Engines-List Digest Archive

Thu 06/22/06


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 02:31 PM - Lycoming Thunderbolt Engines (Delamarter, Jon)
     2. 10:10 PM - Re: Lycoming Thunderbolt Engines (TeamGrumman@aol.com)
 
 
 


Message 1


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    Time: 02:31:42 PM PST US
    From: "Delamarter, Jon" <JDelamarter@lycoming.textron.com>
    Subject: Lycoming Thunderbolt Engines
    --> Engines-List message posted by: "Delamarter, Jon" <JDelamarter@lycoming.textron.com> To All: I am new to the Matronics email list and would like to introduce myself. My name is Jon A. Delamarter. I hold an A&P license and a degree in aircraft maintenance from Spartan School of Aeronautics (Tulsa, OK). I have been married for more than my adult life (since 19) and have the world's most wonderful wife and the 4 most beautiful and intelligent daughters that God ever created. (My dog's pretty smart too.) I have about 50 hours of dual in my logbook but have not soloed due to a disagreement between me and Uncle Sam regarding my medical. As a certified airplane freak and airport bum, I might just hold some sort of record for "Most Types Flown Before Solo." I am particularly proud of the fact that I have T-6 aerobatic instruction on the first page of my logbook! My professional aviation career began upon graduation from Spartan on December 17, 1999. In the short 6 years since, I have enjoyed an unbelievably rewarding life. With the blessings of loving family support, an excellent education, and an absolute dedication to excellence, I have experienced career satisfaction and growth that I could not have imagined. If you love this business, it will be good to you! If you don't love it, get out. If I have learned one thing thus far, it is this: It's always about the people! I have no idea how many of you will read this email, but I want you to know something. You aviation folks are my family. I am proud and humbled to be part of you. Having said all that, and at the risk of sounding crassly commercial, I'd love to tell you folks about what I'm doing now. As of February 1st of this year, it has been my privilege to serve as manager of Lycoming's brand-new experimental hot-rod shop, Thunderbolt Engines. As you know, the absence of Lycoming's direct participation in the past has not prevented the dominance of our brand in the experimental market. We owe this not only to those designers who build their aircraft around our engine, but also and perhaps even more so, to the inherent reliability and simplicity of our engines. The bottom line is that, although many of you are willing to experiment with different aircraft designs and construction techniques, few have the desire to step away from the known quantity of a Lycoming engine. In recognition of this fact, Lycoming began a journey down a new road last year with the introduction of the kit program. This program is responsible for the influx of new experimental Lycoming based engines being sold by 6 shops across the country. With this move, Lycoming formally acknowledged the credibility of the custom engine for the common man. On April 5th of this year, at Sun-'n-Fun in Lakeland, FL, Lycoming made public the next step in its journey by unveiling Thunderbolt Engines. Thunderbolt Engines exists to provide homebuilders, race pilots, and competition aerobatic pilots with a factory engineered, factory built, factory supported, factory guaranteed custom engine. In the brief span of time since the announcement, we have been pleased to learn that the first reaction from most of our customers upon learning about Thunderbolt Engines is shock followed immediately by excitement. The most common comments have been something like, "I'm so glad you guys are finally doing this. I've been waiting a long time and really didn't expect it to happen." After recovering from their initial surprise, many builders have eagerly shared their ideas and concepts for customizing our engines. There are a significant number of builders who are willing to pay a fair price for a factory experimental engine. This core group understands the importance of supporting the customization process with proper and adequate engineering, quality, assembly, and testing protocol. Thunderbolt Engines is housed in the ATC (Advanced Technology Center) here at Lycoming. The ATC is still under development and will eventually consist of four build cells, static display areas, an aircraft integration laboratory, a customer/employee training facility, and offices. Once completed, the ATC will be available to you for tours and training. We are currently operational and are delivering engines. The intent is to construct a state-of-the-art facility that will demonstrate our commitment to CDTA, Customer Driven Technological Advancement. In plain English, we are creating, through the ATC, a knowledge pool. We encourage you to challenge us with your requests and ideas. We are discovering that many of our customers know a lot about our product. Through our involvement in the kit program, we have developed relationships with individuals and companies that have successfully and responsibly modified our engines for many years. Through our customer satisfaction surveys, we are gaining accurate, real-time Voice of the Customer (VOC) data. We have gained experience and customer exposure through our support of Reno racing and competition aerobatics. In addition, Lycoming has made significant additions to its engineering staff. These folks come from various backgrounds and bring fresh perspective and skills to the table. By leveraging the data gathered from all these resources, (customers, kit shops, customer