JabiruEngine-List Digest Archive

Sat 06/18/11


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 12:53 AM - Re: Jab Runs Rough, how to Fix (James, Clive R)
     2. 01:13 AM - Re: Jab Runs Rough, how to Fix (Martin Hone)
     3. 06:49 AM - Re: Jab Runs Rough, how to Fix (j. davis)
     4. 07:37 AM - Re: Jab Runs Rough, how to Fix (James, Clive R)
     5. 07:57 AM - Re: Jab Runs Rough, how to Fix (j. davis)
     6. 08:00 AM - Re: Jab Runs Rough, how to Fix (dons701)
     7. 08:22 AM - Re: Jab Runs Rough, how to Fix (James, Clive R)
     8. 11:33 AM - Re: Re: Jab Runs Rough, how to Fix (Rob Turk)
     9. 11:41 AM - Re: Jab Runs Rough, how to Fix (zeprep251@aol.com)
    10. 01:50 PM - Re: Jab Runs Rough, how to Fix (Martin Hone)
    11. 04:23 PM - Re: Jab Runs Rough, how to Fix (James, Clive R)
    12. 04:29 PM - Re: Jab Runs Rough, how to Fix (j. davis)
    13. 04:29 PM - Re: Re: Jab Runs Rough, how to Fix (j. davis)
    14. 07:35 PM - Re: Jab Runs Rough, how to Fix (Martin Hone)
 
 
 


Message 1


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    Time: 12:53:17 AM PST US
    Subject: Jab Runs Rough, how to Fix
    From: "James, Clive R" <clive.james@uk.bp.com>
    I'm on here all the while, sorry. I'm with the shy guy, given all you have tried and found the only thing it can be is the way the fuel is hitting the induction pipes. I did mention the carby turning trick at the beginning, not as a solution but something to try to see if you can make any change that was before I knew the set up. Is there anything at all you can play about with to see if this is the issue? The cross in the inlet pipe isn't an option? I know it was suggested some time back as well. There's a guy on another list trying to fix a radio and he's done just about everything you could think of, finding something that has some effect at all is the next step, won't fix it but might lead on to something else that might The throttle thing, is there anything to the way it works that can be improved/inspected/changed/turned around.....dickered with? Good luck, CJ ________________________________ From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of japhillipsga@aol.com Sent: 18 June 2011 07:24 Subject: JabiruEngine-List: Jab Runs Rough, how to Fix J, I pretty much keep off these things, but you seem like a guy in need. I have a 3300 in my XL-B. While early into phase 1 the engine would get rough, loose power and scare hell out of me. And I tore my hair out for hours. Then I learned that the Bing Carb is a delicate and sensitive gadget. First, I replaced the SCAT tubing with a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts as the coupling between the carb and the air filter box. What was occurring was that intake air from the filter was entering the carb inlet unevenly, all on one side and not smoothly and this messed with the delicate rubber venture inside the carb that controls mixture. Then I made a divider wall of aluminum inside the hose that spands from just prior to the inlet all the way around the turn of the hose bend(probably 6 inches). Is made out on .25 6061T6 and stays put because of the hose bend.This allowed the air stream to be even and smooth as it travels to the carb and enters the rear of the Bing. First flight afterward was great. Hundreds of flights since, full smooth and dependable power. Only other thing might be plugs. Change them and run only the temp Jab says to run. Not hotter or colder. Best of luck, Bill of Georgia -----Original Message----- From: Martin Hone <aerobiz1@gmail.com> Sent: Fri, Jun 17, 2011 5:36 pm Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. J, it must be frustrating not having any of the engine gurus offer years of experience in solving this problem. Maybe they are too busy with all the other problems.... ;-) Anyway, have you tried tilting the carb in its mount to see if the problem moves to another cylinder. it is a know problem that the Jab inlet system is diabolical. Martin On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca> wrote: <jd@lawsonimaging.ca> On 06/16/2011 11:16 PM, ces308 wrote: --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> J.... Did you ever figure out what the problem was??? chris ambrose Kolb M3X/Jabiru A-2200 191.0 hrs N327CS Hi Chris... No, I've only been able to eliminate a bunch of items as *not* being the cause: I've been hoping that the two or three guys who monitor this list regularly and work on [Jabiru] engines for a living would contribute. Hoping that maybe they had seen similar symptoms in one of their hundreds or thousands of engines that have passed through their establishments... I see them chiming on other issues all the time. Maybe they're stumped speechless :-) The issue: *both* #3 plugs equally sooty, all other plugs light tan (see previous attached pic) Here's what I've tried: - leak down test consistently good, both cold and warm - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty - distributor innards checked (both would have to have same #3 issue) - all valve springs checked, all lifters checked for soft or collapsed - air gap set to 0.010" - new plugs (obviously) - other miscellaneous checks, such as h.t. wire seating, etc. What I haven't yet tried: - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a *lean* mixture on that cylinder? - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I need to drill and weld in a nipple in the intake manifold? So the question stands. What could cause either: - a single cylinder of six to run so rich as to actually foul *both* plugs or - the two plugs of the single cylinder not to fire sufficiently to burn off the charge ...keeping in mind the trouble-shooting items I have already eliminated... So far, I've flown about an hour since my pre-flight mag test went back to normal, probably as a result of replacing #3 plugs, likely one or both were fouled. But my confidence level is low, as I wait for the current #3 plugs to foul. I just wish I could discover the reason for this behaviour! Thanks to all for the input! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=343249#343249 <http://forums.matronics.com/viewtopic.php?p=343249#343249> -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca I took a course in speed waiting. Now I can wait an hour in only ten minutes. --- Steven Wright - ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List MS - k">http://forums.matronics.com e - -Matt Dralle, List Admin. t="_blank">http://www.matronics.com/contribution tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-L ist tp://forums.matronics.com bution">http://www.matronics.com/contribution


    Message 2


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    Time: 01:13:18 AM PST US
    Subject: Re: Jab Runs Rough, how to Fix
    From: Martin Hone <aerobiz1@gmail.com>
    J, Both the experts and non-experts have suggested rotating the carb in the rubber coupling to see what effect it may have. If it has any effect then it may well give you an idea as to what the problem is. To me, it is not the ignition. Let us know what you find.... Martin On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R <clive.james@uk.bp.com>wrote: > ** > I'm on here all the while, sorry. > I'm with the shy guy, given all you have tried and found the only thing it > can be is the way the fuel is hitting the induction pipes. I did mention the > carby turning trick at the beginning, not as a solution but something to try > to see if you can make any change that was before I knew the set up. Is > there anything at all you can play about with to see if this is the issue? > The cross in the inlet pipe isn't an option? I know it was suggested some > time back as well. > > There's a guy on another list trying to fix a radio and he's done just > about everything you could think of, finding something that has some effect > at all is the next step, won't fix it but might lead on to something else > that might > > The throttle thing, is there anything to the way it works that can be > improved/inspected/changed/turned around.....dickered with? > > Good luck, CJ > > ------------------------------ > *From:* owner-jabiruengine-list-server@matronics.com [mailto: > owner-jabiruengine-list-server@matronics.com] *On Behalf Of * > japhillipsga@aol.com > *Sent:* 18 June 2011 07:24 > *To:* jabiruengine-list@matronics.com > *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix > > J, I pretty much keep off these things, but you seem like a guy in need. > I have a 3300 in my XL-B. While early into phase 1 the engine would get > rough, loose power and scare hell out of me. And I tore my hair out for > hours. Then I learned that the Bing Carb is a delicate and sensitive gadget. > First, I replaced the SCAT tubing with a 90 degree Gates rubber radiator > hose from O'Rieliey's Auto parts as the coupling between the carb and the > air filter box. What was occurring was that intake air from the filter was > entering the carb inlet unevenly, all on one side and not smoothly and this > messed with the delicate rubber venture inside the carb that controls > mixture. Then I made a divider wall of aluminum inside the hose that spands > from just prior to the inlet all the way around the turn of the hose > bend(probably 6 inches). Is made out on .25 6061T6 and stays put because of > the hose bend.This allowed the air stream to be even and smooth as it > travels to the carb and enters the rear of the Bing. First flight afterward > was great. Hundreds of flights since, full smooth and dependable power. Only > other thing might be plugs. Change them and run only the temp Jab says to > run. Not hotter or colder. Best of luck, Bill of Georgia > > > -----Original Message----- > From: Martin Hone <aerobiz1@gmail.com> > To: jabiruengine-list <jabiruengine-list@matronics.com> > Sent: Fri, Jun 17, 2011 5:36 pm > Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. > > J, it must be frustrating not having any of the engine gurus offer years of > experience in solving this problem. Maybe they are too busy with all the > other problems.... ;-) > > Anyway, have you tried tilting the carb in its mount to see if the problem > moves to another cylinder. it is a know problem that the Jab inlet system > is diabolical. > > Martin > > On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca> wrote: > >> >> On 06/16/2011 11:16 PM, ces308 wrote: >> >>> --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com> >>> >>> J.... >>> >>> Did you ever figure out what the problem was??? >>> >>> chris ambrose >>> Kolb M3X/Jabiru A-2200 191.0 hrs >>> N327CS >>> >>> >>> Hi Chris... >> >> No, I've only been able to eliminate a bunch of items as *not* being the >> cause: >> >> I've been hoping that the two or three guys who monitor this list >> regularly and work >> on [Jabiru] engines for a living would contribute. Hoping that maybe they >> had seen similar >> symptoms in one of their hundreds or thousands of engines that have >> passed through their >> establishments... I see them chiming on other issues all the time. Maybe >> they're stumped speechless :-) >> >> The issue: *both* #3 plugs equally sooty, all other plugs light tan (see >> previous attached pic) >> >> Here's what I've tried: >> >> - leak down test consistently good, both cold and warm >> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >> - distributor innards checked (both would have to have same #3 issue) >> - all valve springs checked, all lifters checked for soft or collapsed >> - air gap set to 0.010" >> - new plugs (obviously) >> - other miscellaneous checks, such as h.t. wire seating, etc. >> >> What I haven't yet tried: >> >> - examining the cam. Wouldn't a worn cam lobe result in not enough lift >> and a *lean* mixture >> on that cylinder? >> - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do >> I >> need to drill and weld in a nipple in the intake manifold? >> >> So the question stands. What could cause either: >> >> - a single cylinder of six to run so rich as to actually foul *both* plugs >> >> or >> >> - the two plugs of the single cylinder not to fire sufficiently to burn >> off the charge >> >> ...keeping in mind the trouble-shooting items I have already eliminated... >> >> So far, I've flown about an hour since my pre-flight mag test went back to >> normal, probably >> as a result of replacing #3 plugs, likely one or both were fouled. >> >> But my confidence level is low, as I wait for the current #3 plugs to >> foul. I just wish I could >> discover the reason for this behaviour! >> >> Thanks to all for the input! >> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/**viewtopic.php?p=343249#343249<http://forums.matronics.com/viewtopic.php?p=343249#343249> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> I took a course in speed waiting. Now I can wait an hour >> in only ten minutes. >> --- Steven Wright >> >> >> ====**==============================**= >> - >> ine-List" target="_blank">http://www.matronics.com/** >> Navigator?JabiruEngine-List >> ====**==============================**= >> MS - >> k">http://forums.matronics.com >> ====**=====**= >> e - >> -Matt Dralle, List Admin. >> t="_blank">http://www.matronics.com/**contribution >> ====**==============================**= >> >> >> >> > * > > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List > tp://forums.matronics.com > bution">http://www.matronics.com/contribution > * > > * > > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c* > > * > > * > >


