JabiruEngine-List Digest Archive

Fri 06/17/11


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 06:39 AM - Re: Re: Help! 3300 rough running puzzle. (j. davis)
     2. 09:39 AM - Re: Help! 3300 rough running puzzle. (dons701)
     3. 11:02 AM - Re: Re: Help! 3300 rough running puzzle. (Charles Gallagher)
     4. 11:35 AM - Re: Re: Help! 3300 rough running puzzle. (Lynn Matteson)
     5. 02:36 PM - Re: Re: Help! 3300 rough running puzzle. (Martin Hone)
     6. 11:27 PM - Jab Runs Rough, how to Fix (japhillipsga@aol.com)
 
 
 


Message 1


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    Time: 06:39:47 AM PST US
    From: "j. davis" <jd@lawsonimaging.ca>
    Subject: Re: Help! 3300 rough running puzzle.
    On 06/16/2011 11:16 PM, ces308 wrote: > --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> > > J.... > > Did you ever figure out what the problem was??? > > chris ambrose > Kolb M3X/Jabiru A-2200 191.0 hrs > N327CS > > Hi Chris... No, I've only been able to eliminate a bunch of items as *not* being the cause: I've been hoping that the two or three guys who monitor this list regularly and work on [Jabiru] engines for a living would contribute. Hoping that maybe they had seen similar symptoms in one of their hundreds or thousands of engines that have passed through their establishments... I see them chiming on other issues all the time. Maybe they're stumped speechless :-) The issue: *both* #3 plugs equally sooty, all other plugs light tan (see previous attached pic) Here's what I've tried: - leak down test consistently good, both cold and warm - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty - distributor innards checked (both would have to have same #3 issue) - all valve springs checked, all lifters checked for soft or collapsed - air gap set to 0.010" - new plugs (obviously) - other miscellaneous checks, such as h.t. wire seating, etc. What I haven't yet tried: - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a *lean* mixture on that cylinder? - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I need to drill and weld in a nipple in the intake manifold? So the question stands. What could cause either: - a single cylinder of six to run so rich as to actually foul *both* plugs or - the two plugs of the single cylinder not to fire sufficiently to burn off the charge ...keeping in mind the trouble-shooting items I have already eliminated... So far, I've flown about an hour since my pre-flight mag test went back to normal, probably as a result of replacing #3 plugs, likely one or both were fouled. But my confidence level is low, as I wait for the current #3 plugs to foul. I just wish I could discover the reason for this behaviour! Thanks to all for the input! > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343249#343249 > > -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca I took a course in speed waiting. Now I can wait an hour in only ten minutes. --- Steven Wright


    Message 2


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    Time: 09:39:37 AM PST US
    Subject: Re: Help! 3300 rough running puzzle.
    From: "dons701" <burdon1@comcast.net>
    Hi J, How soon after you install fresh plugs does the engine exhibit evidence of miss-fire? Does this happen after several heat and cool down cycles, or at the first warm up? This problem is so strange and given that your static leak down tests, ignition and "average" fuel mixture seem OK, it makes me want to look for something strange. I would, if not done already, perform a dynamic compression test and observe how the needle on the gage jumps up as the engine is spun through four compression cycles. Be careful! Does the needle jump up to 150psi or so on the first or second hit? Test some of the other cylinders and look for differences compared with #3. Shame you don't have a vacuum port on the engine side of your throttle body as this would be an even more dynamic test of the air pumping abilities of the engine. It would be interesting to try a pair of NGK Iridium plugs in #3 to see how they perform under #3's condition. They are much easier for the coils to fire as they have a small jump off point for the spark. Gap carefully to avoid breaking off the Iridium as it withstands 4000F before melting which is why they last so long and should never need re-gaped. I have a complete set in my 2200A, gaped to .025 and have never looked back. With the coating supplied on the threads of these plugs you do not need anti-seize, as told by the tech at NGK. Some coatings applied to the threads can inhibit the grounding of the plug, acting like a resister, decreasing the voltage to jump the gap. Are you torquing the plugs? ( 8 ft pounds I think) J, keep trying and start looking for the "stupid and strange" things......Don B -------- Zenith 701 #76120 Jabiru 2200A #2456 95 hours Sensenich Wood 64-PJ-36 Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=343305#343305


