Today's Message Index:
----------------------
 
     1. 07:42 AM - Re: Outrigger Pivot Bearing Mod (nigel charles)
     2. 01:00 PM - Outrigger Pivot Bearing Mod (=?UTF-8?Q?R=C3=A9mi_Guerner?=)
     3. 01:59 PM - UV Smooth Prime (Brad Shafer)
     4. 02:13 PM - Balanced ailerons (Fergus Kyle)
     5. 03:17 PM - Re: Outrigger Pivot Bearing Mod (karelvranken)
     6. 03:21 PM - Re: Balanced ailerons (NevEyre@aol.com)
     7. 03:22 PM - Re: Balanced ailerons (Tom Friedland)
     8. 03:24 PM - Re: Balanced ailerons (Rman)
     9. 07:07 PM - Re: Balanced ailerons (Ralph Hallett)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Outrigger Pivot Bearing Mod | 
      
      This sounds a good idea. If someone wishes to replicate the outrigger
      mod on the sticks, that is OK with me. It just needs agreeing with Andy
      Draper. If written up appropriately it could become another standard
      mod.
      
      Nigel
      
      -----Original Message-----
      From: owner-europa-list-server@matronics.com
      [mailto:owner-europa-list-server@matronics.com] On Behalf Of Pete
      Jeffers
      Sent: 10 November 2006 12:33
      Subject: RE: Europa-List: Outrigger Pivot Bearing Mod
      
      Nigel,
      
      I have seen progressively more and more cases of wear in this area.
      None I have so far grounded for this reason, but a similar mod to the
      out rigger one will probably be useful some time in the future.
      
      Pete Jeffers
      
        _____  
      
      From: owner-europa-list-server@matronics.com
      [mailto:owner-europa-list-server@matronics.com] On Behalf Of nigel
      charles
      Sent: 10 November 2006 11:29
      Subject: RE: Europa-List: Outrigger Pivot Bearing Mod
      
      The loads are nowhere near as bad for the sticks as the outriggers and
      this is the first I have heard of wear in the stick pivots. Are you
      certain it is the pivots and not elsewhere in the flying control system?
      Is this in the pitch axis?
      
      Nigel
      
      -----Original Message-----
      From: owner-europa-list-server@matronics.com
      [mailto:owner-europa-list-server@matronics.com] On Behalf Of R=E9mi
      Guerner
      Sent: 09 November 2006 18:23
      Subject: Europa-List: Outrigger Pivot Bearing Mod
      
      Hi Nigel,
      
      I am thinking at doing the same mod to the control stick pivots, as the
      play in those pivots is becoming unacceptable.
      What do you think of that? Any body has done it?
      
      Regards
      
      Remi Guerner
      
      F-PGKL, XS S/N395 monowheel,  912S,  Airmaster, 436 hours  
      
      
      As the designer of this mod I have a few timely comments.
      
      First of all we are looking at updating this mod. The reason is that
      even using 4130 steel tube for the inner tubing it has a tendency to
      distort crating drag on the outer tube and causing the pivot to revert
      to the original arrangement. The future version will use an AN5 bolt
      instead of the AN4 bolt and inner tube. The bolt will be prevented from
      rotating by locating the head in a V shaped recess in a plate riveted on
      the outside of the side plate. An AN5 castellation nut will be used to
      retain the bolt. For UK builders the original prototype version of this
      
      
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Message 2
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  | 
      
      
| Subject:  | Outrigger Pivot Bearing Mod | 
      
      Nigel,
      I am positive the play is in the stick pivots, mainly in roll but also in p
      itch. Most Europas I know  have the same problem.  Some of them are almost 
      new =93 refer to Karel=99s comment.   
      Remi 
      
      
      The loads are nowhere near as bad for the sticks as the outriggers and 
      this
      is the first I have heard of wear in the stick pivots. Are you certain 
      it is
      the pivots and not elsewhere in the flying control system? Is this in 
      the
      pitch axis?
      
      
      Nigel
      
      
      -----Original Message-----
      From: owner-europa-list-server@matronics.com
      [mailto:owner-europa-list-server@matronics.com] On Behalf Of R=E9mi 
      Guerner
      Sent: 09 November 2006 18:23
      Subject: Europa-List: Outrigger Pivot Bearing Mod
      
      
      Hi Nigel,
      
      
      I am thinking at doing the same mod to the control stick pivots, as the 
      play
      in those pivots is becoming unacceptable.
      
      What do you think of that? Any body has done it?
      