    Message 3


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    Time: 06:49:50 AM PST US
    From: "j. davis" <jd@lawsonimaging.ca>
    Subject: Re: Jab Runs Rough, how to Fix
    On 06/18/2011 04:10 AM, Martin Hone wrote: > J, > > Both the experts and non-experts have suggested rotating the carb in the rubber coupling > to see what effect it may have. If it has any effect then it may well give you an idea > as to what the problem is. To me, it is not the ignition. > > Let us know what you find.... > > Martin > Thanks for all the responses. I will try rotating the AeroCarb slightly to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side (which *does* run hotter). I can see this working for a bank, but just one cylinder in a bank? But it's easy enough to try... I'm feeling slightly better about this issue for a couple of reasons. Firstly, I've now put a couple of hours of flying, both around the patch and some longer excursions. The rough running has not returned, and my pre-flight mag checks are still good. Secondly, I made a 30 minute flight yesterday to the local 100LL bar. I'd been using Shell VeePower (93 octane, no ethanol) so far this season (I normally stick with 100LL). On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less than the average of the others, consistent with a richer mixture. But after filling with 100LL, the flight home showed #3's EGTs right there with nall the others. I haven't yet checked the plugs of #3, but I'm optimistic that they will be in line with the other plugs when I do. Not sure *why* the 100LL would have selectively affected #3, however. I'll keep you posted. And I do think I will make the change to Iridium plugs eventually Thanks again. Some more in-line comments follow: > On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R <clive.james@uk.bp.com > <mailto:clive.james@uk.bp.com>> wrote: > > I'm on here all the while, sorry. > Yes, Clive, I realize you've been here all the while. Thanks! > I'm with the shy guy, given all you have tried and found the only thing it can be is > the way the fuel is hitting the induction pipes. I did mention the carby turning > trick at the beginning, not as a solution but something to try to see if you can > make any change that was before I knew the set up. Is there anything at all you can > play about with to see if this is the issue? The cross in the inlet pipe isn't an > option? I know it was suggested some time back as well. > True. My induction side is pretty simple: an AeroCarb is connected to the intake manifold with about a 3" rubber coupling. A K&N filter is directly attached to the intake side of the AeroCarb. I could maybe try the 'cross' divider inserted into the short rubber coupler length... > > There's a guy on another list trying to fix a radio and he's done just about > everything you could think of, finding something that has some effect at all is the > next step, won't fix it but might lead on to something else that might > The throttle thing, is there anything to the way it works that can be > improved/inspected/changed/turned around.....dickered with? > Not really. The AeroCarb uses a slide for throttle control, I can't think of anything to dicker with :-) > > Good luck, CJ > > ------------------------------------------------------------------------------------------ > *From:* owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com> > [mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com>] *On Behalf Of > *japhillipsga@aol.com <mailto:japhillipsga@aol.com> > *Sent:* 18 June 2011 07:24 > *To:* jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> > *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix > > J, I pretty much keep off these things, but you seem like a guy in need. I have a > 3300 in my XL-B. While early into phase 1 the engine would get rough, loose power > and scare hell out of me. And I tore my hair out for hours. Then I learned that the > Bing Carb is a delicate and sensitive gadget. First, I replaced the SCAT tubing with > a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts as the coupling > between the carb and the air filter box. What was occurring was that intake air from > the filter was entering the carb inlet unevenly, all on one side and not smoothly > and this messed with the delicate rubber venture inside the carb that controls > mixture. Then I made a divider wall of aluminum inside the hose that spands from > just prior to the inlet all the way around the turn of the hose bend(probably 6 > inches). Is made out on .25 6061T6 and stays put because of the hose bend.This > # allowed the air stream to be even and smooth as it travels > to the carb and enters the rear of the Bing. First flight afterward was great. > Hundreds of flights since, full smooth and dependable power. Only other thing might > be plugs. Change them and run only the temp Jab says to run. Not hotter or colder. > Best of luck, Bill of Georgia > See induction system description above... > -----Original Message----- > From: Martin Hone <aerobiz1@gmail.com <mailto:aerobiz1@gmail.com>> > To: jabiruengine-list <jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com>> > Sent: Fri, Jun 17, 2011 5:36 pm > Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. > > J, it must be frustrating not having any of the engine gurus offer years of > experience in solving this problem. Maybe they are too busy with all the other > problems.... ;-) > > Anyway, have you tried tilting the carb in its mount to see if the problem moves to > another cylinder. it is a know problem that the Jab inlet system is diabolical. > > Martin > > On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca > <mailto:jd@lawsonimaging.ca>> wrote: > > <mailto:jd@lawsonimaging.ca>> > > On 06/16/2011 11:16 PM, ces308 wrote: > > --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com > <mailto:ces308@ldaco.com>> > > J.... > > Did you ever figure out what the problem was??? > > chris ambrose > Kolb M3X/Jabiru A-2200 191.0 hrs > N327CS > > > Hi Chris... > > No, I've only been able to eliminate a bunch of items as *not* being the cause: > > I've been hoping that the two or three guys who monitor this list regularly and work > on [Jabiru] engines for a living would contribute. Hoping that maybe they had > seen similar > symptoms in one of their hundreds or thousands of engines that have passed > through their > establishments... I see them chiming on other issues all the time. Maybe > they're stumped speechless :-) > > The issue: *both* #3 plugs equally sooty, all other plugs light tan (see > previous attached pic) > > Here's what I've tried: > > - leak down test consistently good, both cold and warm > - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty > - distributor innards checked (both would have to have same #3 issue) > - all valve springs checked, all lifters checked for soft or collapsed > - air gap set to 0.010" > - new plugs (obviously) > - other miscellaneous checks, such as h.t. wire seating, etc. > > What I haven't yet tried: > > - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a > *lean* mixture > on that cylinder? > - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I > need to drill and weld in a nipple in the intake manifold? > > So the question stands. What could cause either: > > - a single cylinder of six to run so rich as to actually foul *both* plugs > > or > > - the two plugs of the single cylinder not to fire sufficiently to burn off the > charge > > ...keeping in mind the trouble-shooting items I have already eliminated... > > So far, I've flown about an hour since my pre-flight mag test went back to > normal, probably > as a result of replacing #3 plugs, likely one or both were fouled. > > But my confidence level is low, as I wait for the current #3 plugs to foul. I > just wish I could > discover the reason for this behaviour! > > Thanks to all for the input! > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343249#343249 > > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca <http://lawsonimaging.ca> > *NIX consulting, SysAdmin > http://cleco.ca > > > I took a course in speed waiting. Now I can wait an hour > in only ten minutes. > --- Steven Wright > > > =================================== > - > ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > =================================== > MS - > k">http://forums.matronics.com > ========== > e - > -Matt Dralle, List Admin. > t="_blank">http://www.matronics.com/contribution > =================================== > > > * > > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List > tp://forums.matronics.com <http://forums.matronics.com> > bution">http://www.matronics.com/contribution > > * > > * > > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > > * > > ist" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > tp://forums.matronics.com > _blank">http://www.matronics.com/contribution > > * > > > * > > > * -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca If you can't hear me, it's because I'm in parentheses. --- Steven Wright


    Message 4


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    Time: 07:37:51 AM PST US
    Subject: Jab Runs Rough, how to Fix
    From: "James, Clive R" <clive.james@uk.bp.com>
    J, I can't remember, have you changed the flow divider to a round tube? -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. davis Sent: 18 June 2011 14:47 Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix --> <jd@lawsonimaging.ca> On 06/18/2011 04:10 AM, Martin Hone wrote: > J, > > Both the experts and non-experts have suggested rotating the carb in > the rubber coupling to see what effect it may have. If it has any > effect then it may well give you an idea as to what the problem is. To me, it is not the ignition. > > Let us know what you find.... > > Martin > Thanks for all the responses. I will try rotating the AeroCarb slightly to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side (which *does* run hotter). I can see this working for a bank, but just one cylinder in a bank? But it's easy enough to try... I'm feeling slightly better about this issue for a couple of reasons. Firstly, I've now put a couple of hours of flying, both around the patch and some longer excursions. The rough running has not returned, and my pre-flight mag checks are still good. Secondly, I made a 30 minute flight yesterday to the local 100LL bar. I'd been using Shell VeePower (93 octane, no ethanol) so far this season (I normally stick with 100LL). On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less than the average of the others, consistent with a richer mixture. But after filling with 100LL, the flight home showed #3's EGTs right there with nall the others. I haven't yet checked the plugs of #3, but I'm optimistic that they will be in line with the other plugs when I do. Not sure *why* the 100LL would have selectively affected #3, however. I'll keep you posted. And I do think I will make the change to Iridium plugs eventually Thanks again. Some more in-line comments follow: > On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R <clive.james@uk.bp.com > <mailto:clive.james@uk.bp.com>> wrote: > > I'm on here all the while, sorry. > Yes, Clive, I realize you've been here all the while. Thanks! > I'm with the shy guy, given all you have tried and found the only thing it can be is > the way the fuel is hitting the induction pipes. I did mention the carby turning > trick at the beginning, not as a solution but something to try to see if you can > make any change that was before I knew the set up. Is there anything at all you can > play about with to see if this is the issue? The cross in the inlet pipe isn't an > option? I know it was suggested some time back as well. > True. My induction side is pretty simple: an AeroCarb is connected to the intake manifold with about a 3" rubber coupling. A K&N filter is directly attached to the intake side of the AeroCarb. I could maybe try the 'cross' divider inserted into the short rubber coupler length... > > There's a guy on another list trying to fix a radio and he's done just about > everything you could think of, finding something that has some effect at all is the > next step, won't fix it but might lead on to something else that might > The throttle thing, is there anything to the way it works that can be > improved/inspected/changed/turned around.....dickered with? > Not really. The AeroCarb uses a slide for throttle control, I can't think of anything to dicker with :-) > > Good luck, CJ > > ------------------------------------------------------------------------ ------------------ > *From:* owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com> > [mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com>] *On Behalf Of > *japhillipsga@aol.com <mailto:japhillipsga@aol.com> > *Sent:* 18 June 2011 07:24 > *To:* jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> > *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix > > J, I pretty much keep off these things, but you seem like a guy in need. I have a > 3300 in my XL-B. While early into phase 1 the engine would get rough, loose power > and scare hell out of me. And I tore my hair out for hours. Then I learned that the > Bing Carb is a delicate and sensitive gadget. First, I replaced the SCAT tubing with > a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts as the coupling > between the carb and the air filter box. What was occurring was that intake air from > the filter was entering the carb inlet unevenly, all on one side and not smoothly > and this messed with the delicate rubber venture inside the carb that controls > mixture. Then I made a divider wall of aluminum inside the hose that spands from > just prior to the inlet all the way around the turn of the hose bend(probably 6 > inches). Is made out on .25 6061T6 and stays put because of the hose bend.This > # allowed the air stream to be even and smooth as it travels > to the carb and enters the rear of the Bing. First flight afterward was great. > Hundreds of flights since, full smooth and dependable power. Only other thing might > be plugs. Change them and run only the temp Jab says to run. Not hotter or colder. > Best of luck, Bill of Georgia > See induction system description above... > -----Original Message----- > From: Martin Hone <aerobiz1@gmail.com <mailto:aerobiz1@gmail.com>> > To: jabiruengine-list <jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com>> > Sent: Fri, Jun 17, 2011 5:36 pm > Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. > > J, it must be frustrating not having any of the engine gurus offer years of > experience in solving this problem. Maybe they are too busy with all the other > problems.... ;-) > > Anyway, have you tried tilting the carb in its mount to see if the problem moves to > another cylinder. it is a know problem that the Jab inlet system is diabolical. > > Martin > > On Fri, Jun 17, 2011 at 11:36 PM, j. davis <jd@lawsonimaging.ca > <mailto:jd@lawsonimaging.ca>> wrote: > <jd@lawsonimaging.ca > <mailto:jd@lawsonimaging.ca>> > > On 06/16/2011 11:16 PM, ces308 wrote: > > --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com > <mailto:ces308@ldaco.com>> > > J.... > > Did you ever figure out what the problem was??? > > chris ambrose > Kolb M3X/Jabiru A-2200 191.0 hrs > N327CS > > > Hi Chris... > > No, I've only been able to eliminate a bunch of items as *not* being the cause: > > I've been hoping that the two or three guys who monitor this list regularly and work > on [Jabiru] engines for a living would contribute. Hoping that maybe they had > seen similar > symptoms in one of their hundreds or thousands of engines that have passed > through their > establishments... I see them chiming on other issues all the time. Maybe > they're stumped speechless :-) > > The issue: *both* #3 plugs equally sooty, all other plugs light tan (see > previous attached pic) > > Here's what I've tried: > > - leak down test consistently good, both cold and warm > - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty > - distributor innards checked (both would have to have same #3 issue) > - all valve springs checked, all lifters checked for soft or collapsed > - air gap set to 0.010" > - new plugs (obviously) > - other miscellaneous checks, such as h.t. wire seating, etc. > > What I haven't yet tried: > > - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a > *lean* mixture > on that cylinder? > - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I > need to drill and weld in a nipple in the intake manifold? > > So the question stands. What could cause either: > > - a single cylinder of six to run so rich as to actually foul > *both* plugs > > or > > - the two plugs of the single cylinder not to fire sufficiently to burn off the > charge > > ...keeping in mind the trouble-shooting items I have already eliminated... > > So far, I've flown about an hour since my pre-flight mag test went back to > normal, probably > as a result of replacing #3 plugs, likely one or both were fouled. > > But my confidence level is low, as I wait for the current #3 plugs to foul. I > just wish I could > discover the reason for this behaviour! > > Thanks to all for the input! > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343249#343249 > > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca <http://lawsonimaging.ca> > *NIX consulting, SysAdmin > http://cleco.ca > > > I took a course in speed waiting. Now I can wait an hour > in only ten minutes. > --- Steven Wright > > > =================================== > - > ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > =================================== > MS - > k">http://forums.matronics.com > ========== > e - > -Matt Dralle, List Admin. > t="_blank">http://www.matronics.com/contribution > =================================== > > > * > > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-L ist > tp://forums.matronics.com <http://forums.matronics.com> > bution">http://www.matronics.com/contribution > > * > > * > > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.m atronics.com/Navigator?JabiruEngine-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c > * > > * > > ist" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > tp://forums.matronics.com > _blank">http://www.matronics.com/contribution > > * > > > * > > > * -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca If you can't hear me, it's because I'm in parentheses. --- Steven Wright


