Europa-List Digest Archive

Tue 06/07/11


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 04:59 AM - Re: Re: Flap cross tube (Greg Fuchs)
     2. 05:01 AM - Re: Re: Flap cross tube problem (Greg Fuchs)
     3. 06:27 AM - Re: Re: Flap cross tube (Richard Wheelwright)
     4. 11:37 AM - Re: Re: Flap cross tube (Greg Fuchs)
     5. 12:41 PM - Re: Flap cross tube (Kelvin Weston)
     6. 12:48 PM - Re: Re: Flap cross tube (craig)
     7. 02:47 PM - Re: UK source for 1000-2000 wet and dry and compounding paste (graeme bird)
     8. 03:10 PM - Re: Re: Flap cross tube (Greg Fuchs)
     9. 03:43 PM - Re: Re: Flap cross tube (Greg Fuchs)
 
 
 


Message 1


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    Time: 04:59:04 AM PST US
    From: "Greg Fuchs " <gregoryf.flyboy@comcast.net>
    Subject: Re: Flap cross tube
    Kelv, Thanks for the info! It sure does help. My Port measurement from the closeout web to the inboard face of the FLAP pin mounting plates is 75.125 (75 1/8) STDB measurement is 74.875 (74 7/8) Well, that makes a half an inch difference from your measurement, anyway. I am stumped. If I assume 1/2 inch short for flap and maybe 1/4 inch for drive tube, it still doesn't cover 1.75 to 2 inches, which is what it appears I need to span the distance. Thanks, that is the only reference for the flaps I have to compare to. Greg Greg My flap cross tube on kit 497 is 44.6 inches as supplied by Europa (untrimmed and without bearings). My flap dimensions are shown below, measured from the closeout web between the flap and aileron and the inboard face of the wing pin mounting plates. Port 1908 mm or 75.2 inches Stbd 1912 mm or 75.3 inches Hope this helps. -------- Regards Kelv Weston Kit 497 kelv@kdweston.biz


    Message 2


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    Time: 05:01:16 AM PST US
    From: "Greg Fuchs " <gregoryf.flyboy@comcast.net>
    Subject: Re: Flap cross tube problem
    Pat, It could indeed be. I think I have enough flap drive tube samples now. My drive tube may be on the shorter side, but is well within the ballpark it seems. If you get a chance to measure the flap closeout web (on the wing) to drive pin metal base on the flap, I could still use a few more samplings.. Greg >Your problem could be that the flaps are shorter in length at the flap root close-out, setting the flap drive pins further apart. Pat Tunney Kit 558 www.europaxs.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=342124#342124


    Message 3


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    Time: 06:27:02 AM PST US
    From: Richard Wheelwright <rpwheelwright@yahoo.co.uk>
    Subject: Re: Flap cross tube
    It may be a silly Question, But have you rigged the wings with the flaps in place?- I ask, because the flap drive pin slides into the flap cross tub e as the flaps are retracted. If you are measuring with the flaps extended it would appear to be short. =0A-=0AI hope this helps. Sorry if you are r eady know this=0A=0A================== ===0A=0ARichard Wheelwright=0A============= ========0A=0AFrom: Greg Fuchs <gregoryf.flyboy@comcast.net> =0ATo: europa-list@matronics.com=0ASent: Tuesday, 7 June 2011, 12:55=0ASubj ect: RE: Europa-List: Re: Flap cross tube=0A=0A--> Europa-List message post ed by: "Greg Fuchs " <gregoryf.flyboy@comcast.net>=0A=0A=0AKelv,=0A=0AThank s for the info! It sure does help.=0A=0AMy Port measurement from the closeo ut web to the inboard face of the FLAP=0Apin mounting plates is 75.125 (75 1/8)=0A- STDB measurement is 74.875 (74 7/8)=0A=0AWell, that makes a half an inch difference from your measurement, anyway. I=0Aam stumped. If I ass ume 1/2 inch short for flap and maybe 1/4 inch for drive=0Atube, it still d oesn't cover 1.75 to 2 inches, which is what it appears I=0Aneed to span th e distance.=0A=0AThanks, that is the only reference for the flaps I have to in Weston" <kelv@kdweston.biz>=0A=0AGreg=0A=0AMy flap cross tube on kit 497 is 44.6 inches as supplied by Europa=0A(untrimmed and without bearings). =0A=0AMy flap dimensions are shown below, measured from the closeout web be tween=0Athe flap and aileron and the inboard face of the wing pin mounting plates.=0A=0APort- 1908 mm or 75.2 inches=0A=0AStbd- 1912 mm or 75.3 in ches=0A=0AHope this helps.=0A=0A--------=0ARegards=0A=0AKelv Weston=0AKit 4 ==


