Europa-List Digest Archive

Mon 06/16/03


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 02:01 AM - Re:Diesel (Peter Austin)
     2. 02:38 AM - Re: Batteries (david joyce)
     3. 08:17 AM -  (jean-philippe_neel@mail.schneider.fr)
     4. 08:23 AM - How did you Post Cure? (Ronald J. Parigoris)
     5. 08:50 AM - Re: How did you Post Cure? (TELEDYNMCS@aol.com)
     6. 08:51 AM - Re: How did you Post Cure? (david joyce)
     7. 09:22 AM - Re: How did you Post Cure? (John & Amy Eckel)
     8. 09:48 AM - Re: How did you Post Cure? (Ronald J. Parigoris)
     9. 11:14 AM - Re: How did you Post Cure? (Miles McCallum)
    10. 01:18 PM - New Tech Support Options Available - Please Read (Europa Aircraft)
    11. 03:42 PM - Turnbuckles for rudder cables (Jeff Roberts)
    12. 04:30 PM - Postcuring Aussie Style (Tony Renshaw)
    13. 05:14 PM - Re: Postcuring Aussie Style ()
    14. 05:45 PM - Re: Turnbuckles for rudder cables (Fred Fillinger)
    15. 09:17 PM - UK Fly-in at Lydeway Strip, Wiltshire (Nigel Charles)
    16. 11:09 PM - Re: Turnbuckles for rudder cables (Tony S. Krzyzewski)
 
 
 


Message 1


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    Time: 02:01:56 AM PST US
    From: "Peter Austin" <austins@zip.co.nz>
    Subject: Re:Diesel
    --> Europa-List message posted by: "Peter Austin" <austins@zip.co.nz> > Cheers, > Having regretfully decided not to install the diesel. WHY? Still planning to go ahead with mine!! Regards Peter Austin. Classic #198


    Message 2


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    Time: 02:38:35 AM PST US
    From: "david joyce" <davidjoyce@beeb.net>
    Subject: Re: Batteries
    --> Europa-List message posted by: "david joyce" <davidjoyce@beeb.net> Ferg, I have my single 16 amp hour gas recombinant Odyssey/ Hawker Siddeley battery mounted on the shelf above passenger feet ahead of the fire wall. It sits in a fabricated shallow fibreglass tray tied to firewall by a nylon strap . The multistrand copper #4 leads to the 914 starter and engine ground are very short and that combination spins the 914 to first time start very convincingly in any weather. I was and still am very keen on having the battery forward for efficiency and ease of access, and it has worked flawlessly x 120 hrs. I am not one bit convinced of the need for a spare battery. The plane carries on flying without a blink if you switch off master and alternator switches! A spare hand held GPS seems a better bit of back up kit. My weight and balance came out alright with this arrangement + the Kremen C/S prop, although Cof G was more forward than ideal (58.5 ins), and I ended up putting 3 lbs of lead on the sternpost to get it to what I felt was ideal position of 59.00 ins. There would be room for two similar batteries in that position and Bob Harrison has that arrangement with his Jabiru engine. Europa give suggested lay outs for fuel lines, and my out and return fuel lines fit nicely along the top R side of the tunnel ( mono, XS). The considerable bundle of engine sensor lines run through a single1in. hole in the firewall to the R of centre to meet upwith the back of my Flydat, but I don't think there is anything critical about that. Best of luck, David ----- Original Message ----- From: Fergus Kyle <VE3LVO@rac.ca> Subject: Europa-List: Batteries > --> Europa-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> > > Cheers, > Having regretfully decided not to install the diesel, I am now > looking at the Rotax 914, so this is aimed at those who already have. In > considering where to plant two 7"x3"x6-1/2" batteries, I am wondering if > there is room ahead of firewall for one or both. With two alternators, I > only need one battery, but will make provision for two and hoped to keep > both close together. > Am also begging for info as to where fuel and engine instrument > lines should go, as well as electric power cables. > Am building Classic mono. > Thanks in advance, > Ferg # A064 > >