    Message 5


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    Time: 07:57:59 AM PST US
    From: "j. davis" <jd@lawsonimaging.ca>
    Subject: Re: Jab Runs Rough, how to Fix
    On 06/18/2011 10:34 AM, James, Clive R wrote: > --> JabiruEngine-List message posted by: "James, Clive R"<clive.james@uk.bp.com> > > J, I can't remember, have you changed the flow divider to a round tube? Hi Clive... no, made no such change to date, no reason to do so (to date :-) ) Not being overly quick to make engine mods, I'm not actually aware of this flow divider mod... > -----Original Message----- > From: owner-jabiruengine-list-server@matronics.com > [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. > davis > Sent: 18 June 2011 14:47 > To: jabiruengine-list@matronics.com > Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix > > --> JabiruEngine-List message posted by: "j. davis" > --> <jd@lawsonimaging.ca> > > On 06/18/2011 04:10 AM, Martin Hone wrote: >> J, >> >> Both the experts and non-experts have suggested rotating the carb in >> the rubber coupling to see what effect it may have. If it has any >> effect then it may well give you an idea as to what the problem is. > To me, it is not the ignition. >> Let us know what you find.... >> >> Martin >> > Thanks for all the responses. I will try rotating the AeroCarb slightly > to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side > (which *does* run hotter). I can see this working for a bank, but just > one cylinder in a bank? But it's easy enough to try... > > I'm feeling slightly better about this issue for a couple of reasons. > Firstly, I've now put a couple of hours of flying, both around the patch > and some longer excursions. The rough running has not returned, and my > pre-flight mag checks are still good. Secondly, I made a 30 minute > flight yesterday to the local 100LL bar. I'd been using Shell VeePower > (93 octane, no ethanol) so far this season (I normally stick with > 100LL). > > On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less > than the average of the others, consistent with a richer mixture. But > after filling with 100LL, the flight home showed #3's EGTs right there > with nall the others. I haven't yet checked the plugs of #3, but I'm > optimistic that they will be in line with the other plugs when I do. Not > sure *why* the 100LL would have selectively affected #3, however. I'll > keep you posted. > > And I do think I will make the change to Iridium plugs eventually > > Thanks again. Some more in-line comments follow: > >> On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com >> <mailto:clive.james@uk.bp.com>> wrote: >> >> I'm on here all the while, sorry. >> > Yes, Clive, I realize you've been here all the while. Thanks! > >> I'm with the shy guy, given all you have tried and found the only > thing it can be is >> the way the fuel is hitting the induction pipes. I did mention the > carby turning >> trick at the beginning, not as a solution but something to try to > see if you can >> make any change that was before I knew the set up. Is there > anything at all you can >> play about with to see if this is the issue? The cross in the > inlet pipe isn't an >> option? I know it was suggested some time back as well. >> > True. My induction side is pretty simple: an AeroCarb is connected to > the intake manifold with about a 3" rubber coupling. A K&N filter is > directly attached to the intake side of the AeroCarb. I could maybe try > the 'cross' divider inserted into the short rubber coupler length... >> There's a guy on another list trying to fix a radio and he's done > just about >> everything you could think of, finding something that has some > effect at all is the >> next step, won't fix it but might lead on to something else that > might >> The throttle thing, is there anything to the way it works that can > be >> improved/inspected/changed/turned around.....dickered with? >> > Not really. The AeroCarb uses a slide for throttle control, I can't > think of anything to dicker with :-) >> Good luck, CJ >> >> > ------------------------------------------------------------------------ > ------------------ >> *From:* owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com> >> [mailto:owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com>] *On Behalf > Of >> *japhillipsga@aol.com<mailto:japhillipsga@aol.com> >> *Sent:* 18 June 2011 07:24 >> *To:* jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com> >> *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix >> >> J, I pretty much keep off these things, but you seem like a guy in > need. I have a >> 3300 in my XL-B. While early into phase 1 the engine would get > rough, loose power >> and scare hell out of me. And I tore my hair out for hours. Then I > learned that the >> Bing Carb is a delicate and sensitive gadget. First, I replaced > the SCAT tubing with >> a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts > as the coupling >> between the carb and the air filter box. What was occurring was > that intake air from >> the filter was entering the carb inlet unevenly, all on one side > and not smoothly >> and this messed with the delicate rubber venture inside the carb > that controls >> mixture. Then I made a divider wall of aluminum inside the hose > that spands from >> just prior to the inlet all the way around the turn of the hose > bend(probably 6 >> inches). Is made out on .25 6061T6 and stays put because of the > hose bend.This >> # allowed the air stream to be even and smooth as it travels >> to the carb and enters the rear of the Bing. First flight > afterward was great. >> Hundreds of flights since, full smooth and dependable power. Only > other thing might >> be plugs. Change them and run only the temp Jab says to run. Not > hotter or colder. >> Best of luck, Bill of Georgia >> > See induction system description above... > >> -----Original Message----- >> From: Martin Hone<aerobiz1@gmail.com<mailto:aerobiz1@gmail.com>> >> To: jabiruengine-list<jabiruengine-list@matronics.com >> <mailto:jabiruengine-list@matronics.com>> >> Sent: Fri, Jun 17, 2011 5:36 pm >> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running > puzzle. >> J, it must be frustrating not having any of the engine gurus offer > years of >> experience in solving this problem. Maybe they are too busy with > all the other >> problems.... ;-) >> >> Anyway, have you tried tilting the carb in its mount to see if the > problem moves to >> another cylinder. it is a know problem that the Jab inlet system > is diabolical. >> Martin >> >> On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> wrote: >> >> --> JabiruEngine-List message posted by: "j. davis" > <jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> >> >> On 06/16/2011 11:16 PM, ces308 wrote: >> >> --> JabiruEngine-List message posted by: > "ces308"<ces308@ldaco.com >> <mailto:ces308@ldaco.com>> >> >> J.... >> >> Did you ever figure out what the problem was??? >> >> chris ambrose >> Kolb M3X/Jabiru A-2200 191.0 hrs >> N327CS >> >> >> Hi Chris... >> >> No, I've only been able to eliminate a bunch of items as *not* > being the cause: >> I've been hoping that the two or three guys who monitor this > list regularly and work >> on [Jabiru] engines for a living would contribute. Hoping that > maybe they had >> seen similar >> symptoms in one of their hundreds or thousands of engines > that have passed >> through their >> establishments... I see them chiming on other issues all the > time. Maybe >> they're stumped speechless :-) >> >> The issue: *both* #3 plugs equally sooty, all other plugs > light tan (see >> previous attached pic) >> >> Here's what I've tried: >> >> - leak down test consistently good, both cold and warm >> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >> - distributor innards checked (both would have to have same #3 > issue) >> - all valve springs checked, all lifters checked for soft or > collapsed >> - air gap set to 0.010" >> - new plugs (obviously) >> - other miscellaneous checks, such as h.t. wire seating, etc. >> >> What I haven't yet tried: >> >> - examining the cam. Wouldn't a worn cam lobe result in not > enough lift and a >> *lean* mixture >> on that cylinder? >> - using a vacuum gauge. Where could I connect it (no Bing, > remember) ? Do I >> need to drill and weld in a nipple in the intake manifold? >> >> So the question stands. What could cause either: >> >> - a single cylinder of six to run so rich as to actually foul >> *both* plugs >> >> or >> >> - the two plugs of the single cylinder not to fire > sufficiently to burn off the >> charge >> >> ...keeping in mind the trouble-shooting items I have already > eliminated... >> So far, I've flown about an hour since my pre-flight mag test > went back to >> normal, probably >> as a result of replacing #3 plugs, likely one or both were > fouled. >> But my confidence level is low, as I wait for the current #3 > plugs to foul. I >> just wish I could >> discover the reason for this behaviour! >> >> Thanks to all for the input! >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=343249#343249 >> >> >> >> >> >> >> >> >> >> >> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca<http://lawsonimaging.ca> >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> I took a course in speed waiting. Now I can wait an hour >> in only ten minutes. >> --- Steven Wright >> >> >> =================================== >> - >> ine-List" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> =================================== >> MS - >> k">http://forums.matronics.com >> ========== >> e - >> -Matt Dralle, List Admin. >> t="_blank">http://www.matronics.com/contribution >> =================================== >> >> >> >> >> * >> >> > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-L > ist >> tp://forums.matronics.com<http://forums.matronics.com> >> bution">http://www.matronics.com/contribution >> >> * >> >> * >> >> > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.m > atronics.com/Navigator?JabiruEngine-List >> href="http://forums.matronics.com">http://forums.matronics.com >> > href="http://www.matronics.com/contribution">http://www.matronics.com/c >> * >> >> * >> >> ist" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> tp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> >> * >> >> >> * >> >> >> * > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > *NIX consulting, SysAdmin > http://cleco.ca > > > If you can't hear me, it's because I'm in parentheses. > --- Steven Wright > > -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca Four years ago..............no, it was yesterday. --- Steven Wright


    Message 6


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    Time: 08:00:56 AM PST US
    Subject: Re: Jab Runs Rough, how to Fix
    From: "dons701" <burdon1@comcast.net>
    J, Glad to hear you have seen some flight time and may be on your way out of your problem. But, as per Jabiru 3300 engine manual; "Leaded and Unleaded Automotive Gasoline above 95 Octane RON." It is very possible that running 93 octane may have contributed to your problem, showing up on #3 first. I don't remember if you had the same issues while running 100LL before. How long have you been running the 93 octane fuel?? IHO, stay away from the 93 octane regardless of whether it was your problem or not...Don B -------- Zenith 701 #76120 Jabiru 2200A #2456 95 hours Sensenich Wood 64-PJ-36 Prop Read this topic online here: http://forums.matronics.com/viewtopic.php?p=343392#343392


    Message 7


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    Time: 08:22:50 AM PST US
    Subject: Jab Runs Rough, how to Fix
    From: "James, Clive R" <clive.james@uk.bp.com>
    Inside the manifold arrangement where the air goes in and the pipes go out there's a flow divider. Jab made it aero shaped or some such. One of the bolts that holds the manifold on to the sump goes through it. If you look under the manifold you'll figure the one it is. It's recommended to change it to a bit of 1/2 inch tube to cause some turbulence. Might be just what you need. I think there's a SB on the Jab Oz website, or maybe it's just a recommendation from South Africa Some pictures on the Yahoo Jab engines website I think. I plan to do it but just haven't got round to it....part of a recommended change with some work on the Bing drilling out some stuff. It's not a technical mod, just a bolt on bolt off job. Regards, Clive -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. davis Sent: 18 June 2011 15:55 Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix --> <jd@lawsonimaging.ca> On 06/18/2011 10:34 AM, James, Clive R wrote: > --> JabiruEngine-List message posted by: "James, Clive > --> R"<clive.james@uk.bp.com> > > J, I can't remember, have you changed the flow divider to a round tube? Hi Clive... no, made no such change to date, no reason to do so (to date :-) ) Not being overly quick to make engine mods, I'm not actually aware of this flow divider mod... > -----Original Message----- > From: owner-jabiruengine-list-server@matronics.com > [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. > davis > Sent: 18 June 2011 14:47 > To: jabiruengine-list@matronics.com > Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix > > --> JabiruEngine-List message posted by: "j. davis" > --> <jd@lawsonimaging.ca> > > On 06/18/2011 04:10 AM, Martin Hone wrote: >> J, >> >> Both the experts and non-experts have suggested rotating the carb in >> the rubber coupling to see what effect it may have. If it has any >> effect then it may well give you an idea as to what the problem is. > To me, it is not the ignition. >> Let us know what you find.... >> >> Martin >> > Thanks for all the responses. I will try rotating the AeroCarb > slightly to see if I can lean out the 1-3-5 side and enrichen the > 2-4-6 side (which *does* run hotter). I can see this working for a > bank, but just one cylinder in a bank? But it's easy enough to try... > > I'm feeling slightly better about this issue for a couple of reasons. > Firstly, I've now put a couple of hours of flying, both around the > patch and some longer excursions. The rough running has not returned, > and my pre-flight mag checks are still good. Secondly, I made a 30 > minute flight yesterday to the local 100LL bar. I'd been using Shell > VeePower > (93 octane, no ethanol) so far this season (I normally stick with > 100LL). > > On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) > less than the average of the others, consistent with a richer mixture. > But after filling with 100LL, the flight home showed #3's EGTs right > there with nall the others. I haven't yet checked the plugs of #3, but > I'm optimistic that they will be in line with the other plugs when I > do. Not sure *why* the 100LL would have selectively affected #3, > however. I'll keep you posted. > > And I do think I will make the change to Iridium plugs eventually > > Thanks again. Some more in-line comments follow: > >> On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com >> <mailto:clive.james@uk.bp.com>> wrote: >> >> I'm on here all the while, sorry. >> > Yes, Clive, I realize you've been here all the while. Thanks! > >> I'm with the shy guy, given all you have tried and found the >> only > thing it can be is >> the way the fuel is hitting the induction pipes. I did mention >> the > carby turning >> trick at the beginning, not as a solution but something to try >> to > see if you can >> make any change that was before I knew the set up. Is there > anything at all you can >> play about with to see if this is the issue? The cross in the > inlet pipe isn't an >> option? I know it was suggested some time back as well. >> > True. My induction side is pretty simple: an AeroCarb is connected to > the intake manifold with about a 3" rubber coupling. A K&N filter is > directly attached to the intake side of the AeroCarb. I could maybe > try the 'cross' divider inserted into the short rubber coupler length... >> There's a guy on another list trying to fix a radio and he's >> done > just about >> everything you could think of, finding something that has some > effect at all is the >> next step, won't fix it but might lead on to something else that > might >> The throttle thing, is there anything to the way it works that >> can > be >> improved/inspected/changed/turned around.....dickered with? >> > Not really. The AeroCarb uses a slide for throttle control, I can't > think of anything to dicker with :-) >> Good luck, CJ >> >> > ---------------------------------------------------------------------- > -- > ------------------ >> *From:* owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com> >> [mailto:owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com>] *On >> Behalf > Of >> *japhillipsga@aol.com<mailto:japhillipsga@aol.com> >> *Sent:* 18 June 2011 07:24 >> *To:* jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com> >> *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix >> >> J, I pretty much keep off these things, but you seem like a guy >> in > need. I have a >> 3300 in my XL-B. While early into phase 1 the engine would get > rough, loose power >> and scare hell out of me. And I tore my hair out for hours. Then >> I > learned that the >> Bing Carb is a delicate and sensitive gadget. First, I replaced > the SCAT tubing with >> a 90 degree Gates rubber radiator hose from O'Rieliey's Auto >> parts > as the coupling >> between the carb and the air filter box. What was occurring was > that intake air from >> the filter was entering the carb inlet unevenly, all on one side > and not smoothly >> and this messed with the delicate rubber venture inside the carb > that controls >> mixture. Then I made a divider wall of aluminum inside the hose > that spands from >> just prior to the inlet all the way around the turn of the hose > bend(probably 6 >> inches). Is made out on .25 6061T6 and stays put because of the > hose bend.This >> # allowed the air stream to be even and smooth as it travels >> to the carb and enters the rear of the Bing. First flight > afterward was great. >> Hundreds of flights since, full smooth and dependable power. >> Only > other thing might >> be plugs. Change them and run only the temp Jab says to run. Not > hotter or colder. >> Best of luck, Bill of Georgia >> > See induction system description above... > >> -----Original Message----- >> From: Martin Hone<aerobiz1@gmail.com<mailto:aerobiz1@gmail.com>> >> To: jabiruengine-list<jabiruengine-list@matronics.com >> <mailto:jabiruengine-list@matronics.com>> >> Sent: Fri, Jun 17, 2011 5:36 pm >> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running > puzzle. >> J, it must be frustrating not having any of the engine gurus >> offer > years of >> experience in solving this problem. Maybe they are too busy with > all the other >> problems.... ;-) >> >> Anyway, have you tried tilting the carb in its mount to see if >> the > problem moves to >> another cylinder. it is a know problem that the Jab inlet >> system > is diabolical. >> Martin >> >> On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> wrote: >> >> --> JabiruEngine-List message posted by: "j. davis" > <jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> >> >> On 06/16/2011 11:16 PM, ces308 wrote: >> >> --> JabiruEngine-List message posted by: > "ces308"<ces308@ldaco.com >> <mailto:ces308@ldaco.com>> >> >> J.... >> >> Did you ever figure out what the problem was??? >> >> chris ambrose >> Kolb M3X/Jabiru A-2200 191.0 hrs >> N327CS >> >> >> Hi Chris... >> >> No, I've only been able to eliminate a bunch of items as >> *not* > being the cause: >> I've been hoping that the two or three guys who monitor this > list regularly and work >> on [Jabiru] engines for a living would contribute. Hoping >> that > maybe they had >> seen similar >> symptoms in one of their hundreds or thousands of engines > that have passed >> through their >> establishments... I see them chiming on other issues all >> the > time. Maybe >> they're stumped speechless :-) >> >> The issue: *both* #3 plugs equally sooty, all other plugs > light tan (see >> previous attached pic) >> >> Here's what I've tried: >> >> - leak down test consistently good, both cold and warm >> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >> - distributor innards checked (both would have to have same >> #3 > issue) >> - all valve springs checked, all lifters checked for soft or > collapsed >> - air gap set to 0.010" >> - new plugs (obviously) >> - other miscellaneous checks, such as h.t. wire seating, etc. >> >> What I haven't yet tried: >> >> - examining the cam. Wouldn't a worn cam lobe result in not > enough lift and a >> *lean* mixture >> on that cylinder? >> - using a vacuum gauge. Where could I connect it (no Bing, > remember) ? Do I >> need to drill and weld in a nipple in the intake manifold? >> >> So the question stands. What could cause either: >> >> - a single cylinder of six to run so rich as to actually >> foul >> *both* plugs >> >> or >> >> - the two plugs of the single cylinder not to fire > sufficiently to burn off the >> charge >> >> ...keeping in mind the trouble-shooting items I have already > eliminated... >> So far, I've flown about an hour since my pre-flight mag >> test > went back to >> normal, probably >> as a result of replacing #3 plugs, likely one or both were > fouled. >> But my confidence level is low, as I wait for the current #3 > plugs to foul. I >> just wish I could >> discover the reason for this behaviour! >> >> Thanks to all for the input! >> >> >> Read this topic online here: >> >> >> http://forums.matronics.com/viewtopic.php?p=343249#343249 >> >> >> >> >> >> >> >> >> >> >> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca<http://lawsonimaging.ca> >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> I took a course in speed waiting. Now I can wait an hour >> in only ten minutes. >> --- Steven Wright >> >> >> =================================== >> - >> ine-List" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> =================================== >> MS - >> k">http://forums.matronics.com >> ========== >> e - >> -Matt Dralle, List Admin. >> t="_blank">http://www.matronics.com/contribution >> =================================== >> >> >> >> >> * >> >> > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine > -L > ist >> tp://forums.matronics.com<http://forums.matronics.com> >> bution">http://www.matronics.com/contribution >> >> * >> >> * >> >> > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www > .m atronics.com/Navigator?JabiruEngine-List >> href="http://forums.matronics.com">http://forums.matronics.com >> > href="http://www.matronics.com/contribution">http://www.matronics.com/ > c >> * >> >> * >> >> ist" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> tp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> >> * >> >> >> * >> >> >> * > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > *NIX consulting, SysAdmin > http://cleco.ca > > > If you can't hear me, it's because I'm in parentheses. > --- Steven Wright > > -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca Four years ago..............no, it was yesterday. --- Steven Wright


