Europa-List Digest Archive

Sat 08/11/12


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 01:54 AM - Re: Mod 77 (G-IANI)
     2. 02:56 AM - Re: Mod 77 (GRAHAM SINGLETON)
     3. 04:48 AM - Re: Mod 77 (Pete)
     4. 07:25 AM - Jacking up the mono (graeme bird)
     5. 08:31 AM - Re: Jacking up the mono (Richard Scanlan)
     6. 11:09 AM - Re: Jacking up the mono (G-IANI)
     7. 11:25 AM - Re: Jacking up the mono (jonathanmilbank)
     8. 01:01 PM - outrigger legs (Remi Guerner)
     9. 01:45 PM - Jacking up the mono (Fred Klein)
    10. 02:15 PM - Re: Winching attachment points to Tri Gear for Trailering (Alan Carter)
    11. 02:45 PM - Re: Re: Winching attachment points to Tri Gear for Trailering (GRAHAM SINGLETON)
    12. 02:55 PM - Re: outrigger legs (GRAHAM SINGLETON)
    13. 03:07 PM - Re: outrigger legs (craig)
    14. 03:21 PM - Re: outrigger legs (Tim Ward)
    15. 06:51 PM - Re: outrigger legs (klinefelter.kevin@gmail.com)
    16. 07:30 PM - Re: Jacking up the mono (klinefelter.kevin@gmail.com)
 
 
 


Message 1


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    Time: 01:54:50 AM PST US
    From: "G-IANI" <g-iani@ntlworld.com>
    Subject: Mod 77
    Frans How about an article for the Europa Flyer? It would be nice to know how you achieved the near impossible ("I can see it, I can touch it, but not at the same time") installation of the bell-crank assembly in a completed aircraft. If it seems possible for normal mortals (not Dutch) I can add it to the instructions. I need all the help I can get to get the documentation right (as no one at Europa can help). The parts list, on pages 1 & 2, should be correct so please let me know if you have spotted any errors. Any other parts supplied in error needs reporting back to Europa. As you say the rivets supplied would have been TLPD435BS. Apologies, I missed the reference in section 3.6 to the original (AN470-AD4-10) rivets which they replace. This change was made as few builders have rivet punches to form nice heads on solid rivets. I have already added a reference to refinishing the base of the rudder to the latest revision. Best wishes Ian Rickard G-IANI XS Trigear, 300hours Europa Club Mods Specialist e-mail g-iani@ntlworld.com