    Message 3


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    Time: 08:17:50 AM PST US
    From: jean-philippe_neel@mail.schneider.fr
    22, 2000) at 16/06/2003 17:17:44, MIME-CD complete at 16/06/2003 17:17:44, Serialize by Router on ATEU0255.EUD.Schneider-Electric.com/T/SVR/Schneider(Release 5.0.9 |November 16, 2001) at 06/16/2003 05:11:23 PM, Itemize by SMTP Server on AXEU0010.eud.schneider-electric.com/X/SVR/SEIxtra(Release 6.0.1|February 07, 2003) at 16/06/2003 17:15:45, Serialize by Router on AXEU0010.eud.schneider-electric.com/X/SVR/SEIxtra(Release 6.0.1|February 07, 2003) at 16/06/2003 17:16:19, Serialize complete at 16/06/2003 17:16:19 --> Europa-List message posted by: jean-philippe_neel@mail.schneider.fr Bonjour Ian I am buider N273 living in Grenoble LFLG . If you need some help concerning French standards and how to proceed with DGAC (Direction Generale de l'Aviation Civile) you can contact me . There is also a lot of French builder near Paris very competent to speak on the subject . JPN Veuillez rpondre europa-list@matronics.com Pour : europa-list@matronics.com cc : Objet : Europa-List: Brit Building a Europa in France --> Europa-List message posted by: Hi All, I live in Switzerland (Monday - Friday anyway) and have just bought a farmhouse 3 hours away in the Vosges (NE France) which, purely coincidentally of course, has a large hayloft that would be ideal for building a Europa... :) So, realistically, how difficult is it going to be for a Brit with O Level French to build a Europa to French standards mainly at the week-end? I'd be very pleased to receive comments from anyone with experience of building in France. I am not so concerned about the language as other logistic issues such as inspections and so on. Also, I would really appreciate any advice about setting up my workshop as I have pretty much a blank sheet to work on at the moment. I have gathered some information from the Build Guide but all suggestions would be very welcome. Finally, any Europa builders in the vacinity of Xertigny 88220 (or Zurich for that matter) who would care to show me how it's done over a beer or bottle of red, please get in touch. Thanks for any help. Regards, Ian MacPhee ianmacphee@yahoo.co.uk


    Message 4


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    Time: 08:23:08 AM PST US
    From: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us>
    Subject: How did you Post Cure?
    --> Europa-List message posted by: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> Need to Post Cure tailplanes. How have you post Cured (What means of heat)? At what temperature and for how long? ====================================================================================== Have heard that 1 hour at 160 to 180 degrees F???????? Manual talkes of alot less for alot longer. What is temperature you should not exceed in Post Cure to prevent Foam damage, or ? ==================================================================================== I have a constant source of 220 degree F clean air. If I were to blow just a portion into the oven, with a vent on the other side, you think i can configure so I get lets say 150F without any hot spots? Any ideas on this? I would rather not go through the complexity if i can avoid of taking ambient air and run it through a squirrel cage blower, and mix it with this 220 air. Thanks Ron Parigoris


    Message 5


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    Time: 08:50:41 AM PST US
    From: TELEDYNMCS@aol.com
    Subject: Re: How did you Post Cure?
    --> Europa-List message posted by: TELEDYNMCS@aol.com Hi Ron, Using the advice of a friend that does sailplane repair and frequently post cures his layups, I'm planning on building an "oven" out of one of my wing boxes. I bought a cheap inside/outside digital thermometer from Radio Shack to monitor the temp. For heat, I'm going to use a Paloma ceramic space heater positioned at one end of the "oven". I'm going to use a small box fan inside the "oven" to stir the air around, the theory being that the fan will prevent temperature stratofication and thereby make the temperature even throughout. Neville told me 60 C (140F) for 10 hours. I've tested the setup in a large cardboard box slightly smaller than what I the "oven" will be and can easily keep it at 140 inside. I will probably do the cures when I know I'll be around for the duration so I can keep and eye on it and not burn down the hangar/shop. Regards, John Lawton Dunlap, TN A-245


