Europa-List Digest Archive

Fri 04/03/09


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 02:38 PM - Cowl Question? (Jeffrey J Paris)
     2. 03:05 PM - Re: Cowl Question? (jimpuglise@comcast.net)
     3. 03:48 PM - rotax 912ULS Cooling Duct Question (JR Gowing)
     4. 04:00 PM - Engine oil leak update (Paul McAllister)
     5. 04:00 PM - AERO Friederichshafen (m.grass@comcast.net)
     6. 05:34 PM - Re: rotax 912ULS Cooling Duct Question (ALAN YERLY)
     7. 07:44 PM - Re: rotax 912ULS Cooling Duct Question (JR Gowing)
 
 
 


Message 1


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    Time: 02:38:02 PM PST US
    From: "Jeffrey J Paris" <jeffrey-j-paris@excite.com>
    Subject: Cowl Question?
    Dear Europa List ,I have a question for the Europa List. =C2-I have attach ed a picture of our original Europa Classic cowl (rotax) and naturally it do esn't mate up with the Jab3300. =C2-With this in mind has anybody out ther e in Experimental Europa/Jabiru land modified the original cowl to fit the J AB? =C2-I have pictures of John Lawton's Europa =C2-N245E and I assume t he cowling came from Jabiru USA ? =C2-And of course looks fantastic, howev er, I find the original look of the Europa intriquing and full of "english" personality! =C2-I like its big nose and hedgehog charm.I just thought I w ould check to see if it had been done. =C2-It would take a great deal of m odification to the air inlets and a quite a curvey nacelle =C2-would have to be fabricated to make it work: =C2-And of course this brings up issues with proper airflow and cooling of the equipment. =C2-So far with our curr ent JAB we have had to wrestle with some cooling issues and it seems that co wl design can be a fairly prickly issue...a black art for me at least.Thanks for your time and consideration, Cheers!Jeff Paris #A012Peter Paris ------------------------------------------------------------ Photography School Free information on becoming a Photographer. Click Now! http://tagline.excite.com/fc/FgElN1g44Jij9TSJ4tqayRbFkqytbrSmK6a56l15PPenHsV MT4qtiiCvaJC/


    Message 2


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    Time: 03:05:45 PM PST US
    From: jimpuglise@comcast.net
    Subject: Re: Cowl Question?
    Jeff- The original cowling was designed for the Rotax, which was the engine of ch oice for the original airplane.=C2- I also have a Jab. and have the Jab. FWF kit.=C2- Trying to modify the original cowling to fit the Jab. would be a very extensive project.=C2- By far, your best bet is going to be to use the Jab. kit.=C2- For starters, the Jab. is a bit longer than the Rot ax and you would need to account for that, as well as the vastly different cooling.=C2- Your best sources will be Bud or John Lawton.=C2- Jim Puglise A-283 ----- Original Message ----- From: "Jeffrey J Paris" <jeffrey-j-paris@excite.com> Sent: Friday, April 3, 2009 5:35:12 PM GMT -05:00 US/Canada Eastern Subject: Europa-List: Cowl Question? Dear Europa List , I have a question for the Europa List. =C2-I have attached a picture of o ur original Europa Classic cowl (rotax) and naturally it doesn't mate up wi th the Jab3300. =C2-With this in mind has anybody out there in Experiment al Europa/Jabiru land modified the original cowl to fit the JAB? =C2-I ha ve pictures of John Lawton's Europa =C2-N245E and I assume the cowling ca me from Jabiru USA ? =C2-And of course looks fantastic, however, I find t he original look of the Europa intriquing and full of "english" personality ! =C2-I like its big nose and hedgehog charm. I just thought I would check to see if it had been done. =C2-It would tak e a great deal of modification to the air inlets and a quite a curvey nacel le =C2-would have to be fabricated to make it work: =C2-And of course t his brings up issues with proper airflow and cooling of the equipment. =C2 -So far with our current JAB we have had to wrestle with some cooling iss ues and it seems that cowl design can be a fairly prickly issue...a black a rt for me at least. Thanks for your time and consideration, Cheers! Jeff Paris #A012 Peter Paris Dear Europa List , I have a question for the Europa List. =C2-I have attached a picture of o ur original Europa Classic cowl (rotax) and naturally it doesn't mate up wi th the Jab3300. =C2-With this in mind has anybody out there in Experiment al Europa/Jabiru land modified the original cowl to fit the JAB? =C2-I ha ve pictures of John Lawton's Europa =C2-N245E and I assume the cowling ca me from Jabiru USA ? =C2-And of course looks fantastic, however, I find t he original look of the Europa intriquing and full of "english" personality ! =C2-I like its big nose and hedgehog charm. I just thought I would check to see if it had been done. =C2-It would tak e a great deal of modification to the air inlets and a quite a curvey nacel le =C2-would have to be fabricated to make it work: =C2-And of course t his brings up issues with proper airflow and cooling of the equipment. =C2 -So far with our current JAB we have had to wrestle with some cooling iss ues and it seems that cowl design can be a fairly prickly issue...a black a rt for me at least. Thanks for your time and consideration, Cheers! Jeff Paris #A012 Peter Paris =C2-=C2- Photography School Free information on becoming a Photographer. Click Now! Click Here For More Information =C2-