    Message 4


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    Time: 11:37:29 AM PST US
    From: "Greg Fuchs " <gregoryf.flyboy@comcast.net>
    Subject: Re: Flap cross tube
    Hi Richard! Yes, with the flaps up. The wings are pinned with the main spar pins, but the lift pins are not in place. Could that be it? ..Rocking the wings fore and aft, there does not seem to be much movement. There is no hole in the fuselage to accept the cross tube yet. I am looking ahead to try an see how things are going to fit in the future, and measurements have an eyeball factor, since things are not in line, and may be suffering some parallax. Currently trying to figure out some way to provide a slot in the quick-connect area for the wing spars to slide in, to make it easier to rig/derig (I don't think there is extra Tufnol in the kit for this, maybe HDPE will work..). ..Final say may well be after the wing is set in its permanent position with lift pins and cross tube installed through the fuselage.. I might use some plumb bobs (hanging from flap pin surface) for a better esitmate, later on today. Thanks for your input, Greg _____ From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Richard Wheelwright Subject: Re: Europa-List: Re: Flap cross tube It may be a silly Question, But have you rigged the wings with the flaps in place? I ask, because the flap drive pin slides into the flap cross tube as the flaps are retracted. If you are measuring with the flaps extended it would appear to be short. I hope this helps. Sorry if you are ready know this =================== Richard Wheelwright ===================


    Message 5


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    Time: 12:41:36 PM PST US
    Subject: Re: Flap cross tube
    From: "Kelvin Weston" <kelv@kdweston.biz>
    Greg I take it you have the flaps hinged to the wing. If your flaps were too short, you would have had problems aligning the flap hinge arms with the wing hinge plates. As the tip or outer flap arm FL3 mounts in the centre of the outboard flap hinge plates W21, any discrepancy in the length of the flap is visible at the flap root. The flap arm FL1 will be slightly out of line with the wing root hinge plate W18. I know some are slightly out, I have looked at many Europas during my build and have seen the inboard flap hinge arm W19 bolted to both sides of the inboard wing plate W18. I have also seen some W19 arms with a double bend to achieve alignment. If yours were reasonably lined up at the root hinge then the flaps are likely to be ok in length. -------- Regards Kelv Weston Kit 497 kelv@kdweston.biz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=342335#342335


    Message 6


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    Time: 12:48:53 PM PST US
    From: "craig" <craigb@onthenet.com.au>
    Subject: Re: Flap cross tube
    I used some heavy nylon blocks cut into an L shape to guide the spar as it slides in, fixed into each spar hole. As for the flap tube, like you I had doubts the tube was long enough, it ended it being too long. Rig your wings Then go ahead and cut the slots for the hinge mounts in the underside of the fuse so you can get the four holes lined up. I used a heavy cord for the alignment that was a neat fit in the bolt holes and basically pulled it tight with tension provided by a 5kg weight This way you don't have to "eyeball" the centre of the holes for correct alignment and even if you move something a little by accident the tension On the cord is enough to keep the alignment correct on the two inner hinges as the outer two are already fixed in place craig From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Greg Fuchs Sent: Wednesday, June 08, 2011 4:33 AM Subject: RE: Europa-List: Re: Flap cross tube Hi Richard! Yes, with the flaps up. The wings are pinned with the main spar pins, but the lift pins are not in place. Could that be it? ...Rocking the wings fore and aft, there does not seem to be much movement. There is no hole in the fuselage to accept the cross tube yet. I am looking ahead to try an see how things are going to fit in the future, and measurements have an eyeball factor, since things are not in line, and may be suffering some parallax. Currently trying to figure out some way to provide a slot in the quick-connect area for the wing spars to slide in, to make it easier to rig/derig (I don't think there is extra Tufnol in the kit for this, maybe HDPE will work..). ..Final say may well be after the wing is set in its permanent position with lift pins and cross tube installed through the fuselage.. I might use some plumb bobs (hanging from flap pin surface) for a better esitmate, later on today. Thanks for your input, Greg _____ From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Richard Wheelwright Subject: Re: Europa-List: Re: Flap cross tube It may be a silly Question, But have you rigged the wings with the flaps in place? I ask, because the flap drive pin slides into the flap cross tube as the flaps are retracted. If you are measuring with the flaps extended it would appear to be short. I hope this helps. Sorry if you are ready know this =================== Richard Wheelwright =================== _____ No virus found in this message. Checked by AVG - www.avg.com


    Message 7


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    Time: 02:47:01 PM PST US
    Subject: Re: UK source for 1000-2000 wet and dry and compounding paste
    From: "graeme bird" <graeme@gdbmk.co.uk>
    I found a vendor - called Refinish Systems and brought the perfect finish III 3M products, the three grades of compound with the 150mm foam pads, Green, yellow and blue and 3M wetordry 1200 grit. -------- Graeme Bird G-UMPY Mono Classic/XS FWFD 912ULS/Warp drive FP Build nearing completion Read this topic online here: http://forums.matronics.com/viewtopic.php?p=342343#342343