    Message 2


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    Time: 02:56:40 AM PST US
    From: GRAHAM SINGLETON <grahamsingleton@btinternet.com>
    Subject: Re: Mod 77
    Steve=0AMaybe we should start a countdown for Nigel's lift off?!?!=0AHow lo ng is it now, almost as long as it took me to refurbish my EZ!=0AGraham=0A =0A=0A=0A________________________________=0A From: Steven Pitt <steven.pitt 2@ntlworld.com>=0ATo: europa-list@matronics.com =0ASent: Saturday, 11 Augus t 2012, 7:44=0ASubject: Re: Europa-List: Mod 77=0A =0A=0A =0AKevin, =0AAs a Member of the Europa Club you should be =0Areceiving the Europa Flyer in w hich is contained the report on Ivan's =0Apresentation ( as well as a fanta stic photo montage of Flying to Kitty Hawk by =0ATroy and Donna Maynor).=0A I have been trying to persuade our Treasurer (who =0Ashot a video of the pr esentation) to get it on You Tube or whatever but he has a =0AEuropa to bui ld (which we keep on nagging him to finish)so he is finding time =0Adifficu lt to edit the video.=0ARegards=0ASteve Pitt=0AChairman, Europa Club=0A---- - Original Message ----- =0A>From: klinefelter.kevin@gmail.com =0A>To: euro pa-list@matronics.com =0A>Sent: Friday, August 10, 2012 2:18 PM=0A>Subject : Re: Europa-List: Mod 77=0A>=0A>=0A>Hi Pete,=0A>How might we access this r eport?=0A>Kevin=0A>=0A>On Aug 10, 2012, at 4:44 AM, Peter Zutrauen <peterz@ zutrasoft.com> wrote:=0A>=0A>=0A>Frans (and other newer members), =0A>>=0A >>you may may want to read the =0A great report of Ivan's presentation a t the last AGM in the last newsletter - =0A what a great read!- Quite the history lesson (with Graham's =0A contribution included I believe). =0A>>=0A>>Cheers,=0A>>Pete=0A>>A239=0A>>=0A>>=0A>>On Fri, Aug 10, 2012 at 8 :12 AM, Frans Veldman <frans@privatepilots.nl> wrote:=0A>>=0A>>--> Europa-L ist message posted by: Frans Veldman <frans@privatepilots.nl>=0A>>>=0A>>>H i =0A Graham!=0A>>>=0A>>>> Because of the leverage of the rudder pedal s (and our =0A strong legs)=0A>>>> If one pilot pushes hard left and t he other one has =0A to overide him the=0A>>>> total load on the hing and flange would be =0A nearly 400 Kg.=0A>>>=0A>>>Wow! I didn't even t hink about an override and the =0A leverage! 400Kg is a=0A>>>lot for t hat poor hinge! Which brings up the =0A question why the standard=0A>> >construction is even certified... Or why this =0A mod didn't get=0A>> >incorporated in the standard kit long time =0A ago.=0A>>>=0A>>>> 7 ye ars ago we sold our house and with it went my =0A wonderful workshop:- S=0A>>>=0A>>>I even don't want to think about loosing my =0A workshop. ..=0A>>>=0A>>>> That meant I had to stop making up Mod kits so I =0A p ersuaded=0A>>>> David Stanbridge that it would be a good idea for Europa =0A to sell this=0A>>>> mod.=0A>>>=0A>>>Just putting the mod somewhere burried =0A onto the website isn't going to=0A>>>attract many custome rs... It took a =0A while before I discovered its=0A>>>existence, and it took me a while to =0A realize the benefits of this mod.=0A>>>=0A>> >> We flew my Long EZ last week =0A for the first time in too many yea rs, it=0A>>>> felt wonderful. I am =0A tempted to revalidate my lisenc e and fly it from=0A>>>> the front =0A again!=0A>>>=0A>>>I think as a relatively newcomer I miss some history here. =0A So you built=0A>>>a long EZ?=0A>>>=0A>>>Thanks for inventing this mod =0A 77.=0A>>>=0A>>>F rans=0A>>>=0A>>>=0A>>>============0A>>>target="_bla nk">http://www.matronics.com/Navigator?Europa-List=0A>>>====== ======0A>>>http://forums.matronics.com=0A>>>======= =====0A>>>le, =0A List Admin.=0A>>>="_blank">http://www.matr onics.com/contribution=0A>>>============0A>>>=0A>>> =0A>>>=0A>>>=0A>>=0A>3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=0Ahref='3D"http://www.matronics.com/Navigator?E uropa-List"'>http://www.matronics.com/Navigator?Europa-List=0A3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=0Ahref= '3D"http://forums.matronics.com"'>http://forums.matronics.com=0A3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=0Ahref ='3D"http://www.matronics.com/contribution"'>http://www.matronics.com/con tribution=0A3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D ==================