    Message 3


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    Time: 03:48:01 PM PST US
    From: "JR Gowing" <jrgowing@bigpond.net.au>
    Subject: rotax 912ULS Cooling Duct Question
    To the list for a quick reply if anyone is listening ....... AN3--5A bolts hold the CD4's and CD5's to the footwells but there seems to be no guidance as to what holds the CD4' and 5's to the duct. So what have others used please=3F JR (Bob) Gowing UK Kit 327 in Oz ----- Original Message ----- From: jimpuglise@comcast.net To: europa-list@matronics.com Sent: Saturday, April 04, 2009 9:03 AM Subject: Re: Europa-List: Cowl Question=3F Jeff- The original cowling was designed for the Rotax, which was the engine of choice for the original airplane. I also have a Jab. and have the Jab. FWF kit. Trying to modify the original cowling to fit the Jab. would be a ver y extensive project. By far, your best bet is going to be to use the Jab. kit. For starters, the Jab. is a bit longer than the Rotax and you would n eed to account for that, as well as the vastly different cooling. Your bes t sources will be Bud or John Lawton. Jim Puglise A-283 ----- Original Message ----- From: =22Jeffrey J Paris=22 <jeffrey-j-paris@excite.com> To: europa-list@matronics.com Sent: Friday, April 3, 2009 5:35:12 PM GMT -05:00 US/Canada Eastern Subject: Europa-List: Cowl Question=3F Dear Europa List , I have a question for the Europa List. I have attached a picture of our original Europa Classic cowl (rotax) and naturally it doesn't mate up with the Jab3300. With this in mind has anybody out there in Experimental Europ a/Jabiru land modified the original cowl to fit the JAB=3F I have pictures o f John Lawton's Europa N245E and I assume the cowling came from Jabiru USA =3F And of course looks fantastic, however, I find the original look of the Europa intriquing and full of =22english=22 personality! I like its big nose and hedgehog charm. I just thought I would check to see if it had been done. It would take a great deal of modification to the air inlets and a quite a curvey nacelle would have to be fabricated to make it work: And of course this brings up issues with proper airflow and cooling of the equipment. So far with our current JAB we have had to wrestle with some cooling issues and it seems th at cowl design can be a fairly prickly issue...a black art for me at least. Thanks for your time and consideration, Cheers! Jeff Paris #A012 Peter Paris --------------------------------------------------------------------------- --- Photography School Free information on becoming a Photographer. Click Now! Click Here For More Information =5F-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =5F-=3D - The Europa-List Email Forum - =5F-=3D Use the Matronics List Features Navigator to browse =5F-=3D the many List utilities such as List Un/Subscription, =5F-=3D Archive Search & Download, 7-Day Browse, Chat, FAQ, =5F-=3D Photoshare, and much much more: =5F-=3D =5F-=3D --> http://www.matronics.com/Navigator=3FEuropa-List =5F-=3D =5F-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =5F-=3D - MATRONICS WEB FORUMS - =5F-=3D Same great content also available via the Web Forums! =5F-=3D =5F-=3D --> http://forums.matronics.com =5F-=3D =5F-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =5F-=3D - List Contribution Web Site - =5F-=3D Thank you for your generous support! =5F-=3D -Matt Dralle, List Admin. =5F-=3D --> http://www.matronics.com/contribution =5F-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D --------------------------------------------------------------------------- --- Checked by AVG - www.avg.com 9 19:07:00 -- We are a community of 6 million users fighting spam. The Professional version does not have this message


