Europa-List Digest Archive

Fri 03/26/04


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     1. 01:06 AM - Rotax tacho wiring (Simonnash41@aol.com)
     2. 01:31 AM - Re: Rotax tacho wiring (G-IANI)
     3. 02:08 AM - Re: Rotax tacho wiring (Mark Burton)
     4. 08:06 AM - Open letter to John Lawton, Dunlop TN (Fergus Kyle)
     5. 09:25 AM - Re: Question about AeroPoxy (Europa Aircraft)
     6. 09:35 AM - Re: Fuel smell (Europa Aircraft)
     7. 10:58 AM - Re: Fuel smell ()
     8. 03:03 PM - Re: Empty weight/XS,Turbo,Tri-gear,IFR equipped ? (Rowland Carson)
     9. 03:22 PM - Rudder Cable Max bend ability (Tony Renshaw)
    10. 03:47 PM - Fw: Aeropoxy (rlborger)
    11. 04:11 PM - Re: Rudder Cable Max bend ability (David Glauser)
    12. 04:15 PM - Re: Rudder Cable Max bend ability (James Nelson)
    13. 05:02 PM - Aeropoxy (rlborger)
    14. 05:49 PM - Rough running 912S (Richard)
    15. 06:00 PM - Re: Fw: Aeropoxy (John & Amy Eckel)
    16. 06:02 PM - Another question (Rocketman)
    17. 06:50 PM - Re: Rough running 912S (Cliff Shaw)
    18. 07:52 PM - Re: Fw: Aeropoxy (Fergus Kyle)
 
 
 


Message 1


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    Time: 01:06:35 AM PST US
    From: Simonnash41@aol.com
    Subject: Rotax tacho wiring
    --> Europa-List message posted by: Simonnash41@aol.com Hi all, I am currently wiring the pannel. The tacho has 3 pins numbered 1, 2, 3 does anyone have what these correspond to. Regards Simon Builder 495 mono, hightop, 914, airmaster.


    Message 2


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    Time: 01:31:59 AM PST US
    From: "G-IANI" <g-iani@ntlworld.com>
    Subject: Rotax tacho wiring
    --> Europa-List message posted by: "G-IANI" <g-iani@ntlworld.com> I had trouble with this. Pins 13 and 26 on the TCU are the Tacho output. I have feed TCU pin 26 to pin 2 on the Rotax Tacho and TCU pin 13 to Rotax Tacho Pin 3 (Rotax Tacho Pin 1 is +12V). TCU Pin 26 is also connected (in parallel) to pin 5 on the EIS . Both the Rotax tacho and the EIS appear to display RPM OK. Hope this helps Ian Rickard #505 G-IANI Europa Club Assistant Mods Rep e-mail mods@europaclub.org.uk -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com]On Behalf Of Simonnash41@aol.com Subject: Europa-List: Rotax tacho wiring --> Europa-List message posted by: Simonnash41@aol.com Hi all, I am currently wiring the pannel. The tacho has 3 pins numbered 1, 2, 3 does anyone have what these correspond to. Regards Simon Builder 495 mono, hightop, 914, airmaster.


    Message 3


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    Time: 02:08:30 AM PST US
    Subject: Re: Rotax tacho wiring
    From: Mark Burton <markb@ordern.com>
    --> Europa-List message posted by: Mark Burton <markb@ordern.com> Hello Simon, > I am currently wiring the pannel. The tacho has 3 pins numbered 1, > 2, 3 does anyone have what these correspond to. 1 = +12V 2 = Ground 3 = Tacho input from engine Be aware that the Rotax analogue tacho units as shipped can often be wildly inaccurate. An error of more than 500 RPM is not unheard of! They also drift and need to be recalibrated occasionally. Best avoided. Regards, Mark


