JabiruEngine-List Digest Archive

Thu 03/15/12


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 12:35 AM - Re: While Checking the Magnetos, intermittent shutdown (dwwilt)
     2. 05:50 AM - Re: Re: While Checking the Magnetos, intermittent shutdown (Pete Krotje)
     3. 06:41 AM - Re: Re: While Checking the Magnetos, intermittent shutdown (Dennis W. Wilt)
     4. 07:00 AM - Re: Re: While Checking the Magnetos, intermittent shutdown (Pete Krotje)
     5. 07:05 AM - Re: Re: While Checking the Magnetos, intermittent shutdown (Dennis W. Wilt)
     6. 08:19 AM - Re: Lightning-List: Re: Re: worn valve guides (Jabiru Chile)
     7. 11:35 AM - Re: Lightning-List: Re: Re: worn valve guides (Tex Mantell)
     8. 11:59 AM - putting things in perspective (Tex Mantell)
     9. 02:06 PM - Re: putting things in perspective (Pete Krotje)
 
 
 


Message 1


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    Time: 12:35:05 AM PST US
    Subject: Re: While Checking the Magnetos, intermittent shutdown
    From: "dwwilt" <dwwilt@aol.com>
    I never found the reason for the failure. After checking everything out and ohming the system, the plane started fine and the mag check was fine. Unnerving to me, because there has to be a reason for the problem. I ordered a new switch and replaced it. I opened up the old switch and did not find anything unusual. However, with the Jabiru starter solenoid, the connections are not similar to those on other starter solenoids I am familiar with. I have not found where the surge protection diode was installed originally and I believe it was not installed. I did not do this part of the wiring on my plane. So, my question is, how do you connect the surge protection diode? -------- Dennis Read this topic online here: http://forums.matronics.com/viewtopic.php?p=368570#368570


    Message 2


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    Time: 05:50:51 AM PST US
    From: "Pete Krotje" <pete@usjabiru.com>
    Subject: Re: While Checking the Magnetos, intermittent shutdown
    The diode is installed between the solenoid activation terminal (where the wire comes from the switch) and ground. Pete -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of dwwilt Sent: Thursday, March 15, 2012 2:34 AM Subject: JabiruEngine-List: Re: While Checking the Magnetos, intermittent shutdown I never found the reason for the failure. After checking everything out and ohming the system, the plane started fine and the mag check was fine. Unnerving to me, because there has to be a reason for the problem. I ordered a new switch and replaced it. I opened up the old switch and did not find anything unusual. However, with the Jabiru starter solenoid, the connections are not similar to those on other starter solenoids I am familiar with. I have not found where the surge protection diode was installed originally and I believe it was not installed. I did not do this part of the wiring on my plane. So, my question is, how do you connect the surge protection diode? -------- Dennis Read this topic online here: http://forums.matronics.com/viewtopic.php?p=368570#368570


    Message 3


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    Time: 06:41:22 AM PST US
    Subject: Re: While Checking the Magnetos, intermittent
    shutdown
    From: "Dennis W. Wilt" <dwwilt@aol.com>
    Pete, I know where the diode is supposed to go. The issue is the differenc e in connectors on the starter relay vs the diode. The Jabiru Starter Rela y has a slide-on connector and the diode has a round bolt-on connector you would see on a Piper or Cessna starter relay. I was wondering how other pe ople made this connection. The diode could be installed on the ignition sw itch (electrically this would be the same as on the relay) or the connector on the diode could be removed and the diode could be crimped onto the slid e-on connector that matches the starter relay. Thanks, Dennis N616DW (Arion Lightning S/N 132) -----Original Message----- From: Pete Krotje <pete@usjabiru.com> Sent: Thu, Mar 15, 2012 8:51 am Subject: RE: JabiruEngine-List: Re: While Checking the Magnetos, intermitte nt shutdown The diode is installed between the solenoid activation terminal (where the ire comes from the switch) and ground. Pete -----Original Message----- rom: owner-jabiruengine-list-server@matronics.com mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of dwwilt ent: Thursday, March 15, 2012 2:34 AM o: jabiruengine-list@matronics.com ubject: JabiruEngine-List: Re: While Checking the Magnetos, intermittent hutdown I never found the reason for the failure. After checking everything out an d hming the system, the plane started fine and the mag check was fine. nnerving to me, because there has to be a reason for the problem. I rdered a new switch and replaced it. I opened up the old switch and did ot find anything unusual. However, with the Jabiru starter solenoid, the onnections are not similar to those on other starter solenoids I am amiliar with. I have not found where the surge protection diode was nstalled originally and I believe it was not installed. I did not do this art of the wiring on my plane. So, my question is, how do you connect the urge protection diode? -------- ennis ead this topic online here: http://forums.matronics.com/viewtopic.php?p=368570#368570 -======================== -= - The JabiruEngine-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?JabiruEngine-List - -======================== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== -= - List Contribution Web Site - -= Thank you for your generous support! -= -Matt Dralle, List Admin. -= --> http://www.matronics.com/contribution -========================


