Europa-List Digest Archive

Tue 05/13/08


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 01:24 AM - Re: Re: Door bulge because of seal (Graham Singleton)
     2. 01:24 AM - Re: Accident Report Question (flyingphil2)
     3. 02:34 AM - Re: Setting the wing incidence (Graham Singleton)
     4. 03:21 AM - Re: Accident Report Question (Carl Pattinson)
     5. 07:15 AM - Re: Re: Accident Report Question (Peter Jeffers)
     6. 09:26 AM - Jim Browns cracked tank (rparigoris)
     7. 12:05 PM - Re: Jim Browns cracked tank (Fred Klein)
     8. 12:53 PM - Re: Jim Browns cracked tank ()
     9. 12:53 PM - Re: Jim Browns cracked tank ()
    10. 12:53 PM - Re: Jim Browns cracked tank ()
    11. 01:53 PM - Tomorrows Doth - Cromer (Bryan Allsop)
    12. 03:37 PM - Re: Setting the wing incidence (William Daniell)
    13. 04:54 PM - Re: Jim Browns cracked tank (Fred Klein)
 
 
 


Message 1


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    Time: 01:24:34 AM PST US
    From: Graham Singleton <grahamsingleton@btinternet.com>
    Subject: Re: Door bulge because of seal
    Craig 4 or 5 plies of UNI carbon would have worked too Graham craig bastin wrote: > > > *Well here is my fix for the bulging doors, a piece of 3mm x 12mm > alluminium* > *reduxed and flush rivetted, clears the door sill by about 3mm, door > was* > *slightly over flattened with a straight edge and clamps alloy bent > to be about* > *3mm flatter than the curve through the door opening. doors are now > even and flush* > *right along the opening with seals in place. Overall weight > increase 80g per door.* > ** > *craig* > > > ------------------------------------------------------------------------ > -- Graham Singleton Tel: +441629820187 Mob: +447739582005


    Message 2


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    Time: 01:24:35 AM PST US
    Subject: Re: Accident Report Question
    From: "flyingphil2" <ptiller@lolacars.com>
    Thanks for bringing that up. Respectfully, I was wondering about that was well. Phil Visit - www.EuropaOwners.org


    Message 3


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    Time: 02:34:57 AM PST US
    From: Graham Singleton <grahamsingleton@btinternet.com>
    Subject: Re: Setting the wing incidence
    Dan with respect I lifted the following out of your website, I would like to add that these Tufnol supports are equally vital for easy damage free rigging. Especially monowheels. You can't stop the wing sliding backwards. I have given Andy earache more than once for leaving this out of the manual, ( he was intensely pressurized at the time) Only other useful remark would be that the incidence at the tip of the flaps is more important than the incidence at the wing root. Graham danbish wrote: First, I'm assuming that you have been able to get the wings in the fuselage with the pins full through both port & starboard sides. If you haven't already, make up guides out of tufnol to support and guide the spars/wings into the correct position. This isn't mentioned in the manual but is shown in great detail in photos on Bob Borger's album on the Europa Owner's gallery. (Thanks Bob for making those available. They were invaluable!). There's just no way to keep the wings held in the right position throughout the process of setting the incidence without these, IMHO. First, I'm assuming that you have been able to get the wings in the fuselage with the pins full through both port & starboard sides. If you haven't already, make up guides out of tufnol to support and guide the spars/wings into the correct position. This isn't mentioned in the manual but is shown in great detail in photos on Bob Borger's album on the Europa Owner's gallery. (Thanks Bob for making those available. They were invaluable!). There's just no way to keep the wings held in the right position throughout the process of setting the incidence without these, IMHO. > > There are a few photos that might help at: > > http://www.europaowners.org/modules.php?set_albumName=FittingWings&op=modload&name=gallery&file=index&include=view_album.php > > Anyway, this is what worked for me but I'm not flyin' yet so I might just find I fly around in circles! > > Happy Building! > > > > > > > Visit - www.EuropaOwners.org > > > > > > > > > -- Graham Singleton Tel: +441629820187 Mob: +447739582005