    Message 4


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    Time: 08:06:39 AM PST US
    From: "Fergus Kyle" <VE3LVO@rac.ca>
    Subject: Open letter to John Lawton, Dunlop TN
    --> Europa-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> John, I have just finished the installation of the #52 Heaviweight Mod and wanted to thank you for your prior description of the process. I did not use exactly the same sequence, but benefitted greatly from your full description. It was particularly detailed and useful - although I found the manual equally trouble-free once I cottoned onto the idea that you can't drill some things too carefully! My apologies for the open letter, but wanted you to know how worthy your time and trouble became. Thanks again, Ferg Kyle Classic A064 914


    Message 5


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    Time: 09:25:45 AM PST US
    From: "Europa Aircraft" <europa@gate.net>
    Subject: Question about AeroPoxy
    --> Europa-List message posted by: "Europa Aircraft" <europa@gate.net> Hi All, Please call PTM&W for any tech questions about aeropoxy. Phone number 1-800-421-1518 They will be very glad to answer your questions. Happy Building! John Hurst Europa Aircraft Lakeland, FL -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com]On Behalf Of Rocketman Subject: Europa-List: Question about AeroPoxy --> Europa-List message posted by: Rocketman <topglock@cox.net> Anyone know the shelf life of AeroPoxy and the 3660 hardner? Not listed on the containers. Also, is the hardner suppose to be dark red? Sorry if these have been addressed before... -- Jeff N55XS, Just getting started...


    Message 6


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    Time: 09:35:39 AM PST US
    From: "Europa Aircraft" <europa@gate.net>
    Subject: Fuel smell
    --> Europa-List message posted by: "Europa Aircraft" <europa@gate.net> Hi All, The "fuel smell" is related to the type of fuel, and lines in the aircraft. The factory now has available new 8mm, and 6mm flexible fuel line which I have yet to detect any smell from. This is close to what is referred to as "fuel injection hose" at US auto part stores. It usually sells for about $4 / foot. We have also experimented with a marine grade "red stripe" (not to be confused with the Jamaican Beer) fuel line for the elbow with success if that is where your smell is. The last airplane that I test flew had no detectable fuel smell at all with all using the new type flex hose & auto fuel. Hope that helps! John Hurst Europa Aircraft Lakeland, FL -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com]On Behalf Of Paul McAllister Subject: Europa-List: Fuel smell --> Europa-List message posted by: "Paul McAllister" <paul.mcallister@qia.net> Hi all, I know this is an old topic, but I have a faint smell of auto gas in my Europa. I have replaced the elbow with an aluminum one and tightened all of the hose clips to no avail. I be interested in some best practices in debugging this problem. Paul


    Message 7


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    Time: 10:58:59 AM PST US
    From: <beecho@beecho.org>
    Subject: Fuel smell
    --> Europa-List message posted by: <beecho@beecho.org> Hi John I have used clear polyurethane tubing that is impervious to fuel. It is kind of neat because you can see the level of fuel as you fill. Do you have an ETD for the mono trailer? Tom Friedland -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Europa Aircraft Subject: RE: Europa-List: Fuel smell --> Europa-List message posted by: "Europa Aircraft" <europa@gate.net> Hi All, The "fuel smell" is related to the type of fuel, and lines in the aircraft. The factory now has available new 8mm, and 6mm flexible fuel line which I have yet to detect any smell from. This is close to what is referred to as "fuel injection hose" at US auto part stores. It usually sells for about $4 / foot. We have also experimented with a marine grade "red stripe" (not to be confused with the Jamaican Beer) fuel line for the elbow with success if that is where your smell is. The last airplane that I test flew had no detectable fuel smell at all with all using the new type flex hose & auto fuel. Hope that helps! John Hurst Europa Aircraft Lakeland, FL -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com]On Behalf Of Paul McAllister Subject: Europa-List: Fuel smell --> Europa-List message posted by: "Paul McAllister" <paul.mcallister@qia.net> Hi all, I know this is an old topic, but I have a faint smell of auto gas in my Europa. I have replaced the elbow with an aluminum one and tightened all of the hose clips to no avail. I be interested in some best practices in debugging this problem. Paul == == == ==