    Message 3


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    Time: 11:02:19 AM PST US
    From: Charles Gallagher <crg326@yahoo.com>
    Subject: Re: Help! 3300 rough running puzzle.
    J. OK here is a strange scenario,blocked oil return line in #3 cyl.head,the oil level rising to the valve steams and making its way into the combustio n chamber fouling the plugs.Remove the valve cover replace with Plexiglas o perate the engine to see actual conditions.Clear the return line if necessa ry . You tube has a video of a 3300 with the Plexiglas installed and engine running.Also,shows ambient pressure affect on oil level. Good hunting,CRG --- On Fri, 6/17/11, j. davis <jd@lawsonimaging.ca> wrote: From: j. davis <jd@lawsonimaging.ca> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. On 06/16/2011 11:16 PM, ces308 wrote: > -->- JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> > > J.... > > Did you ever figure out what the problem was??? > > chris ambrose > Kolb M3X/Jabiru A-2200- - 191.0 hrs > N327CS > > Hi Chris... No, I've only been able to eliminate a bunch of items as *not* being the ca use: I've been hoping that the two or three guys who monitor this list regularly and work on [Jabiru] engines for a living would contribute. Hoping that maybe they h ad seen similar symptoms in one of their hundreds or thousands of- engines that have pass ed through their establishments...- I see them chiming on other issues all the time. Maybe they're stumped speechless :-) The issue: *both* #3 plugs equally sooty, all other plugs light tan (see pr evious attached pic) Here's what I've tried: - leak down test consistently good, both cold and warm - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty - distributor innards checked (both would have to have same #3 issue) - all valve springs checked, all lifters checked for soft or collapsed - air gap set to 0.010" - new plugs (obviously) - other miscellaneous checks, such as h.t. wire seating, etc. What I haven't yet tried: - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a *lean* mixture ---on that cylinder? - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I ---need to drill and weld in a nipple in the intake manifold? So the question stands. What could cause either: - a single cylinder of six to run so rich as to actually foul *both* plugs or - the two plugs of the single cylinder not to fire sufficiently to burn off the charge ...keeping in mind the trouble-shooting items I have already eliminated... So far, I've flown about an hour since my pre-flight mag test went back to normal, probably as a result of replacing #3 plugs, likely one or both were fouled. But my confidence level is low, as I wait for the current #3 plugs to foul. I just wish I could discover the reason for this behaviour! Thanks to all for the input! > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343249#343249 > > -- Regards,- J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca I took a course in speed waiting.- Now I can wait an hour in only ten minutes. --- --- --- --- --- Steven Wright le, List Admin.


    Message 4


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    Time: 11:35:30 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Help! 3300 rough running puzzle.
    You could rule out the lift of the cam lobes on #3 by observing the...hand-cranked...rocker action on that cylinder. If in doubt, check lift with a ruler, or a dial indicator, although if it's as bad as you say, observation of rocker action by eye should reveal if the cam is worn. By the way what are the specs on your Prince prop? Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062 Prince prop (64 x 30, P-tip) Electroair direct-fire ignition system Rotec TBI-40 injection (sleeved to 36mm) Status: flying with "Ramcharger" intake manifold...1117 hrs (since 3-27-2006)


    Message 5


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    Time: 02:36:37 PM PST US
    Subject: Re: Help! 3300 rough running puzzle.
    From: Martin Hone <aerobiz1@gmail.com>
    J, it must be frustrating not having any of the engine gurus offer years of experience in solving this problem. Maybe they are too busy with all the other problems.... ;-) Anyway, have you tried tilting the carb in its mount to see if the problem moves to another cylinder. it is a know problem that the Jab inlet system is diabolical. Martin On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca> wrote: > > On 06/16/2011 11:16 PM, ces308 wrote: > >> --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> >> >> J.... >> >> Did you ever figure out what the problem was??? >> >> chris ambrose >> Kolb M3X/Jabiru A-2200 191.0 hrs >> N327CS >> >> >> Hi Chris... > > No, I've only been able to eliminate a bunch of items as *not* being the > cause: > > I've been hoping that the two or three guys who monitor this list regularly > and work > on [Jabiru] engines for a living would contribute. Hoping that maybe they > had seen similar > symptoms in one of their hundreds or thousands of engines that have passed > through their > establishments... I see them chiming on other issues all the time. Maybe > they're stumped speechless :-) > > The issue: *both* #3 plugs equally sooty, all other plugs light tan (see > previous attached pic) > > Here's what I've tried: > > - leak down test consistently good, both cold and warm > - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty > - distributor innards checked (both would have to have same #3 issue) > - all valve springs checked, all lifters checked for soft or collapsed > - air gap set to 0.010" > - new plugs (obviously) > - other miscellaneous checks, such as h.t. wire seating, etc. > > What I haven't yet tried: > > - examining the cam. Wouldn't a worn cam lobe result in not enough lift and > a *lean* mixture > on that cylinder? > - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I > need to drill and weld in a nipple in the intake manifold? > > So the question stands. What could cause either: > > - a single cylinder of six to run so rich as to actually foul *both* plugs > > or > > - the two plugs of the single cylinder not to fire sufficiently to burn off > the charge > > ...keeping in mind the trouble-shooting items I have already eliminated... > > So far, I've flown about an hour since my pre-flight mag test went back to > normal, probably > as a result of replacing #3 plugs, likely one or both were fouled. > > But my confidence level is low, as I wait for the current #3 plugs to foul. > I just wish I could > discover the reason for this behaviour! > > Thanks to all for the input! > >> >> Read this topic online here: >> >> http://forums.matronics.com/**viewtopic.php?p=343249#343249<http://forums.matronics.com/viewtopic.php?p=343249#343249> >> >> >> >> >> >> >> >> >> >> >> > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > *NIX consulting, SysAdmin > http://cleco.ca > > > I took a course in speed waiting. Now I can wait an hour > in only ten minutes. > --- Steven Wright > >