    Message 4


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    Time: 03:21:58 AM PST US
    Subject: Re: Accident Report Question
    From: "Carl Pattinson" <carl.pattinson@btinternet.com>
    I believe that certain assumptions have been made here that are not necessarily true. ie: that the inspection process only took an hour and a half. The role of the "inspector" within the PFA is to supervise the building and maintenance of their aircraft. It dosen't mean they have to do the work themselves or be present when the work is being done. In other words they are there to ensure the aircraft is built and maintained to the proper standards. Early on in an inspector/ builder relationship the inspector generally makes an assessment as to the experience/ competence the person they are managing and this will determine how much or little supervision is needed .If a builder is fairly experienced it is likely that less supervision will be required. It is not uncommon for an owner/ builder to do the annual inspection himself (this may take several days if done properly) and then for the inspector to make whatever checks he considers necessary to satisfy himself the inspection has been done properly. He may well focus on specific issues which are common to a particular aircraft. The most time consuming part of this particular task for the inspector is likely to be completing the necessary paperwork and checking the logbooks are properly filled in. So to answer your specific question, when the AAIB report says the inspection only took an hour and a half dosent mean thats how long it actually took. What they are referring to is the culmination of the inspection process. Carl Pattinson G-LABS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182875#182875


    Message 5


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    Time: 07:15:33 AM PST US
    From: "Peter Jeffers" <pjeffers@talktalk.net>
    Subject: Re: Accident Report Question
    Speaking as a LAA inspector I totally agree with what you say, it is always important to consider the relationship you have with the builder/owner. In my experience owners' are usually very good at finding and diagnosing and fixing problems with their own aircraft. Not withstanding that, however good the relationship is between owner and inspector; I know that a thorough inspection is always necessary to pick up the odd fault that may have been missed. Quite often I do not find anything untoward but as some of my personal owners know, sometimes I find very significant problems that cannot be ignored. That check, if it is to be worth anything has to take awhile and in the case of a Europa is best achieved with the a/c disassembled. Many things can be seen with the wings off that cannot possibly be seen with them on. Pete Jeffers Inspector for Europa Club -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Carl Pattinson Sent: 13 May 2008 11:18 Subject: Europa-List: Re: Accident Report Question <carl.pattinson@btinternet.com> I believe that certain assumptions have been made here that are not necessarily true. ie: that the inspection process only took an hour and a half. The role of the "inspector" within the PFA is to supervise the building and maintenance of their aircraft. It dosen't mean they have to do the work themselves or be present when the work is being done. In other words they are there to ensure the aircraft is built and maintained to the proper standards. Early on in an inspector/ builder relationship the inspector generally makes an assessment as to the experience/ competence the person they are managing and this will determine how much or little supervision is needed .If a builder is fairly experienced it is likely that less supervision will be required. It is not uncommon for an owner/ builder to do the annual inspection himself (this may take several days if done properly) and then for the inspector to make whatever checks he considers necessary to satisfy himself the inspection has been done properly. He may well focus on specific issues which are common to a particular aircraft. The most time consuming part of this particular task for the inspector is likely to be completing the necessary paperwork and checking the logbooks are properly filled in. So to answer your specific question, when the AAIB report says the inspection only took an hour and a half dosent mean thats how long it actually took. What they are referring to is the culmination of the inspection process. Carl Pattinson G-LABS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=182875#182875 Checked by AVG. 18:14 Checked by AVG. 18:14


    Message 6


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    Time: 09:26:41 AM PST US
    Subject: Jim Browns cracked tank
    From: "rparigoris" <rparigor@suffolk.lib.ny.us>
    When I researched tank cracking, Jim Brown was kind enough to send me a (wierd style) PDF of his tank crack. I tried to put it up in Gallery but it didn't work. I posted it to Document section if anyone is interested under "Jim Browns cracked tank". My reply to cracking is documented in Gallery: http://www.europaowners.org/modules.php?set_albumName=album233&op=modload&name=gallery&file=index&include=view_album.php or if link is a hassle to deal with go to Gallery 4th album down: A-265 then: Say "NO" to Crack (in fuel tank). Say "NO" to Crack (in fuel tank). Visit - www.EuropaOwners.org


    Message 7


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    Time: 12:05:04 PM PST US
    Subject: Re: Jim Browns cracked tank
    From: Fred Klein <fklein@orcasonline.com>
    Ron, When you took your described precautions (BID'ing the tunnel, and foaming the tank bottom), were you aware of the tank's tendency to absorb fuel and consequently expand (in accordance w/ Svein's posts; i.e., expansion must be allowed for), or do you have a different take on the situation? Ron (or Anyone)...Can you say w/ certainty that our tanks are LDPE?...or HDPE? Fred On Tuesday, May 13, 2008, at 09:23 US/Pacific, rparigoris wrote: > <rparigor@suffolk.lib.ny.us> > > When I researched tank cracking, Jim Brown was kind enough to send me > a (wierd style) PDF of his tank crack. I tried to put it up in Gallery > but it didn't work. > > I posted it to Document section if anyone is interested under "Jim > Browns cracked tank". > > My reply to cracking is documented in Gallery: > http://www.europaowners.org/ > modules.php?set_albumName=album233&op=modload&name=gallery&file=index&i > nclude=view_album.php > > or if link is a hassle to deal with go to Gallery > 4th album down: A-265 > then: Say "NO" to Crack (in fuel tank). > > > Say "NO" to Crack (in fuel tank). > > > Visit - www.EuropaOwners.org > > -- This message has been scanned for viruses and dangerous content by MailScanner, and is believed to be clean.