    Message 8


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    Time: 03:10:16 PM PST US
    From: "Greg Fuchs " <gregoryf.flyboy@comcast.net>
    Subject: Re: Flap cross tube
    Kelv, >I take it you have the flaps hinged to the wing. Yes I did indeed use FL3 as the reference in positioning the flap laterally. Only about 1/4" of flange needed to be cut off the outboard side of the flap to center FL3 between the dual flap hinge plates. I had no problem lining up any of the hinge arms. Most lined up with zero flexing. The inboard most hinge arms may have had a very very slight flex. It was almost perfect. I cannot remember which side of the w18's the hinge arms bolted up to, but both wings were symetric at the root. While setting them up, I remembered that some builders used S-curves. I was happy to see everything line up. I would probably re-make the flap end, before s-curving the hinge arm (just my opinion). As you say, it intuitively appears at least, that they are not considerably short for sure. Little shorter than your measurement though. Thanks for those! Still hoping for a few more measurements to compare to.. Regards, Greg -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Kelvin Weston Sent: Tuesday, June 07, 2011 12:38 PM Subject: Europa-List: Re: Flap cross tube Greg I take it you have the flaps hinged to the wing. If your flaps were too short, you would have had problems aligning the flap hinge arms with the wing hinge plates. As the tip or outer flap arm FL3 mounts in the centre of the outboard flap hinge plates W21, any discrepancy in the length of the flap is visible at the flap root. The flap arm FL1 will be slightly out of line with the wing root hinge plate W18. I know some are slightly out, I have looked at many Europas during my build and have seen the inboard flap hinge arm W19 bolted to both sides of the inboard wing plate W18. I have also seen some W19 arms with a double bend to achieve alignment. If yours were reasonably lined up at the root hinge then the flaps are likely to be ok in length. -------- Regards Kelv Weston Kit 497 kelv@kdweston.biz Read this topic online here: http://forums.matronics.com/viewtopic.php?p=342335#342335


    Message 9


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    Time: 03:43:03 PM PST US
    From: "Greg Fuchs " <gregoryf.flyboy@comcast.net>
    Subject: Re: Flap cross tube
    Hi Craig, Maybe the flap tube clearance is too close a call to make at the moment. Might have to shelve that thought for now, as one of those things that can't be looked into until later when other things are finalized. Sounds like a good technique with the cord for setting up the hinge mounts on the fuselage. When potting in the center flap hinge arm a few years ago (on the same axis as the outer hinge arms), I used the lightest stuff I could get my hands on, to eliminate droop. That turned out to be monofilament fishing line. A small toothpick-like stick, which was tied to the line, had plenty of friction to hold itself in place under tension, on the back side of the hinge, with the line going through the exact center of the holes on the outer edges of the flap. Used eyeball and painted the fishing line in the area it went through the holes, to achieve good visibility. Not sure how that technique will work with the fuse hinge arms though, due to accessibility and parallax error. I might have to visit your technique, it sounds pretty good. I am heading down to pick up some HDPE right now and am hoping it will work at least as well as nylon. I think someone else here had good results. Afraid glue won't stick to either like it does with TUFNOL, though. Might put them on the top side of the spar hole too. Hopefully, it will help one-person attempts to align the wing pins so many times. How did you anchor in the nylon blocks, a number of screws and some glue around the edges of the block? New thread could be started here...almost (prob too short). Greg F _____ From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of craig Sent: Tuesday, June 07, 2011 12:46 PM Subject: RE: Europa-List: Re: Flap cross tube I used some heavy nylon blocks cut into an L shape to guide the spar as it slides in, fixed into each spar hole. As for the flap tube, like you I had doubts the tube was long enough, it ended it being too long. Rig your wings Then go ahead and cut the slots for the hinge mounts in the underside of the fuse so you can get the four holes lined up. I used a heavy cord for the alignment that was a neat fit in the bolt holes and basically pulled it tight with tension provided by a 5kg weight This way you don't have to "eyeball" the centre of the holes for correct alignment and even if you move something a little by accident the tension On the cord is enough to keep the alignment correct on the two inner hinges as the outer two are already fixed in place craig From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Greg Fuchs Sent: Wednesday, June 08, 2011 4:33 AM Subject: RE: Europa-List: Re: Flap cross tube Hi Richard! Yes, with the flaps up. The wings are pinned with the main spar pins, but the lift pins are not in place. Could that be it? ...Rocking the wings fore and aft, there does not seem to be much movement. There is no hole in the fuselage to accept the cross tube yet. I am looking ahead to try an see how things are going to fit in the future, and measurements have an eyeball factor, since things are not in line, and may be suffering some parallax. Currently trying to figure out some way to provide a slot in the quick-connect area for the wing spars to slide in, to make it easier to rig/derig (I don't think there is extra Tufnol in the kit for this, maybe HDPE will work..). ..Final say may well be after the wing is set in its permanent position with lift pins and cross tube installed through the fuselage.. I might use some plumb bobs (hanging from flap pin surface) for a better esitmate, later on today. Thanks for your input, Greg _____ From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of Richard Wheelwright Subject: Re: Europa-List: Re: Flap cross tube It may be a silly Question, But have you rigged the wings with the flaps in place? I ask, because the flap drive pin slides into the flap cross tube as the flaps are retracted. If you are measuring with the flaps extended it would appear to be short. I hope this helps. Sorry if you are ready know this =================== Richard Wheelwright =================== http://www.matronics.com/Navigator?Europa-List http://forums.matronics.com http://www.matronics.com/contribution _____ No virus found in this message. Checked by AVG - www.avg.com 06/07/11




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