    Message 4


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    Time: 07:00:43 AM PST US
    From: "Pete Krotje" <pete@usjabiru.com>
    Subject: Re: While Checking the Magnetos, intermittent
    shutdown We remove the round eyelet and install in the slide on connector with the wire from the starter. Pete From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Dennis W. Wilt Sent: Thursday, March 15, 2012 8:41 AM Subject: Re: JabiruEngine-List: Re: While Checking the Magnetos, intermittent shutdown Pete, I know where the diode is supposed to go. The issue is the difference in connectors on the starter relay vs the diode. The Jabiru Starter Relay has a slide-on connector and the diode has a round bolt-on connector you would see on a Piper or Cessna starter relay. I was wondering how other people made this connection. The diode could be installed on the ignition switch (electrically this would be the same as on the relay) or the connector on the diode could be removed and the diode could be crimped onto the slide-on connector that matches the starter relay. Thanks, Dennis N616DW (Arion Lightning <http://www.flylightning.net/> S/N 132) -----Original Message----- From: Pete Krotje <pete@usjabiru.com> Sent: Thu, Mar 15, 2012 8:51 am Subject: RE: JabiruEngine-List: Re: While Checking the Magnetos, intermittent shutdown The diode is installed between the solenoid activation terminal (where the wire comes from the switch) and ground. Pete -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com <mailto:owner-jabiruengine-list-server@matronics.com?> ] On Behalf Of dwwilt Sent: Thursday, March 15, 2012 2:34 AM Subject: JabiruEngine-List: Re: While Checking the Magnetos, intermittent shutdown I never found the reason for the failure. After checking everything out and ohming the system, the plane started fine and the mag check was fine. Unnerving to me, because there has to be a reason for the problem. I ordered a new switch and replaced it. I opened up the old switch and did not find anything unusual. However, with the Jabiru starter solenoid, the connections are not similar to those on other starter solenoids I am familiar with. I have not found where the surge protection diode was installed originally and I believe it was not installed. I did not do this part of the wiring on my plane. So, my question is, how do you connect the surge protection diode? -------- Dennis Read this topic online here: http://forums.matronics.com/viewtopic.php?p=368570#368570 ist" target=_blank saprocessedanchor="true">http://www.matronics.com/Navigator?JabiruEngine-Lis t rocessedanchor="true">http://forums.matronics.com blank saprocessedanchor="true">http://www.matronics.com/contribution


