JabiruEngine-List Digest Archive

Sun 10/25/09


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 01:49 AM - Re: Re: Problem after ground run (James, Clive R)
     2. 06:30 AM - Re: Problem after ground run (wypaul)
     3. 07:50 AM - Re: Problem after ground run (wypaul)
     4. 12:44 PM - Re: Re: Problem after ground run (Kayberg@aol.com)
     5. 12:56 PM - Re: Re: Problem after ground run (Kayberg@aol.com)
     6. 01:50 PM - Re: Radio popping (Noelloveys)
     7. 04:24 PM - Re: Re: Problem after ground run (Michael Hilderbrand)
     8. 08:20 PM - Re: Radio popping (Michael Hilderbrand)
 
 
 


Message 1


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    Time: 01:49:07 AM PST US
    Subject: Re: Problem after ground run
    From: "James, Clive R" <clive.james@uk.bp.com>
    I took a cylinder off my Jab myself, not rocket science and no more complicated than a car strip down or a motorcycle cylinder. I just talked it though with a Jab mechanic to get the tips as to what made it easy. Get your seasoned mechanic to have a chat with a Jab mechanic, will save a little time. It takes very little metal loss to give the clonk noise, I was surprised with what was found after the oil problem on my 3300. The amount of metal missing from the piston was very small but the noise was very loud. For me 'ticking' is valves and clonking is pistons. Good luck with the repairs, Regards, Clive ________________________________ From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Michael Hilderbrand Sent: 25 October 2009 01:01 Subject: Re: JabiruEngine-List: Re: Problem after ground run After taking the valve covers off it does not look like a rocker & pushrod slip. The knocking sound is REALLY prominent about 3" out from the crankcase on the cylinder (using the old screwdriver to the ear trick). My father has a hard time believing a sticking valve would be heard so close to the crankcase. I am NOT real mechanical so I refer often to my father's suggestion and ideas. He thinks the sound is probably from a messed up piston ring - at least, that is his latest thoughts. Another question I have: IF this requires replacing the piston and honing the cylinder, where would you guys take it? Is this engine easy enough to disassemble that a seasoned veteran mechanic should be able to perform such a task? Maybe an AP? And, can this task be performed without taking the engine off the mount? The local airport owner was telling me that AP's take jugs off certificated engines independently all the time.... Any suggestions? Thanks! Michael Hilderbrand Derby, Kansas Http://www.kansasflying.com ________________________________ From: "Kayberg@aol.com" <Kayberg@aol.com> Sent: Saturday, October 24, 2009 2:46:02 PM Subject: Re: JabiruEngine-List: Re: Problem after ground run Sorry, all, I thought Don was the guy with the problem...but Hilderbrand is in Kansas with the sticking valve. Please take that into account. doug koenigsberg In a message dated 10/24/2009 3:36:11 P.M. Eastern Daylight Time, Kayberg@aol.com writes: In a message dated 10/24/2009 11:36:48 A.M. Eastern Daylight Time, burdon1@COMCAST.NET writes: Hi Doug, are you talking about carbon buildup causing the lifter to stick ? What typically has been seen as the cause of sticking lifters when found on 2200 and 3300's ? Anyone ? Thanks, Don Burkholder Use of autofuel with ethanol prompted some problems. There was some kind of unknown crud that showed up as a yellow gunk which seemed to gum up the valves and left deposits in the cylinders. It was bad enough that the lifters stuck and the valves bent. There was no carbon buildup. When the engine is cold, at least at first, the lifters dont stick and the engine will run fine. But when it is warm or hot, you can get the momentary sticking like you can hear on the video. I would suggest checking the fuel by removing and dumping the Bing bowl in a clear glass jar, running the fuel pump and letting the fuel in the lines run into another clear jar for a pint or so and then checking your filter (I would replace it, they are cheap). If you have a gascolater, then dump it as well. Let the jars set overnite and see what ends up in the bottom. It is possible to run really rich and get lifter sticking as well....at least I would think so. I dont know about that. The heads do come off quite easily and if you have access to a valve spring compressor of some sort, it is easy to remove the valves. Then you would know for sure what the substance is. If you are in the early stages of using the engine, I hope you are checking the CHTs carefully. You should take a good look at the fuel before calling Shelbyville. Doug =========== BLOCKQUOTE>