    Message 3


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    Time: 04:48:28 AM PST US
    Subject: Re: Mod 77
    From: Pete <peterz@zutrasoft.com>
    I for one would really love to Watch that video! YouTube would be fantastic ! Cheers, and if it goes up, many thanks! Pete a239 On Aug 11, 2012, at 2:44 AM, "Steven Pitt" <steven.pitt2@ntlworld.com> wrote : > Kevin, > As a Member of the Europa Club you should be receiving the Europa Flyer in which is contained the report on Ivan's presentation ( as well as a fantast ic photo montage of Flying to Kitty Hawk by Troy and Donna Maynor). > I have been trying to persuade our Treasurer (who shot a video of the pres entation) to get it on You Tube or whatever but he has a Europa to build (wh ich we keep on nagging him to finish)so he is finding time difficult to edit the video. > Regards > Steve Pitt > Chairman, Europa Club > ----- Original Message ----- > From: klinefelter.kevin@gmail.com > To: europa-list@matronics.com > Sent: Friday, August 10, 2012 2:18 PM > Subject: Re: Europa-List: Mod 77 > > Hi Pete, > How might we access this report? > Kevin > > On Aug 10, 2012, at 4:44 AM, Peter Zutrauen <peterz@zutrasoft.com> wrote: > >> Frans (and other newer members), >> >> you may may want to read the great report of Ivan's presentation at the l ast AGM in the last newsletter - what a great read! Quite the history lesso n (with Graham's contribution included I believe). >> >> Cheers, >> Pete >> A239 >> >> On Fri, Aug 10, 2012 at 8:12 AM, Frans Veldman <frans@privatepilots.nl> w rote: >> >> Hi Graham! >> >> > Because of the leverage of the rudder pedals (and our strong legs) >> > If one pilot pushes hard left and the other one has to overide him the >> > total load on the hing and flange would be nearly 400 Kg. >> >> Wow! I didn't even think about an override and the leverage! 400Kg is a >> lot for that poor hinge! Which brings up the question why the standard >> construction is even certified... Or why this mod didn't get >> incorporated in the standard kit long time ago. >> >> > 7 years ago we sold our house and with it went my wonderful workshop:-S >> >> I even don't want to think about loosing my workshop... >> >> > That meant I had to stop making up Mod kits so I persuaded >> > David Stanbridge that it would be a good idea for Europa to sell this >> > mod. >> >> Just putting the mod somewhere burried onto the website isn't going to >> attract many customers... It took a while before I discovered its >> existence, and it took me a while to realize the benefits of this mod. >> >> > We flew my Long EZ last week for the first time in too many years, it >> > felt wonderful. I am tempted to revalidate my lisence and fly it from >> > the front again! >> >> I think as a relatively newcomer I miss some history here. So you built >> a long EZ? >> >> Thanks for inventing this mod 77. >> >> Frans >> >> >> ========== >> target="_blank">http://www.matronics.com/Navigator?Europa-List >> ========== >> http://forums.matronics.com >> ========== >> le, List Admin. >> ="_blank">http://www.matronics.com/contribution >> ========== >> >> >> >> >> >> >> > > > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > href='3D"http://www.matronics.com/Navigator?Europa-List"'>http://www.mat ronics.com/Navigator?Europa-List > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > href='3D"http://forums.matronics.com"'>http://forums.matronics.com > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > href='3D"http://www.matronics.com/contribution"'>http://www.matronics.co m/contribution > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 4


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    Time: 07:25:42 AM PST US
    Subject: Jacking up the mono
    From: "graeme bird" <graeme@gdbmk.co.uk>
    I am wondering what the best method is, to change tyres etc. I brought a couple of trolley jacks to put under the wing spars (with wooden blocks) but it still needs something under the nose and there isnt a good jack point. I guess I could use an engine hoist from the top but that all feels complicated. There must be a common solution. -------- Graeme Bird G-UMPY Mono Classic/XS FWFD 912ULS/Woodcomp 3000/W Newby: 35 hours g(at)gdbmk.co.uk Read this topic online here: http://forums.matronics.com/viewtopic.php?p=380649#380649


    Message 5


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    Time: 08:31:25 AM PST US
    Subject: Re: Jacking up the mono
    From: Richard Scanlan <avgashead@btinternet.com>
    I made a 'goalpost' support out of 40mm box section with a 20 bottle jack to lift it. Mail me off forum and I'll send photos. Sent from my iPad On 11 Aug 2012, at 15:24, "graeme bird" <graeme@gdbmk.co.uk> wrote: > > I am wondering what the best method is, to change tyres etc. I brought a couple of trolley jacks to put under the wing spars (with wooden blocks) but it still needs something under the nose and there isnt a good jack point. > I guess I could use an engine hoist from the top but that all feels complicated. > There must be a common solution. > > -------- > Graeme Bird > G-UMPY > Mono Classic/XS FWFD 912ULS/Woodcomp 3000/W > Newby: 35 hours > g(at)gdbmk.co.uk > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=380649#380649 > > > > > > > > > >