surveys, racing/aerobatics, engineering, etc.), we are building the knowledge pool. This data not only accelerates our development technically, it also allows us to focus on developing those products that best fulfill the needs of the customer. The development of a Thunderbolt engine begins and ends with the Voice of the Customer. Many builders call us requesting pricing for a specific engine. While we certainly provide that information, we also attempt to glean as much information as possible regarding specific aircraft application and desired performance. From that data, we are frequently able to provide the builder with several options, some of which they may not have known existed. Through this process, we accomplish two things. First, we match the builder with a custom solution that best accomplishes their stated goal. Secondly, and equally important, we demonstrate our commitment to the customer's best interests, rather than pushing a particular product. Our customers have expressed a great deal of satisfaction with this process and have been quick to differentiate us from the competition in this regard. Thunderbolt Engines are currently segregated into three series: Signature, Extreme, and Competition. A Thunderbolt Signature Series Engine is differentiated from a certified, production engine in several ways. Like all Thunderbolt Engines, Signature Series engines are constructed in dedicated build cells by two man teams. In addition to being team built, Signature engines are internally balanced and will be configured to the customer's exact specifications. Items that may be customized range from major configuration changes such as crankcase or crankshaft to fuel systems, ignition systems, sumps, induction components, and turbocharging. Customers will also choose from appearance options such as engine color(s), chrome, etc. Billet aluminum components such as the prototype rocker covers displayed at Sun-'n-Fun are in development but not yet online. Representative of this series would be the engine built last year for Mike Melville, the world's first civilian astronaut. This engine was an O-360-A4M configured for updraft cooling and incorporating an experimental Ellison fuel system. Mike operates this engine in a Long-EZ. Thunderbolt Signature Series engines will receive a 2-year warranty. This is a real warranty with real value. Thunderbolt Extreme Series engines incorporate all the features of the Signature Series and continue to the next level in terms of performance upgrades. These items may consist of mildly increased compression ratio or boost levels, or other yet to be defined upgrades. Thunderbolt Extreme Series engines will receive a reduced warranty, due to the expected types of operational dynamics. Thunderbolt Competition Series engines incorporate all the features of the Signature and Extreme Series and continue to the maximum level of performance. These upgrades may consist of dramatically increased compression ratio or boost levels, water injection, and/or other yet to be defined upgrades. Representative of this group would be the engines built for Jon Sharp's Nemesis NXT and Mike Jones' Glasair III. Also representative of this group would be the engine we just shipped to Extra for the new Mike Goulian airplane. This engine is an AEIO-580-L1B5 with very special cylinders, pistons, and sparkplugs. Once fully broken in, we are expecting 340-350 hp @ 2700 RPM and 11:1 compression. Walter Extra reports unbelievable climb from an extremely smooth-running engine. Competition Series engines will be limited to highly experienced pilots and will require a signed agreement from the customer limiting his right to sell or change ownership of the engine. Any such change would require Lycoming's approval. The purpose of this constraint is to prevent the sale of a 340hp AEIO-580 to a 40hr. Cessna driver! These engines are all out performance machines, have no representation of reliability, and carry no warranty. Okay, enough for the blurb. Let's get down to brass tacks. At not quite 32 years of age, I am smart enough to know that I'm still wet behind the ears! I do not pretend to know everything there is to know about aircraft engines. However, I absolutely believe in Lycoming Engines and stand ready to support you in any way possible. I am here to serve as the conduit between you, the builder, and the full support of Lycoming's able staff of engineers, technicians, and support personnel. I want you to know that I share your enthusiasm for our sport and that I hope for the opportunity to speak to each of you. I will be at Arlington, Oshkosh, and Reno. Please drop by or contact me with your questions and ideas. I will make every attempt to answer your inquiry personally and in a timely fashion. Sincerely, Jon A. Delamarter Thunderbolt Manager Lycoming Engines (570)327-7115


    Message 2


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    Time: 10:10:46 PM PST US
    From: TeamGrumman@aol.com
    Subject: Re: Lycoming Thunderbolt Engines
    In a message dated 6/22/06 4:49:15 PM, JDelamarter@lycoming.textron.com writes: > A Thunderbolt Signature Series Engine is > differentiated from a certified, production engine in several ways.- Lik e > all Thunderbolt Engines, Signature Series engines are constructed in > dedicated build cells by two man teams.- In addition to being team built , > Signature engines are internally balanced and will be configured to the > customer's exact specifications.- Items that may be customized range fro m > major configuration changes such as crankcase or crankshaft to fuel system s, > Roller Rockers????




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