    Message 6


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    Time: 11:27:21 PM PST US
    Subject: Jab Runs Rough, how to Fix
    From: japhillipsga@aol.com
    J, I pretty much keep off these things, but you seem like a guy in need. I have a 3300 in my XL-B. While early into phase 1 the engine would get roug h, loose power and scare hell out of me. And I tore my hair out for hours. Then I learned that the Bing Carb is a delicate and sensitive gadget. First , I replaced the SCAT tubing with a 90 degree Gates rubber radiator hose fr om O'Rieliey's Auto parts as the coupling between the carb and the air filt er box. What was occurring was that intake air from the filter was entering the carb inlet unevenly, all on one side and not smoothly and this messed with the delicate rubber venture inside the carb that controls mixture. The n I made a divider wall of aluminum inside the hose that spands from just p rior to the inlet all the way around the turn of the hose bend(probably 6 i nches). Is made out on .25 6061T6 and stays put because of the hose bend.Th is allowed the air stream to be even and smooth as it travels to the carb a nd enters the rear of the Bing. First flight afterward was great. Hundreds of flights since, full smooth and dependable power. Only other thing might be plugs. Change them and run only the temp Jab says to run. Not hotter or colder. Best of luck, Bill of Georgia -----Original Message----- From: Martin Hone <aerobiz1@gmail.com> Sent: Fri, Jun 17, 2011 5:36 pm Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. J, it must be frustrating not having any of the engine gurus offer years of experience in solving this problem. Maybe they are too busy with all the o ther problems.... ;-) Anyway, have you tried tilting the carb in its mount to see if the problem moves to another cylinder. it is a know problem that the Jab inlet system is diabolical. Martin On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca> wrote: On 06/16/2011 11:16 PM, ces308 wrote: --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> J.... Did you ever figure out what the problem was??? chris ambrose Kolb M3X/Jabiru A-2200 191.0 hrs N327CS Hi Chris... No, I've only been able to eliminate a bunch of items as *not* being the ca use: I've been hoping that the two or three guys who monitor this list regularly and work on [Jabiru] engines for a living would contribute. Hoping that maybe they h ad seen similar symptoms in one of their hundreds or thousands of engines that have passed through their establishments... I see them chiming on other issues all the time. Maybe t hey're stumped speechless :-) The issue: *both* #3 plugs equally sooty, all other plugs light tan (see pr evious attached pic) Here's what I've tried: - leak down test consistently good, both cold and warm - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty - distributor innards checked (both would have to have same #3 issue) - all valve springs checked, all lifters checked for soft or collapsed - air gap set to 0.010" - new plugs (obviously) - other miscellaneous checks, such as h.t. wire seating, etc. What I haven't yet tried: - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a *lean* mixture on that cylinder? - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I need to drill and weld in a nipple in the intake manifold? So the question stands. What could cause either: - a single cylinder of six to run so rich as to actually foul *both* plugs or - the two plugs of the single cylinder not to fire sufficiently to burn off the charge ...keeping in mind the trouble-shooting items I have already eliminated... So far, I've flown about an hour since my pre-flight mag test went back to normal, probably as a result of replacing #3 plugs, likely one or both were fouled. But my confidence level is low, as I wait for the current #3 plugs to foul. I just wish I could discover the reason for this behaviour! Thanks to all for the input! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=343249#343249 -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca I took a course in speed waiting. Now I can wait an hour in only ten minutes. --- Steven Wright - ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine -List MS - k">http://forums.matronics.com e - -Matt Dralle, List Admin. t="_blank">http://www.matronics.com/contribution




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