    Message 6


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    Time: 08:51:18 AM PST US
    From: "david joyce" <davidjoyce@beeb.net>
    Subject: Re: How did you Post Cure?
    --> Europa-List message posted by: "david joyce" <davidjoyce@beeb.net> Ron, A tunnel made of 2inch polystyrene sheet (available from the local DIY store) serves quite well and cheaply. A hairdryer at one end , an exit hole at the bottom at the other end and a thermometer stuck through the side at sample heights makes it all controllable. I took my temps from the booklet that came with every can of Ampreg resin, which gives strengths achieved for different regimes, but from memory it was about optimum with something like 18 hrs at 55 deg centigrade. It is worth making your system long enough to take the flaps & ailerons while you are at it. I would be very dubious about letting any 220 deg Fahrenheit air anywhere near it as that temp is quite enough to soften and distort the structure , and your diluting or mixing system might fail to give uniform cooling to 55 deg (131 in old units!) and leave you with a droopy tail! Cheers David Joyce ----- Original Message ----- From: Ronald J. Parigoris <rparigor@suffolk.lib.ny.us> Subject: Europa-List: How did you Post Cure? > --> Europa-List message posted by: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> > > Need to Post Cure tailplanes. > > How have you post Cured (What means of heat)? > > At what temperature and for how long? > > ============================================================================ ========== > > > Have heard that 1 hour at 160 to 180 degrees F???????? Manual talkes of alot less for > alot longer. > > What is temperature you should not exceed in Post Cure to prevent Foam damage, or ? > > ============================================================================ ======== > > I have a constant source of 220 degree F clean air. If I were to blow just a portion > into the oven, with a vent on the other side, you think i can configure so I get lets > say 150F without any hot spots? > > Any ideas on this? > > I would rather not go through the complexity if i can avoid of taking ambient air and > run it through a squirrel cage blower, and mix it with this 220 air. > > > Thanks > Ron Parigoris > >


    Message 7


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    Time: 09:22:35 AM PST US
    From: John & Amy Eckel <eckel1@comcast.net>
    Subject: Re: How did you Post Cure?
    --> Europa-List message posted by: John & Amy Eckel <eckel1@comcast.net> This is not a reply to the original question, but a question along the same lines. I take it from the replies so far that there is no danger of softening and warping the tailplane, rudder, flaps and ailerons at a temperature of 55C. Therefore no special support is needed. Is that correct? Also, I believe I was told to not cure the parts until just before filling and sanding. What are the opinions on that subject? John Eckel A230 ----- Original Message ----- From: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> Subject: Europa-List: How did you Post Cure? > --> Europa-List message posted by: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> > > Need to Post Cure tailplanes. > > How have you post Cured (What means of heat)? > > At what temperature and for how long? > > ============================================================================ ========== > > > Have heard that 1 hour at 160 to 180 degrees F???????? Manual talkes of alot less for > alot longer. > > What is temperature you should not exceed in Post Cure to prevent Foam damage, or ? > > ============================================================================ ======== > > I have a constant source of 220 degree F clean air. If I were to blow just a portion > into the oven, with a vent on the other side, you think i can configure so I get lets > say 150F without any hot spots? > > Any ideas on this? > > I would rather not go through the complexity if i can avoid of taking ambient air and > run it through a squirrel cage blower, and mix it with this 220 air. > > > Thanks > Ron Parigoris > >


