might be a little more difficult because of the high location of the main tanks. Bear in mind that the vent from the surge tank has to go to a point well above the wing tanks since all three tanks are at gravity pressure plus a little pitot pressure at cruise. The fuel in the surge tank vent line will rise up to the fuel level in the wing tanks. There is a drain/sample valve located in the bottom of the 1.2 gallon surge tank. This is the lowest point in the fuel system and is accessible from the outside of the airplane. In my case, the size of the surge tank was determined by the fuel required in a maximum duration glide to landing because the main tank fuel outlets can be uncovered in glide attitude when there low fuel level in the strake tanks. In your airplane this could be solved by having outlets near the forward ends of the wing tanks as well as at the level attitude low points. I went to this system because I could not get the original induction system to work reliably under all conditions. I have about 50 hours on the EFI system, which includes SDS computer and some other components, and I am extremely happy with the operational results. The before take off checklist is extensive, but because of the simplicity of the system, the minimum before landing checklist is: "Is the nosegear down?" You wouldn't even need this. Garth Shearing VariEze and 90% RV6A Victoria BC Canada ----- Original Message ----- From: <ray.stlaurent@vsea.com> Subject: Engines-List: return line options > --> Engines-List message posted by: ray.stlaurent@vsea.com > > I am building a high-wing 701 with wing tanks vented by tubing taken to > the wing tips. I am unsure of the best way to deal with the return line > for my fuel-injected engine. I believe my basic choice is either to use a > header tank or to return directly to a wing tank. Uneven flow splitting > makes it unwise to try to split the return to both tanks. Here is my > understanding of the features of each method > > Header return: > New tank (size?) > Return line to header tank > Wing tank lines joined for single gravity feed to header > On/off valve from gravity feed. > Vent line taken up to join wing tank vent line. > > Wing return: > High-pressure return line to right tank > Feed to fuel pump from right tank > Level (gravity) equalizer fuel line from left to right tank. > > Recommendations, trade-offs? > > Thanks > Ray St-Laurent > CH701/Pegastol wings > >


    Message 5


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    Time: 07:46:57 PM PST US
    Subject: Re: return line options
    From: ray.stlaurent@vsea.com
    --> Engines-List message posted by: ray.stlaurent@vsea.com VGhhbmtzIGZvciB0aGUgZ29vZCBpZGVhcywgZ3V5cy4gSSBwbGFuIHRvIHVzZSBhIFN1enVraSAx MzAwIGF1dG9tb3RpdmUgDQplbmdpbmUgY29udmVyc2lvbi4gSSB0aGluayBJIHVuZGVyc3RhbmQg dGhlIGltcGxpY2F0aW9ucyBvZiBlYWNoIA0KYWx0ZXJuYXRpdmUgbWVudGlvbmVkLiANCg0KVGhl IDYtcG9ydCB2YWx2ZSB3b3VsZCBiZSBhIGdvb2Qgd2hlcmUgdGFuayBzd2l0Y2hpbmcgd2FzIHVz ZWQuIEkgd2FzIA0Kd29uZGVyaW5nIChob3BpbmcpIGEgaGlnaCB3aW5nIHdvdWxkIGhhdmUgYWxs b3dlZCBtZSB0byBLSVNTIHRoaW5ncyBtb3JlIA0KYnkgZWxpbWluYXRpbmcgdGFuayB2YWx2ZSBz d2l0Y2hpbmcuIA0KDQpGb3IgYSBoZWFkZXIgc3lzdGVtIEkgY2FuIGltYWdpbmUgc29tZSBzb3J0 IG9mIGNoZWNrIHZhbHZlLiBJIGV4cGVjdCB0aGVyZSANCndvdWxkIGFsd2F5cyBiZSBzb21lIGxl YWthZ2Ugc28gYSBzZXBhcmF0ZSBmdWVsIGN1dG9mZiB3b3VsZCBiZSByZXF1aXJlZCANCnVwc3Ry ZWFtIGZyb20gdGhlIGhlYWRlciB3aGVuIG5vdCBmbHlpbmcuIElzIHRoaXMgZmVhc2libGUsIGFk dmlzYWJsZT8NCg0KU3RhcnRpbmcgZnJvbSBUcmFjeeKAmXMgYXBwcm9hY2gsIHdvdWxkIGl0IGJl IGZlYXNpYmxlIHRvIHRha2UgdGhlIG91dGxldCANCmZyb20gdGhlIHRhbmsgd2l0aG91dCBhIHJl dHVybiBsaW5lIGFuZCBqb2luIGl0IHZpYSBhIFQgd2l0aCB0aGUg4oCcbWFpbuKAnSANCmZlZWQg bGluZSBmcm9tIHRoZSBvdGhlciB0YW5rLiBBIFQgcmF0aGVyIHRoYW4gYSBZIHdvdWxkIGNyZWF0 ZSBhIA0KQmVybm91bGxpIGVmZmVjdCB0aGF0IHdvdWxkIHRlbmQgdG8gaW5jcmVhc2UgZnVlbCBl eHRyYWN0aW9uIGZyb20gdGhlIHRhbmsgDQp3aXRob3V0IGEgcmV0dXJuIGxpbmUgLS0tIHRoZW9y ZXRpY2FsbHkuIEkgd291bGQgc3RpbGwgbmVlZCBhbiBlcXVhbGl6ZXIgDQpsaW5lIGJldHdlZW4g dGhlIHRhbmtzIHRvIGtlZXAgbGV2ZWxzIHJlYXNvbmFibHkgY2xvc2UuIE9yIGRvZXMgYW4gDQpl cXVhbGl6ZXIgbGluZSBub3QgbWFrZSB0aGluZ3MgZXF1YWwgZW5vdWdoPw0KDQpUaGFua3MuDQpS YXkgU3QtTGF1cmVudCANCg==




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