    Message 6


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    Time: 11:09:30 AM PST US
    From: "G-IANI" <g-iani@ntlworld.com>
    Subject: Jacking up the mono
    Graeme There is a couple of examples of Mono jacking on the Club Web site (http://www.theeuropaclub.org/for-pilots/trailers/handling/) Richard please let me have anything you would like on the Web site. Ian Rickard G-IANI XS Trigear, 300hours Europa Club Mods Specialist e-mail g-iani@ntlworld.com


    Message 7


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    Time: 11:25:30 AM PST US
    Subject: Re: Jacking up the mono
    From: "jonathanmilbank" <jdmilbank@yahoo.co.uk>
    I always carry a "jacking piece" welded for me, which can be bolted to the front of the undercarriage swinging arm, after removing the lower two of the existing four bolts whose heads are in a cluster. For stability I always use a trolley jack in preference to a bottle jack. Remember to put the bolts back afterwards. On two occasions I have used a stout piece of timber with length equal to the width of the fuselage and padding placed between it and the fuselage bottom. This timber is placed as close as possible to the rear of the main wheel and at the rear end of the wheel bay. Again, I use a trolley jack and there have never been any crackling sounds while the fuselage is being lifted. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=380675#380675


    Message 8


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    Time: 01:01:38 PM PST US
    Subject: outrigger legs
    From: "Remi Guerner" <air.guerner@orange.fr>
    Hi Monowheel drivers, I broke one outrigger leg two months ago and flew for a while with an emergency repair designed on site just to allow me to go back home: the repair was made using the existing remains of the nylon rod lengthened with scrap aluminum tubing. When I finally received the nylon rods ordered from the Europa factory I could not use them because they were slightly too short and badly machined. So I ordered a length of 1"1/4 Nylon from ACS and installed them immediately. At the first landing, one of the all new legs broke just at mid length. I was very embarassed as this happened on a big airport were I had the honor of a jumbo eight wheeler fire truck! This time I managed to repair quickly as I was carrying the old emergency repaired rod in the aircraft. I am now afraid of flying with the aircraft as it is, as an out rigger leg can break again at the next landing. My questions: - How is that possible that a new nylon rod breaks at the very first landing while the original parts have been able to withstand 12 years of aging, 950 flight hours and probably one or two thousand landings, some of them not as smooth as they should be? - How is that possible that the nylon rod broke right at mid length, which is not where the maximum stress is located? Note that the first leg broke at the upper end which seems logical to me. - What is the experience on other monowheels regarding the life of those nylon rods? - has anyone designed and tested a variation of the original outriggers, with rods made of other materials such as glass fiber, steel...? Regards Remi Guerner F-PGKL, grounded Read this topic online here: http://forums.matronics.com/viewtopic.php?p=380679#380679


    Message 9


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    Time: 01:45:31 PM PST US
    From: Fred Klein <fklein@orcasonline.com>
    Subject: Jacking up the mono
    This thread is of great interest as I'm nearing the end of my build. As I've pondered this issue, I'm thinking that the ideal mechanism would do the following: - stabilize the fuselage when wings are detached, - function w/ and w/o the cowl attached, - allow for changing of tire and tube, - allow for testing of LG retraction and deployment, - allow for the airplane to be easily moved about a hangar in any direction...think of hangar-sharing w/ other aircraft. To accomplish these goals, I've been thinking about some kind of platform/dolly with 3 or 4 castering wheels of sufficient size to roll easily on turf, gravel, or concrete combined w/ a hydraulic jack and some kind of a cushioned cradle... Perhaps...in my innocence...I'm over-thinking here, so I'm very interested to know whether or not those who have been flying, hangaring, transporting, and maintaining their aircraft have dealt with these issues with any equipment other than the standard trailer. Comments and experience appreciated, Fred


