Europa-List Digest Archive

Sun 05/05/13


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 01:57 AM - Re: Popham Microlight Fair (UK) (Duncan & Ami)
     2. 12:45 PM - 914 rough running (Jerry Rehn)
     3. 12:58 PM - Re: 914 rough running (Robert Borger)
     4. 05:13 PM - Re: 914 rough running (Jerry Rehn)
     5. 05:45 PM - Re: 914 rough running (Robert Borger)
     6. 08:37 PM - Re: 914 rough running (Jerry Rehn)
 
 
 


Message 1


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    Time: 01:57:53 AM PST US
    From: "Duncan & Ami" <ami-mcfadyean@talktalk.net>
    Subject: Popham Microlight Fair (UK)
    Not wishing necessarily to defend the "flex-wing boys", but I've been cut up by a Cub (cutting under and in front on final; he ".....didn't see me") at one of those events. So Europas are too slow for cubs? Otherwise a place to be avoided during these events! Duncan McF do not archive -----Original Message----- From: owner-europa-list-server@matronics.com [mailto:owner-europa-list-server@matronics.com] On Behalf Of nigel_graham@m-tecque.co.uk Sent: 04 May 2013 23:25 Subject: Re: Europa-List: Popham Microlight Fair (UK) Hi Fred, I too thought those "procedures" were rather gracelessly worded. It's a curious way of welcoming visitors, and totally out of character with an airfield that enjoys a friendly atmosphere and hosts numerous well-attended events each year. I think it was strongly worded to make an impression on the flex-wing boys that have a bit of a reputation for joining in the style of Dick Turpin, and leaving with the enthusiasm of a bunch of five-year-olds at going-home time! With regards to that Google Earthe picture, I've just looked at it and can confirm that those aircraft numbers represent the residents (including the Antanov AN2). On a fly-in day, that number can over double with aircraft parking down both sides of 03/21. The Europa Club AGM a couple of years back boasted about 34 Europas (someone will correct me if that is wrong) in a line It looked impressive from the air. <!--[if !supportEmptyParas]--> <!--[endif]--> Nigel On 04/05/2013 16:15, Fred Klein wrote: On May 3, 2013, at 10:43 PM, nigel_graham@m-tecque.co.uk wrote: Just a reminder to UK flyers that the Microlight Fair takes place this weekend at Popham Airfield (EGHP). The weather does not look too bad for a change. Popham Procedures below to save you looking them up. http://www.popham-airfield.co.uk/Microlight%20Trade%20Fair%20Procedures.p df Nigel, After reading the Popham Procedures (charming!) and having a peek via Google Earth, I'm tempted to put a visit on my schedule for next year if the event attracts a goodly number of UK Europas. The current Google Earth photo shows many aircraft on tie-downs...is this an indication of the number of planes based at Popham, or was the photo taken during an event? Fred do not archive


    Message 2


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    Time: 12:45:13 PM PST US
    From: "Jerry Rehn" <rehn@rockisland.com>
    Subject: 914 rough running
    A little history. Engine has about 450 hours, always ran quite well, replaced upper ignition module about two years ago. On recent full boost takeoff, got to about 900 feet leveled off, pulled throttle back and engine ran severe rough, pulled back to idle and engine ran ok, didn't stop! Landed. Checked fuel filter, ok, looked for anything around carbs, nothing. Tried several full run ups, ok. Tried second take off everything fine, pulled back and again engine ran severe rough, pulled back to idle, ran rough, landed. Parked plane, got tools, next day removed carbs looked for issues. Found one of the four screws that holds down the rubber diaphragm loose, very strange because I have never removed this before. Anyway figured this was my problem. Fixed took off all ok. Got home. Next day tried full boost, same issue again, didn't take off. Got carburetor repair kit and went through both carbs. Reinstalled carbs double checked. Started right up, as I move the throttle past 2300 rpm the yellow caution light starts blinking, engine runs rough, reduce rpm the light goes off, increase the light comes back on. Seems the engine runs off the idle jet ok but not on the main jet. I have also checked the waste gate for proper function, fuel pressure ok, turbo lights come on and go off as they should when master is tuned on, I have looked at the vent lines. The yellow blinking light can indicate a sensor failure, seems like it would continue blinking if there was a failure. Seems odd that it stops at low rpm. Seems I have some kind of a vacuum or pressure issue, but am running out of ideas. I am about to go and recheck again! Could a faulty sensor cause this? Hope someone out there has some wise thoughts on this frustrating problem. Worse yet, we have beautiful spring flying weather! Thanks for help. Jerry 914 Mono XS