    Message 8


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    Time: 09:48:13 AM PST US
    From: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us>
    Subject: Re: How did you Post Cure?
    --> Europa-List message posted by: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> Hello John I may oneday even get to the point of beginning a kit with proper accelerated tailplanes. All my accelerated tailplanes are blushed (Stickey). I think thet they were in too high humidity when curing. How can flight crafters do this? I talked to Bob about it, and will be honest with you, i wonder if he has ever talked with aeropoxy??? Aeropoxy loves heat. Once you reach a certain temperature, the TGA will be that temperature. Now if you post Cure at a lesser temperature for many hours, it will elevate TGA to ~194 degrees F.. First off, I would support structures on anything over a hundred degrees. I will just use plywood and set furring strip spacers here and there. I don't think many post cures will hurt anything. The problem is the time spent doing it. No matter what, a post cure is probably a great idea prior to fill, and a great idea after fill and prior to paint. I will need to do another one now because you do not want to work on stickey surfaces, and thus far i like Nevilles procedure the best at dealing with, although the most work. The manual talkes bout post cures, and think the manual number is under 120F. Neville talks below no more than 150F. I talked to a guy in Europa Florida. i forget his name, but the hands on guy @ Europa USA. I do not think i will take his advise. He said put it in the hot sun for an hour or so then flip. Don't worry bout UV. You need to be able to keep your finger on it for 2 or 3 seconds, or it is too hot. he thought 160F minimum and 180F Max. Could also put in the back of a SUV in the hot sun. I am gonna get hold of some blue foam and see what temp it distorts. My gut is 140 to 150 for 10 hours at this point, then for the blush, will scrub real hard with brissle brush and detergent then sand a bit. if no come all the way off, may try a bit of denatured alcohol, and a bit more sanding, and a wash. then will heat for a few hours to get moisture out. Later Ron Parigoris "This is not a reply to the original question, but a question > along the same lines. > I take it from the replies so far that there is no danger of > softening and warping the tailplane, rudder, flaps and ailerons > at a temperature of 55C. Therefore no special support is needed. > Is that correct? > Also, I believe I was told to not cure the parts until just before filling > and sanding" Here is a reply I got: Ron, I have the same situation going on. The stickiness comes and goes with humidity it seems. Neville tells me the pre-skinned surfaces have to be post cured, then given a good scrubbing with a brush and strong detergent. They shouldn't be handled with bare hands after post curing and cleaning until after they are filled, primed and painted. Here's the text of what Neville sent me regarding this issue: Hi John, The ''tacky'' surface you have on you pre-skinned parts is not unusual, but is no cause for concern, this will be ''burnt off'' when you post cure them later. The way I do that now is to make up a ''oven'' from packing box cardboard, effectively a tunnel over the parts, with an electric fan heater blowing thru', monitor the temps with a digital thermometer (Radio Shack) to not more than 60 degrees C for 10 hours. Throttle the airflow thru' the tunnel with a simple sluice gate door at each end, slowing the throughflow increases the temp. This will set the ''memory'' of the resin so it has to be subjected to a higher temp before it will ''move'' again, this is why white is the recomended colour (note the correct spelling !) After the post cure process, I then scrub vigorously the surface with a strong detergent solution and a stiff brush (nail brush?) Wash off all the detergent with fresh water, and put back into the ''oven'' for a couple of hours to dry them completely, do not touch them with bare hands from this time! The surface will then need to be scuff sanded for filling, vacuum all the dust before applying the filler, use the supplied Expancell/resin mix for filling, do not be tempted to purchase a filler material from another source, i will mention no names, but it is twice as heavy as the Expancell, and MUCH harder to sand, if you mix the Expancell dry enough. I have seen so much BS on the forum about filling, I often wonder what colour the sun is on these people's planet ! Get back to me if you need further advice, Cheers, Nev. Regards, John Lawton Dunlap, TN A-245 - Up on it's feet by middle of next week!