    Message 8


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    Time: 03:03:43 PM PST US
    From: Rowland Carson <rowil@clara.net>
    Subject: Re: Empty weight/XS,Turbo,Tri-gear,IFR equipped ?
    --> Europa-List message posted by: Rowland Carson <rowil@clara.net> At 2004 03 24 22:44 -0600 jrolfs@c21affiliated.com wrote: > I'm a complete novice at the XS.. my dream is to fly..wife&I cross country. >I need a very light XS J R - I guess you've seen the "flying aircraft" table on the Europa Club pages, which includes empty weight where known. I've recently added an Excel version of the table for download so you can fiddle about with the data to your heart's content. Sorry for slow response - busy with renewals etc - no time for aeroplane building! regards Rowland -- | Rowland Carson Europa Club Membership Secretary - email for info! | Europa 435 G-ROWI (660 hours building) PFA #16532 | e-mail <memsec@europaclub.org.uk> website <www.europaclub.org.uk>


    Message 9


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    Time: 03:22:38 PM PST US
    From: Tony Renshaw <tonyrenshaw@optusnet.com.au>
    Subject: Rudder Cable Max bend ability
    --> Europa-List message posted by: Tony Renshaw <tonyrenshaw@optusnet.com.au> Gidday, I am wondering about the change of direction ability of the 7X7 3/16" rudder cables. I would like to possibly change direction through 30-40 degrees at the one point, and therefore I think I need to know what the cable can take. I haven't been able to find out sofar, so if anyone knows please tell. Reg Tony Renshaw Sydney Australia Classic 236 B.B. Taildragger (possibly convertible) Tail, Wings, Ailerons, Flaps Complete and Connected Lower Fuse in Jig, Tail Torque Tube installed Mass Balance assembly installed and deflections sorted Intended Engine: 912S CS prop (model undecided) Instrumentation: Undecided


    Message 10


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    Time: 03:47:10 PM PST US
    Subject: Fwd: Aeropoxy
    From: rlborger <rlborger@mac.com>
    --> Europa-List message posted by: rlborger <rlborger@mac.com> Fellow Europa builders, I located the web-site for the manufacturer of Aeropoxy (http://www.ptm-w.com) and asked about the change in color of the hardener. Here is he reply from them. Good building, Bob Borger Europa Kit #A221 N914XL, XS Mono, 914, Airmaster C/S (60%) tail kit done, wings closed, cockpit module installed, pitch system in, landing gear frame in, rudder system in, working chapters 23 Fuselage Top, 24 Instrument Panel, 25 Electrical & 29 Main Gear. 3705 Lynchburg Dr. Corinth, TX 76208 Home: 940-497-2123 Cel: 817-992-1117 Begin forwarded message: > From: Bill Romey <bromey@ptm-w.com> > Date: Fri Mar 26, 2004 17:28:40 US/Central > To: rlborger@mac.com > Subject: Aeropoxy > > Hello Bob, > Thanks for your inquiry regarding Aeropoxy.=A0 I have attached a pdf > data sheet for Aeropoxy 2032.=A0 If you have any problems opening it, > please reply and I will either fax=A0or mail it to you.=A0 Our web site > for Aeropoxy will up and running soon. > > As to the red color of the hardener, this is not a problem.=A0 The color > is a reaction of the amines in the hardener with oxygen in the air.=A0 > The more it is exposed to air the more it turns color.=A0 We have done > extensive testing with oxidized Aeropoxy hardeners and can find no > deleterious effects.=A0 You are perfectly safe in using the red > hardener.=A0 There is no reason to buy new material.=A0 These epoxies are > very storage stable, except for the color change. > > If you have any questions, please call me or Scot Stettler at 800 > 421-1518. > > Regards, > > Bill Romey > bromey@ptm-w.com > > >