    Message 3


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    Time: 12:58:29 PM PST US
    Subject: Re: 914 rough running
    From: Robert Borger <rlborger@mac.com>
    Jerry, When you rebuilt the carbs, did the rebuild kit come with "O" rings rather than gaskets for the big bolt that holds the carb bowl on? Blue skies & tailwinds, Bob Borger Europa XS Tri, Rotax 914, Airmaster C/S Prop. Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP 3705 Lynchburg Dr. Corinth, TX 76208-5331 Cel: 817-992-1117 rlborger@mac.com On May 5, 2013, at 2:43 PM, Jerry Rehn <rehn@rockisland.com> wrote: A little history. Engine has about 450 hours, always ran quite well, replaced upper ignition module about two years ago. On recent full boost takeoff, got to about 900 feet leveled off, pulled throttle back and engine ran severe rough, pulled back to idle and engine ran ok, didn=92t stop! Landed. Checked fuel filter, ok, looked for anything around carbs, nothing. Tried several full run ups, ok. Tried second take off everything fine, pulled back and again engine ran severe rough, pulled back to idle, ran rough, landed. Parked plane, got tools, next day removed carbs looked for issues. Found one of the four screws that holds down the rubber diaphragm loose, very strange because I have never removed this before. Anyway figured this was my problem. Fixed took off all ok. Got home. Next day tried full boost, same issue again, didn=92t take off. Got carburetor repair kit and went through both carbs. Reinstalled carbs double checked. Started right up, as I move the throttle past 2300 rpm the yellow caution light starts blinking, engine runs rough, reduce rpm the light goes off, increase the light comes back on. Seems the engine runs off the idle jet ok but not on the main jet. I have also checked the waste gate for proper function, fuel pressure ok, turbo lights come on and go off as they should when master is tuned on, I have looked at the vent lines. The yellow blinking light can indicate a sensor failure, seems like it would continue blinking if there was a failure. Seems odd that it stops at low rpm. Seems I have some kind of a vacuum or pressure issue, but am running out of ideas. I am about to go and recheck again! Could a faulty sensor cause this? Hope someone out there has some wise thoughts on this frustrating problem. Worse yet, we have beautiful spring flying weather! Thanks for help. Jerry 914 Mono XS


    Message 4


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    Time: 05:13:10 PM PST US
    Subject: Re: 914 rough running
    From: Jerry Rehn <rehn@rockisland.com>
    Bob The kit didn't include the o ring, go figure. I had to order them separately , but that's what I have on now, which replaced the old style flat washer. Sent from my iPad On May 5, 2013, at 12:57 PM, Robert Borger <rlborger@mac.com> wrote: > Jerry, > > When you rebuilt the carbs, did the rebuild kit come with "O" rings rather than gaskets for the big bolt that holds the carb bowl on? > > Blue skies & tailwinds, > Bob Borger > Europa XS Tri, Rotax 914, Airmaster C/S Prop. > Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP > 3705 Lynchburg Dr. > Corinth, TX 76208-5331 > Cel: 817-992-1117 > rlborger@mac.com > > On May 5, 2013, at 2:43 PM, Jerry Rehn <rehn@rockisland.com> wrote: > > A little history. Engine has about 450 hours, always ran quite well, repla ced upper ignition module about two years ago. > On recent full boost takeoff, got to about 900 feet leveled off, pulled th rottle back and engine ran severe rough, pulled back to idle and engine ran o k, didn=99t stop! Landed. Checked fuel filter, ok, looked for anything around carbs, nothing. Tried several full run ups, ok. Tried second take of f everything fine, pulled back and again engine ran severe rough, pulled bac k to idle, ran rough, landed. Parked plane, got tools, next day removed carb s looked for issues. Found one of the four screws that holds down the rubber diaphragm loose, very strange because I have never removed this before. Any way figured this was my problem. Fixed took off all ok. Got home. Next day t ried full boost, same issue again, didn=99t take off. Got carburetor r epair kit and went through both carbs. Reinstalled carbs double checked. Sta rted right up, as I move the throttle past 2300 rpm the yellow caution light starts blinking, engine runs rough, reduce rpm the light goes off, increase the light comes back on. Seems the engine runs off the idle jet ok but not o n the main jet. > I have also checked the waste gate for proper function, fuel pressure ok, t urbo lights come on and go off as they should when master is tuned on, I hav e looked at the vent lines. The yellow blinking light can indicate a sensor f ailure, seems like it would continue blinking if there was a failure. Seems o dd that it stops at low rpm. Seems I have some kind of a vacuum or pressure i ssue, but am running out of ideas. I am about to go and recheck again! Could a faulty sensor cause this? > Hope someone out there has some wise thoughts on this frustrating problem. Worse yet, we have beautiful spring flying weather! > Thanks for help. > Jerry > 914 Mono XS > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 5