    Message 9


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    Time: 11:14:51 AM PST US
    From: "Miles McCallum" <milesm@avnet.co.uk>
    Subject: Re: How did you Post Cure?
    --> Europa-List message posted by: "Miles McCallum" <milesm@avnet.co.uk> they need good support, and need to be positioned to avoid distortion (eg, LE down) - and bond on stiff ali channel (with a release layer of peelply in between) onto TE's to hold them straight. I controlled the heat (fan heater) with multiple thermal switches (60 cutout) and adjustable thermal controller calibrated in a dry run to 55. Also a small fan to circulate the air and even the temperature. 2" polystyrene oven worked well. M ----- Original Message ----- From: "John & Amy Eckel" <eckel1@comcast.net> Subject: Re: Europa-List: How did you Post Cure? > --> Europa-List message posted by: John & Amy Eckel <eckel1@comcast.net> > > This is not a reply to the original question, but a question > along the same lines. > I take it from the replies so far that there is no danger of > softening and warping the tailplane, rudder, flaps and ailerons > at a temperature of 55C. Therefore no special support is needed. > Is that correct? > Also, I believe I was told to not cure the parts until just before filling > and sanding. What are the opinions on that subject? > > John Eckel > A230 > ----- Original Message ----- > From: "Ronald J. Parigoris" <rparigor@suffolk.lib.ny.us> > To: <europa-list@matronics.com> > Subject: Europa-List: How did you Post Cure? > > > > --> Europa-List message posted by: "Ronald J. Parigoris" > <rparigor@suffolk.lib.ny.us> > > > > Need to Post Cure tailplanes. > > > > How have you post Cured (What means of heat)? > > > > At what temperature and for how long? > > > > > ============================================================================ > ========== > > > > > > Have heard that 1 hour at 160 to 180 degrees F???????? Manual talkes of > alot less for > > alot longer. > > > > What is temperature you should not exceed in Post Cure to prevent Foam > damage, or ? > > > > > ============================================================================ > ======== > > > > I have a constant source of 220 degree F clean air. If I were to blow just > a portion > > into the oven, with a vent on the other side, you think i can configure so > I get lets > > say 150F without any hot spots? > > > > Any ideas on this? > > > > I would rather not go through the complexity if i can avoid of taking > ambient air and > > run it through a squirrel cage blower, and mix it with this 220 air. > > > > > > Thanks > > Ron Parigoris > > > > > >


    Message 10


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    Time: 01:18:43 PM PST US
    From: "Europa Aircraft" <europa@gate.net>
    Subject: New Tech Support Options Available - Please Read
    --> Europa-List message posted by: "Europa Aircraft" <europa@gate.net> Hi All! I am having a little difficulty getting the word out about new tech. support resources available to our builders. Was wondering if the builders on this list could help pass the word. Many of your questions about Rotax engines, including all Rotax engine SB's and Manuals, as well as all Europa Mods, and service bulletins can be found at this link: http://www.europa-aircraft.com/Builder%20Support/newsupport.htm If you have an internet connection, this information is on your computer right now. This will also save you a phone call to the factory. Another page that will save time, and a phone call, is the on-line catalog. (UK Prices Coming Soon) http://www.europa-aircraft.com/Parts%20Catalogue/USA%20Catalogue.htm If you are building a Europa and haven't seen these pages yet, please take a minute to review them, as well as the engine links. Additional on-line tech assistance will also be available in the future on this page. Thanks for your help in passing the word!!! John Hurst Europa Aircraft


    Message 11


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    Time: 03:42:37 PM PST US
    Subject: Turnbuckles for rudder cables
    From: Jeff Roberts <jeff@rmmm.net>
    --> Europa-List message posted by: Jeff Roberts <jeff@rmmm.net> I would like to hear anyone thoughts on using a turnbuckles on the rudder cables and which ones have worked best. I have been told the ones with the clips are easy. Can anyone tell me which one should be ordered as they are measured in strength in pounds? A part number for Wicks or ACS would be nice. Has anyone had success with the part you make in the manual? Jeff Roberts Nashville, A258 Tri gear


    Message 12


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    Time: 04:30:39 PM PST US
    From: Tony Renshaw <tonyrenshaw@optusnet.com.au>
    Subject: Postcuring Aussie Style
    --> Europa-List message posted by: Tony Renshaw <tonyrenshaw@optusnet.com.au> Gidday, Well I have this theory that the roof of my house will be an excellent post curing oven in summer. The important aspects of postcuring is the ramping up and down of the temperature, and if it really important to some to know why, well I will hunt my e-mails to acknowledge. Nevertheless, I believe it is the ramping down that is the most important. So, back to the roof. Well I know the day heats up at a gradual rate, and therfore the roof, and the ramp down is very controlled, better than any workshop homemade oven I would be as bold as to say. My smaller components are going up there next summer, supported on broomstick for torque tube, and wire through flap/aileron hinge. A digital thermometer with high and low memory will validate what time of the season is most suitable. Penny for my thoughts. Reg Tony Renshaw Sydney Australia