    Message 4


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    Time: 04:00:36 PM PST US
    Subject: Engine oil leak update
    From: Paul McAllister <paul.the.aviator@gmail.com>
    Hi all, I just wanted to give you an update on my Rotax leaking crankcase. About a year ago I saw a small oil leak start on the engine just behind the gearbox on the flat machined surface on top of the engine. After a while the leaking area started to slowly progress along the case towards the back of the engine and then along the bottom. While I was at the Oshkosh airshow I went and talked to the mechanic from Kodiak to get his opinion. He told me that some 912 / 914's were getting crankcase fretting and over time the cases were damaged to such an extend that they had to be replaced. His advice to to have the engine stripped and inspected. Well this winter I removed the engine and took it to Leading Edge Airfoil who has a rotax trained A&P on staff. He stripped the engine and sure enough it was showing signs of fretting. The engine has about 750 hours on it at the moment. Fortunately it was not too bad and he was able to dress the cases and re assemble the engine. He used a different sealant, 5150 I believe it was called instead of the red Locktite sealant that was on before. He tells me that Rotax now specify this sealant. It is a heavier material and apparently is swells a little after application, perhaps from heat, I am not sure. He felt confident that this would tighten things up and I should not have any problems. A couple of other things to note, at 750 hours there was no sign of wear in any part of the engine. The only thing he mentioned was a slight scuff on a cam follower that would have been from not priming the engine properly after an oil change. I remember exactly when I did that ! He as able to polish it out. There was a little bit of oil flashing on some of the piston skirts and he told me that this was from using either mineral or semi synthetic. I have been using the recommended Penzol motorcycle oil although this has dropped off the list in recent times, so I changed to the Valvoline Durablend. He was strongly recommending I go to a full synthetic oil. He also wanted me to stop using the Challenger oil filters, he tells me that they have less pleats in them. The only other thing of note was the Turbo charger bracket was broken. So it would appear that Kodiak was right and if I hadn't had this work done I would have lost the cases. While he had it apart he overhauled the gearbox which was due, replaced the plugs, and the rubber boots on the carburettors, so my oil leak repair came to 3900 dollars. Ouch. Rotax really have no shame, the gasket set is over a 1000 dollars for something that has a trivial manufactured cost but there is little that any of us can do about that matter. The aircraft is going to be a little while before it is flying again, I have decided to take a crack at some cooling modifications while it is all apart. Paul


    Message 5


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    Time: 04:00:38 PM PST US
    From: m.grass@comcast.net
    Subject: AERO Friederichshafen
    =C2-=C2- Photography School Free information on becoming a Photographer. Click Now! Click Here For More Information I have 2 Tickets for the AERO in Fridichshafe to give away. Are there any E uropa drivers interested? You would be able to claim them from the Internet and print them out. Contact me off list. First come first serve=C2-