    Message 8


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    Time: 11:33:22 AM PST US
    From: Rob Turk <matronics@rtist.nl>
    Subject: Re: Jab Runs Rough, how to Fix
    Don, US 93 octane is about 98 octane RON. Read: http://en.wikipedia.org/wiki/Octane_rating Rob On 6/18/2011 4:58 PM, dons701 wrote: > --> JabiruEngine-List message posted by: "dons701"<burdon1@comcast.net> > > J, Glad to hear you have seen some flight time and may be on your way out of your problem. But, as per Jabiru 3300 engine manual; "Leaded and Unleaded Automotive Gasoline above 95 Octane RON." It is very possible that running 93 octane may have contributed to your problem, showing up on #3 first. I don't remember if you had the same issues while running 100LL before. > How long have you been running the 93 octane fuel?? > IHO, stay away from the 93 octane regardless of whether it was your problem or not...Don B > > -------- > Zenith 701 #76120 > Jabiru 2200A #2456 95 hours > Sensenich Wood 64-PJ-36 Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343392#343392 > >


    Message 9


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    Time: 11:41:49 AM PST US
    Subject: Re: Jab Runs Rough, how to Fix
    From: zeprep251@aol.com
    J;s. problem only appeared this spring after not being run for the winter a s I recall.It was fine when he shut it down last fall,and then the issue be gan on start up this spring,one of the reasons I suspected valve sticking o r broken spring allowing compressed gases back into the intake manifold whe re they can cause problems on one cylinder only and also come and go at tim es. -----Original Message----- From: James, Clive R <clive.james@uk.bp.com> Sent: Sat, Jun 18, 2011 11:23 am Subject: RE: JabiruEngine-List: Jab Runs Rough, how to Fix p.com> Inside the manifold arrangement where the air goes in and the pipes go out there's a flow divider. Jab made it aero shaped or some such. One of the bolts that holds the manifold on to the sump goes through it. If you look under the manifold you'll figure the one it is. It's recommended to change it to a bit of 1/2 inch tube to cause some turbulence. Might be just what you need. I think there's a SB on the Jab Oz website, or maybe it's just a recommendation from South Africa Some pictures on the Yahoo Jab engines website I think. I plan to do it but just haven't got round to it....part of a recommended change with some work on the Bing drilling out some stuff. It's not a technical mod, just a bolt on bolt off job. Regards, Clive -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. davis Sent: 18 June 2011 15:55 Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix --> <jd@lawsonimaging.ca> On 06/18/2011 10:34 AM, James, Clive R wrote: > --> JabiruEngine-List message posted by: "James, Clive > --> R"<clive.james@uk.bp.com> > > J, I can't remember, have you changed the flow divider to a round tube? Hi Clive... no, made no such change to date, no reason to do so (to date :-) ) Not being overly quick to make engine mods, I'm not actually aware of this flow divider mod... > -----Original Message----- > From: owner-jabiruengine-list-server@matronics.com > [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of j. > davis > Sent: 18 June 2011 14:47 > To: jabiruengine-list@matronics.com > Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix > > --> JabiruEngine-List message posted by: "j. davis" > --> <jd@lawsonimaging.ca> > > On 06/18/2011 04:10 AM, Martin Hone wrote: >> J, >> >> Both the experts and non-experts have suggested rotating the carb in >> the rubber coupling to see what effect it may have. If it has any >> effect then it may well give you an idea as to what the problem is. > To me, it is not the ignition. >> Let us know what you find.... >> >> Martin >> > Thanks for all the responses. I will try rotating the AeroCarb > slightly to see if I can lean out the 1-3-5 side and enrichen the > 2-4-6 side (which *does* run hotter). I can see this working for a > bank, but just one cylinder in a bank? But it's easy enough to try... > > I'm feeling slightly better about this issue for a couple of reasons. > Firstly, I've now put a couple of hours of flying, both around the > patch and some longer excursions. The rough running has not returned, > and my pre-flight mag checks are still good. Secondly, I made a 30 > minute flight yesterday to the local 100LL bar. I'd been using Shell > VeePower > (93 octane, no ethanol) so far this season (I normally stick with > 100LL). > > On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) > less than the average of the others, consistent with a richer mixture. > But after filling with 100LL, the flight home showed #3's EGTs right > there with nall the others. I haven't yet checked the plugs of #3, but > I'm optimistic that they will be in line with the other plugs when I > do. Not sure *why* the 100LL would have selectively affected #3, > however. I'll keep you posted. > > And I do think I will make the change to Iridium plugs eventually > > Thanks again. Some more in-line comments follow: > >> On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com >> <mailto:clive.james@uk.bp.com>> wrote: >> >> I'm on here all the while, sorry. >> > Yes, Clive, I realize you've been here all the while. Thanks! > >> I'm with the shy guy, given all you have tried and found the >> only > thing it can be is >> the way the fuel is hitting the induction pipes. I did mention >> the > carby turning >> trick at the beginning, not as a solution but something to try >> to > see if you can >> make any change that was before I knew the set up. Is there > anything at all you can >> play about with to see if this is the issue? The cross in the > inlet pipe isn't an >> option? I know it was suggested some time back as well. >> > True. My induction side is pretty simple: an AeroCarb is connected to > the intake manifold with about a 3" rubber coupling. A K&N filter is > directly attached to the intake side of the AeroCarb. I could maybe > try the 'cross' divider inserted into the short rubber coupler length... >> There's a guy on another list trying to fix a radio and he's >> done > just about >> everything you could think of, finding something that has some > effect at all is the >> next step, won't fix it but might lead on to something else that > might >> The throttle thing, is there anything to the way it works that >> can > be >> improved/inspected/changed/turned around.....dickered with? >> > Not really. The AeroCarb uses a slide for throttle control, I can't > think of anything to dicker with :-) >> Good luck, CJ >> >> > ---------------------------------------------------------------------- > -- > ------------------ >> *From:* owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com> >> [mailto:owner-jabiruengine-list-server@matronics.com >> <mailto:owner-jabiruengine-list-server@matronics.com>] *On >> Behalf > Of >> *japhillipsga@aol.com<mailto:japhillipsga@aol.com> >> *Sent:* 18 June 2011 07:24 >> *To:* jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com> >> *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix >> >> J, I pretty much keep off these things, but you seem like a guy >> in > need. I have a >> 3300 in my XL-B. While early into phase 1 the engine would get > rough, loose power >> and scare hell out of me. And I tore my hair out for hours. Then >> I > learned that the >> Bing Carb is a delicate and sensitive gadget. First, I replaced > the SCAT tubing with >> a 90 degree Gates rubber radiator hose from O'Rieliey's Auto >> parts > as the coupling >> between the carb and the air filter box. What was occurring was > that intake air from >> the filter was entering the carb inlet unevenly, all on one side > and not smoothly >> and this messed with the delicate rubber venture inside the carb > that controls >> mixture. Then I made a divider wall of aluminum inside the hose > that spands from >> just prior to the inlet all the way around the turn of the hose > bend(probably 6 >> inches). Is made out on .25 6061T6 and stays put because of the > hose bend.This >> # allowed the air stream to be even and smooth as it travels >> to the carb and enters the rear of the Bing. First flight > afterward was great. >> Hundreds of flights since, full smooth and dependable power. >> Only > other thing might >> be plugs. Change them and run only the temp Jab says to run. Not > hotter or colder. >> Best of luck, Bill of Georgia >> > See induction system description above... > >> -----Original Message----- >> From: Martin Hone<aerobiz1@gmail.com<mailto:aerobiz1@gmail.com>> >> To: jabiruengine-list<jabiruengine-list@matronics.com >> <mailto:jabiruengine-list@matronics.com>> >> Sent: Fri, Jun 17, 2011 5:36 pm >> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running > puzzle. >> J, it must be frustrating not having any of the engine gurus >> offer > years of >> experience in solving this problem. Maybe they are too busy with > all the other >> problems.... ;-) >> >> Anyway, have you tried tilting the carb in its mount to see if >> the > problem moves to >> another cylinder. it is a know problem that the Jab inlet >> system > is diabolical. >> Martin >> >> On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> wrote: >> >> --> JabiruEngine-List message posted by: "j. davis" > <jd@lawsonimaging.ca >> <mailto:jd@lawsonimaging.ca>> >> >> On 06/16/2011 11:16 PM, ces308 wrote: >> >> --> JabiruEngine-List message posted by: > "ces308"<ces308@ldaco.com >> <mailto:ces308@ldaco.com>> >> >> J.... >> >> Did you ever figure out what the problem was??? >> >> chris ambrose >> Kolb M3X/Jabiru A-2200 191.0 hrs >> N327CS >> >> >> Hi Chris... >> >> No, I've only been able to eliminate a bunch of items as >> *not* > being the cause: >> I've been hoping that the two or three guys who monitor this > list regularly and work >> on [Jabiru] engines for a living would contribute. Hoping >> that > maybe they had >> seen similar >> symptoms in one of their hundreds or thousands of engines > that have passed >> through their >> establishments... I see them chiming on other issues all >> the > time. Maybe >> they're stumped speechless :-) >> >> The issue: *both* #3 plugs equally sooty, all other plugs > light tan (see >> previous attached pic) >> >> Here's what I've tried: >> >> - leak down test consistently good, both cold and warm >> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >> - distributor innards checked (both would have to have same >> #3 > issue) >> - all valve springs checked, all lifters checked for soft or > collapsed >> - air gap set to 0.010" >> - new plugs (obviously) >> - other miscellaneous checks, such as h.t. wire seating, etc. >> >> What I haven't yet tried: >> >> - examining the cam. Wouldn't a worn cam lobe result in not > enough lift and a >> *lean* mixture >> on that cylinder? >> - using a vacuum gauge. Where could I connect it (no Bing, > remember) ? Do I >> need to drill and weld in a nipple in the intake manifold? >> >> So the question stands. What could cause either: >> >> - a single cylinder of six to run so rich as to actually >> foul >> *both* plugs >> >> or >> >> - the two plugs of the single cylinder not to fire > sufficiently to burn off the >> charge >> >> ...keeping in mind the trouble-shooting items I have already > eliminated... >> So far, I've flown about an hour since my pre-flight mag >> test > went back to >> normal, probably >> as a result of replacing #3 plugs, likely one or both were > fouled. >> But my confidence level is low, as I wait for the current #3 > plugs to foul. I >> just wish I could >> discover the reason for this behaviour! >> >> Thanks to all for the input! >> >> >> Read this topic online here: >> >> >> http://forums.matronics.com/viewtopic.php?p=343249#343249 >> >> >> >> >> >> >> >> >> >> >> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca<http://lawsonimaging.ca> >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> I took a course in speed waiting. Now I can wait an hour >> in only ten minutes. >> --- Steven Wright >> >> >> ===================== ============== >> - >> ine-List" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> ===================== ============== >> MS - >> k">http://forums.matronics.com >> ========== >> e - >> -Matt Dralle, List Admin. >> t="_blank">http://www.matronics.com/contribution >> ===================== ============== >> >> >> >> >> * >> >> > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine > -L > ist >> tp://forums.matronics.com<http://forums.matronics.com> >> bution">http://www.matronics.com/contribution >> >> * >> >> * >> >> > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www > .m atronics.com/Navigator?JabiruEngine-List >> href="http://forums.matronics.com">http://forums.matronics.com >> > href="http://www.matronics.com/contribution">http://www.matronics.com/ > c >> * >> >> * >> >> ist" > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List >> tp://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> >> * >> >> >> * >> >> >> * > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > *NIX consulting, SysAdmin > http://cleco.ca > > > If you can't hear me, it's because I'm in parentheses. > --- Steven Wright > > -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca Four years ago..............no, it was yesterday. --- Steven Wright