    Message 10


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    Time: 02:15:20 PM PST US
    Subject: Re: Winching attachment points to Tri Gear for Trailering
    From: "Alan Carter" <alancarteresq@onetel.net>
    Hello, Frans,Bud,Dave. Thank you all for your inputs, Bud ,some nice photo,s your trailer looks like pretty Strong, I Hope i never need a trailer for recovering my Europa from a field. I have bought my Europa mainly for local flying in the UK, it would be nice to fly in Europe, but if i had a problem with the aircraft away from home it would cost to much for me. I purposely purchased a Europa as the wings could be detached and the aircraft stored off the Field, if needs be and money became short, the Europa fills this requirement. However i hate all flying Tailplane's, they belong to jet fighters which can take lots of G. I want a trailer Hanger, also to load nose first as i don,t want all the weight at the far end. (a good point about the Spats ,Frans) My concern was where to connect the tow line to the aircraft, to me the upper main gear seems to be the strongest point, but i see many are using the nose wheel with out any problems, so maybe i will use this point to attach too. Regards Alan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=380682#380682


    Message 11


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    Time: 02:45:01 PM PST US
    From: GRAHAM SINGLETON <grahamsingleton@btinternet.com>
    Subject: Re: Winching attachment points to Tri Gear for Trailering
    Alan=0ANothing wrong with all flying tails, essential on the Europa to cont rol the change in pitch moment when the very powerful flaps are lowered. Le ss built in headwind too.=0A=0AGraham=0A=0A=0A=0A__________________________ ______=0A From: Alan Carter <alancarteresq@onetel.net>=0ATo: europa-list@ma tronics.com =0ASent: Saturday, 11 August 2012, 22:14=0ASubject: Europa-List : Re: Winching attachment points to Tri Gear for Trailering=0A =0A--> Europ a-List message posted by: "Alan Carter" <alancarteresq@onetel.net>=0A=0AHel lo, Frans,Bud,Dave.=0AThank you all for your inputs,=0ABud ,some nice photo ,s your trailer looks like pretty Strong, I Hope i never need a trailer for recovering my Europa from a field.=0AI have bought my Europa mainly for lo cal flying in the UK, it would be nice to fly in Europe, but if i had a pro blem with the aircraft away from home it would cost to much for me.=0AI pur posely purchased a Europa as the wings could be detached and the aircraft s tored off the Field, if needs be and money became short, the Europa fills t his requirement.=0AHowever i hate all flying Tailplane's, they belong to je t fighters which can take lots of G.=0AI want a trailer Hanger, also to loa d nose first as i don,t want all the weight at the far end. (a good point a bout the Spats ,Frans)=0AMy concern- was where to connect the tow line to the aircraft, to me the upper main gear seems to be the strongest point, b ut i see many are using the nose wheel with out any problems, so maybe i wi ll use this point=0Ato attach too.=0A=0ARegards=0AAlan=0A=0A=0A=0A=0ARead t his topic online here:=0A=0Ahttp://forums.matronics.com/viewtopic.php?p=3 =