    Message 2


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    Time: 06:30:08 AM PST US
    Subject: Re: Problem after ground run
    From: "wypaul" <loadout@bresnan.net>
    Michael, It is a simple job but it does require a special wrench to torq up the cylinder which you can buy from Proto for 5 or so bucks. Talk to Pete first, sounds like it may be warranty work. -------- Paul Spackman Q-2 Jabiru 3300 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269323#269323


    Message 3


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    Time: 07:50:36 AM PST US
    Subject: Re: Problem after ground run
    From: "wypaul" <loadout@bresnan.net>
    The torque adaptor is Proto J 5114 or if you want to pay more Snap On FRDH 141 that is used to torque the cylinder base nut. -------- Paul Spackman Q-2 Jabiru 3300 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269330#269330


    Message 4


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    Time: 12:44:40 PM PST US
    From: Kayberg@aol.com
    Subject: Re: Problem after ground run
    In a message dated 10/24/2009 6:57:16 P.M. Eastern Daylight Time, bw12345@sbcglobal.net writes: Gentlemen Since this sight is new to me I have a question. Who is Pete at Shelbyville and how would I get in touch if necessary? BOB Sorry, Pete Krotje is the main man at US Jabiru and a personal friend. They are located in Shelbyville, Tennessee, USA. They are the largest seller of Jabiru products....possibly in the world. You would contact him as below: Sales Info: 1-800-JABIRU1 (1-800-522-4781) Service & Support: 931-680-2800 | Fax: 931-680-1817 | _info@usjabiru.com_ (mailto:info@usjabiru.com) Hope that helps. Doug Koenigsberg


    Message 5


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    Time: 12:56:26 PM PST US
    From: Kayberg@aol.com
    Subject: Re: Problem after ground run
    First, I would talk to the US Jabiru guys. Call them tomorrow. Second, I would do what they suggest, not your local A & P. The engine is a little jewel, but it is not a Lycoming or a Continental. You could easily UPS them the parts if necessary. Very unlikely it is a piston ring. They dont make that noise when they break! You wont have to take the engine off the mount to fix it. Doug In a message dated 10/24/2009 9:03:28 P.M. Eastern Daylight Time, m_hilderbrand@sbcglobal.net writes: After taking the valve covers off it does not look like a rocker & pushrod slip. The knocking sound is REALLY prominent about 3" out from the crankcase on the cylinder (using the old screwdriver to the ear trick). My father has a hard time believing a sticking valve would be heard so close to the crankcase. I am NOT real mechanical so I refer often to my father's suggestion and ideas. He thinks the sound is probably from a messed up piston ring - at least, that is his latest thoughts. Another question I have: IF this requires replacing the piston and honing the cylinder, where would you guys take it? Is this engine easy enough to disassemble that a seasoned veteran mechanic should be able to perform such a task? Maybe an AP? And, can this task be performed without taking the engine off the mount? The local airport owner was telling me that AP's take jugs off certificated engines independently all the time.... Any suggestions? Thanks! Michael Hilderbrand Derby, Kansas Http://www.kansasflying.com