    Message 11


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    Time: 04:11:26 PM PST US
    Subject: Rudder Cable Max bend ability
    From: "David Glauser" <david.glauser@xpsystems.com>
    --> Europa-List message posted by: "David Glauser" <david.glauser@xpsystems.com> Well, I can't find the relevant AN43 documentation, but Ron Wanttaja says in Kitplane Construction that "Flight control pulleys are typically AN210 or MS20220 models. Pulleys with a diameter of 2 inches or less shouldn't be used to change the cable's direction more than 15 degrees." (Page 211) The Aircraft Spruce catalog sells pulleys. The AN210 pulleys intended for use with 3/16" cable are available in 2" and 3.5" diameters. They too say that the 2" and smaller cables "shall not be installed on frequently used aircraft controls to bend the cable more than 15 degrees from a straight line." That leaves you with the largest AN210 pulley, which is now called an MS24566-4B and is 3.5" in diameter. They also have MS20220 pulleys. I can't determine the differences from the MS24556 pulleys, but they are available for 3/16" cable in diameters up to 5.5". You do need to pay attention to the allowable load limits on these or any pulleys. See the chart in the catalog. Aircraft Spruce does not list 3/16" 7x7 cable. 3/32" 7x7 has a breaking strength of 920 pounds, while 3/32" 7x19 has a breaking strength of 1000 pounds. 3/16" 7x19 has a breaking strength of 4200 pounds, so the 7x7 probably breaks at about 3800 pounds. A 3.5" MS24556-4B pulley has an allowable load limit of 1200 pounds - you do the trig to determine whether the pulley or the cable gives out first at 40 degrees. I'm tired :-) You could also combine two pulleys to get the desired bend. A pair of nice 2" pulleys would do you nicely. dg -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Tony Renshaw Subject: Europa-List: Rudder Cable Max bend ability --> Europa-List message posted by: Tony Renshaw <tonyrenshaw@optusnet.com.au> Gidday, I am wondering about the change of direction ability of the 7X7 3/16" rudder cables. I would like to possibly change direction through 30-40 degrees at the one point, and therefore I think I need to know what the cable can take. I haven't been able to find out sofar, so if anyone knows please tell. Reg Tony Renshaw Sydney Australia Classic 236 B.B. Taildragger (possibly convertible) Tail, Wings, Ailerons, Flaps Complete and Connected Lower Fuse in Jig, Tail Torque Tube installed Mass Balance assembly installed and deflections sorted Intended Engine: 912S CS prop (model undecided) Instrumentation: Undecided


    Message 12


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    Time: 04:15:04 PM PST US
    Subject: Re: Rudder Cable Max bend ability
    From: James Nelson <europajim@juno.com>
    --> Europa-List message posted by: James Nelson <europajim@juno.com> Tony, Where are you trying to change the direction of the rudder cables to that degree?? Anything beyond 10 degrees should use a pulley and the larger the better. The arc radius is important for the flexing of the cable. I think I would use the minimum size of the cable pulley we have in our cockpit module. Note that is used for a small directional change around 10 degree's. I've used nylon ferrules for small changes and just keeping the cables from flopping around and dragging on the bottom of the fuselage. Jim Nelson N15JN On Sat, 27 Mar 2004 10:22:07 +1000 Tony Renshaw <tonyrenshaw@optusnet.com.au> writes: > --> Europa-List message posted by: Tony Renshaw > <tonyrenshaw@optusnet.com.au> > > Gidday, > I am wondering about the change of direction ability of the 7X7 > 3/16" > rudder cables. I would like to possibly change direction through > 30-40 > degrees at the one point, and therefore I think I need to know what > the > cable can take. I haven't been able to find out sofar, so if anyone > knows > please tell. > Reg > Tony Renshaw > Sydney Australia > > Classic 236 B.B. Taildragger (possibly convertible) > Tail, Wings, Ailerons, Flaps Complete and Connected > Lower Fuse in Jig, Tail Torque Tube installed > Mass Balance assembly installed and deflections sorted > Intended Engine: 912S CS prop (model undecided) > Instrumentation: Undecided > > > = > = > = > = > > > > > >


