Europa-List Digest Archive

Sun 09/24/06


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 02:29 AM - Re: wing conduit mod (G-IANI)
     2. 05:24 AM - Re: Anyone install battery aft of Baggage bay bulkhead (William Daniell)
     3. 07:34 AM - Anyone install battery aft of Baggage bay bulkhead (Paul McAllister)
     4. 09:44 AM - Re: wing conduit mod (Michael Grass)
     5. 09:50 AM - Re: Anyone install battery aft of Baggage bay bulkhead ()
     6. 09:55 AM - Re: Anyone install battery aft of Baggage bay bulkhead ()
     7. 10:38 AM - Re: wing conduit mod (NevEyre@aol.com)
     8. 12:35 PM - Re: wing conduit mod (Fred Klein)
 
 
 


Message 1


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    Time: 02:29:36 AM PST US
    From: "G-IANI" <g-iani@ntlworld.com>
    Subject: wing conduit mod
    --> Europa-List message posted by: "G-IANI" <g-iani@ntlworld.com> Rowland "I just checked the PFA website for the list of "standard" mods, and don't see anything there about wing conduits." You are right. Jeremy Davy has a mod (10713) which I started to convert into a standard mod last year. As the eelier standard mods had disappeared into a "Francis hole" ( This is a black hole that does not have an event horizon for the physics buffs) I stopped work on it. At the meeting I had with Francis on 29 March 2006 it was agreed (Rowland you have had a copy of the minutes of this meeting) that there was no need for a standard mod for this as Francis is satisfied that it is cover by "standard aircraft practice" (otherwise know as a "non mod"). So carry no, just carry on as long as your inspector is happy. "I think I'd like to install conduit before I close the wing, not just for the possibility of wingtip lights or strobes" Yes and also remember that you will need the conduit if your pitot and static pipes become brittle and need replacing. "also because the conduit can provide a very handy hole to insert a support when turning the wing over" Well not so much the conduit but a hole in the wing tip. I have a reinforced hole her which is finally used as the nav light mount but it was very handy (with a piece of curtain pole that happened to be the correct diameter inserted) for handling and rotating the wing during finishing and spraying. If you want to see what others have done I can send you some pictures off list. Ian Rickard #505 G-IANI XS Trigear Europa Club Mods Rep (Trigear) e-mail mods@europaclub.org.uk or direct g-iani@ntlworld.com


    Message 2


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    Time: 05:24:19 AM PST US
    From: "William Daniell" <wdaniell@etb.net.co>
    Subject: Anyone install battery aft of Baggage bay bulkhead
    --> Europa-List message posted by: "William Daniell" <wdaniell@etb.net.co> Err another question "maximum time of starter engagement" Whats this? Will -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Fergus Kyle Sent: 23 September, 2006 21:25 Subject: Europa-List: Anyone install battery aft of Baggage bay bulkhead --> Europa-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> Cheers, If you want to compare weights, I ordered 20 feet of #4 CCA (copper-covered alu) wire from Perihelion and Eric Jones. I expect to install a 17Ah battery under one of five compartments built under the extended bulkhead 'shelf' It weighs 48.75 gm/ft. I was going to use #4 welding cable (rubber-covered) which is 127gm/ft - because of its flexibility and rather innocuous smoke when heated (archives). I don't know the weight /foot of #4aircraft cable but it may be determined I'm sure. The length involved may be less than 20 feet, but that too I leave to you. The advantages beyond the weight are (1) more flexible than a/c cable; (2) better insulation than welding cable (a/c standard); (3) yellow colour makes it more readily obvious; (4) fits neatly in 12mm/half inch copper tubing for nearby ground - watch the chafing..; (5) Eric is great to deal with and has excellent installation advice. Minor disadvantages : (1) More expensive - stop smoking, nothing much on a big ship; (2) slightly larger - see 4 above. I feel better about shifting the battery with this material, but of course you are the final judge. Nevertheless, maximum time of starter engagement must be calculated when using aft battery........ Regards Ferg Kyle Europa A064 914 Classic