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    Time: 05:45:42 PM PST US
    Subject: Re: 914 rough running
    From: Robert Borger <rlborger@mac.com>
    Jerry, OK. That's your problem if you tightened the bolt to published Rotax torque specs. The O-ring is considerably thicker than the flat fiber washer. It deforms the base of the carb bowl upwards so that it restricts the fuel flow into the main jet. You don't have enough fuel flow to get your RPM above 2200-2400 RPM. I chased this same problem for almost 3 months before Nathan, the Rotax tech from U.S.Aviation, happened to stop by the hanger one day. He looked at it and immediately saw the problem as he'd worked on another Europa with the same issue. I taxied the aircraft over to his shop and he had it fixed in 2 days. He took the carb bowls off and restored them to the correct shape. Then reassembled them carefully with just enough torque on the bolt to seat the O-ring but not deform the bowl. I don't know what technique Nathan used to correct the bent bowl bottom, but that will have to be done. Maybe you can find a Rotax tech in your area familiar with the problem who can do it for you. Blue skies & tailwinds, Bob Borger Europa XS Tri, Rotax 914, Airmaster C/S Prop. Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP 3705 Lynchburg Dr. Corinth, TX 76208-5331 Cel: 817-992-1117 rlborger@mac.com On May 5, 2013, at 7:12 PM, Jerry Rehn <rehn@rockisland.com> wrote: Bob The kit didn't include the o ring, go figure. I had to order them separately, but that's what I have on now, which replaced the old style flat washer. Sent from my iPad


    Message 6


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    Time: 08:37:06 PM PST US
    Subject: Re: 914 rough running
    From: Jerry Rehn <rehn@rockisland.com>
    Bob Any idea what torque setting he used? And how he reshaped the bowls? Sent from my iPad On May 5, 2013, at 5:45 PM, Robert Borger <rlborger@mac.com> wrote: > Jerry, > > OK. That's your problem if you tightened the bolt to published Rotax torq ue specs. > > The O-ring is considerably thicker than the flat fiber washer. It deforms the base of the carb bowl upwards so that it restricts the fuel flow into t he main jet. You don't have enough fuel flow to get your RPM above 2200-240 0 RPM. > > I chased this same problem for almost 3 months before Nathan, the Rotax te ch from U.S.Aviation, happened to stop by the hanger one day. He looked at i t and immediately saw the problem as he'd worked on another Europa with the s ame issue. I taxied the aircraft over to his shop and he had it fixed in 2 d ays. He took the carb bowls off and restored them to the correct shape. Th en reassembled them carefully with just enough torque on the bolt to seat th e O-ring but not deform the bowl. > > I don't know what technique Nathan used to correct the bent bowl bottom, b ut that will have to be done. Maybe you can find a Rotax tech in your area f amiliar with the problem who can do it for you. > > Blue skies & tailwinds, > Bob Borger > Europa XS Tri, Rotax 914, Airmaster C/S Prop. > Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP > 3705 Lynchburg Dr. > Corinth, TX 76208-5331 > Cel: 817-992-1117 > rlborger@mac.com > > On May 5, 2013, at 7:12 PM, Jerry Rehn <rehn@rockisland.com> wrote: > > Bob > The kit didn't include the o ring, go figure. I had to order them separate ly, but that's what I have on now, which replaced the old style flat washer. > > Sent from my iPad > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >




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