Today's Message Index:
----------------------
 
     1. 06:10 AM - about silicon (Raimo Toivio)
     2. 11:59 AM - Sealing the water and oil coolers in a Classic (zwakie)
     3. 02:23 PM - Need an LAA mod for wing tip strobe - really (graeme bird)
     4. 03:31 PM - Re: Sealing the water and oil coolers in a Classic (Kingsley)
 
 
 
Message 1
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  | 
      
      
      
      Hi
      
      Someone was worried about  waxing Europa because 
      those waxes could contain silicon.
      
      Right.
      
      I contacted AutoGlym=B4s Sales Manager Mr. H 
      Valimaki and he said there is more or less 
      silicon, like all the waxes usually today have.
      If you wanna have absolutely silicon free wax, 
      your choise is AutoGlym 01B. No silicon, 
      quaranteed he stated.
      
      I also contacted Patria Aviation and Mr S Taipale 
      there. He has a long career with composites and 
      painting. Just now he is a leader of the group 
      which is finishing NH90 helicopters.
      He claimed there should be no problem with silicon 
      if the painting is first class.
      
      Then after I contacted couple of gliding clubs: 
      they wax their gliders two - four times per year. 
      They recommend using AutoGlym or Korrek -products. 
      They claimed they have never had any problems with 
      composite /glass repairing tasks (with gliders 
      little repairs are usual).
      They pointed waxing is very useful and important 
      because it protects the surface against time, 
      dirt, sun, water, moisture and insects. Plus 
      giving some speed advantage and great look.
      
      ***
      
      I am waxing my plane two times a year. And I am 
      still going to do so, with some silicon or not. 
      IMHO.
      
      Three years ago during a hard sidewind landing my 
      port side wing=B4s and aileron=B4s trailing edge 
      corner hit ground and they got a small damage. 
      There was not any problems when fixing it.
      
      
      Cheers, Raimo Toivio
      
      
      Europa XS Mono OH-XRT #417
      
      Updated flight hours /landings:
      
      37500 Lempaala
      FINLAND
      
      p +358-3-3753 777
      f +358-3-3753 100
      
      toivio@fly.to
      www.rwm.fi
      
      
Message 2
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  | 
      
      
| Subject:  | Sealing the water and oil coolers in a Classic | 
      
      
      On my Classic Europa with 912UL, I am experiencing too high oil temps for comfort.
      Full power climb will run the oil temp to the very edge of the red zone after
      less than a 1000' climb, settling to well above 120 degrees C in 65% power
      cruise. I rarely see oil temps below 120, except in winter.
      
      A while ago Frans made quite a convincing argument that the tandem setup of the
      water and oil cooler is far from optimal, ideally I should give the oil cooler
      a dedicated inlet.
      
      Before going into such a substantial modification, I decided to close the gaps
      between engine cowl and water-cooler, as well as the gap between oil and water
      cooler to see what that brings in term of oil-cooling. Attached picture give
      you an idea of the significant gaps between cowl and water cooler.
      
      I completed the first part of this little project: putting in a vertical plate
      around the water cooler. This plate blocks air from entering the cowling undisturbed,
      and will serve as a plate that rubber seals will be sitting against. 
      
      I was stunned to see the enormous effect this vertical plate alone has on oil temp:
      a drop of about 8 degrees C compared to previous flight with almost identical
      OAT. This time even after a 2000' full power climb, the oil temp would not
      exceed 130 degrees C. I am now hopeful that closing the gaps on the sides will
      bring the oil temps down to an acceptable level.
      
      A long intro from my end, leading up to a couple of questions:
      
      * What type of rubber sealing should I use, is it Silicone because of its resistance
      to high/low temps? And: who sells small quantities of whatever type is required?
      
      * What relation, if any, is there between width of gap to seal and thickness of
      the seal? 
      Reasons for this question: on the propellor-side of the inlet I have a gap about
      13 mm between cowl and radiator, does this ask for additional measures to prevent
      the seal from being pushed to the propellor-side of the radiator by the
      high-pressure bubble in front of the cooler? (this would open up the gap again,
      allowing air to escape)
      
      * I intend to attach the seal to the inside of both halves of the cowl. Two reasons
      for that: (1) on the inside the seals won't disturb the airflow to the radiator,
      and (2) aesthetics. 
      What is the best way to attach them to the glass cowl (ideally without disturbing
      airflow by rivnuts or what else sticking out in the flow of incoming air to
      the rad)
      
      * A gap exists between water and oil cooler; top and bottom gap is about 1.5-2
      mm, gaps on both sides are about 5 mms. These need to be closed up as well, but
      until now I have not come up with a good idea for this. 
      How did you seal this? All suggestions are more than welcome! (with some pics if
      not too much trouble please) 
      
      * Finally, I need to close a 0.2-0.7mm gap between cooler and installed vertical
      plate. How can I best attach silicone rubber to metal, wide-head rivnuts with
      supporting strips or will an oversized (say 2mm) sponge-type silicone profile
      with adhesive-back suffice?
      
      --------
      Marcel
      (Europa Classic Tri-Gear PH-MZW)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=353334#353334
      
      
      Attachments: 
      
      http://forums.matronics.com//files/ph_mzw_water_cooler_gap_625.jpg
      
      
Message 3
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  | 
      
      
| Subject:  | Need an LAA mod for wing tip strobe - really | 
      
      
      The LAA are asking me to put a new mod form in for installing Airworld twin head
      wing tip strobes, surely this has already been done several times?
      
      Also someone must have installed a 'Think Automotive' oil thermostat already, or
      maybe I should just change it for the Skydrive one.
      
      --------
      Graeme Bird
      G-UMPY
      Mono Classic/XS FWFD 912ULS/Warp drive FP
      Build nearing completion
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=353354#353354
      
      
Message 4
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  | 
      
      
| Subject:  | Sealing the water and oil coolers in a Classic | 
      
      
      > On my Classic Europa with 912UL, I am experiencing too high oil temps for
      comfort.
      
      Marcel,
      
      Ten years or so ago, there was an article in the Europa News (we don't get
      them now) about oil temp problems in Kim Prout's Classic in California.
      
      Kim and Ivan Shaw moved the oil cooler to just below the spinner after
      cutting a hole there to suit.  The article reported the mod was hugely
      successful following which they flew to Oshkosh and back with no temperature
      problems at all despite very hot conditions on the way.
      
      Cheers
      
      Kingsley in Oz
      
      
 
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