JabiruEngine-List Digest Archive

Tue 09/21/10


Total Messages Posted: 7



Today's Message Index:
----------------------
 
     1. 04:45 AM - Re: Shielded wiring (FLYaDIVE)
     2. 04:52 AM - Re: Shielded wiring (FLYaDIVE)
     3. 05:12 AM - Re: Re: 3300 - low oil pressure at high RPM (FLYaDIVE)
     4. 09:43 AM - Shielded wiring for P leads (Mark Hubelbank)
     5. 11:30 AM - Re: Shielded wiring for P leads (BobsV35B@aol.com)
     6. 03:25 PM - Re: Shielded wiring for P leads (Mark Hubelbank)
     7. 08:54 PM - Re: 3300 - low oil pressure at high RPM (SteveR)
 
 
 


Message 1


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    Time: 04:45:01 AM PST US
    Subject: Re: Shielded wiring
    From: FLYaDIVE <flyadive@gmail.com>
    At what frequencies Noel? What frequency are the spikes? O! Wait a second... There ARE NO SPIKES on a SHIELD ... It is at the same potential as GROUND! Barry On Mon, Sep 20, 2010 at 9:08 PM, Noel Loveys <noelloveys@yahoo.ca> wrote: > noelloveys@yahoo.ca> > > Grounding at both ends turns the shielded wire into a capacitive inductor. > Grounding at one end only, usually the end which is closest to the source > of > the power. Grounding at one end allows spikes and RFI to be sent to ground > efficiently. > > Noel > > -----Original Message----- > From: owner-jabiruengine-list-server@matronics.com > [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of AZFlyer > Sent: September 19, 2010 4:51 PM > To: jabiruengine-list@matronics.com > Subject: JabiruEngine-List: Shielded wiring > > > List, > > As I am major wiring challenged, I'm reading all the "experts" on getting > my > 3300 wired. There seems to be one school of thought on "Shielded wiring" > that says..." ground both ends" and another school says only "ground the > source end." or risk a Ground Loop (whatever that is?) > > source: Bingelis, Greg Richter, AeroElectric > > I haven't located that book " Wiring for Dummies" so, any help would be > appreciated... > > Thanks, > Mike > > -------- > Mike Miller @ millrml@aol.com > 601 XL-B, 3300, Dynon > > Remember, &quot;the second mouse gets the cheese&quot;! > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=312943#312943 > >