    Message 13


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    Time: 05:02:15 PM PST US
    Subject: Aeropoxy
    From: rlborger <rlborger@mac.com>
    --> Europa-List message posted by: rlborger <rlborger@mac.com> Fellow Europa Builders, I should have included in my last posting that I have the Aeropoxy Data Sheet in PDF format and have posted it on the EuropaOwners Forum (http://forum.okhuijsen.org/index.php) web-site. It is located under Documents. Good building, Bob Borger Europa Kit #A221 N914XL, XS Mono, 914, Airmaster C/S (60%) tail kit done, wings closed, cockpit module installed, pitch system in, landing gear frame in, rudder system in, working chapters 23 Fuselage Top, 24 Instrument Panel, 25 Electrical & 29 Main Gear. 3705 Lynchburg Dr. Corinth, TX 76208 Home: 940-497-2123 Cel: 817-992-1117


    Message 14


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    Time: 05:49:48 PM PST US
    From: "Richard" <riddon@btinternet.com>
    Subject: Rough running 912S
    --> Europa-List message posted by: "Richard" <riddon@btinternet.com> I made my first flight in quite a few months yesterday after 25 hour service, fitting new brakes and speed kit etc. The run up seemed Ok but 3 or 4 minutes after take off at about 2000 ft. I felt what I thought was a little roughness in the engine (912S), a sort of 'plucking' if that makes sense. There was also a smell of fuel in the cockpit. I immediately returned to the field and made a safe landing. Took the top cowl off and examined the engine, no leaks apparent. I also took the inspection covers off under the tank but couldn't find any sign of fuel leaking there. Anyone experienced anything similar? Richard Iddon. G-RIXS


    Message 15


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    Time: 06:00:14 PM PST US
    From: "John & Amy Eckel" <eckel1@comcast.net>
    Subject: Re: Fwd: Aeropoxy
    --> Europa-List message posted by: "John & Amy Eckel" <eckel1@comcast.net> Bob, Thanks for clearing this up because I have red hardener. John, A230 do not archive ----- Original Message ----- From: "rlborger" <rlborger@mac.com> Subject: Europa-List: Fwd: Aeropoxy > --> Europa-List message posted by: rlborger <rlborger@mac.com> > > Fellow Europa builders, > > I located the web-site for the manufacturer of Aeropoxy > (http://www.ptm-w.com) and asked about the change in color of the > hardener. Here is he reply from them. > > Good building, > Bob Borger > Europa Kit #A221 N914XL, XS Mono, 914, Airmaster C/S > (60%) tail kit done, wings closed, cockpit module installed, pitch > system in, landing gear frame in, rudder system in, working chapters 23 > Fuselage Top, 24 Instrument Panel, 25 Electrical & 29 Main Gear. > 3705 Lynchburg Dr. > Corinth, TX 76208 > Home: 940-497-2123 > Cel: 817-992-1117 > > > Begin forwarded message: > > > From: Bill Romey <bromey@ptm-w.com> > > Date: Fri Mar 26, 2004 17:28:40 US/Central > > To: rlborger@mac.com > > Subject: Aeropoxy > > > > Hello Bob, > > Thanks for your inquiry regarding Aeropoxy.=A0 I have attached a pdf > > data sheet for Aeropoxy 2032.=A0 If you have any problems opening it, > > please reply and I will either fax=A0or mail it to you.=A0 Our web site > > for Aeropoxy will up and running soon. > > > > As to the red color of the hardener, this is not a problem.=A0 The color > > is a reaction of the amines in the hardener with oxygen in the air.=A0 > > The more it is exposed to air the more it turns color.=A0 We have done > > extensive testing with oxidized Aeropoxy hardeners and can find no > > deleterious effects.=A0 You are perfectly safe in using the red > > hardener.=A0 There is no reason to buy new material.=A0 These epoxies are > > very storage stable, except for the color change. > > > > If you have any questions, please call me or Scot Stettler at 800 > > 421-1518. > > > > Regards, > > > > Bill Romey > > bromey@ptm-w.com > > > > > > > > >


    Message 16


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    Time: 06:02:07 PM PST US
    From: Rocketman <topglock@cox.net>
    Subject: Another question
    --> Europa-List message posted by: Rocketman <topglock@cox.net> You guys were very helpful with my last inquirey, so here goes again. I have some Araldite (redux) with an expiration date of 9/02. The stuff has never been opened. I popped the top on it, today. Looked fresh, so I mixed some and laid up a couple of tests on some fuselage scraps, using it straight and with flox. Any speculation on whether this stuff is any good? How about it, from some of you British folks on the list. Anyone able to contact CIBA and get some feedback? Thanks in advance for any help. Jeff Tri-gear, Just getting started...