    Message 6


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    Time: 01:50:35 PM PST US
    From: "Noelloveys" <noelloveys@yahoo.ca>
    Subject: Radio popping
    Because your interference speeds up with rpm it suggests a few things. First of all because aircraft and towers you are talking to do not hear the interference it means the problem is not radio frequency (RF). This is great as it eliminates checking all the coax wires to your antennas. A few other possibilities exist. One can be a shield on a shielded wire that is grounded at both ends. Grounding the shield at both ends turns the shield from a shield to an inductor. Sort of like a guard turning to the other side. Another possibility is the p leads for your magnetos should be shielded wires grounded at one end preferably the firewall end. I=99m not sure if you are using an audio panel or not but if you are, all the interconnect wires going between the audio panel and the other items of your stack should be made using shielded wire grounded at the audio panel end. That goes for things like the mic and phone lines going to the jacks. Once you have checked out those few items and made sure the case of your radio is also securely grounded if you still get the interference try resistor plugs or even resistor plug caps. Keep us all informed on how things turn out for you. One small piece of advice is there are literally hundreds of people around who have a lot of experience, not to mention equipment who are radio amateurs. It may not hurt to have one assist you in checking out your installation. I also recommend to everyone to draw a block diagram of your installation as you do your check out include things in your diagram such as wire colours or numbers and ground placements. Keep the diagram so you can refer to it if you ever want to change your installation or track down another problem. Noel From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Michael Hilderbrand Sent: Saturday, October 24, 2009 12:51 AM Subject: Re: JabiruEngine-List: Radio popping Noel, Yes! It does increase with RPM. I was looking at my mag wires today and noticed that I made a pigtail from the shield material in the wire (side connected to engine) and grounded this to the firewall ground - all my grounds connect eventually. The panel ground leads to the firewall ground - which leads to the neg battery. I did not shield any of the wires to or from my com radio - the instructions did not mention it, anyways.. something to look at I guess. Thanks! Michael Hilderbrand Derby, Kansas Http://www.kansasflying.com _____ From: Noelloveys <noelloveys@yahoo.ca> Sent: Friday, October 23, 2009 7:25:28 PM Subject: RE: JabiruEngine-List: Radio popping Michael: If you find the popping frequency increases with rpm then your problem is most probably a bad ground in your audio section. Audio connecting lines should only be shield grounded at the feed end never at both ends. The grounds do however need to be very clean. You will find, as I have, better than 90% of interference problems in aircraft are caused by poor grounding somewhere. The trick is to figure out where. If you find the popping does not increase with throttle then the possibility is a heavy capacitor of sufficient voltage across the DC buss on your radios should cure it. In the meantime the R582 engine ( you may have one) is a bit of an oddball in that it is recommended to use both resistor caps (5K Ohm) and 5K Ohm plugs. Noel From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Michael Hilderbrand Sent: Thursday, October 22, 2009 6:04 PM Subject: Re: JabiruEngine-List: Radio popping Noel, I could not appreciate if the popping changes rate with RPM during the ground running operations. My attention was really focused on RPM, EGT, and CHTs at the time (trying to fine-tune an Aerocarb for first flight operation). At the time I was aggressively changing RPM but was on the local frequency - traffic transmissions were too short in nature to notice a change in popping. When no one is transmitting everything is normal. I will listen to ATIS continuously on Friday while running the engine and report back. Thanks! Michael Hilderbrand Derby, KS www.kansasflying.com <http://www.kansasflying.com/> _____ From: Noelloveys <noelloveys@yahoo.ca> Sent: Thursday, October 22, 2009 11:48:06 AM Subject: RE: JabiruEngine-List: Radio popping This is Thursday morning so I=99m taking a chanced you haven=99t gotten any answers or even a fix yet. First thing is, does the popping change rate with the rpm of the engine? Noel From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Michael Hilderbrand Sent: Monday, October 19, 2009 11:20 AM Subject: JabiruEngine-List: Radio popping Hey guys, I am doing some initial ground rounds with my Jab3300 engine and was noticing a popping noise in the headsets - while receiving ONLY. The popping noise is pretty bad. At first I thought is might have been the other aircraft's radio (flying in the pattern), but after tuning to a local ATIS I got the same popping sound. I am just trying to see if it might be something obvious, something that one of you might have experienced as well? It does not happen when the engine is not running. I am thinking that maybe I should start out by buying resistor plugs? I am NOT an electrical person at all... but I did try to wire per the Aeroelectric manual. Any thoughts? Michael Hilderbrand Derby, Kansas <http://www.kansasflying.com/> Http://www.kansasflying.com http://www.matronics.com/Navigator?JabiruEngine-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Na================ ======== _ms.matronics.com/" target=_blank rel=nofollow>http://forums.matronics.cwww.matronics.com/contribution" target=_blank rel=nofollow>http://www.m================ ===== http://www.matronics.com/Navigator?JabiruEngine-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigatrums.matronics.com/" target=_blank rel=nofollow>http://forums.matronics-> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> <http://www.matronics.com/contribution> JabiruEngine-List Email Forum - Features Navigator to browse such as List Un/Subscription, Download, 7-Day Browse, Chat, FAQ, more: http://www.matronics.com/Navigator?JabiruEngine-List