    Message 6


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    Time: 05:34:43 PM PST US
    From: "ALAN YERLY" <budyerly@msn.com>
    Subject: Re: rotax 912ULS Cooling Duct Question
    Sorry about that, I'll put it in to the next revision. Typically I use AN 3-3A or -4As depending on the shank requirement. Here is the trick. I sometimes use the AN-4 through the glycol cooler for the front hole support on the stbd side and will generally now put a nut plate in the aft side and the port side. The oil cooler is narrow enough that if you choose wisely all will clear. But make sure that the end of the bolt does not contact the coolers. If you choose to put nuts and bolts on, make a thin 3/8 wrench and put the bolt in from the inside There is just enough room to put a thin wrench in between the duct and cooler. Because I am lazy I make a hole in the stbd bracket like in the port side to inspect my radiator hose. Why use nut plates? Because I have a 914 and you have to pull the duct down to do almost anything on a turbo. Besides, if the duct is easy to remove, it pays dividends when you have to do modifications or just want to clean up the engine for an inspection. Same way for the footwells... I put nut plates in everything. Once the interior is in, I don't want to rip it out because I have the desire to fiddle with my engine. Any other ideas? Bud Yerly Custom Flight Creations US Dealer ----- Original Message ----- From: JR Gowing<mailto:jrgowing@bigpond.net.au> To: europa-list@matronics.com<mailto:europa-list@matronics.com> Sent: Friday, April 03, 2009 6:45 PM Subject: Europa-List: rotax 912ULS Cooling Duct Question =EF=BB To the list for a quick reply if anyone is listening ....... AN3--5A bolts hold the CD4's and CD5's to the footwells but there seems to be no guidance as to what holds the CD4' and 5's to the duct. So what have others used please? JR (Bob) Gowing UK Kit 327 in Oz ----- Original Message ----- From: jimpuglise@comcast.net<mailto:jimpuglise@comcast.net> To: europa-list@matronics.com<mailto:europa-list@matronics.com> Sent: Saturday, April 04, 2009 9:03 AM Subject: Re: Europa-List: Cowl Question? Jeff- The original cowling was designed for the Rotax, which was the engine of choice for the original airplane. I also have a Jab. and have the Jab. FWF kit. Trying to modify the original cowling to fit the Jab. would be a very extensive project. By far, your best bet is going to be to use the Jab. kit. For starters, the Jab. is a bit longer than the Rotax and you would need to account for that, as well as the vastly different cooling. Your best sources will be Bud or John Lawton. Jim Puglise A-283 ----- Original Message ----- From: "Jeffrey J Paris" <jeffrey-j-paris@excite.com> To: europa-list@matronics.com Sent: Friday, April 3, 2009 5:35:12 PM GMT -05:00 US/Canada Eastern Subject: Europa-List: Cowl Question? Dear Europa List , I have a question for the Europa List. I have attached a picture of our original Europa Classic cowl (rotax) and naturally it doesn't mate up with the Jab3300. With this in mind has anybody out there in Experimental Europa/Jabiru land modified the original cowl to fit the JAB? I have pictures of John Lawton's Europa N245E and I assume the cowling came from Jabiru USA ? And of course looks fantastic, however, I find the original look of the Europa intriquing and full of "english" personality! I like its big nose and hedgehog charm. I just thought I would check to see if it had been done. It would take a great deal of modification to the air inlets and a quite a curvey nacelle would have to be fabricated to make it work: And of course this brings up issues with proper airflow and cooling of the equipment. So far with our current JAB we have had to wrestle with some cooling issues and it seems that cowl design can be a fairly prickly issue...a black art for me at least. Thanks for your time and consideration, Cheers! Jeff Paris #A012 Peter Paris ------------------------------------------------------------------------- --- Photography School<http://tagline.excite.com/fc/FgElN1g44Jij9TSJ4tqayRbFkqytbrSmK6a56 l15PPenHsVMT4qtiiCvaJC/> Free information on becoming a Photographer. Click Now!<http://tagline.excite.com/fc/FgElN1g44Jij9TSJ4tqayRbFkqytbrSmK6a56l1 5PPenHsVMT4qtiiCvaJC/> Click Here For More Information<http://tagline.excite.com/fc/FgElN1g44Jij9TSJ4tqayRbFkqytbrSm K6a56l15PPenHsVMT4qtiiCvaJC/> 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D http://www.matronics.com/Navigator?Europa-List<about:blank3D"http://www.m atronics.com/Navigator?Europa-List"> 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D http://forums.matronics.com<about:blank3D"http://forums.matronics.com"> 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D http://www.matronics.com/contribution<about:blank3D"http://www.matronics. com/contribution"> 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D ------------------------------------------------------------------------- --- se Date: 04/02/09 19:07:00 ------------------------------------------------------------------------- ----- I am using the Free version of SPAMfighter<http://www.spamfighter.com/len>. We are a community of 6 million users fighting spamessional version does not have this message. http://www.matronics.com/Navigator?Europa-List<http://www.matronics.com/N avigator?Europa-List> http://www.matronics.com/contribution<http://www.matronics.com/contributi on>