    Message 8


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    Time: 12:53:29 PM PST US
    Subject: Re: Jim Browns cracked tank
    From: <rparigor@suffolk.lib.ny.us>
    Hi Fred "When you took your described precautions (BID'ing the tunnel, and > foaming the tank bottom), were you aware of the tank's tendency to > absorb fuel and consequently expand" Yes I was aware tank can expand. The foam is not applied directly to the tank, I have a piece of mylar under the tank and the foam is underneath the mylar, thus the foam is not bonded to the tank, the tank can move if it cares to. The foam should support a good majority of weight of a full tank, not rely on just cantelevering hold of aft BID layups. You can see in Jims pics that the plastic just kinda flowed. The BID in tunnel should relieve the sharp edge stress riser of the aft factory layup. I have the 3 BID tapered so there is not a sharp edge ending. If the tunnel of the tank wants to expand, I can not see that the additional BID would causing a crack to occur. I attached a pic of Steve Hagars top of tank, if you had 3 BID on top of tank when it was flat, not that you would want to do such a thing, but if you did, I don't think it would cause cracks to occur. On the other hand the tunnel layup and the lay ups on the aft base of the tank are all that is supporting the majority of the weight of the tank. If I didn't already have CPM bonded in, I would 3 taper BID the base supports as well. I think the foam will take a real load off all 3 by not allowing the tank to cantelever as compared to not having foam. Ron Parigoris


    Message 9


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    Time: 12:53:30 PM PST US
    Subject: Re: Jim Browns cracked tank
    From: <rparigor@suffolk.lib.ny.us>
    Hi Fred "When you took your described precautions (BID'ing the tunnel, and > foaming the tank bottom), were you aware of the tank's tendency to > absorb fuel and consequently expand" Yes I was aware tank can expand. The foam is not applied directly to the tank, I have a piece of mylar under the tank and the foam is underneath the mylar, thus the foam is not bonded to the tank, the tank can move if it cares to. The foam should support a good majority of weight of a full tank, not rely on just cantelevering hold of aft BID layups. You can see in Jims pics that the plastic just kinda flowed. The BID in tunnel should relieve the sharp edge stress riser of the aft factory layup. I have the 3 BID tapered so there is not a sharp edge ending. If the tunnel of the tank wants to expand, I can not see that the additional BID would causing a crack to occur. I attached a pic of Steve Hagars top of tank, if you had 3 BID on top of tank when it was flat, not that you would want to do such a thing, but if you did, I don't think it would cause cracks to occur. On the other hand the tunnel layup and the lay ups on the aft base of the tank are all that is supporting the majority of the weight of the tank. If I didn't already have CPM bonded in, I would 3 taper BID the base supports as well. I think the foam will take a real load off all 3 by not allowing the tank to cantelever as compared to not having foam. Ron Parigoris


    Message 10


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    Time: 12:53:30 PM PST US
    Subject: Re: Jim Browns cracked tank
    From: <rparigor@suffolk.lib.ny.us>
    Hi Fred "When you took your described precautions (BID'ing the tunnel, and > foaming the tank bottom), were you aware of the tank's tendency to > absorb fuel and consequently expand" Yes I was aware tank can expand. The foam is not applied directly to the tank, I have a piece of mylar under the tank and the foam is underneath the mylar, thus the foam is not bonded to the tank, the tank can move if it cares to. The foam should support a good majority of weight of a full tank, not rely on just cantelevering hold of aft BID layups. You can see in Jims pics that the plastic just kinda flowed. The BID in tunnel should relieve the sharp edge stress riser of the aft factory layup. I have the 3 BID tapered so there is not a sharp edge ending. If the tunnel of the tank wants to expand, I can not see that the additional BID would causing a crack to occur. I attached a pic of Steve Hagars top of tank, if you had 3 BID on top of tank when it was flat, not that you would want to do such a thing, but if you did, I don't think it would cause cracks to occur. On the other hand the tunnel layup and the lay ups on the aft base of the tank are all that is supporting the majority of the weight of the tank. If I didn't already have CPM bonded in, I would 3 taper BID the base supports as well. I think the foam will take a real load off all 3 by not allowing the tank to cantelever as compared to not having foam. Ron Parigoris