    Message 2


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    Time: 04:52:41 AM PST US
    Subject: Re: Shielded wiring
    From: FLYaDIVE <flyadive@gmail.com>
    Very Good Points Noel. On #4 - It does work BOTH ways. On #5 -- Very Good Point Neil.... I failed to mention that. Thanks for catching me. AND since we are in the EXPERIMENTAL CLASS - - - Radio Shack (of which I despise) makes a very good filter, two of them mater of fact: A Alternator filter and an inline filter. The cost use to be $15 each. CHEE P when you compare it against your travel time and build time. And THANK YOU Noel. I guess I am a bit like you too ... "not always" ;-) Barry On Mon, Sep 20, 2010 at 9:46 PM, Noel Loveys <noelloveys@yahoo.ca> wrote: > #1 most important. To emphasize what Barry has written even if you take > it off it may still look clean but may not be. So be sure to clean it > vigorously. One thing though if you have to clean aluminium don=92t use steel > wool, aluminium oxide paper is safe to clean aluminium. Shards of steel or > iron will imbed itself into aluminium and cause corrosion in the aluminiu m. > > #2 Full agreement if in doubt ground it out! > > #3 Again full agreement but the shielding is to protect from outside > interference. > > #4 The only RF circuits that should be grounded at both ends are Coaxial > connections. Of course coax is used almost entirely for RF transmissions . > Again the ground braid needs to be clean! > > #5 Again I=92m in total agreement with Barry but... Sometimes alternator > squeal will penetrate the front end of your radios. In that case you wil l > need a choke on the input to the radio to filter out the squeal. A choke is > a circuit that comprises a capacitor and a coil of wire. The good news i s > they are readily available at auto parts shops. > > > Not often I agree with *everything* a person says but this is really one > of the exceptions that makes the rule... Well written Barry. > > > Noel > > *From:* owner-jabiruengine-list-server@matronics.com [mailto: > owner-jabiruengine-list-server@matronics.com] *On Behalf Of *FLYaDIVE > *Sent:* September 19, 2010 9:17 PM > > *To:* jabiruengine-list@matronics.com > *Subject:* Re: JabiruEngine-List: Shielded wiring > > > Mike: > > > Here are the RULES for Grounds and Shielding: > > 1 - GROUNDS - You can't inspect a ground by looking at it... YOU HAVE TO > REMOVE IT... And while it is off clean CLEAN the contacts and replace the > star washers.. > > 2 - GROUNDS - The more the merrier. It took a LONG time but even Bob > Nicholes FINALLY caught on and NOW SELLS multi ground point blocks. I us e > to frequent his web site/email list and pounded my case for about a year. > But old wives tails die hard. > > 3 - GROUNDS - Ground Loops do NOT occur at DC. They are a High > Frequency occurrence - High Frequency is in the RF Range (RF = Radio > Frequency - Transmittable Frequencies)(Not Audio Frequencies... AF). AND I > still have a challenge out that NO ONE has met. MAKE ME A GROUND LOOP DC > CIRCUIT! > > 4 - SHIELDING - Or in this case: What End of a Shield To Ground? > > RF circuits you shield at BOTH ENDS. And lets consider RF as only the > frequencies we see in out planes... VHF. > > I know, I know, we all have GPS and they are at microwave frequencies. > BUT! You are not building the units or the antennas, just installing th em. > > 5 - SHIELDING - When you consider things such as Alternator Noise... The > noise is in the audio frequency range and the source is the alternator so > you ground at the source/alternator. > > NOW! What happens went the alternator wires reach the ACU/VR (Alternator > Control Unit/Voltage Regulator) and then go out to other locations (ALT > Switch)? Well there the rule stating says ground the source, but what is > the source? > > The ACU/VR is the source, But it is already Grounded, usually to the > firewall. SOooooo what do you do with the SHIELD? > > You play Electrical Engineer... Not on TV but on your plane. Start with > grounding at the ACU/VR. > > But, think ahead and plan ahead. Make a Ground point at the ALT Switch a nd > put a ring lug on the shield. If you find ALT Noise try grounding at the > ground point you made with the shield near (as close as possible) the ALT > Switch. > > > It is a GOOD idea to make Ring Lug Grounds on both ends of the shield jus t > in case the noise did not go to the same school as the electrons. YET! In > all honesty I have never found that to be the case. > > > 6 - Don't forget to install a Capacitor on the OUTPUT of the Alternator B +. > All the shielding in the world won't do dittily if the noise is travelin g > out and down your B+. > > > Barry > > > On Sun, Sep 19, 2010 at 3:20 PM, AZFlyer <millrML@aol.com> wrote: > > > List, > > As I am major wiring challenged, I'm reading all the "experts" on getting > my 3300 wired. There seems to be one school of thought on "Shielded wiri ng" > that says..." ground both ends" and another school says only "ground the > source end." or risk a Ground Loop (whatever that is?) > > source: Bingelis, Greg Richter, AeroElectric > > I haven't located that book " Wiring for Dummies" so, any help would be > appreciated... > > Thanks, > Mike > > -------- > Mike Miller @ millrml@aol.com > 601 XL-B, 3300, Dynon > > Remember, &quot;the second mouse gets the cheese&quot;! > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=312943#312943 > > > ========== > -List" target="_blank"> > http://www.matronics.com/Navigator?JabiruEngine-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > > > * * > > * * > > ** > > ** > > ** > > ** > > ** > > ** > > *http://www.matronics.com/Navigator?JabiruEngine-List* > > ** > > ** > > ** > > *http://forums.matronics.com* > > ** > > ** > > ** > > ** > > *http://www.matronics.com/contribution* > > ** > > * * > > * > =========== =========== =========== =========== > * > >


    Message 3


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    Time: 05:12:27 AM PST US
    Subject: Re: 3300 - low oil pressure at high RPM
    From: FLYaDIVE <flyadive@gmail.com>
    Roger: Your statement - Is that true of all electrical oil pressure sending units? I fly mostly Lycoming engines, NOT because I want to just because that is what is on the planes. When I see LOW oil pressure or HIGH oil temps in flight I do two things: 1 - Get my hart back under control. 2 - CROSSCHECK - Crosscheck Oil Temp against Oil Pressure and Oil Pressure against Oil Temp. If you have High Oil Temps AND Low Oil Pressure - YOU GOT A PROBLEM If you have High Oil Temps and Normal Oil Pressure - You should expect to see the Oil Temp come DOWN with the nose S&L and cruse power. If you have Low Oil Temps and Normal Oil Pressure - You have a bad Gage - More than likely If you have Low Oil Pressure and Normal Oil Temps - You have a bad Gage - More than likely If you have High Oil Pressure and Normal Oil Temps - JUST SMILE - I like that On GA aircraft it has been the airframe manufacture that set the Oil Pressure requirements on the gage. BIG FAA MISTAKE. Cessna wanted to increase the Red Line on oil pressure from 100 PSI to 125 PSI... The FAA would not let them do that. SOooooo what did Cessna do? They moved the oil pressure pick up from the rear of the engine to the front AND increased the Oil Pressure.. That increased the Oil Pressure through out the engine whill STILL keeping the Gage Reading at 100 PSI Red Line :-) Smart Cookies! Roger, is there REALLY a reason why you can't increase the Oil Pressure, 45 PSI sure sounds low? I'm learning your engines, I'm not too bad on Lycoming - Rebuilt a few. Barry On Tue, Sep 21, 2010 at 1:31 AM, Roger Lee <ssadiver1@yahoo.com> wrote: > > The resistor type senders are very sensitive to partial grounds. We have > the same issues on a FD CT. Fix the grounds to be more solid. Oil pressure > senders are the first to show this because they are more sensitive than > other instruments to poor grounds. Been there and done that on at least 15+ > planes. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center > 520-574-1080 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=313176#313176 > >