    Message 5


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    Time: 07:05:56 AM PST US
    Subject: Re: While Checking the Magnetos, intermittent
    shutdown
    From: "Dennis W. Wilt" <dwwilt@aol.com>
    Thanks, I thought that may be the case. Dennis N616DW (Arion Lightning S/N 132) -----Original Message----- From: Pete Krotje <pete@usjabiru.com> Sent: Thu, Mar 15, 2012 10:01 am Subject: RE: JabiruEngine-List: Re: While Checking the Magnetos, intermitte nt shutdown We remove the round eyelet and install in the slide on connector with the w ire from the starter. Pete From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengi ne-list-server@matronics.com] On Behalf Of Dennis W. Wilt Sent: Thursday, March 15, 2012 8:41 AM Subject: Re: JabiruEngine-List: Re: While Checking the Magnetos, intermitte nt shutdown Pete, I know where the diode is supposed to go. The issue is the differenc e in connectors on the starter relay vs the diode. The Jabiru Starter Rela y has a slide-on connector and the diode has a round bolt-on connector you would see on a Piper or Cessna starter relay. I was wondering how other pe ople made this connection. The diode could be installed on the ignition sw itch (electrically this would be the same as on the relay) or the connector on the diode could be removed and the diode could be crimped onto the slid e-on connector that matches the starter relay. Thanks, Dennis N616DW (Arion Lightning S/N 132) -----Original Message----- From: Pete Krotje <pete@usjabiru.com> Sent: Thu, Mar 15, 2012 8:51 am Subject: RE: JabiruEngine-List: Re: While Checking the Magnetos, intermitte nt shutdown The diode is installed between the solenoid activation terminal (where the wire comes from the switch) and ground. Pete -----Original Message----- From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of dwwilt Sent: Thursday, March 15, 2012 2:34 AM Subject: JabiruEngine-List: Re: While Checking the Magnetos, intermittent shutdown I never found the reason for the failure. After checking everything out an d ohming the system, the plane started fine and the mag check was fine. Unnerving to me, because there has to be a reason for the problem. I ordered a new switch and replaced it. I opened up the old switch and did not find anything unusual. However, with the Jabiru starter solenoid, the connections are not similar to those on other starter solenoids I am familiar with. I have not found where the surge protection diode was installed originally and I believe it was not installed. I did not do this part of the wiring on my plane. So, my question is, how do you connect the surge protection diode? -------- Dennis Read this topic online here: http://forums.matronics.com/viewtopic.php?p=368570#368570 ist" target=_blank saprocessedanchor="true">http://www.matronics.com/Na vigator?JabiruEngine-List rocessedanchor="true">http://forums.matronics.com blank saprocessedanchor="true">http://www.matronics.com/contribution http://www.matronics.com/Navigator?JabiruEngine-List http://forums.matronics.com http://www.matronics.com/contribution -= - The JabiruEngine-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?JabiruEngine-List - -======================== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== -= - List Contribution Web Site - -= Thank you for your generous support! -= -Matt Dralle, List Admin. -= --> http://www.matronics.com/contribution -========================


    Message 6


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    Time: 08:19:58 AM PST US
    From: "Jabiru Chile" <info@jabiru.cl>
    Subject: Re: worn valve guides
    Hi Group, We found the same problem here in a 6 cylinder engine with about 80 hours of use, last year. We send the engine back to Australia for inspection, and the guides were changed to the correct size. Christian Tannen Jabiru Chile -----Mensaje original----- De: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] En nombre de Tex Mantell Enviado el: martes, 13 de marzo de 2012 8:31 Para: jabiruengine-list@matronics.com; lightning-list@matronics.com Asunto: Lightning-List: Re: JabiruEngine-List: Re: worn valve guides --> Lightning-List message posted by: "Tex Mantell" <wb2ssj@rochester.rr.com> Nick, thanks for the info. Have come to the same conclusion that the guides were oversize for all the cylinders wore the same. Again thanks for the info. Tex ----- Original Message ----- From: "xair899" <nickgeh@eircom.net> Sent: Tuesday, March 13, 2012 3:59 AM Subject: JabiruEngine-List: Re: worn valve guides > > Tex, > Here in the UK guides were found "worn" at less than 50hrs. Careful > measurement showed they were exactly 7.50mm bore, where the standard guide > should be 7.05mm. Looks suspiciously like human error! > Once the batch passed through the system, that particular problem went > away. Not sure what serial number engines were affected. > The majority of the oil fed to the heads is dumped on the inlet valve > rather than the exhaust which really needs it. Try to persuade it to go > where it would do more good - see Jabiru info on French site "Contrails" > for some ideas. > > Nick > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=368330#368330 > > >