    Message 11


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    Time: 01:53:18 PM PST US
    From: Bryan Allsop <bryanallsop@hotmail.com>
    Subject: Tomorrows Doth - Cromer
    Paddy is suggesting that the East coast cloud may not have cleared by lunch time. As a precaution I am nominating Fenland as a diversion, in case it b ecomes necessary. Waddington will be advised if a diversion is called. My mobile phone is 079 57 818787. The forecasts available to me say that the weather should be good, with any cloud being out of the way in good time. Bring something warm to wear thou gh, because the temperature is expected to be 60 F., with a wind out of the NE (good for runway 04). Cheers. Bryan _________________________________________________________________ With Windows Live for mobile, your contacts travel with you. http://www.windowslive.com/mobile/overview.html?ocid=TXT_TAGLM_WL_Refresh _mobile_052008


    Message 12


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    Time: 03:37:12 PM PST US
    From: "William Daniell" <wdaniell@etb.net.co>
    Subject: Setting the wing incidence
    Thanks Yes I have made up the guides although mine are of ply with facing of soft aluminum. My pins do go through all the way albeit a little tight which I think is not abnormal if I recall earlier discussions. That is to say I can get the pip pin in and then I put in the other one which I have made more pointed to aid aligning the spars and then using the leverage of the long handle on the right side and with firm pressure it will go through. Will -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Graham Singleton Sent: Tuesday, May 13, 2008 04:34 Subject: Re: Europa-List: Setting the wing incidence <grahamsingleton@btinternet.com> Dan with respect I lifted the following out of your website, I would like to add that these Tufnol supports are equally vital for easy damage free rigging. Especially monowheels. You can't stop the wing sliding backwards. I have given Andy earache more than once for leaving this out of the manual, ( he was intensely pressurized at the time) Only other useful remark would be that the incidence at the tip of the flaps is more important than the incidence at the wing root. Graham danbish wrote: First, I'm assuming that you have been able to get the wings in the fuselage with the pins full through both port & starboard sides. If you haven't already, make up guides out of tufnol to support and guide the spars/wings into the correct position. This isn't mentioned in the manual but is shown in great detail in photos on Bob Borger's album on the Europa Owner's gallery. (Thanks Bob for making those available. They were invaluable!). There's just no way to keep the wings held in the right position throughout the process of setting the incidence without these, IMHO. First, I'm assuming that you have been able to get the wings in the fuselage with the pins full through both port & starboard sides. If you haven't already, make up guides out of tufnol to support and guide the spars/wings into the correct position. This isn't mentioned in the manual but is shown in great detail in photos on Bob Borger's album on the Europa Owner's gallery. (Thanks Bob for making those available. They were invaluable!). There's just no way to keep the wings held in the right position throughout the process of setting the incidence without these, IMHO. > > There are a few photos that might help at: > > http://www.europaowners.org/modules.php?set_albumName=FittingWings&op=modloa d&name=gallery&file=index&include=view_album.php > > Anyway, this is what worked for me but I'm not flyin' yet so I might just find I fly around in circles! > > Happy Building! > > > > > > > Visit - www.EuropaOwners.org > > > > > > > > > -- Graham Singleton Tel: +441629820187 Mob: +447739582005 Checked by AVG. 18:14 Checked by AVG. 18:14


    Message 13


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    Time: 04:54:04 PM PST US
    Subject: Re: Jim Browns cracked tank
    From: Fred Klein <fklein@orcasonline.com>
    On Tuesday, May 13, 2008, at 12:49 US/Pacific, <rparigor@suffolk.lib.ny.us> wrote: > The foam is not applied directly to the tank, I have a piece of mylar > under the tank and the foam is underneath the mylar, thus the foam is > not bonded to the tank, the tank can move if > it cares to. Ron...yes...I saw the mylar...nice bond break/separator. I like what you've done and intend to replicate it...looks like an ounce of prevention to me. I've already added a vertical separator of sorts which would allow some bulging of the tank forward face but would prevent such bulging from interfering w/ the spars and spar strap. It consists of a 3 bid layup w/ 1/4" x 1/2" balsa stiffeners w/ 2 bid layup and a top flange which is floxed to the underside of the "shelf" support; it extends down to between the 2 FG spacers. I hot glued some 1/8" poly foam as a cushion...pix below. I'm still curious as to what our tanks are made of...LDPE or HDPE...(?) Fred -- This message has been scanned for viruses and dangerous content by MailScanner, and is believed to be clean.




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