    Message 4


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    Time: 09:43:26 AM PST US
    From: Mark Hubelbank <mhubel@nemon.com>
    Subject: Shielded wiring for P leads
    To all working with noise in aircraft wiring. I have been following the listings on the subject of shielding and as a design engineer, I have one thing to add (without the intent of generating any controversy). This may help in cases where noise is comming from the ignition "P" leads which run from the mags to the ignition key switch. There is a lot of talk on grounding one end vers both ends of a shield. When one is working with a RF situation, one needs to ground both ends otherwise the shield will simple pick up the signal from the center conductor and act as an antenna itself. After all an antenna at VHF frequencies is simply a short wire connected at one end. In the case of the "P" leads, you may be radiating RF energy picked up from the mags into the instrument panel area, exactly where you really don't want it. Thus when trying to prevent RF from "leaking" out, one needs to ground the shield at both ends. This is more problematic in a composite aircraft and other measures may be needed at the instrument panel end if there is nothing to ground to. In those cases, some other RF tricks may be required. I have not actually had to "de-noise" such an installation but I would first try a combination of terminations (50 ohm carbon resistor in series with 0.001 uf ceramic cap - very short leads from shield to center conductor) and ferrite suppressors on the wire. Also note that by using wire that has high loss at VHF some of the conducted interference is attenuated. Typically non-coax shielded wire (MIL-C-27500) is in this class. Note that the connect shield at one end logic was originated to deal with low frequency issues like ground loops. An even better solution in some of those cases is to float the device at one end. For example for a microphone lead, one can use insulating washers to separate the jack from the airframe and then use the shield to provide the return path. This is the best way to go when possible. All this is mentioned to various degrees in the literature but I thought it does not hurt to give the example. -- Mark Hubelbank NorthEast Monitoring 2 Clock Tower Place Suite 555 Maynard, MA, 01754 - USA mhubel@nemon.com 978-443-3955


    Message 5


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    Time: 11:30:30 AM PST US
    From: BobsV35B@aol.com
    Subject: Re: Shielded wiring for P leads
    Good Afternoon Mark, What is your opinion of the practice of using the shield on the P lead wiring as the ground path for the magneto switches and grounding the shield only on the magneto end? Happy Skies, Old Bob In a message dated 9/21/2010 11:43:34 A.M. Central Daylight Time, mhubel@nemon.com writes: To all working with noise in aircraft wiring. I have been following the listings on the subject of shielding and as a design engineer, I have one thing to add (without the intent of generating any controversy). This may help in cases where noise is comming from the ignition "P" leads which run from the mags to the ignition key switch. There is a lot of talk on grounding one end vers both ends of a shield. When one is working with a RF situation, one needs to ground both ends otherwise the shield will simple pick up the signal from the center conductor and act as an antenna itself. After all an antenna at VHF frequencies is simply a short wire connected at one end. In the case of the "P" leads, you may be radiating RF energy picked up from the mags into the instrument panel area, exactly where you really don't want it. Thus when trying to prevent RF from "leaking" out, one needs to ground the shield at both ends. This is more problematic in a composite aircraft and other measures may be needed at the instrument panel end if there is nothing to ground to. In those cases, some other RF tricks may be required. I have not actually had to "de-noise" such an installation but I would first try a combination of terminations (50 ohm carbon resistor in series with 0.001 uf ceramic cap - very short leads from shield to center conductor) and ferrite suppressors on the wire. Also note that by using wire that has high loss at VHF some of the conducted interference is attenuated. Typically non-coax shielded wire (MIL-C-27500) is in this class. Note that the connect shield at one end logic was originated to deal with low frequency issues like ground loops. An even better solution in some of those cases is to float the device at one end. For example for a microphone lead, one can use insulating washers to separate the jack from the airframe and then use the shield to provide the return path. This is the best way to go when possible. All this is mentioned to various degrees in the literature but I thought it does not hurt to give the example. -- Mark Hubelbank NorthEast Monitoring 2 Clock Tower Place Suite 555 Maynard, MA, 01754 - USA _mhubel@nemon.com_ (mailto:mhubel@nemon.com) 978-443-3955