    Message 10


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    Time: 01:50:42 PM PST US
    Subject: Re: Jab Runs Rough, how to Fix
    From: Martin Hone <aerobiz1@gmail.com>
    J. and Clive - I had mentioned this in one of my early responses. I found that removing the airfoil shaped flow divider in the plenum and replacing it with a simple 1/2 inch round section improved mixture distribution in our 3300. But don't see how the original set up would suddenly change distribution unless it had become loose. Possible though. Martin On Sun, Jun 19, 2011 at 12:55 AM, j. davis <jd@lawsonimaging.ca> wrote: > > On 06/18/2011 10:34 AM, James, Clive R wrote: > >> --> JabiruEngine-List message posted by: "James, Clive R"< >> clive.james@uk.bp.com> >> >> J, I can't remember, have you changed the flow divider to a round tube? >> > > Hi Clive... no, made no such change to date, no reason to do so (to date > :-) ) > Not being overly quick to make engine mods, I'm not actually aware of this > flow divider mod... > > -----Original Message----- >> From: owner-jabiruengine-list-**server@matronics.com<owner-jabiruengine-list-server@matronics.com> >> [mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com>] >> On Behalf Of j. >> davis >> Sent: 18 June 2011 14:47 >> To: jabiruengine-list@matronics.**com <jabiruengine-list@matronics.com> >> Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix >> >> --> JabiruEngine-List message posted by: "j. davis" >> --> <jd@lawsonimaging.ca> >> >> On 06/18/2011 04:10 AM, Martin Hone wrote: >> >>> J, >>> >>> Both the experts and non-experts have suggested rotating the carb in >>> the rubber coupling to see what effect it may have. If it has any >>> effect then it may well give you an idea as to what the problem is. >>> >> To me, it is not the ignition. >> >>> Let us know what you find.... >>> >>> Martin >>> >>> Thanks for all the responses. I will try rotating the AeroCarb slightly >> to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side >> (which *does* run hotter). I can see this working for a bank, but just >> one cylinder in a bank? But it's easy enough to try... >> >> I'm feeling slightly better about this issue for a couple of reasons. >> Firstly, I've now put a couple of hours of flying, both around the patch >> and some longer excursions. The rough running has not returned, and my >> pre-flight mag checks are still good. Secondly, I made a 30 minute >> flight yesterday to the local 100LL bar. I'd been using Shell VeePower >> (93 octane, no ethanol) so far this season (I normally stick with >> 100LL). >> >> On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less >> than the average of the others, consistent with a richer mixture. But >> after filling with 100LL, the flight home showed #3's EGTs right there >> with nall the others. I haven't yet checked the plugs of #3, but I'm >> optimistic that they will be in line with the other plugs when I do. Not >> sure *why* the 100LL would have selectively affected #3, however. I'll >> keep you posted. >> >> And I do think I will make the change to Iridium plugs eventually >> >> Thanks again. Some more in-line comments follow: >> >> On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com >>> <mailto:clive.james@uk.bp.com>**> wrote: >>> >>> I'm on here all the while, sorry. >>> >>> Yes, Clive, I realize you've been here all the while. Thanks! >> >> I'm with the shy guy, given all you have tried and found the only >>> >> thing it can be is >> >>> the way the fuel is hitting the induction pipes. I did mention the >>> >> carby turning >> >>> trick at the beginning, not as a solution but something to try to >>> >> see if you can >> >>> make any change that was before I knew the set up. Is there >>> >> anything at all you can >> >>> play about with to see if this is the issue? The cross in the >>> >> inlet pipe isn't an >> >>> option? I know it was suggested some time back as well. >>> >>> True. My induction side is pretty simple: an AeroCarb is connected to >> the intake manifold with about a 3" rubber coupling. A K&N filter is >> directly attached to the intake side of the AeroCarb. I could maybe try >> the 'cross' divider inserted into the short rubber coupler length... >> >>> There's a guy on another list trying to fix a radio and he's done >>> >> just about >> >>> everything you could think of, finding something that has some >>> >> effect at all is the >> >>> next step, won't fix it but might lead on to something else that >>> >> might >> >>> The throttle thing, is there anything to the way it works that can >>> >> be >> >>> improved/inspected/changed/**turned around.....dickered with? >>> >>> Not really. The AeroCarb uses a slide for throttle control, I can't >> think of anything to dicker with :-) >> >>> Good luck, CJ >>> >>> >>> ------------------------------**------------------------------** >> ------------ >> ------------------ >> >>> *From:* owner-jabiruengine-list-**server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>> <mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>> > >>> [mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>> <mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com>>] >>> *On Behalf >>> >> Of >> >>> *japhillipsga@aol.com<mailto:j**aphillipsga@aol.com<japhillipsga@aol.com> >>> > >>> *Sent:* 18 June 2011 07:24 >>> *To:* jabiruengine-list@matronics.**com<jabiruengine-list@matronics.com> >>> >> <mailto:jabiruengine-list@**matronics.com<jabiruengine-list@matronics.com> >> > >> >>> *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix >>> >>> J, I pretty much keep off these things, but you seem like a guy in >>> >> need. I have a >> >>> 3300 in my XL-B. While early into phase 1 the engine would get >>> >> rough, loose power >> >>> and scare hell out of me. And I tore my hair out for hours. Then I >>> >> learned that the >> >>> Bing Carb is a delicate and sensitive gadget. First, I replaced >>> >> the SCAT tubing with >> >>> a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts >>> >> as the coupling >> >>> between the carb and the air filter box. What was occurring was >>> >> that intake air from >> >>> the filter was entering the carb inlet unevenly, all on one side >>> >> and not smoothly >> >>> and this messed with the delicate rubber venture inside the carb >>> >> that controls >> >>> mixture. Then I made a divider wall of aluminum inside the hose >>> >> that spands from >> >>> just prior to the inlet all the way around the turn of the hose >>> >> bend(probably 6 >> >>> inches). Is made out on .25 6061T6 and stays put because of the >>> >> hose bend.This >> >>> # allowed the air stream to be even and smooth as it travels >>> to the carb and enters the rear of the Bing. First flight >>> >> afterward was great. >> >>> Hundreds of flights since, full smooth and dependable power. Only >>> >> other thing might >> >>> be plugs. Change them and run only the temp Jab says to run. Not >>> >> hotter or colder. >> >>> Best of luck, Bill of Georgia >>> >>> See induction system description above... >> >> -----Original Message----- >>> From: Martin Hone<aerobiz1@gmail.com<**mailto:aerobiz1@gmail.com>> >>> To: jabiruengine-list<jabiruengine**-list@matronics.com<jabiruengine-list@matronics.com> >>> <mailto:jabiruengine-list@**matronics.com<jabiruengine-list@matronics.com> >>> >> >>> Sent: Fri, Jun 17, 2011 5:36 pm >>> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running >>> >> puzzle. >> >>> J, it must be frustrating not having any of the engine gurus offer >>> >> years of >> >>> experience in solving this problem. Maybe they are too busy with >>> >> all the other >> >>> problems.... ;-) >>> >>> Anyway, have you tried tilting the carb in its mount to see if the >>> >> problem moves to >> >>> another cylinder. it is a know problem that the Jab inlet system >>> >> is diabolical. >> >>> Martin >>> >>> On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca >>> <mailto:jd@lawsonimaging.ca>> wrote: >>> >>> --> JabiruEngine-List message posted by: "j. davis" >>> >> <jd@lawsonimaging.ca >> >>> <mailto:jd@lawsonimaging.ca>> >>> >>> On 06/16/2011 11:16 PM, ces308 wrote: >>> >>> --> JabiruEngine-List message posted by: >>> >> "ces308"<ces308@ldaco.com >> >>> <mailto:ces308@ldaco.com>> >>> >>> J.... >>> >>> Did you ever figure out what the problem was??? >>> >>> chris ambrose >>> Kolb M3X/Jabiru A-2200 191.0 hrs >>> N327CS >>> >>> >>> Hi Chris... >>> >>> No, I've only been able to eliminate a bunch of items as *not* >>> >> being the cause: >> >>> I've been hoping that the two or three guys who monitor this >>> >> list regularly and work >> >>> on [Jabiru] engines for a living would contribute. Hoping that >>> >> maybe they had >> >>> seen similar >>> symptoms in one of their hundreds or thousands of engines >>> >> that have passed >> >>> through their >>> establishments... I see them chiming on other issues all the >>> >> time. Maybe >> >>> they're stumped speechless :-) >>> >>> The issue: *both* #3 plugs equally sooty, all other plugs >>> >> light tan (see >> >>> previous attached pic) >>> >>> Here's what I've tried: >>> >>> - leak down test consistently good, both cold and warm >>> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >>> - distributor innards checked (both would have to have same #3 >>> >> issue) >> >>> - all valve springs checked, all lifters checked for soft or >>> >> collapsed >> >>> - air gap set to 0.010" >>> - new plugs (obviously) >>> - other miscellaneous checks, such as h.t. wire seating, etc. >>> >>> What I haven't yet tried: >>> >>> - examining the cam. Wouldn't a worn cam lobe result in not >>> >> enough lift and a >> >>> *lean* mixture >>> on that cylinder? >>> - using a vacuum gauge. Where could I connect it (no Bing, >>> >> remember) ? Do I >> >>> need to drill and weld in a nipple in the intake manifold? >>> >>> So the question stands. What could cause either: >>> >>> - a single cylinder of six to run so rich as to actually foul >>> *both* plugs >>> >>> or >>> >>> - the two plugs of the single cylinder not to fire >>> >> sufficiently to burn off the >> >>> charge >>> >>> ...keeping in mind the trouble-shooting items I have already >>> >> eliminated... >> >>> So far, I've flown about an hour since my pre-flight mag test >>> >> went back to >> >>> normal, probably >>> as a result of replacing #3 plugs, likely one or both were >>> >> fouled. >> >>> But my confidence level is low, as I wait for the current #3 >>> >> plugs to foul. I >> >>> just wish I could >>> discover the reason for this behaviour! >>> >>> Thanks to all for the input! >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/**viewtopic.php?p=343249#343249<http://forums.matronics.com/viewtopic.php?p=343249#343249> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> -- >>> Regards, J. >>> >>> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >>> - former C-IGGY CH701 owner/builder, CH750 in progress >>> - see both (and more!) at http://cleco.ca >>> >>> ----------------------------- >>> J. Davis, M.Sc. (comp sci) >>> email: jd at lawsonimaging.ca<http://**lawsonimaging.ca<http://lawsonimaging.ca> >>> > >>> *NIX consulting, SysAdmin >>> http://cleco.ca >>> >>> >>> I took a course in speed waiting. Now I can wait an hour >>> in only ten minutes. >>> --- Steven Wright >>> >>> >>> ==============================**===== >>> - >>> ine-List" >>> >> target="_blank">http://www.**matronics.com/Navigator?**JabiruEngine-List<http://www.matronics.com/Navigator?JabiruEngine-List> >> >>> ==============================**===== >>> MS - >>> k">http://forums.matronics.com >>> ========== >>> e - >>> -Matt Dralle, List Admin. >>> t="_blank">http://www.**matronics.com/contribution<http://www.matronics.com/contribution> >>> ==============================**===== >>> >>> >>> >>> >>> * >>> >>> >>> tor?JabiruEngine-List">http://**www.matronics.com/Navigator?** >> JabiruEngine-L <http://www.matronics.com/Navigator?JabiruEngine-L> >> ist >> >>> tp://forums.matronics.com<http**://forums.matronics.com<http://forums.matronics.com> >>> > >>> bution">http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >>> >>> * >>> >>> * >>> >>> >>> href="http://www.matronics.**com/Navigator?JabiruEngine-**List<http://www.matronics.com/Navigator?JabiruEngine-List> >> ">http://www.m >> atronics.com/Navigator?**JabiruEngine-List<http://atronics.com/Navigator?JabiruEngine-List> >> >>> href="http://forums.matronics.**com <http://forums.matronics.com>"> >>> http://forums.matronics.**com <http://forums.matronics.com> >>> >>> href="http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >> ">http://www.**matronics.com/c <http://www.matronics.com/c> >> >>> * >>> >>> * >>> >>> ist" >>> >> target="_blank">http://www.**matronics.com/Navigator?**JabiruEngine-List<http://www.matronics.com/Navigator?JabiruEngine-List> >> >>> tp://forums.matronics.com >>> _blank">http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >>> >>> * >>> >>> >>> * >>> >>> >>> * >>> >> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> If you can't hear me, it's because I'm in parentheses. >> --- Steven Wright >> >> >> >> >> >> >> >> >> >> >> > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > *NIX consulting, SysAdmin > http://cleco.ca > > > Four years ago..............no, it was yesterday. > --- Steven Wright > >