    Message 12


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    Time: 02:55:27 PM PST US
    From: GRAHAM SINGLETON <grahamsingleton@btinternet.com>
    Subject: Re: outrigger legs
    Remi=0AI remember there was some testing of various grades of nylon, they a re not all the same.=0AWas it nylon 6-6 that was chosen? Also worth noting that nylon absorbs up to 7% by weight water. Does that make it less brittle ? Nigel or Ivan please?=0AGraham=0A=0A=0A=0A=0A____________________________ ____=0A From: Remi Guerner <air.guerner@orange.fr>=0ATo: europa-list@matron ics.com =0ASent: Saturday, 11 August 2012, 21:00=0ASubject: Europa-List: ou uerner@orange.fr>=0A=0AHi Monowheel drivers,=0AI broke one outrigger leg tw o months ago and flew for a while with an emergency repair designed on site just to allow me to go back home: the repair was made using the existing r emains of the nylon rod lengthened with scrap aluminum tubing. When I final ly received the nylon rods ordered from the Europa factory I could not use them because they were slightly too short and badly machined. So I ordered a length of 1"1/4 Nylon from ACS and installed them immediately. At the fir st landing, one of the all new legs broke just at mid length. I was very em barassed as this happened on a big airport were I had the honor of a jumbo eight wheeler fire truck! This time I managed to repair quickly as I was ca rrying the old emergency repaired rod in the aircraft. I am now afraid of f lying with the aircraft as it is, as an out rigger leg can break again at t he next landing.=0AMy questions:=0A- How is that possible that a new nylon rod breaks at the very first landing while the original parts have been abl e to withstand 12 years of aging, 950 flight hours and probably one or two thousand landings, some of them not as smooth as they should be?=0A- How is that possible that the nylon rod broke right at mid length, which is not w here the maximum stress is located? Note that the first leg broke at the up per end which seems logical to me.=0A- What is the experience on other mono wheels regarding the life of those nylon rods?=0A- has anyone designed and tested a variation of the original outriggers, with rods made of other mate rials such as glass fiber, steel...?=0ARegards=0ARemi Guerner=0AF-PGKL, gro unded=0A=0A=0A=0A=0ARead this topic online here:=0A=0Ahttp://forums.matroni ===========


    Message 13


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    Time: 03:07:03 PM PST US
    From: "craig" <craigb@onthenet.com.au>
    Subject: outrigger legs
    Have you considered making some out of Kevlar, could be lighter and stronger, and more forgiving than the nylon As for the nylon, I have seen "casting" faults in some of the larger pieces I have been given over the years. They Looked like a light coloured line or hair in the nylon. For general use most people wouldn't notice and it wouldn't Have any effect on the performance of the product. Maybe you had one that went undetected at that failure point, until you landed. Good luck, no damage I hope Craig


    Message 14


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    Time: 03:21:03 PM PST US
    From: Tim Ward <ward.t@xtra.co.nz>
    Subject: Re: outrigger legs
    Remi, Maybe a bad batch of legs supplied to the Company. Tell the Company and return them for testing. They should send another pair out hopefully from a different batch. Cheers, Tim Tim Ward 12 Waiwetu Street Fendalton, Christchurch, 8052 New Zealand. ward.t@xtra.co.nz Ph 64 3 3515166 Mob 0210640221 On 12/08/2012, at 8:00 AM, "Remi Guerner" <air.guerner@orange.fr> wrote: > > Hi Monowheel drivers, > I broke one outrigger leg two months ago and flew for a while with an emergency repair designed on site just to allow me to go back home: the repair was made using the existing remains of the nylon rod lengthened with scrap aluminum tubing. When I finally received the nylon rods ordered from the Europa factory I could not use them because they were slightly too short and badly machined. So I ordered a length of 1"1/4 Nylon from ACS and installed them immediately. At the first landing, one of the all new legs broke just at mid length. I was very embarassed as this happened on a big airport were I had the honor of a jumbo eight wheeler fire truck! This time I managed to repair quickly as I was carrying the old emergency repaired rod in the aircraft. I am now afraid of flying with the aircraft as it is, as an out rigger leg can break again at the next landing. > My questions: > - How is that possible that a new nylon rod breaks at the very first landing while the original parts have been able to withstand 12 years of aging, 950 flight hours and probably one or two thousand landings, some of them not as smooth as they should be? > - How is that possible that the nylon rod broke right at mid length, which is not where the maximum stress is located? Note that the first leg broke at the upper end which seems logical to me. > - What is the experience on other monowheels regarding the life of those nylon rods? > - has anyone designed and tested a variation of the original outriggers, with rods made of other materials such as glass fiber, steel...? > Regards > Remi Guerner > F-PGKL, grounded > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=380679#380679 > > > > > > > > > >