    Message 7


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    Time: 04:24:16 PM PST US
    From: Michael Hilderbrand <m_hilderbrand@sbcglobal.net>
    Subject: Re: Problem after ground run
    Thanks, Doug!- I-appreciate the advise. I do plan on calling Pete in th e-morning, before doing anything-else.--All these random, expensive thoughts, enter my head.. and, of course,-this all happens on the weeken d!=0A-Michael Hilderbrand=0ADerby, Kansas=0AHttp://www.kansasflying.com =0A=0A=0A=0A=0A________________________________=0AFrom: "Kayberg@aol.com" < Kayberg@aol.com>=0ATo: jabiruengine-list@matronics.com=0ASent: Sunday, Octo ber 25, 2009 2:56:04 PM=0ASubject: Re: JabiruEngine-List: Re: Problem after ground run=0A=0AFirst, I would talk to the US Jabiru guys. Call them tomor row.=0A=0ASecond, I would do what they suggest, not your local A & P.-- The engine is a little jewel, but it is not a Lycoming or a Continental. -- You could easily UPS them the parts if necessary.=0A=0AVery unlikely it is a piston ring.-- They dont make that noise when they break!=0A =0AYou wont have to take the engine off the mount to fix it.=0A=0ADoug=0A =0A=0AIn a message dated 10/24/2009 9:03:28 P.M. Eastern Daylight Time, m_h ilderbrand@sbcglobal.net writes:=0AAfter taking the valve covers off it-d oes not look-like a rocker &-pushrod slip. The knocking-sound is REAL LY prominent about 3" out-from the crankcase on the cylinder (using the -old screwdriver to the ear trick).-My father has a hard time believing a sticking valve would-be heard so-close to the crankcase.- I am-N OT real mechanical so I refer often to my father's suggestion and ideas. He thinks-the sound is probably from a messed up piston ring - at least, th at is-his latest thoughts. =0A>=0A>Another question I have:--IF this requires-replacing the piston and honing the cylinder, where would you gu ys take it?--Is this engine easy enough to disassemble that a seasoned veteran mechanic should be able to perform such a task? Maybe-an AP?- A nd, can-this task be performed without taking the engine off the mount? -- The local-airport owner was telling me that AP's take jugs off cer tificated engines independently all the time....-- Any suggestions?- - =0A>=0A>Thanks!=0A>-Michael Hilderbrand=0A>Derby, Kansas=0A>Http://ww ======================