      
      Regards
      
      
      Remi Guerner
      
      
      F-PGKL, XS S/N395 monowheel,  912S,  Airmaster, 436 hours 
      
Message 3
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      Simple question.  Should UV Smooth Prime be used on all surfaces including
      the surfaces that have a white coating (gel coat?) from the factory?  Or
      just the "raw" fiberglass (blue) surfaces?
      Brad
      
      
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      <p class=MsoNormal><span class=GramE><font size=2 color=navy 
      face=Arial><span
      style='font-size:10.0pt;font-family:Arial;color:navy'>Simple 
      question.</span></font></span><font
      size=2 color=navy face=Arial><span 
      style='font-size:10.0pt;font-family:Arial;
      color:navy'><span style='mso-spacerun:yes'>  </span><span 
      class=GramE>Should UV
      Smooth Prime be used on all surfaces including the surfaces that have a 
      white
      coating (gel coat?) from the factory?</span> <span
      style='mso-spacerun:yes'> </span><span class=GramE>Or just the 
      “raw”
      fiberglass (blue) surfaces?</span><o:p></o:p></span></font></p>
      
      <p class=MsoNormal><font size=2 color=navy face=Arial><span 
      style='font-size:
      10.0pt;font-family:Arial;color:navy'>Brad<o:p></o:p></span></font></p>
      
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      </b></font></pre></body></html>
      
Message 4
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  | 
      
      
| Subject:  | Balanced ailerons | 
      
      
      Cheers........
                  I balanced the ailerons by guessing at the added weight of two 
      layers of colour, and when the Family Painter finished with them, they now 
      hang off the hinges about 20deg off the horizontal, trailing edge up. That 
      means to me that the finish is lighter than expected. Since both are the 
      same, I conclude that balanced or not, I'm "pretty close".
                  My understanding (meagre as it is) of flutter leads me to 
      believe that balanced or not they oppose one another - so - What is the harm 
      in leaving them slightly lighter than the weights?
                  I would be interested in some discourse on the topic. Remember 
      I'm a flier, not a builder, so not too many 'sigmas' or 'mu to the one point 
      three power'.  The fact is the finish is superb and I am loath to start 
      drilling into these creatures just to be mathematically perfect.
                  Have at me.
      Ferg Kyle
      Europa A064 914 Classic 
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Outrigger Pivot Bearing Mod | 
      
      Hi Bob,
      Did you read the mail of Steve Vestuti? The clonking sit not in the 
      tail. That's another story of pro and contra taper pins. There I found a 
      little play on starboard side. Not enough to postpone my first flight. 
      The winter is long and will bring solutions for every problem. And see, 
      I know of your particular solution. Maybe after consulting the forum the 
      verdict will be easy....or not?
      Karel Vranken.
        ----- Original Message ----- 
        From: R.C.Harrison 
        To: europa-list@matronics.com 
        Sent: Saturday, November 11, 2006 1:11 AM
        Subject: RE: Europa-List: Outrigger Pivot Bearing Mod
      
      
        Hi! Karel
      
        Have you checked it isn't the stabilator drive bushes causing 
      differential slop which you can feel down the stick?
      
        The bushes at the bottom of the stick were tufnol and factory 
      produced. Some became tight on fixing of the cockpit module as indeed 
      mine did and needed freeing off with "brasso" so I'd be very surprised 
      if you have wear there?  Could be a loose or collapsed connector? Needs 
      identifying before flight.
      
        I have no clonks or likes anywhere in my control chain at 600 hours.
      
        Regards
      
        Bob Harrison G-PTAG
      
         
      
Message 6
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  | 
      
      
| Subject:  | Re: Balanced ailerons | 
      
      Hi Ferg,
      The fact that the ailerons are connected [ via rigid pushrods] will have no  
      effect if one of them decides to flutter, it will thrash the pushrods for the 
      
      few nano seconds it is still attached to the wing, and departs........
      The ideal situation is for them to be 100 percent balanced, ie the CHORD  
      line of the aileron is level, underbalanced [ hanging down at the trailing edge]
      
      is an absolute No No, overbalanced is OK, but not the amount you have  
      described.Book Read Engineers will be able to tell you the flutter speeds [250
      plus 
      kts...] just do it as per the manual, the flight test program [ Pete Clark]  
      took it way past what was needed.
      It really is an easy job drilling out the exess lead, use a sharp drill  at 
      very slow speed, and if you can , clamp a piece of 1/8'' ply to the face  [ 
      inboard is best, less visible] and drill through the ply into the arm. Keep  the
      
      ply clamped tightly,[ protect the other face with a similar piece of ply to  
      protect the paint] don't let the drill bit ''grab''.Start with about  3/16'', 
      work up in stages to 1/2'.
      Chances are you will need two 1/2'' holes drilled nearly through both arms  
      to get close, if you do not break out the other end, all that is needed is a  
      plug of blue foam 5 minuted in, a smear of Expancell, and a lick of paint to  
      refinnish the inboard face.
      Best way I have found for drilling, is to fold a towel up , place it on the  
      floor and stand the outboard tip of the aileron on the towel, and drill down  
      into the inboard face of the arms, tape a plastic bag around the arm so most 
      of  the swarfe gets caught, rather than getting inbedded in the towel / tip.
      Cheers,
      Nev.
      