    Message 15


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    Time: 06:51:49 PM PST US
    From: klinefelter.kevin@gmail.com
    Subject: Re: outrigger legs
    Hi Remi, I have had several outrigger legs fail. Some from bad landings. Others for no good reason. It is my belief that the Nylon-66 does not easily show any signs of weakness or eminent failure. So you can't properly inspect preflight. I know from talking to other mono pilots that plenty of failures have occurred for no apparent reason. I started using fiberglass rod, 5/8" diameter. I use a 6" piece of the nylon-66 with a 5/8" hole bored thru the center to fit the fiberglass rod into the Outrigger socket. I tapered the nylon from the bottom of the socket to the lower end of the 6" nylon. I tested this on the bench and the rod has about the same flex as the original setup, but when it fails, it is progressive and visible, rather than shattering unpredictably. I made new wheel forks out of steel to fit 4"inline skate wheels to the smaller diameter legs. They seem no different in the way they perform from the original shopping cart wheels, except they are urethane, have sealed bearings, and wear quite well. Narrower, so probably less drag. This setup has worked well for me and saved about 1.5lbs. Kevin On Aug 11, 2012, at 1:00 PM, "Remi Guerner" <air.guerner@orange.fr> wrote: > > Hi Monowheel drivers, > I broke one outrigger leg two months ago and flew for a while with an emergency repair designed on site just to allow me to go back home: the repair was made using the existing remains of the nylon rod lengthened with scrap aluminum tubing. When I finally received the nylon rods ordered from the Europa factory I could not use them because they were slightly too short and badly machined. So I ordered a length of 1"1/4 Nylon from ACS and installed them immediately. At the first landing, one of the all new legs broke just at mid length. I was very embarassed as this happened on a big airport were I had the honor of a jumbo eight wheeler fire truck! This time I managed to repair quickly as I was carrying the old emergency repaired rod in the aircraft. I am now afraid of flying with the aircraft as it is, as an out rigger leg can break again at the next landing. > My questions: > - How is that possible that a new nylon rod breaks at the very first landing while the original parts have been able to withstand 12 years of aging, 950 flight hours and probably one or two thousand landings, some of them not as smooth as they should be? > - How is that possible that the nylon rod broke right at mid length, which is not where the maximum stress is located? Note that the first leg broke at the upper end which seems logical to me. > - What is the experience on other monowheels regarding the life of those nylon rods? > - has anyone designed and tested a variation of the original outriggers, with rods made of other materials such as glass fiber, steel...? > Regards > Remi Guerner > F-PGKL, grounded > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=380679#380679 > > > > > > > > > >


    Message 16


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    Time: 07:30:51 PM PST US
    From: klinefelter.kevin@gmail.com
    Subject: Re: Jacking up the mono
    Hi Fred, That's quite a list of stuff this thing has to do! But I bet it can be done. That will be a handy hanger accessory. I feel a need for a small, light, jacking block to use with most any jack that would be part of my tool kit in the aircraft. Kevin On Aug 11, 2012, at 1:44 PM, Fred Klein <fklein@orcasonline.com> wrote: > > This thread is of great interest as I'm nearing the end of my build. As I've pondered this issue, I'm thinking that the ideal mechanism would do the following: > > - stabilize the fuselage when wings are detached, > - function w/ and w/o the cowl attached, > - allow for changing of tire and tube, > - allow for testing of LG retraction and deployment, > - allow for the airplane to be easily moved about a hangar in any direction...think of hangar-sharing w/ other aircraft. > > To accomplish these goals, I've been thinking about some kind of platform/dolly with 3 or 4 castering wheels of sufficient size to roll easily on turf, gravel, or concrete combined w/ a hydraulic jack and some kind of a cushioned cradle... > > Perhaps...in my innocence...I'm over-thinking here, so I'm very interested to know whether or not those who have been flying, hangaring, transporting, and maintaining their aircraft have dealt with these issues with any equipment other than the standard trailer. > > Comments and experience appreciated, > > Fred > > > >




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