    Message 8


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    Time: 08:20:12 PM PST US
    From: Michael Hilderbrand <m_hilderbrand@sbcglobal.net>
    Subject: Re: Radio popping
    Noel, I appreciate all your help.=C2- I=C2-will check & double check al l my wires.=C2- I guess if all else fails Bob knockoll's (sp) just lives 20 or so miles away... maybe he would look at it. :)=C2-=C2-=C2-=C2 - =0A=C2-Michael Hilderbrand=0ADerby, Kansas=0AHttp://www.kansasflying. com =0A=0A=0A=0A=0A________________________________=0AFrom: Noelloveys <noe lloveys@yahoo.ca>=0ATo: jabiruengine-list@matronics.com=0ASent: Sunday, Oct ober 25, 2009 6:17:18 PM=0ASubject: RE: JabiruEngine-List: Radio popping=0A =0A=0ABecause your interference speeds up with rpm it suggests a few things .=C2- =0A=C2-=0AFirst of all because aircraft and towers you are talkin g to do not hear the interference it means the problem is not radio frequen cy (RF).=C2- This is great as it eliminates checking all the coax wires t o your antennas.=0A=C2-=0AA few other possibilities exist.=0AOne can be a shield on a shielded wire that is grounded at both ends.=C2- Grounding t he shield at both ends turns the shield from a shield to an inductor.=C2- Sort of like a guard turning to the other side.=C2- =0A=C2- =0AAnother possibility is the p leads for your magnetos should be shielded wires grounded at one end preferably the firewall end.=C2- =0A =C2-=0AI=99m not sure if you are using an audio panel or not but if you are, all the interconnect wires going between the audio panel and the other items of your stack should be made using shielded wire grounded at th e audio panel end.=C2- That goes for things like the mic and phone lines going to the jacks.=0A=C2-=0AOnce you have checked out those few items an d made sure the case of your radio is also securely grounded if you still g et the interference try resistor plugs or even resistor plug caps.=0A=C2- =0AKeep us all informed on how things turn out for you.=0A=C2-=0AOne smal l piece of advice is there are literally hundreds of people around who have a lot of experience, not to mention equipment who are radio amateurs.=C2 - It may not hurt to have one assist you in checking out your installatio n.=0A=C2-=0AI also recommend to everyone to draw a block diagram of your installation as you do your check out=C2- include things in your diagram such as wire colours or numbers and ground placements.=C2- Keep the diagram so you can refer to it if you ever want to change your installa tion or track down another problem.=0A=C2-=0ANoel=0A=C2-=0A=C2-=0A=C2 -=0AFrom:owner-jabiruengine-list-server@matronics.com [mailto:owner-jabir uengine-list-server@matronics.com] On Behalf Of Michael Hilderbrand=0ASent: Saturday, October 24, 2009 12:51 AM=0ATo: jabiruengine-list@matronics.com =0ASubject: Re: JabiruEngine-List: Radio popping=0A=C2-=0ANoel, =0A=C2- =0AYes!=C2- It does increase with RPM.=C2- I was looking at=C2-my mag wires today and noticed that I=C2-made a pigtail from the shield materia l in the wire (side connected to engine) and grounded this=C2-to the fire wall ground -=C2-all my grounds connect eventually.=C2- The=C2-panel ground leads to the firewall ground - which leads to the neg battery.=C2- I did not shield any of the wires to or from my com radio - the instructio ns did not mention it, anyways..=C2- something to look at I guess.=0A=C2 -=0AThanks! =0A=C2-=0AMichael Hilderbrand=0ADerby, Kansas=0AHttp://www. kansasflying.com =0A=C2-=0A=C2-=0A=0A________________________________ =0A=0AFrom:Noelloveys <noelloveys@yahoo.ca>=0ATo: jabiruengine-list@matroni cs.com=0ASent: Friday, October 23, 2009 7:25:28 PM=0ASubject: RE: JabiruEng ine-List: Radio popping=0A=0A=0A=0AMichael:=0A=C2-=0AIf you find the popp ing frequency increases with rpm then your problem is most probably a bad g round in your audio section.=C2- Audio connecting lines should only be sh ield grounded at the feed end never at both ends.