    Message 11


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    Time: 04:23:17 PM PST US
    Subject: Jab Runs Rough, how to Fix
    From: "James, Clive R" <clive.james@uk.bp.com>
    It's the unexplained change that makes J's problem so difficult when you bear in mind the extensive testing and inspection that has eliminated everything it could be. I'm currently running blind with my 3300 relying on good cooling and good plug color, the EGT' sensors aren't working. Not done that much flying as yet but using about 19 litres at 2700. I think the change in the flow divider is a no brainer as is the 'cross' in the inlet for a Bing, next jobs on my list after I've found out why two cylinders have poor compression and what's going on with the oil pressure. I have a healthy gallery pressure now but I want to investigate the pulsing a little more as I never could explain the strange oil pressure readings I got in the early days. Given the variability of the EGT temps and everyone having issues I need to get some monitoring added to my jobs to do list. I've two steam gauges on but they have never worked. Different subject How early do folk recommend changing from straight oil nowadays? Or is that an old wives tail? Jab's in our hangar either used oil or didn't straight out the box, never changed so you could tell. I'd like to try a multigrade. Regards, Clive (UK) Jab SP 2200, Esqual 3300 ________________________________ From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Martin Hone Sent: 18 June 2011 21:47 Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix J. and Clive - I had mentioned this in one of my early responses. I found that removing the airfoil shaped flow divider in the plenum and replacing it with a simple 1/2 inch round section improved mixture distribution in our 3300. But don't see how the original set up would suddenly change distribution unless it had become loose. Possible though. Martin On Sun, Jun 19, 2011 at 12:55 AM, j. davis <jd@lawsonimaging.ca> wrote: <jd@lawsonimaging.ca> On 06/18/2011 10:34 AM, James, Clive R wrote: --> JabiruEngine-List message posted by: "James, Clive R"<clive.james@uk.bp.com> J, I can't remember, have you changed the flow divider to a round tube? Hi Clive... no, made no such change to date, no reason to do so (to date :-) ) Not being overly quick to make engine mods, I'm not actually aware of this flow divider mod... -----Original Message----- From: owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> [mailto:owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> ] On Behalf Of j. davis Sent: 18 June 2011 14:47 To: jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix --> JabiruEngine-List message posted by: "j. davis" --> <jd@lawsonimaging.ca> On 06/18/2011 04:10 AM, Martin Hone wrote: J, Both the experts and non-experts have suggested rotating the carb in the rubber coupling to see what effect it may have. If it has any effect then it may well give you an idea as to what the problem is. To me, it is not the ignition. Let us know what you find.... Martin Thanks for all the responses. I will try rotating the AeroCarb slightly to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side (which *does* run hotter). I can see this working for a bank, but just one cylinder in a bank? But it's easy enough to try... I'm feeling slightly better about this issue for a couple of reasons. Firstly, I've now put a couple of hours of flying, both around the patch and some longer excursions. The rough running has not returned, and my pre-flight mag checks are still good. Secondly, I made a 30 minute flight yesterday to the local 100LL bar. I'd been using Shell VeePower (93 octane, no ethanol) so far this season (I normally stick with 100LL). On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less than the average of the others, consistent with a richer mixture. But after filling with 100LL, the flight home showed #3's EGTs right there with nall the others. I haven't yet checked the plugs of #3, but I'm optimistic that they will be in line with the other plugs when I do. Not sure *why* the 100LL would have selectively affected #3, however. I'll keep you posted. And I do think I will make the change to Iridium plugs eventually Thanks again. Some more in-line comments follow: On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com <mailto:clive.james@uk.bp.com>> wrote: I'm on here all the while, sorry. Yes, Clive, I realize you've been here all the while. Thanks! I'm with the shy guy, given all you have tried and found the only thing it can be is the way the fuel is hitting the induction pipes. I did mention the carby turning trick at the beginning, not as a solution but something to try to see if you can make any change that was before I knew the set up. Is there anything at all you can play about with to see if this is the issue? The cross in the inlet pipe isn't an option? I know it was suggested some time back as well. True. My induction side is pretty simple: an AeroCarb is connected to the intake manifold with about a 3" rubber coupling. A K&N filter is directly attached to the intake side of the AeroCarb. I could maybe try the 'cross' divider inserted into the short rubber coupler length... There's a guy on another list trying to fix a radio and he's done just about everything you could think of, finding something that has some effect at all is the next step, won't fix it but might lead on to something else that might The throttle thing, is there anything to the way it works that can be improved/inspected/changed/turned around.....dickered with? Not really. The AeroCarb uses a slide for throttle control, I can't think of anything to dicker with :-) Good luck, CJ ------------------------------------------------------------------------ ------------------ *From:* owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> <mailto:owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> > [mailto:owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> <mailto:owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com> >] *On Behalf Of *japhillipsga@aol.com<mailto:japhillipsga@aol.com <mailto:japhillipsga@aol.com> > *Sent:* 18 June 2011 07:24 *To:* jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> <mailto:jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> > *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix J, I pretty much keep off these things, but you seem like a guy in need. I have a 3300 in my XL-B. While early into phase 1 the engine would get rough, loose power and scare hell out of me. And I tore my hair out for hours. Then I learned that the Bing Carb is a delicate and sensitive gadget. First, I replaced the SCAT tubing with a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts as the coupling between the carb and the air filter box. What was occurring was that intake air from the filter was entering the carb inlet unevenly, all on one side and not smoothly and this messed with the delicate rubber venture inside the carb that controls mixture. Then I made a divider wall of aluminum inside the hose that spands from just prior to the inlet all the way around the turn of the hose bend(probably 6 inches). Is made out on .25 6061T6 and stays put because of the hose bend.This # allowed the air stream to be even and smooth as it travels to the carb and enters the rear of the Bing. First flight afterward was great. Hundreds of flights since, full smooth and dependable power. Only other thing might be plugs. Change them and run only the temp Jab says to run. Not hotter or colder. Best of luck, Bill of Georgia See induction system description above... -----Original Message----- From: Martin Hone<aerobiz1@gmail.com<mailto:aerobiz1@gmail.com>> To: jabiruengine-list<jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> <mailto:jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> >> Sent: Fri, Jun 17, 2011 5:36 pm Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running puzzle. J, it must be frustrating not having any of the engine gurus offer years of experience in solving this problem. Maybe they are too busy with all the other problems.... ;-) Anyway, have you tried tilting the carb in its mount to see if the problem moves to another cylinder. it is a know problem that the Jab inlet system is diabolical. Martin On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca>> wrote: --> JabiruEngine-List message posted by: "j. davis" <jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca>> On 06/16/2011 11:16 PM, ces308 wrote: --> JabiruEngine-List message posted by: "ces308"<ces308@ldaco.com <mailto:ces308@ldaco.com>> J.... Did you ever figure out what the problem was??? chris ambrose Kolb M3X/Jabiru A-2200 191.0 hrs N327CS Hi Chris... No, I've only been able to eliminate a bunch of items as *not* being the cause: I've been hoping that the two or three guys who monitor this list regularly and work on [Jabiru] engines for a living would contribute. Hoping that maybe they had seen similar symptoms in one of their hundreds or thousands of engines that have passed through their establishments... I see them chiming on other issues all the time. Maybe they're stumped speechless :-) The issue: *both* #3 plugs equally sooty, all other plugs light tan (see previous attached pic) Here's what I've tried: - leak down test consistently good, both cold and warm - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty - distributor innards checked (both would have to have same #3 issue) - all valve springs checked, all lifters checked for soft or collapsed - air gap set to 0.010" - new plugs (obviously) - other miscellaneous checks, such as h.t. wire seating, etc. What I haven't yet tried: - examining the cam. Wouldn't a worn cam lobe result in not enough lift and a *lean* mixture on that cylinder? - using a vacuum gauge. Where could I connect it (no Bing, remember) ? Do I need to drill and weld in a nipple in the intake manifold? So the question stands. What could cause either: - a single cylinder of six to run so rich as to actually foul *both* plugs or - the two plugs of the single cylinder not to fire sufficiently to burn off the charge ...keeping in mind the trouble-shooting items I have already eliminated... So far, I've flown about an hour since my pre-flight mag test went back to normal, probably as a result of replacing #3 plugs, likely one or both were fouled. But my confidence level is low, as I wait for the current #3 plugs to foul. I just wish I could discover the reason for this behaviour! Thanks to all for the input! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=343249#343249 <http://forums.matronics.com/viewtopic.php?p=343249#343249> -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca<http://lawsonimaging.ca <http://lawsonimaging.ca> > *NIX consulting, SysAdmin http://cleco.ca I took a course in speed waiting. Now I can wait an hour in only ten minutes. --- Steven Wright - ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List <http://www.matronics.com/Navigator?JabiruEngine-List> MS - k">http://forums.matronics.com ========== e - -Matt Dralle, List Admin. t="_blank">http://www.matronics.com/contribution <http://www.matronics.com/contribution> * tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-L <http://www.matronics.com/Navigator?JabiruEngine-L> ist tp://forums.matronics.com<http://forums.matronics.com <http://forums.matronics.com> > bution">http://www.matronics.com/contribution <http://www.matronics.com/contribution> * * href="http://www.matronics.com/Navigator?JabiruEngine-List <http://www.matronics.com/Navigator?JabiruEngine-List> ">http://www.m atronics.com/Navigator?JabiruEngine-List <http://atronics.com/Navigator?JabiruEngine-List> href="http://forums.matronics.com <http://forums.matronics.com> ">http://forums.matronics.com <http://forums.matronics.com> href="http://www.matronics.com/contribution <http://www.matronics.com/contribution> ">http://www.matronics.com/c <http://www.matronics.com/c> * * ist" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List <http://www.matronics.com/Navigator?JabiruEngine-List> tp://forums.matronics.com _blank">http://www.matronics.com/contribution <http://www.matronics.com/contribution> * * * -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca If you can't hear me, it's because I'm in parentheses. --- Steven Wright -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca Four years ago..............no, it was yesterday. --- Steven Wright - ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List MS - k">http://forums.matronics.com e - -Matt Dralle, List Admin. t="_blank">http://www.matronics.com/contribution