Message 7
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  | 
      
      
| Subject:  | Re: Balanced ailerons | 
      
      Hi Ferg
      
      I think that you are probably correct in that they must be pretty close to
      balance and since they both deviate the same way flutter should cancel out.
      Still it might always deep inside "bug you."  It would be easy to drill a
      small amount until they were perfect and the holes would be easy to fill and
      if they were on the upper surface no one would know.
      
      Just think how much lighter the bird would be!
      
      Tom Friedland (Now back in the NorthWest)
      
      On 11/11/06, Fergus Kyle <VE3LVO@rac.ca> wrote:
      >
      >
      > Cheers........
      >            I balanced the ailerons by guessing at the added weight of two
      > layers of colour, and when the Family Painter finished with them, they now
      > hang off the hinges about 20deg off the horizontal, trailing edge up. That
      > means to me that the finish is lighter than expected. Since both are the
      > same, I conclude that balanced or not, I'm "pretty close".
      >            My understanding (meagre as it is) of flutter leads me to
      > believe that balanced or not they oppose one another - so - What is the
      > harm
      > in leaving them slightly lighter than the weights?
      >            I would be interested in some discourse on the topic. Remember
      > I'm a flier, not a builder, so not too many 'sigmas' or 'mu to the one
      > point
      > three power'.  The fact is the finish is superb and I am loath to start
      > drilling into these creatures just to be mathematically perfect.
      >            Have at me.
      > Ferg Kyle
      > Europa A064 914 Classic
      >
      >
      
Message 8
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  | 
      
      
| Subject:  | Re: Balanced ailerons | 
      
      
      Ferg,
      
      Drill out a little more lead from the counter weights and make them 
      Europa perfect... ;)
      
      Jeff - Baby Blue
      241 hours
      
      Fergus Kyle wrote:
      
      >
      >Cheers........
      >            I balanced the ailerons by guessing at the added weight of two 
      >layers of colour, and when the Family Painter finished with them, they now 
      >hang off the hinges about 20deg off the horizontal, trailing edge up. That 
      >means to me that the finish is lighter than expected. Since both are the 
      >same, I conclude that balanced or not, I'm "pretty close".
      >            My understanding (meagre as it is) of flutter leads me to 
      >believe that balanced or not they oppose one another - so - What is the harm 
      >in leaving them slightly lighter than the weights?
      >            I would be interested in some discourse on the topic. Remember 
      >I'm a flier, not a builder, so not too many 'sigmas' or 'mu to the one point 
      >three power'.  The fact is the finish is superb and I am loath to start 
      >drilling into these creatures just to be mathematically perfect.
      >            Have at me.
      >Ferg Kyle
      >Europa A064 914 Classic 
      >
      >
      >  
      >
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Balanced ailerons | 
      
      
      Nev,
      Thanks again for the great input! Could use you in the garage on a 
      regular basis. :)
      
      Ralph
      
      
      NevEyre@aol.com wrote:
      > Hi Ferg,
      > The fact that the ailerons are connected [ via rigid pushrods] will 
      > have no effect if one of them decides to flutter, it will thrash the 
      > pushrods for the few nano seconds it is still attached to the wing, 
      > and departs........
      > The ideal situation is for them to be 100 percent balanced, ie the 
      > CHORD line of the aileron is level, underbalanced [ hanging down at 
      > the trailing edge] is an absolute No No, overbalanced is OK, but not 
      > the amount you have described.Book Read Engineers will be able to tell 
      > you the flutter speeds [250 plus kts...] just do it as per the manual, 
      > the flight test program [ Pete Clark] took it way past what was needed.
      > It really is an easy job drilling out the exess lead, use a sharp 
      > drill at very slow speed, and if you can , clamp a piece of 1/8'' ply 
      > to the face [ inboard is best, less visible] and drill through the ply 
      > into the arm. Keep the ply clamped tightly,[ protect the other face 
      > with a similar piece of ply to protect the paint] don't let the drill 
      > bit ''grab''.Start with about 3/16'', work up in stages to 1/2'.
      > Chances are you will need two 1/2'' holes drilled nearly through both 
      > arms to get close, if you do not break out the other end, all that is 
      > needed is a plug of blue foam 5 minuted in, a smear of Expancell, and 
      > a lick of paint to refinnish the inboard face.
      > Best way I have found for drilling, is to fold a towel up , place it 
      > on the floor and stand the outboard tip of the aileron on the towel, 
      > and drill down into the inboard face of the arms, tape a plastic bag 
      > around the arm so most of the swarfe gets caught, rather than getting 
      > inbedded in the towel / tip.
      > Cheers,
      > Nev.
      > *
      >
      >
      > *
      
      
 
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