    Message 13


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    Time: 05:14:25 PM PST US
    From: <beecho@beecho.org>
    Subject: Postcuring Aussie Style
    --> Europa-List message posted by: <beecho@beecho.org> Tony The god of composite construction, Burt Rutan, says in his book that he sprays the structures black and lays them out on the tarmac in Mojave (Like in Mojave Desert!). Sounds good enough for me... Tom Friedland -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Tony Renshaw Subject: Europa-List: Postcuring Aussie Style --> Europa-List message posted by: Tony Renshaw <tonyrenshaw@optusnet.com.au> Gidday, Well I have this theory that the roof of my house will be an excellent post curing oven in summer. The important aspects of postcuring is the ramping up and down of the temperature, and if it really important to some to know why, well I will hunt my e-mails to acknowledge. Nevertheless, I believe it is the ramping down that is the most important. So, back to the roof. Well I know the day heats up at a gradual rate, and therfore the roof, and the ramp down is very controlled, better than any workshop homemade oven I would be as bold as to say. My smaller components are going up there next summer, supported on broomstick for torque tube, and wire through flap/aileron hinge. A digital thermometer with high and low memory will validate what time of the season is most suitable. Penny for my thoughts. Reg Tony Renshaw Sydney Australia


    Message 14


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    Time: 05:45:58 PM PST US
    From: Fred Fillinger <fillinger@ameritech.net>
    Subject: Re: Turnbuckles for rudder cables
    --> Europa-List message posted by: Fred Fillinger <fillinger@ameritech.net> Jeff Roberts wrote: > I would like to hear anyone thoughts on using a turnbuckles on the rudder > cables and which ones have worked best. I have been told the ones with the > clips are easy. Can anyone tell me which one should be ordered as they are > measured in strength in pounds? A part number for Wicks or ACS would be > nice. Has anyone had success with the part you make in the manual? > Jeff Roberts > Nashville, > A258 > Tri gear Since you have a trigear, the strength of the turnbuckle is no issue, as long as it's an aircraft quality part. Similarly, it shouldn't stretch much at all in service, so you might consider why it needs to be adjustable. As long as the pedal position is set up where it's most comfortable initially, that should be it. If not, a Dremel cutoff wheel will quickly undo the Nicopress ferrule, and you can shorten the cable. If enough extra left on, you can lengthen it. It would also be cheaper to just do up new cables to better length than buy Mil Spec turnbuckles! Best, Fred F.


    Message 15


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    Time: 09:17:27 PM PST US
    From: "Nigel Charles" <nigelcharles@tiscali.co.uk>
    Subject: UK Fly-in at Lydeway Strip, Wiltshire
    --> Europa-List message posted by: "Nigel Charles" <nigelcharles@tiscali.co.uk> I will be holding a fly-in at my strip (Lydeway, near Devizes) on the first weekend in August. As this is the first year and I wish to be careful not to annoy the neighbours this will be limited to Europas only and a maximum of 8 aircraft. I plan to hold the event on Saturday 2nd August with the 3rd being a backup date if the weather proves to be unsuitable. The strip will be open from 11am onwards and a BBQ will be provided. The only request I have is that pilots are prepared to take a local resident for a flight if asked. As this is a limited event it will be strictly PPR and bookings will be on a first come first served basis. Anyone wishing to come should reply to this e-mail for more details. Nigel Charles


    Message 16


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    Time: 11:09:43 PM PST US
    Subject: Turnbuckles for rudder cables
    From: "Tony S. Krzyzewski" <tonyk@kaon.co.nz>
    --> Europa-List message posted by: "Tony S. Krzyzewski" <tonyk@kaon.co.nz> >>>> I would like to hear anyone thoughts on using a turnbuckles on the rudder cables and which ones have worked best. I have been told the ones with the clips are easy. Can anyone tell me which one should be ordered as they are measured in strength in pounds? The builders manual has the MS part numbers of the recommended turnbuckles. These are the ones with clips and work really well. Regards Tony ps I HATE FILLING AND SANDING WINGS!!!!!!




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