    Message 6


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    Time: 03:25:56 PM PST US
    From: Mark Hubelbank <mhubel@nemon.com>
    Subject: Re: Shielded wiring for P leads
    Bob, I believe this is the interesting case. Since in normal operation, the switch is open, one has a piece of unterminated transmission line running from the mag. If one assumes some VHF energy is injected into the wire at the mag end (if not none of this matters), then at some frequencies you have a transmission line which will have a high voltage on the cabin end of the shield. That is effectively an antenna. To make it worse, a lot of that antenna is in the cabin near your radios. How bad this will be depends on the wire length. I have not done formal tests on this but theory says that odd multiples of 1/4 wavelength should be the worst length. At 127 MHz 1/4 wavelength in shielded wire is about 0.39 M. In an all metal plane, I would ground it at both ends. One can still have some RF current flowing in the shield. To minimize that, one could then terminate the line at the switch end with a series RC. This will absorbe the RF component . I would expect the effect of this terminator to be small. Unfortunately, most engine noise is often from the high voltage side of the ignition and none of this will help much. Then only suppressor wire helps for unshielded ignition systems like the Jabiru one. It further appears that the Jabiru system has the unfortunate property that some RF energy is radiated from the mags themselves. This part may be almost impossible to completely eliminate. Nothing I am talking about has anything to do with things like "alternator whine" which gets into earphone and microphone lines. That is a whole different story. On 09/21/2010 2:15 PM, BobsV35B@aol.com wrote: > Good Afternoon Mark, > What is your opinion of the practice of using the shield on the P lead > wiring as the ground path for the magneto switches and grounding the > shield only on the magneto end? > Happy Skies, > Old Bob > In a message dated 9/21/2010 11:43:34 A.M. Central Daylight Time, > mhubel@nemon.com writes: > > To all working with noise in aircraft wiring. I have been > following the listings on the subject of shielding and as a design > engineer, I have one thing to add (without the intent of > generating any controversy). > > This may help in cases where noise is comming from the ignition > "P" leads which run from the mags to the ignition key switch. > There is a lot of talk on grounding one end vers both ends of a > shield. When one is working with a RF situation, one needs to > ground both ends otherwise the shield will simple pick up the > signal from the center conductor and act as an antenna itself. > After all an antenna at VHF frequencies is simply a short wire > connected at one end. In the case of the "P" leads, you may be > radiating RF energy picked up from the mags into the instrument > panel area, exactly where you really don't want it. > > Thus when trying to prevent RF from "leaking" out, one needs to > ground the shield at both ends. This is more problematic in a > composite aircraft and other measures may be needed at the > instrument panel end if there is nothing to ground to. In those > cases, some other RF tricks may be required. I have not actually > had to "de-noise" such an installation but I would first try a > combination of terminations (50 ohm carbon resistor in series with > 0.001 uf ceramic cap - very short leads from shield to center > conductor) and ferrite suppressors on the wire. Also note that by > using wire that has high loss at VHF some of the conducted > interference is attenuated. Typically non-coax shielded wire > (MIL-C-27500) is in this class. > > Note that the connect shield at one end logic was originated to > deal with low frequency issues like ground loops. An even better > solution in some of those cases is to float the device at one end. > For example for a microphone lead, one can use insulating washers > to separate the jack from the airframe and then use the shield to > provide the return path. This is the best way to go when possible. > All this is mentioned to various degrees in the literature but I > thought it does not hurt to give the example. > > -- > Mark Hubelbank > NorthEast Monitoring > 2 Clock Tower Place > Suite 555 > Maynard, MA, 01754 - USA > mhubel@nemon.com > 978-443-3955 > > * > > > * -- Mark Hubelbank NorthEast Monitoring 2 Clock Tower Place Suite 555 Maynard, MA, 01754 - USA mhubel@nemon.com 978-443-3955


    Message 7


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    Time: 08:54:07 PM PST US
    Subject: Re: 3300 - low oil pressure at high RPM
    From: "SteveR" <steve@wotelectronics.com>
    Rob, According to my friend, it was actually below the green at high RPM (indicating 30psi, low redline is 32psi). The warning light on the panel illuminated, so I think it is probably lower than it should be. The gauge is an EIS, maybe the model 4000. My first guess was a bad ground. Is this gauge a resistor type? I assume so, being electronic. My primary question is should a Jabiru exhibit such a large oil pressure drop when RPM is increased (from 45+psi down to 30psi)? Is that typical? If not, there is some type of problem, even if it is just instrumentation. Thanks for the help so far! Steve Ruse Read this topic online here: http://forums.matronics.com/viewtopic.php?p=313326#313326




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