    Message 12


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    Time: 04:29:46 PM PST US
    From: "j. davis" <jd@lawsonimaging.ca>
    Subject: Re: Jab Runs Rough, how to Fix
    On 06/18/2011 04:47 PM, Martin Hone wrote: > J. and Clive - I had mentioned this in one of my early responses. I found that > removing the airfoil shaped flow divider in the plenum and replacing it with a simple > 1/2 inch round section improved mixture distribution in our 3300. But don't see how the > original set up would suddenly change distribution unless it had become loose. Possible > though. Hi Martin... >> But don't see how the original set up would suddenly change distribution unless it had become loose. My thinking exactly, but I'm extremely tempted to just try it... (or check for looseness) Tomorrow, I will remove the cowl to check out my #3 plugs, after a 2 hour round trip to the annual Aircraft Spruce fly-in in Brantford, ON earlier today. #3's EGT were right in line with #1 and #5, so I'm guessing that the plugs just might be OK, go figure. Will stick with 100ll regardless. ACS didn't have the NGK Iridium plugs in stock, otherwise I prolly would have taken a deep breath and handed over my MasterCard for the $120 purchase (!!!) > > Martin > > On Sun, Jun 19, 2011 at 12:55 AM, j. davis <jd@lawsonimaging.ca > <mailto:jd@lawsonimaging.ca>> wrote: > > <mailto:jd@lawsonimaging.ca>> > > On 06/18/2011 10:34 AM, James, Clive R wrote: > > --> JabiruEngine-List message posted by: "James, Clive R"<clive.james@uk.bp.com > <mailto:clive.james@uk.bp.com>> > > J, I can't remember, have you changed the flow divider to a round tube? > > > Hi Clive... no, made no such change to date, no reason to do so (to date :-) ) > Not being overly quick to make engine mods, I'm not actually aware of this flow > divider mod... > > -----Original Message----- > From: owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com> > [mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com>] On Behalf Of j. > davis > Sent: 18 June 2011 14:47 > To: jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com> > Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix > > --> JabiruEngine-List message posted by: "j. davis" > --> <jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca>> > > On 06/18/2011 04:10 AM, Martin Hone wrote: > > J, > > Both the experts and non-experts have suggested rotating the carb in > the rubber coupling to see what effect it may have. If it has any > effect then it may well give you an idea as to what the problem is. > > To me, it is not the ignition. > > Let us know what you find.... > > Martin > > Thanks for all the responses. I will try rotating the AeroCarb slightly > to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side > (which *does* run hotter). I can see this working for a bank, but just > one cylinder in a bank? But it's easy enough to try... > > I'm feeling slightly better about this issue for a couple of reasons. > Firstly, I've now put a couple of hours of flying, both around the patch > and some longer excursions. The rough running has not returned, and my > pre-flight mag checks are still good. Secondly, I made a 30 minute > flight yesterday to the local 100LL bar. I'd been using Shell VeePower > (93 octane, no ethanol) so far this season (I normally stick with > 100LL). > > On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less > than the average of the others, consistent with a richer mixture. But > after filling with 100LL, the flight home showed #3's EGTs right there > with nall the others. I haven't yet checked the plugs of #3, but I'm > optimistic that they will be in line with the other plugs when I do. Not > sure *why* the 100LL would have selectively affected #3, however. I'll > keep you posted. > > And I do think I will make the change to Iridium plugs eventually > > Thanks again. Some more in-line comments follow: > > On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com > <mailto:clive.james@uk.bp.com> > <mailto:clive.james@uk.bp.com <mailto:clive.james@uk.bp.com>>> wrote: > > I'm on here all the while, sorry. > > Yes, Clive, I realize you've been here all the while. Thanks! > > I'm with the shy guy, given all you have tried and found the only > > thing it can be is > > the way the fuel is hitting the induction pipes. I did mention the > > carby turning > > trick at the beginning, not as a solution but something to try to > > see if you can > > make any change that was before I knew the set up. Is there > > anything at all you can > > play about with to see if this is the issue? The cross in the > > inlet pipe isn't an > > option? I know it was suggested some time back as well. > > True. My induction side is pretty simple: an AeroCarb is connected to > the intake manifold with about a 3" rubber coupling. A K&N filter is > directly attached to the intake side of the AeroCarb. I could maybe try > the 'cross' divider inserted into the short rubber coupler length... > > There's a guy on another list trying to fix a radio and he's done > > just about > > everything you could think of, finding something that has some > > effect at all is the > > next step, won't fix it but might lead on to something else that > > might > > The throttle thing, is there anything to the way it works that can > > be > > improved/inspected/changed/turned around.....dickered with? > > Not really. The AeroCarb uses a slide for throttle control, I can't > think of anything to dicker with :-) > > Good luck, CJ > > > ------------------------------------------------------------------------ > ------------------ > > *From:* owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com> > <mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com>> > [mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com> > <mailto:owner-jabiruengine-list-server@matronics.com > <mailto:owner-jabiruengine-list-server@matronics.com>>] *On Behalf > > Of > > *japhillipsga@aol.com > <mailto:japhillipsga@aol.com><mailto:japhillipsga@aol.com > <mailto:japhillipsga@aol.com>> > *Sent:* 18 June 2011 07:24 > *To:* jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com> > > <mailto:jabiruengine-list@matronics.com <mailto:jabiruengine-list@matronics.com>> > > *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix > > J, I pretty much keep off these things, but you seem like a guy in > > need. I have a > > 3300 in my XL-B. While early into phase 1 the engine would get > > rough, loose power > > and scare hell out of me. And I tore my hair out for hours. Then I > > learned that the > > Bing Carb is a delicate and sensitive gadget. First, I replaced > > the SCAT tubing with > > a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts > > as the coupling > > between the carb and the air filter box. What was occurring was > > that intake air from > > the filter was entering the carb inlet unevenly, all on one side > > and not smoothly > > and this messed with the delicate rubber venture inside the carb > > that controls > > mixture. Then I made a divider wall of aluminum inside the hose > > that spands from > > just prior to the inlet all the way around the turn of the hose > > bend(probably 6 > > inches). Is made out on .25 6061T6 and stays put because of the > > hose bend.This > > # allowed the air stream to be even and smooth as it travels > to the carb and enters the rear of the Bing. First flight > > afterward was great. > > Hundreds of flights since, full smooth and dependable power. Only > > other thing might > > be plugs. Change them and run only the temp Jab says to run. Not > > hotter or colder. > > Best of luck, Bill of Georgia > > See induction system description above... > > -----Original Message----- > From: Martin Hone<aerobiz1@gmail.com > <mailto:aerobiz1@gmail.com><mailto:aerobiz1@gmail.com > <mailto:aerobiz1@gmail.com>>> > To: jabiruengine-list<jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com> > <mailto:jabiruengine-list@matronics.com > <mailto:jabiruengine-list@matronics.com>>> > Sent: Fri, Jun 17, 2011 5:36 pm > Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running > > puzzle. > > J, it must be frustrating not having any of the engine gurus offer > > years of > > experience in solving this problem. Maybe they are too busy with > > all the other > > problems.... ;-) > > Anyway, have you tried tilting the carb in its mount to see if the > > problem moves to > > another cylinder. it is a know problem that the Jab inlet system > > is diabolical. > > Martin > > On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca > <mailto:jd@lawsonimaging.ca> > <mailto:jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca>>> wrote: > > --> JabiruEngine-List message posted by: "j. davis" > > <jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca> > > <mailto:jd@lawsonimaging.ca <mailto:jd@lawsonimaging.ca>>> > > On 06/16/2011 11:16 PM, ces308 wrote: > > --> JabiruEngine-List message posted by: > > "ces308"<ces308@ldaco.com <mailto:ces308@ldaco.com> > > <mailto:ces308@ldaco.com <mailto:ces308@ldaco.com>>> > > J.... > > Did you ever figure out what the problem was??? > > chris ambrose > Kolb M3X/Jabiru A-2200 191.0 hrs > N327CS > > > Hi Chris... > > No, I've only been able to eliminate a bunch of items as *not* > > being the cause: > > I've been hoping that the two or three guys who monitor this > > list regularly and work > > on [Jabiru] engines for a living would contribute. Hoping that > > maybe they had > > seen similar > symptoms in one of their hundreds or thousands of engines > > that have passed > > through their > establishments... I see them chiming on other issues all the > > time. Maybe > > they're stumped speechless :-) > > The issue: *both* #3 plugs equally sooty, all other plugs > > light tan (see > > previous attached pic) > > Here's what I've tried: > > - leak down test consistently good, both cold and warm > - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty > - distributor innards checked (both would have to have same #3 > > issue) > > - all valve springs checked, all lifters checked for soft or > > collapsed > > - air gap set to 0.010" > - new plugs (obviously) > - other miscellaneous checks, such as h.t. wire seating, etc. > > What I haven't yet tried: > > - examining the cam. Wouldn't a worn cam lobe result in not > > enough lift and a > > *lean* mixture > on that cylinder? > - using a vacuum gauge. Where could I connect it (no Bing, > > remember) ? Do I > > need to drill and weld in a nipple in the intake manifold? > > So the question stands. What could cause either: > > - a single cylinder of six to run so rich as to actually foul > *both* plugs > > or > > - the two plugs of the single cylinder not to fire > > sufficiently to burn off the > > charge > > ...keeping in mind the trouble-shooting items I have already > > eliminated... > > So far, I've flown about an hour since my pre-flight mag test > > went back to > > normal, probably > as a result of replacing #3 plugs, likely one or both were > > fouled. > > But my confidence level is low, as I wait for the current #3 > > plugs to foul. I > > just wish I could > discover the reason for this behaviour! > > Thanks to all for the input! > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343249#343249 > > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca > <http://lawsonimaging.ca><http://lawsonimaging.ca> > *NIX consulting, SysAdmin > http://cleco.ca > > > I took a course in speed waiting. Now I can wait an hour > in only ten minutes. > --- Steven Wright > > > =================================== > - > ine-List" > > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > > =================================== > MS - > k">http://forums.matronics.com > ========== > e - > -Matt Dralle, List Admin. > t="_blank">http://www.matronics.com/contribution > =================================== > > > * > > > tor?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-L > ist > > tp://forums.matronics.com > <http://forums.matronics.com><http://forums.matronics.com> > bution">http://www.matronics.com/contribution > > * > > * > > > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.m > atronics.com/Navigator?JabiruEngine-List > <http://atronics.com/Navigator?JabiruEngine-List> > > href="http://forums.matronics.com">http://forums.matronics.com > > href="http://www.matronics.com/contribution">http://www.matronics.com/c > > * > > * > > ist" > > target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > > tp://forums.matronics.com <http://forums.matronics.com> > _blank">http://www.matronics.com/contribution > > * > > > * > > > * > > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca <http://lawsonimaging.ca> > *NIX consulting, SysAdmin > http://cleco.ca > > > If you can't hear me, it's because I'm in parentheses. > --- Steven Wright > > > -- > Regards, J. > > - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb > - former C-IGGY CH701 owner/builder, CH750 in progress > - see both (and more!) at http://cleco.ca > > ----------------------------- > J. Davis, M.Sc. (comp sci) > email: jd at lawsonimaging.ca <http://lawsonimaging.ca> > *NIX consulting, SysAdmin > http://cleco.ca > > > Four years ago..............no, it was yesterday. > --- Steven Wright > > > =================================== > - > ine-List" target="_blank">http://www.matronics.com/Navigator?JabiruEngine-List > =================================== > MS - > k">http://forums.matronics.com > =================================== > e - > -Matt Dralle, List Admin. > t="_blank">http://www.matronics.com/contribution > =================================== > > > * > > > * -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca When I was crossing the border into Canada, they asked if I had any firearms with me. I said, "Well, what do you need?" --- Steven Wright


    Message 13


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    Time: 04:29:46 PM PST US
    From: "j. davis" <jd@lawsonimaging.ca>
    Subject: Re: Jab Runs Rough, how to Fix
    On 06/18/2011 10:58 AM, dons701 wrote: > --> JabiruEngine-List message posted by: "dons701"<burdon1@comcast.net> > > J, Glad to hear you have seen some flight time and may be on your way out of your problem. But, as per Jabiru 3300 engine manual; "Leaded and Unleaded Automotive Gasoline above 95 Octane RON." It is very possible that running 93 octane may have contributed to your problem, showing up on #3 first. I don't remember if you had the same issues while running 100LL before. No, at least not that I am aware of... > How long have you been running the 93 octane fuel?? Just recently because I didn't have enough fuel to fly down to my local fuel bar. So I put 20 liters of Shell in. Not the first time I've flown with mogas, but as a rule I use 100ll. > IHO, stay away from the 93 octane regardless of whether it was your problem or not...Don B You may be right, but there are dozens of 3300 flyers who would disagree to the point of *recommending* it... > -------- > Zenith 701 #76120 > Jabiru 2200A #2456 95 hours > Sensenich Wood 64-PJ-36 Prop > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=343392#343392 > > -- Regards, J. - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb - former C-IGGY CH701 owner/builder, CH750 in progress - see both (and more!) at http://cleco.ca ----------------------------- J. Davis, M.Sc. (comp sci) email: jd at lawsonimaging.ca *NIX consulting, SysAdmin http://cleco.ca I replaced the headlights in my car with strobe lights. Now it looks like I'm the only one moving. --- Steven Wright