=C2- The ground s do however need to be very clean.=C2- You will find, as I have, better than 90% of interference problems in aircraft are caused by poor grounding somewhere.=C2- The trick is to figure out where.=0A=C2-=0AIf you find t he popping does not increase with throttle then the possibility is a heavy capacitor of sufficient voltage across the DC buss on your radios should cu re it.=0A=C2-=0AIn the meantime the R582 engine ( you may have one) is a bit of an oddball in that it is recommended to use both resistor caps (5K O hm) and 5K Ohm plugs.=0A=C2-=0ANoel=0A=C2-=0AFrom:owner-jabiruengine-li st-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.co m] On Behalf Of Michael Hilderbrand=0ASent: Thursday, October 22, 2009 6:04 PM=0ATo: jabiruengine-list@matronics.com=0ASubject: Re: JabiruEngine-List: Radio popping=0A=C2-=0ANoel, =0A=C2-=0AI could not appreciate=C2-if the popping changes rate with RPM during the ground running operations.=C2 - My attention was really focused on RPM, EGT, and CHTs=C2-at the time (trying to fine-tune an Aerocarb for first flight operation).=C2- At the time I was aggressively changing RPM but was on the local frequency - traff ic transmissions were too short in nature to notice a change in popping.=C2 -When no one is transmitting everything is=C2-normal. =0A=C2-=0AI wil l listen to ATIS continuously on Friday while running the engine and report back. =0A=0AThanks!=0A=C2-=0AMichael Hilderbrand=0ADerby, KS=0Awww.kansa sflying.com=0A=C2-=0A=C2- =0A=C2-=0A=0A______________________________ __=0A=0A=C2-=0AFrom: Noelloveys <noelloveys@yahoo.ca>=0ATo: jabiruengine- list@matronics.com=0ASent: Thursday, October 22, 2009 11:48:06 AM=0ASubject : RE: JabiruEngine-List: Radio popping=0AThis is Thursday morning so I =99m taking a chanced you haven=99t gotten any answers=C2- or ev en a fix yet.=C2- =0A=C2-=0AFirst thing is, does the popping change rat e with the rpm of the engine? =0A=C2-=0ANoel=0A=C2-=0A=C2-=0AFrom:own er-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-s erver@matronics.com] On Behalf Of Michael Hilderbrand=0ASent: Monday, Octob er 19, 2009 11:20 AM=0ATo: jabiruengine-list@matronics.com=0ASubject: Jabir uEngine-List: Radio popping=0A=C2-=0AHey guys, =0A=C2-=0AI am doing som e initial ground rounds with my Jab3300 engine and was noticing a=C2-popp ing noise in the headsets=C2- - while receiving ONLY.=C2-=C2-The popp ing noise=C2-is pretty bad.=C2- At first I thought is might have=C2-b een the other aircraft's radio (flying in the pattern), but after tuning to a local ATIS I=C2-got the same popping sound.=C2-=C2- I=C2-am just trying to see if it might be something obvious, something=C2-that one of you might have experienced as well?=C2- It does not happen when the engi ne is not running.=C2-=C2-I am thinking that maybe I should start out b y buying resistor plugs?=C2- I am NOT an electrical person at all... but I did try to wire per the Aeroelectric manual.=C2- =0A=C2-=0AAny though ts?=C2-=C2-=0A=C2-=0AMichael Hilderbrand=0ADerby, Kansas=0AHttp://www .kansasflying.com =0A=C2-=C2-=0A =C2-=0A =C2-=0Ahttp://www.matronic s.com/Navigator?JabiruEngine-List=0Ahttp://forums.matronics.com=0Ahttp://ww w.matronics.com/contribution=0A =C2-=0Ahttp://www.matronics.com/Na== ====================== _ms.matr onics.com/" target=_blank rel=nofollow>http://forums.matronics.cwww.mat ronics.com/contribution" target=_blank rel=nofollow>http://www.m== =================== =0A=C2-=C2- =0A =C2-=0A =C2-=0Ahttp://www.matronics.com/Navigator?JabiruEngine-List =0Ahttp://forums.matronics.com=0Ahttp://www.matronics.com/contribution=0A =C2-=0Ahttp://www.matronics.com/Navigatrums.matronics.com/" target=_bla nk rel=nofollow>http://forums.matronics-> =0A=C2-=0A=C2-=0Ahttp://www .matronics.com/Navigator?JabiruEngine-List=0Ahttp://forums.matronics.com=0A ============




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