    Message 3


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    Time: 07:34:18 AM PST US
    From: "Paul McAllister" <paul.mcallister@qia.net>
    Subject: Anyone install battery aft of Baggage bay bulkhead
    --> Europa-List message posted by: "Paul McAllister" <paul.mcallister@qia.net> I seem to recall putting in 22' of welding cable. If I use Ferg's numbers that gives a weight difference of 1741 gram / 3.7 pounds over #4 welding cable. Seems like a worth while saving. Paul --> Europa-List message posted by: "Fergus Kyle" <VE3LVO@rac.ca> >Cheers, > If you want to compare weights, I ordered 20 feet of #4 CCA >(copper-covered alu) wire from Perihelion and Eric Jones. I expect to >install a 17Ah battery under one of five compartments built under the >extended bulkhead 'shelf' >It weighs 48.75 gm/ft. I was going to use #4 welding cable (rubber-covered) >which is 127gm/ft - because of its flexibility and rather innocuous smoke >when heated (archives). I don't know the weight /foot of #4aircraft cable >but it may be determined I'm sure. >Ferg


    Message 4


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    Time: 09:44:44 AM PST US
    From: "Michael Grass" <M.Grass@comcast.net>
    Subject: Re: wing conduit mod
    --> Europa-List message posted by: "Michael Grass" <M.Grass@comcast.net> To our friends on the east side of the pond. What is the typical opinion of the PFA inspectors on the wing conduit and pitot/static/stall warner lines. Do you have to reinforce where holes are made in the ribs? I question this because I believe (and not know) that the middle portion of the rib is only caring negligible loads. This is where our friends in the flying aluminum cans cut there holes to make the structure more lightweight. My intension is to run 2 1/4 inch aluminum lines for pitot etc and an about 1/2 inch conduit for electrical supply. Best regards Michael Grass A266 Trigear / 914/ Woodcomp VP Detroit, Mi ----- Original Message ----- From: "G-IANI" <g-iani@ntlworld.com> Sent: Sunday, September 24, 2006 5:28 AM Subject: RE: Europa-List: wing conduit mod > --> Europa-List message posted by: "G-IANI" <g-iani@ntlworld.com> > > > Rowland > > "I just checked the PFA website for the list of "standard" mods, and > don't see anything there about wing conduits." > > You are right. Jeremy Davy has a mod (10713) which I started to convert > into a standard mod last year. As the eelier standard mods had > disappeared into a "Francis hole" ( This is a black hole that does not > have an event horizon for the physics buffs) I stopped work on it. > > At the meeting I had with Francis on 29 March 2006 it was agreed > (Rowland you have had a copy of the minutes of this meeting) that there > was no need for a standard mod for this as Francis is satisfied that it > is cover by "standard aircraft practice" (otherwise know as a "non > mod"). So carry no, just carry on as long as your inspector is happy. > > "I think I'd like to install conduit before I close the wing, not just > for the possibility of wingtip lights or strobes" > > Yes and also remember that you will need the conduit if your pitot and > static pipes become brittle and need replacing. > > "also because the conduit can provide a very handy hole to insert a > support when turning the wing over" > > Well not so much the conduit but a hole in the wing tip. I have a > reinforced hole her which is finally used as the nav light mount but it > was very handy (with a piece of curtain pole that happened to be the > correct diameter inserted) for handling and rotating the wing during > finishing and spraying. > > If you want to see what others have done I can send you some pictures > off list. > > > Ian Rickard #505 G-IANI XS Trigear > Europa Club Mods Rep (Trigear) > e-mail mods@europaclub.org.uk > or direct g-iani@ntlworld.com > > >


    Message 5


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    Time: 09:50:50 AM PST US
    Subject: Re: Anyone install battery aft of Baggage bay bulkhead
    From: <rparigor@suffolk.lib.ny.us>
    --> Europa-List message posted by: <rparigor@suffolk.lib.ny.us> Wire weight in pounds per hundred feet: Eric #4 Yellow Poly Vinyl TPE Property 105C 10.75 McMaster Vu-Tron#4weld1045strand Orange chlorinated polyethylene 90C 21.00 McMaster Standard#4weld406strand Black EPDM rubber105C 20.00 Spruce #4 MIL-W-22759/16 approx 133strand 25gauge 150C 16.00 McMaster Vu-Tron#6weld660strand Orange chlorinated polyethylene 90C 15.00 McMaster Standard#6weld259strand Black EPDM rubber105C 14.00 Spruce #6 MIL-W-22759/16 approx 133strand 27gauge 150C 10.50 Weight savings of Erics #4 for 25 feet: Vu-Tron#4 2.56 Standard#4 2.31 Spruce #4 1.31 Vu-Tron#6 1.06 Standard#6 0.81 Spruce #6 (.06) Ohms/1000@20C Voltage drop 20amps 25feet Volatge drop 60/25 Eric#4 ~.25 .125 .375 Vu-Tron ~.26 .130 .390 Standard ~.25 .125 .375 Spruce #4 ~.27 .135 .405 Vu-Tron#6 ~.44 .220 .660 Standard#6 ~.45 .225 .665 Spruce #6 ~.44 .220 .660 #6 would drop a little over a volt for 10 amps. Ron Parigoris