    Message 7


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    Time: 11:35:15 AM PST US
    From: "Tex Mantell" <wb2ssj@rochester.rr.com>
    Subject: Re: worn valve guides
    thank you for the reply. Tex ----- Original Message ----- From: "Jabiru Chile" <info@jabiru.cl> Sent: Thursday, March 15, 2012 11:20 AM Subject: RE: Lightning-List: Re: JabiruEngine-List: Re: worn valve guides > > Hi Group, > We found the same problem here in a 6 cylinder engine with about 80 hours > of > use, last year. We send the engine back to Australia for inspection, and > the > guides were changed to the correct size. > > > Christian Tannen > Jabiru Chile > > -----Mensaje original----- > De: owner-lightning-list-server@matronics.com > [mailto:owner-lightning-list-server@matronics.com] En nombre de Tex > Mantell > Enviado el: martes, 13 de marzo de 2012 8:31 > Para: jabiruengine-list@matronics.com; lightning-list@matronics.com > Asunto: Lightning-List: Re: JabiruEngine-List: Re: worn valve guides > > --> Lightning-List message posted by: "Tex Mantell" > <wb2ssj@rochester.rr.com> > > Nick, thanks for the info. Have come to the same conclusion that the > guides > were oversize for all the cylinders wore the same. Again thanks for the > info. Tex > ----- Original Message ----- > From: "xair899" <nickgeh@eircom.net> > To: <jabiruengine-list@matronics.com> > Sent: Tuesday, March 13, 2012 3:59 AM > Subject: JabiruEngine-List: Re: worn valve guides > > >> >> Tex, >> Here in the UK guides were found "worn" at less than 50hrs. Careful >> measurement showed they were exactly 7.50mm bore, where the standard >> guide > >> should be 7.05mm. Looks suspiciously like human error! >> Once the batch passed through the system, that particular problem went >> away. Not sure what serial number engines were affected. >> The majority of the oil fed to the heads is dumped on the inlet valve >> rather than the exhaust which really needs it. Try to persuade it to go >> where it would do more good - see Jabiru info on French site "Contrails" >> for some ideas. >> >> Nick >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=368330#368330 >> >> >> >> >> >> >> >> >> >> >> > > >


    Message 8


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    Time: 11:59:16 AM PST US
    From: "Tex Mantell" <wb2ssj@rochester.rr.com>
    Subject: putting things in perspective
    Don't you just love it "putting things In perspective" . Thank God for the web site we have to share our experiences. If "putting things in perspective" is to completely ignore a question related to ones products, don't seem proper to me. I have two Jabiru engines and a Lightning,and I am directly responsible for the sale of two airplanes and about 6 engines. I love the products from Tennessee and am really disappointed by the responses from Pete. Its quite evident from the others around the world *there is a problem* and with the help and Ideas gathered here on the web site I am sure to correct it. Tex


    Message 9


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    Time: 02:06:07 PM PST US
    From: "Pete Krotje" <pete@usjabiru.com>
    Subject: putting things in perspective
    Tex, Since you posted here as well I'll copy the response I sent to your lightning-list posting: Tex, I gave you the facts as I have seen them over the years. I've sold a lot of engines and very few valve guides. What do you want - some story about huge valve guide problems that are not happening? I don't think I misstated anything in my reply to you. This occurrence is evident in a few cases around the world but not many when put in context of the number of engines sold. In the USA when we hear of a valve guide issue we fix it. If we should find a valve guide that was over size from the factory we'll fix it at Jabiru's expense but we have not found and engine yet with factory oversize guides. I do expect that I will find one sooner or later IF there truly are engines with oversize guides sent out by Jabiru. Sorry to disappoint you in my response. I suppose I could have commiserated with you and told you how awful your situation is but I would much rather be honest and tell you what we are seeing and have seen over the last 12 years. If you have a valve guide problem how come we've not seen your heads here for diagnosis and repair? Do you want the problem fixed or do you want to just complain about it. Pete Krotje Jabiru USA Sport Aircraft, LLC 931-680-2800 www.usjabiru.com From: owner-jabiruengine-list-server@matronics.com [mailto:owner-jabiruengine-list-server@matronics.com] On Behalf Of Tex Mantell Sent: Thursday, March 15, 2012 1:59 PM Subject: JabiruEngine-List: putting things in perspective Don't you just love it "putting things In perspective" . Thank God for the web site we have to share our experiences. If "putting things in perspective" is to completely ignore a question related to ones products, don't seem proper to me. I have two Jabiru engines and a Lightning,and I am directly responsible for the sale of two airplanes and about 6 engines. I love the products from Tennessee and am really disappointed by the responses from Pete. Its quite evident from the others around the world *there is a problem* and with the help and Ideas gathered here on the web site I am sure to correct it. Tex




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