    Message 14


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    Time: 07:35:10 PM PST US
    Subject: Re: Jab Runs Rough, how to Fix
    From: Martin Hone <aerobiz1@gmail.com>
    Clive, it is generally considered that the running in process is sufficient when oil consumption stabilises and temps come down. Certainly somewhere between 25 and 50 hrs is plenty on straight 50 mineral oil, then change to Ashless Dispersant (Aeroshell 100 Plus) or multi-grade (Aeroshell 15-50 semi-synthetic for example) Martin On Sun, Jun 19, 2011 at 9:20 AM, James, Clive R <clive.james@uk.bp.com>wrote: > ** > It's the unexplained change that makes J's problem so difficult when you > bear in mind the extensive testing and inspection that has eliminated > everything it could be. > > I'm currently running blind with my 3300 relying on good cooling and good > plug color, the EGT' sensors aren't working. Not done that much flying as > yet but using about 19 litres at 2700. > I think the change in the flow divider is a no brainer as is the 'cross' in > the inlet for a Bing, next jobs on my list after I've found out why two > cylinders have poor compression and what's going on with the oil pressure. I > have a healthy gallery pressure now but I want to investigate the pulsing a > little more as I never could explain the strange oil pressure readings I got > in the early days. > Given the variability of the EGT temps and everyone having issues I need to > get some monitoring added to my jobs to do list. > I've two steam gauges on but they have never worked. > > Different subject > How early do folk recommend changing from straight oil nowadays? Or is that > an old wives tail? Jab's in our hangar either used oil or didn't straight > out the box, never changed so you could tell. > I'd like to try a multigrade. > > Regards, Clive (UK) > Jab SP 2200, Esqual 3300 > > ------------------------------ > *From:* owner-jabiruengine-list-server@matronics.com [mailto: > owner-jabiruengine-list-server@matronics.com] *On Behalf Of *Martin Hone > *Sent:* 18 June 2011 21:47 > *To:* jabiruengine-list@matronics.com > *Subject:* Re: JabiruEngine-List: Jab Runs Rough, how to Fix > > J. and Clive - I had mentioned this in one of my early responses. I found > that removing the airfoil shaped flow divider in the plenum and replacing it > with a simple 1/2 inch round section improved mixture distribution in our > 3300. But don't see how the original set up would suddenly change > distribution unless it had become loose. Possible though. > > Martin > > On Sun, Jun 19, 2011 at 12:55 AM, j. davis <jd@lawsonimaging.ca> wrote: > >> >> On 06/18/2011 10:34 AM, James, Clive R wrote: >> >>> --> JabiruEngine-List message posted by: "James, Clive R"< >>> clive.james@uk.bp.com> >>> >>> J, I can't remember, have you changed the flow divider to a round tube? >>> >> >> Hi Clive... no, made no such change to date, no reason to do so (to date >> :-) ) >> Not being overly quick to make engine mods, I'm not actually aware of this >> flow divider mod... >> >> -----Original Message----- >>> From: owner-jabiruengine-list-**server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>> [mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com>] >>> On Behalf Of j. >>> davis >>> Sent: 18 June 2011 14:47 >>> To: jabiruengine-list@matronics.**com <jabiruengine-list@matronics.com> >>> Subject: Re: JabiruEngine-List: Jab Runs Rough, how to Fix >>> >>> --> JabiruEngine-List message posted by: "j. davis" >>> --> <jd@lawsonimaging.ca> >>> >>> On 06/18/2011 04:10 AM, Martin Hone wrote: >>> >>>> J, >>>> >>>> Both the experts and non-experts have suggested rotating the carb in >>>> the rubber coupling to see what effect it may have. If it has any >>>> effect then it may well give you an idea as to what the problem is. >>>> >>> To me, it is not the ignition. >>> >>>> Let us know what you find.... >>>> >>>> Martin >>>> >>>> Thanks for all the responses. I will try rotating the AeroCarb slightly >>> to see if I can lean out the 1-3-5 side and enrichen the 2-4-6 side >>> (which *does* run hotter). I can see this working for a bank, but just >>> one cylinder in a bank? But it's easy enough to try... >>> >>> I'm feeling slightly better about this issue for a couple of reasons. >>> Firstly, I've now put a couple of hours of flying, both around the patch >>> and some longer excursions. The rough running has not returned, and my >>> pre-flight mag checks are still good. Secondly, I made a 30 minute >>> flight yesterday to the local 100LL bar. I'd been using Shell VeePower >>> (93 octane, no ethanol) so far this season (I normally stick with >>> 100LL). >>> >>> On the way there, #3 cyl's EGTs were some 20-30 degrees C (68-86 F) less >>> than the average of the others, consistent with a richer mixture. But >>> after filling with 100LL, the flight home showed #3's EGTs right there >>> with nall the others. I haven't yet checked the plugs of #3, but I'm >>> optimistic that they will be in line with the other plugs when I do. Not >>> sure *why* the 100LL would have selectively affected #3, however. I'll >>> keep you posted. >>> >>> And I do think I will make the change to Iridium plugs eventually >>> >>> Thanks again. Some more in-line comments follow: >>> >>> On Sat, Jun 18, 2011 at 5:50 PM, James, Clive R<clive.james@uk.bp.com >>>> <mailto:clive.james@uk.bp.com>**> wrote: >>>> >>>> I'm on here all the while, sorry. >>>> >>>> Yes, Clive, I realize you've been here all the while. Thanks! >>> >>> I'm with the shy guy, given all you have tried and found the only >>>> >>> thing it can be is >>> >>>> the way the fuel is hitting the induction pipes. I did mention the >>>> >>> carby turning >>> >>>> trick at the beginning, not as a solution but something to try to >>>> >>> see if you can >>> >>>> make any change that was before I knew the set up. Is there >>>> >>> anything at all you can >>> >>>> play about with to see if this is the issue? The cross in the >>>> >>> inlet pipe isn't an >>> >>>> option? I know it was suggested some time back as well. >>>> >>>> True. My induction side is pretty simple: an AeroCarb is connected to >>> the intake manifold with about a 3" rubber coupling. A K&N filter is >>> directly attached to the intake side of the AeroCarb. I could maybe try >>> the 'cross' divider inserted into the short rubber coupler length... >>> >>>> There's a guy on another list trying to fix a radio and he's done >>>> >>> just about >>> >>>> everything you could think of, finding something that has some >>>> >>> effect at all is the >>> >>>> next step, won't fix it but might lead on to something else that >>>> >>> might >>> >>>> The throttle thing, is there anything to the way it works that can >>>> >>> be >>> >>>> improved/inspected/changed/**turned around.....dickered with? >>>> >>>> Not really. The AeroCarb uses a slide for throttle control, I can't >>> think of anything to dicker with :-) >>> >>>> Good luck, CJ >>>> >>>> >>>> ------------------------------**------------------------------** >>> ------------ >>> ------------------ >>> >>>> *From:* owner-jabiruengine-list-**server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>>> <mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>>> > >>>> [mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com> >>>> <mailto:owner-jabiruengine-**list-server@matronics.com<owner-jabiruengine-list-server@matronics.com>>] >>>> *On Behalf >>>> >>> Of >>> >>>> *japhillipsga@aol.com<mailto:j**aphillipsga@aol.com<japhillipsga@aol.com> >>>> > >>>> *Sent:* 18 June 2011 07:24 >>>> *To:* jabiruengine-list@matronics.**com<jabiruengine-list@matronics.com> >>>> >>> <mailto:jabiruengine-list@**matronics.com<jabiruengine-list@matronics.com> >>> > >>> >>>> *Subject:* JabiruEngine-List: Jab Runs Rough, how to Fix >>>> >>>> J, I pretty much keep off these things, but you seem like a guy in >>>> >>> need. I have a >>> >>>> 3300 in my XL-B. While early into phase 1 the engine would get >>>> >>> rough, loose power >>> >>>> and scare hell out of me. And I tore my hair out for hours. Then I >>>> >>> learned that the >>> >>>> Bing Carb is a delicate and sensitive gadget. First, I replaced >>>> >>> the SCAT tubing with >>> >>>> a 90 degree Gates rubber radiator hose from O'Rieliey's Auto parts >>>> >>> as the coupling >>> >>>> between the carb and the air filter box. What was occurring was >>>> >>> that intake air from >>> >>>> the filter was entering the carb inlet unevenly, all on one side >>>> >>> and not smoothly >>> >>>> and this messed with the delicate rubber venture inside the carb >>>> >>> that controls >>> >>>> mixture. Then I made a divider wall of aluminum inside the hose >>>> >>> that spands from >>> >>>> just prior to the inlet all the way around the turn of the hose >>>> >>> bend(probably 6 >>> >>>> inches). Is made out on .25 6061T6 and stays put because of the >>>> >>> hose bend.This >>> >>>> # allowed the air stream to be even and smooth as it travels >>>> to the carb and enters the rear of the Bing. First flight >>>> >>> afterward was great. >>> >>>> Hundreds of flights since, full smooth and dependable power. Only >>>> >>> other thing might >>> >>>> be plugs. Change them and run only the temp Jab says to run. Not >>>> >>> hotter or colder. >>> >>>> Best of luck, Bill of Georgia >>>> >>>> See induction system description above... >>> >>> -----Original Message----- >>>> From: Martin Hone<aerobiz1@gmail.com<**mailto:aerobiz1@gmail.com>> >>>> To: jabiruengine-list<jabiruengine**-list@matronics.com<jabiruengine-list@matronics.com> >>>> <mailto:jabiruengine-list@**matronics.com<jabiruengine-list@matronics.com> >>>> >> >>>> Sent: Fri, Jun 17, 2011 5:36 pm >>>> Subject: Re: JabiruEngine-List: Re: Help! 3300 rough running >>>> >>> puzzle. >>> >>>> J, it must be frustrating not having any of the engine gurus offer >>>> >>> years of >>> >>>> experience in solving this problem. Maybe they are too busy with >>>> >>> all the other >>> >>>> problems.... ;-) >>>> >>>> Anyway, have you tried tilting the carb in its mount to see if the >>>> >>> problem moves to >>> >>>> another cylinder. it is a know problem that the Jab inlet system >>>> >>> is diabolical. >>> >>>> Martin >>>> >>>> On Fri, Jun 17, 2011 at 11:36 PM, j. davis<jd@lawsonimaging.ca >>>> <mailto:jd@lawsonimaging.ca>> wrote: >>>> >>>> --> JabiruEngine-List message posted by: "j. davis" >>>> >>> <jd@lawsonimaging.ca >>> >>>> <mailto:jd@lawsonimaging.ca>> >>>> >>>> On 06/16/2011 11:16 PM, ces308 wrote: >>>> >>>> --> JabiruEngine-List message posted by: >>>> >>> "ces308"<ces308@ldaco.com >>> >>>> <mailto:ces308@ldaco.com>> >>>> >>>> J.... >>>> >>>> Did you ever figure out what the problem was??? >>>> >>>> chris ambrose >>>> Kolb M3X/Jabiru A-2200 191.0 hrs >>>> N327CS >>>> >>>> >>>> Hi Chris... >>>> >>>> No, I've only been able to eliminate a bunch of items as *not* >>>> >>> being the cause: >>> >>>> I've been hoping that the two or three guys who monitor this >>>> >>> list regularly and work >>> >>>> on [Jabiru] engines for a living would contribute. Hoping that >>>> >>> maybe they had >>> >>>> seen similar >>>> symptoms in one of their hundreds or thousands of engines >>>> >>> that have passed >>> >>>> through their >>>> establishments... I see them chiming on other issues all the >>>> >>> time. Maybe >>> >>>> they're stumped speechless :-) >>>> >>>> The issue: *both* #3 plugs equally sooty, all other plugs >>>> >>> light tan (see >>> >>>> previous attached pic) >>>> >>>> Here's what I've tried: >>>> >>>> - leak down test consistently good, both cold and warm >>>> - h.t. wires to cyl. #3 swapped for #4's. #3 plugs still sooty >>>> - distributor innards checked (both would have to have same #3 >>>> >>> issue) >>> >>>> - all valve springs checked, all lifters checked for soft or >>>> >>> collapsed >>> >>>> - air gap set to 0.010" >>>> - new plugs (obviously) >>>> - other miscellaneous checks, such as h.t. wire seating, etc. >>>> >>>> What I haven't yet tried: >>>> >>>> - examining the cam. Wouldn't a worn cam lobe result in not >>>> >>> enough lift and a >>> >>>> *lean* mixture >>>> on that cylinder? >>>> - using a vacuum gauge. Where could I connect it (no Bing, >>>> >>> remember) ? Do I >>> >>>> need to drill and weld in a nipple in the intake manifold? >>>> >>>> So the question stands. What could cause either: >>>> >>>> - a single cylinder of six to run so rich as to actually foul >>>> *both* plugs >>>> >>>> or >>>> >>>> - the two plugs of the single cylinder not to fire >>>> >>> sufficiently to burn off the >>> >>>> charge >>>> >>>> ...keeping in mind the trouble-shooting items I have already >>>> >>> eliminated... >>> >>>> So far, I've flown about an hour since my pre-flight mag test >>>> >>> went back to >>> >>>> normal, probably >>>> as a result of replacing #3 plugs, likely one or both were >>>> >>> fouled. >>> >>>> But my confidence level is low, as I wait for the current #3 >>>> >>> plugs to foul. I >>> >>>> just wish I could >>>> discover the reason for this behaviour! >>>> >>>> Thanks to all for the input! >>>> >>>> >>>> Read this topic online here: >>>> >>>> http://forums.matronics.com/**viewtopic.php?p=343249#343249<http://forums.matronics.com/viewtopic.php?p=343249#343249> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> -- >>>> Regards, J. >>>> >>>> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >>>> - former C-IGGY CH701 owner/builder, CH750 in progress >>>> - see both (and more!) at http://cleco.ca >>>> >>>> ----------------------------- >>>> J. Davis, M.Sc. (comp sci) >>>> email: jd at lawsonimaging.ca<http://**lawsonimaging.ca<http://lawsonimaging.ca> >>>> > >>>> *NIX consulting, SysAdmin >>>> http://cleco.ca >>>> >>>> >>>> I took a course in speed waiting. Now I can wait an hour >>>> in only ten minutes. >>>> --- Steven Wright >>>> >>>> >>>> =====**===== >>>> - >>>> ine-List" >>>> >>> target="_blank">http://www.**matronics.com/Navigator?**JabiruEngine-List<http://www.matronics.com/Navigator?JabiruEngine-List> >>> >>>> =====**===== >>>> MS - >>>> k">http://forums.matronics.com >>>> ========== >>>> e - >>>> -Matt Dralle, List Admin. >>>> t="_blank">http://www.**matronics.com/contribution<http://www.matronics.com/contribution> >>>> =====**===== >>>> >>>> >>>> >>>> >>>> * >>>> >>>> >>>> tor?JabiruEngine-List">http://**www.matronics.com/Navigator?** >>> JabiruEngine-L <http://www.matronics.com/Navigator?JabiruEngine-L> >>> ist >>> >>>> tp://forums.matronics.com<http**://forums.matronics.com<http://forums.matronics.com> >>>> > >>>> bution">http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >>>> >>>> * >>>> >>>> * >>>> >>>> >>>> href="http://www.matronics.**com/Navigator?JabiruEngine-**List<http://www.matronics.com/Navigator?JabiruEngine-List> >>> ">http://www.m >>> atronics.com/Navigator?**JabiruEngine-List<http://atronics.com/Navigator?JabiruEngine-List> >>> >>>> href="http://forums.matronics.**com <http://forums.matronics.com>"> >>>> http://forums.matronics.**com <http://forums.matronics.com> >>>> >>>> href="http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >>> ">http://www.**matronics.com/c <http://www.matronics.com/c> >>> >>>> * >>>> >>>> * >>>> >>>> ist" >>>> >>> target="_blank">http://www.**matronics.com/Navigator?**JabiruEngine-List<http://www.matronics.com/Navigator?JabiruEngine-List> >>> >>>> tp://forums.matronics.com >>>> _blank">http://www.matronics.**com/contribution<http://www.matronics.com/contribution> >>>> >>>> * >>>> >>>> >>>> * >>>> >>>> >>>> * >>>> >>> >>> -- >>> Regards, J. >>> >>> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >>> - former C-IGGY CH701 owner/builder, CH750 in progress >>> - see both (and more!) at http://cleco.ca >>> >>> ----------------------------- >>> J. Davis, M.Sc. (comp sci) >>> email: jd at lawsonimaging.ca >>> *NIX consulting, SysAdmin >>> http://cleco.ca >>> >>> >>> If you can't hear me, it's because I'm in parentheses. >>> --- Steven Wright >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> -- >> Regards, J. >> >> - Sonex #325 C-FJNJ, Jab 3300a, Prince P-Tip, Aerocarb >> - former C-IGGY CH701 owner/builder, CH750 in progress >> - see both (and more!) at http://cleco.ca >> >> ----------------------------- >> J. Davis, M.Sc. (comp sci) >> email: jd at lawsonimaging.ca >> *NIX consulting, SysAdmin >> http://cleco.ca >> >> >> Four years ago..............no, it was yesterday. >> --- Steven Wright >> >> >> ====**==============================**= >> - >> ine-List" target="_blank">http://www.matronics.com/** >> Navigator?JabiruEngine-List >> ====**==============================**= >> MS - >> k">http://forums.matronics.com >> ====**=====**= >> e - >> -Matt Dralle, List Admin. >> t="_blank">http://www.matronics.com/**contribution >> ====**==============================**= >> >> >> >> > * > > href="http://www.matronics.com/Navigator?JabiruEngine-List">http://www.matronics.com/Navigator?JabiruEngine-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c* > > * > > * > >




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