    Message 6


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    Time: 09:55:09 AM PST US
    Subject: Re: Anyone install battery aft of Baggage bay bulkhead
    From: <rparigor@suffolk.lib.ny.us>
    --> Europa-List message posted by: <rparigor@suffolk.lib.ny.us> OOOOOOOPS thats a little over .1volts for 10 amps and #6 Ron Parigoris On Sun, Sep 24, 2006, rparigor@suffolk.lib.ny.us said: > Wire weight in pounds per hundred feet: > > Eric #4 Yellow Poly Vinyl TPE Property 105C > 10.75 > McMaster Vu-Tron#4weld1045strand Orange chlorinated polyethylene 90C > 21.00 > McMaster Standard#4weld406strand Black EPDM rubber105C > 20.00 > Spruce #4 MIL-W-22759/16 approx 133strand 25gauge 150C > 16.00 > McMaster Vu-Tron#6weld660strand Orange chlorinated polyethylene 90C > 15.00 > McMaster Standard#6weld259strand Black EPDM rubber105C > 14.00 > Spruce #6 MIL-W-22759/16 approx 133strand 27gauge 150C > 10.50 > > > Weight savings of Erics #4 for 25 feet: > > Vu-Tron#4 2.56 > Standard#4 2.31 > Spruce #4 1.31 > Vu-Tron#6 1.06 > Standard#6 0.81 > Spruce #6 (.06) > > Ohms/1000@20C Voltage drop 20amps 25feet Volatge drop 60/25 > Eric#4 ~.25 .125 .375 > Vu-Tron ~.26 .130 .390 > Standard ~.25 .125 .375 > Spruce #4 ~.27 .135 .405 > Vu-Tron#6 ~.44 .220 .660 > Standard#6 ~.45 .225 .665 > Spruce #6 ~.44 .220 .660 > > #6 would drop a little over a volt for 10 amps. > > Ron Parigoris > > > > > --


    Message 7


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    Time: 10:38:34 AM PST US
    From: NevEyre@aol.com
    Subject: Re: wing conduit mod
    Hi, The solution worked out by Andy Draper / Barry Mellors was a 2 ply Bid ''donut ring'' around the hole on each rib, [ one side only ], Make the diameter 2'' bigger than the hole. Get the orientation of each ply 45 degrees apart. Easy way is wet the two plies on plastic, cut out the discs,stick it on the smooth side of the rib [ scuff it first ? ! ], when it has cured, drill the hole. Main objective was to prevent the rib from '' tearing''. Start at the root rib half way between the spar and drag pin, at half chord position, as you work outboard, get lower in the ribs, so the conduit will pass under the aileron pushrod, then sweep it forward as it goes thru' the last rib, and Bid the conduit to the end of the spar. Where it passes thru the double rib, it will be close to the lower skin, the ''donut'' will lap onto the skin itself. The last two bays are far enough apart that it helps to support the conduit with a piece of foam, and put a Bid lay up over it ,onto the skin, half way along. Scuff and flox the conduit at each rib, I tend to put a Bid tape on the inside of the root rib, to keep it in place. Cheers, Nev.


    Message 8


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    Time: 12:35:09 PM PST US
    Subject: Re: wing conduit mod
    From: Fred Klein <fklein@orcasonline.com>
    --> Europa-List message posted by: Fred Klein <fklein@orcasonline.com> Michael, The alum. acft. ribs w/ which I am familiar have flanged lightening holes...the pre-formed flange functioning as a web stiffener. You are of course correct w/ regard to loads being "negligible" in this area. Fred A194 On Sunday, September 24, 2006, at 09:37 AM, Michael Grass wrote: > --> Europa-List message posted by: "Michael Grass" > <M.Grass@comcast.net> > > I question this because I believe (and not know) that the middle > portion of the rib is only caring negligible loads. This is where our > friends in the flying aluminum cans cut there holes to make the > structure more lightweight.




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