    Message 17


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    Time: 06:50:01 PM PST US
    From: "Cliff Shaw" <flyinggpa@comcast.net>
    Subject: Re: Rough running 912S
    --> Europa-List message posted by: "Cliff Shaw" <flyinggpa@comcast.net> Richard I had an occurrence like that. No telling if it is the same though. I could not fine anything, and wasted a lot of time looking and testing. The only thing that has explained it is carburetor icing. Could be ? Cliff Shaw 1041 Euclid ave. Edmonds, WA 98020 425 776 5555 > I made my first flight in quite a few months yesterday after 25 hour > > Anyone experienced anything similar? > > Richard Iddon. G-RIXS > >


    Message 18


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    Time: 07:52:20 PM PST US
    From: "Fergus Kyle" <VE3LVO@rac.ca>
    Subject: Re: Fwd: Aeropoxy
    --> Europa-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> Cheers, I had the same worries several years ago and got the same reply. Nevertheless, I used the 'lighter' hardener whenever the choice was available. I am delighted to see that they are sticking to their guns. That said, I had a buddy in the business take several samples of Aeropoxy, and send them to the labs in Stuttgart for formulating and testing. The report came back that, properly mixed, the Normal syrup and hardener (I don't have the numbers to hand, but they are neither fast nor slow hardener ones) rveal a Tg of 78.3deg C - not a bad state. I am now going to ask him to send later samples for the same purpose and if successful, will relay the results. Ferg A064 Classic Subject: Europa-List: Fwd: Aeropoxy | --> Europa-List message posted by: rlborger <rlborger@mac.com> | | Fellow Europa builders, | | I located the web-site for the manufacturer of Aeropoxy | (http://www.ptm-w.com) and asked about the change in color of the | hardener. Here is he reply from them. | | Good building, | Bob Borger | Europa Kit #A221 N914XL, XS Mono, 914, Airmaster C/S | (60%) tail kit done, wings closed, cockpit module installed, pitch | system in, landing gear frame in, rudder system in, working chapters 23 | Fuselage Top, 24 Instrument Panel, 25 Electrical & 29 Main Gear. | 3705 Lynchburg Dr. | Corinth, TX 76208 | Home: 940-497-2123 | Cel: 817-992-1117 | | | Begin forwarded message: | | > From: Bill Romey <bromey@ptm-w.com> | > Date: Fri Mar 26, 2004 17:28:40 US/Central | > To: rlborger@mac.com | > Subject: Aeropoxy | > | > Hello Bob, | > Thanks for your inquiry regarding Aeropoxy.=A0 I have attached a pdf | > data sheet for Aeropoxy 2032.=A0 If you have any problems opening it, | > please reply and I will either fax=A0or mail it to you.=A0 Our web site | > for Aeropoxy will up and running soon. | > | > As to the red color of the hardener, this is not a problem.=A0 The color | > is a reaction of the amines in the hardener with oxygen in the air.=A0 | > The more it is exposed to air the more it turns color.=A0 We have done | > extensive testing with oxidized Aeropoxy hardeners and can find no | > deleterious effects.=A0 You are perfectly safe in using the red | > hardener.=A0 There is no reason to buy new material.=A0 These epoxies are | > very storage stable, except for the color change. | > | > If you have any questions, please call me or Scot Stettler at 800 | > 421-1518. | > | > Regards, | > | > Bill Romey | > bromey@ptm-w.com | > | > | | > | | | | | |




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