    Message 7


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    Time: 07:44:57 PM PST US
    From: "JR Gowing" <jrgowing@bigpond.net.au>
    Subject: Re: rotax 912ULS Cooling Duct Question
    Thank you Bud What speed! I am off now to look carefully at your advice.......... JR (Bob) Going in Oz ----- Original Message ----- From: ALAN YERLY To: europa-list@matronics.com Sent: Saturday, April 04, 2009 11:30 AM Subject: Re: Europa-List: rotax 912ULS Cooling Duct Question Sorry about that, I'll put it in to the next revision. Typically I use AN 3-3A or -4As depending on the shank requirement. Here is the trick. I sometimes use the AN-4 through the glycol cooler for the front hole support on the stbd side and will generally now put a nut plate in the aft side and the port side. The oil cooler is narrow enough that if you choose wisely all will clear. But make sure that the end of the bolt does not contact the coolers. If you choose to put nuts and bolts on, make a thin 3/8 wrench and put the bolt in from the inside There is just enough room to put a thin wrench in between the duct and cooler. Because I am lazy I make a hole in the stbd bracket like in the port side to inspect my radiator hose. Why use nut plates? Because I have a 914 and you have to pull the duct down to do almost anything on a turbo. Besides, if the duct is easy to remove, it pays dividends when you have to do modifications or just want to clean up the engine for an inspection. Same way for the footwells... I put nut plates in everything. Once the interior is in, I don't want to rip it out because I have the desire to fiddle with my engine. Any other ideas? Bud Yerly Custom Flight Creations US Dealer ----- Original Message ----- From: JR Gowing To: europa-list@matronics.com Sent: Friday, April 03, 2009 6:45 PM Subject: Europa-List: rotax 912ULS Cooling Duct Question =EF=BB To the list for a quick reply if anyone is listening ....... AN3--5A bolts hold the CD4's and CD5's to the footwells but there seems to be no guidance as to what holds the CD4' and 5's to the duct. So what have others used please? JR (Bob) Gowing UK Kit 327 in Oz ----- Original Message ----- From: jimpuglise@comcast.net To: europa-list@matronics.com Sent: Saturday, April 04, 2009 9:03 AM Subject: Re: Europa-List: Cowl Question? Jeff- The original cowling was designed for the Rotax, which was the engine of choice for the original airplane. I also have a Jab. and have the Jab. FWF kit. Trying to modify the original cowling to fit the Jab. would be a very extensive project. By far, your best bet is going to be to use the Jab. kit. For starters, the Jab. is a bit longer than the Rotax and you would need to account for that, as well as the vastly different cooling. Your best sources will be Bud or John Lawton. Jim Puglise A-283 ----- Original Message ----- From: "Jeffrey J Paris" <jeffrey-j-paris@excite.com> To: europa-list@matronics.com Sent: Friday, April 3, 2009 5:35:12 PM GMT -05:00 US/Canada Eastern Subject: Europa-List: Cowl Question? Dear Europa List , I have a question for the Europa List. I have attached a picture of our original Europa Classic cowl (rotax) and naturally it doesn't mate up with the Jab3300. With this in mind has anybody out there in Experimental Europa/Jabiru land modified the original cowl to fit the JAB? I have pictures of John Lawton's Europa N245E and I assume the cowling came from Jabiru USA ? And of course looks fantastic, however, I find the original look of the Europa intriquing and full of "english" personality! I like its big nose and hedgehog charm. I just thought I would check to see if it had been done. It would take a great deal of modification to the air inlets and a quite a curvey nacelle would have to be fabricated to make it work: And of course this brings up issues with proper airflow and cooling of the equipment. So far with our current JAB we have had to wrestle with some cooling issues and it seems that cowl design can be a fairly prickly issue...a black art for me at least. Thanks for your time and consideration, Cheers! Jeff Paris #A012 Peter Paris ------------------------------------------------------------------------- - Photography School Free information on becoming a Photographer. Click Now! 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