KIS-List Digest Archive

Sun 03/26/17


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 12:57 AM - Can anybody confirm this? (mark_trickel)
     2. 08:46 AM - Re: Can anybody confirm this? (Owen Baker)
     3. 09:30 AM - Re: Can anybody confirm this? (M Ketteing)
     4. 03:30 PM - Re: Can anybody confirm this? (Owen Baker)
     5. 06:33 PM - Re: Can anybody confirm this? (Tim Yoder)
 
 
 


Message 1


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    Time: 12:57:43 AM PST US
    Subject: Can anybody confirm this?
    From: "mark_trickel" <marktrickel@gmail.com>
    http://www.kathrynsreport.com/2016/08/kis-tr-1-n660c-incident-occurred-august.html OC? MT Read this topic online here: http://forums.matronics.com/viewtopic.php?p=467622#467622


    Message 2


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    Time: 08:46:00 AM PST US
    From: "Owen Baker " <bakerocb@cox.net>
    Subject: Re: Can anybody confirm this?
    3/26/2017 Hello Mark, Yes. I can confirm this event. Here is the back story: 1) I was never happy with my first (#1) Lyle Hendricks round tube nose gear strut. It was very sturdy, but it had two manufacturing / design defects in my opinion. a) The bottom vertical 3/4-16 threaded stud potion was too short. This meant that a thin AN320-12 castle nut must be used instead of the normal thickness AN310-12 castle nut. This further meant that the total nut-to-stud thread interface holding the aluminum shoe and any washer stack up into place was pretty limited. I was concerned that that interface could fail and the entire shoe and nose wheel could fall off in flight. b) The cotter pin hole through the bottom of that stud did not pass through the center of the stud. This off set meant that the pin would not pass through the normal castle notches in the AN320-12 nut. A person had to grind / file the nut notches wider in order for the cotter pin to pass through the nut. This had two effects: ONE) The nut could not be rotated one notch at a time to adjust the friction keeping the shoe from shimmying on landing roll out unless each pair of notches was ground or filed wider. TWO) Grinding or filing all pairs of notches wider further reduced the nut-to-stud thread interface. 2) So my solution after over 500 flight hours with no problems other than dealing with the two irritating issues described above was to have Lyle make for me a new nose gear strut (#2) with modifications to eliminate the two issues. I also had Lyle make some other design modifications to this #2 strut assembly such as a longer threaded portion at the top of the compression rod and a welded cross bar at the bottom of the rod. The longer threaded portion at the top of the rod gave more vertical adjustment opportunity for the rod and the welded bar permitted one to hold the rod from rotating when wrenching nuts at the top of the rod. 3) The #2 strut assembly was installed and I set off on its first test flight. Unfortunately, not having any numerical figure available to measure the shimmy prevention friction for the shoe, I used the TFAR (That Feels About Right) criteria in tightening the AN310-12 nut holding the (new to me) two Belleville washers up against the aluminum shoe. TFAR worked fine for a few touch and go landings at an outlying field, but when I returned to my home field (KHEF Manassas Virginia) for one final landing trouble showed up. 4) At a very slow speed on the final landing roll out the nose wheel began to shimmy violently from side to side. This shimmy broke the two aluminum nose wheel brackets at the bottom of the fire wall and allowed the strut assembly to flop over sideways and the airplane nose to be lowered to the runway surface. The damage consisted of grinding off a small portion of the bottom of the #2 strut weldment, grinding off a bit of each wooden propeller tip, and some scrapes off the bottom of the spinner, lower engine cowl, and one of the main landing gear wheel pants. This event falls into the categories of: "No good deed goes unpunished" or "If it ain't broke, don't fix it". Take your choice. 5) The airplane was recovered to my hangar, Lyle graciously agreed to build me strut assembly #3, Prince Aircraft repaired the propeller tips, I replaced the spinner, repaired the engine cowling and the wheel pants, and had them painted. I put everything back together once I had all pieces in hand and used a 27 pound pull at the axle as my base figure for measuring the friction for tightening the AN310-12 nut. I flew again for the first time since the reported event on 10/18/2016. No nose wheel strut problems since then. Thanks again go to Lyle. Any questions? OC ==================================== From: mark_trickel Sent: Sunday, March 26, 2017 3:57 AM Subject: KIS-List: Can anybody confirm this? http://www.kathrynsreport.com/2016/08/kis-tr-1-n660c-incident-occurred-august.html OC? MT


    Message 3


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    Time: 09:30:29 AM PST US
    From: M Ketteing <aeromomentum@yahoo.com>
    Subject: Re: Can anybody confirm this?
    Hello OC, How much weight do you have on your nose gear? Have you moved you main gear forward? As you may know the more weight on the nose the more energy to the shimmy. With more energy the less effective the friction damping. The geometry (pivot axis angle) could maybe use some tweaking to reduce shimmy. Mark K. -------------------------------------------- On Sun, 3/26/17, Owen Baker <bakerocb@cox.net> wrote: Subject: Re: KIS-List: Can anybody confirm this? To: kis-list@matronics.com, "TRICKEL MARK" <marktrickel@gmail.com> Date: Sunday, March 26, 2017, 11:45 AM "Owen Baker " <bakerocb@cox.net> 3/26/2017 Hello Mark, Yes. I can confirm this event. Here is the back story: 1) I was never happy with my first (#1) Lyle Hendricks round tube nose gear strut. It was very sturdy, but it had two manufacturing / design defects in my opinion. a) The bottom vertical 3/4-16 threaded stud potion was too short. This meant that a thin AN320-12 castle nut must be used instead of the normal thickness AN310-12 castle nut. This further meant that the total nut-to-stud thread interface holding the aluminum shoe and any washer stack up into place was pretty limited. I was concerned that that interface could fail and the entire shoe and nose wheel could fall off in flight. b) The cotter pin hole through the bottom of that stud did not pass through the center of the stud. This off set meant that the pin would not pass through the normal castle notches in the AN320-12 nut. A person had to grind / file the nut notches wider in order for the cotter pin to pass through the nut. This had two effects: ONE) The nut could not be rotated one notch at a time to adjust the friction keeping the shoe from shimmying on landing roll out unless each pair of notches was ground or filed wider. TWO) Grinding or filing all pairs of notches wider further reduced the nut-to-stud thread interface. 2) So my solution after over 500 flight hours with no problems other than dealing with the two irritating issues described above was to have Lyle make for me a new nose gear strut (#2) with modifications to eliminate the two issues. I also had Lyle make some other design modifications to this #2 strut assembly such as a longer threaded portion at the top of the compression rod and a welded cross bar at the bottom of the rod. The longer threaded portion at the top of the rod gave more vertical adjustment opportunity for the rod and the welded bar permitted one to hold the rod from rotating when wrenching nuts at the top of the rod. 3) The #2 strut assembly was installed and I set off on its first test flight. Unfortunately, not having any numerical figure available to measure the shimmy prevention friction for the shoe, I used the TFAR (That Feels About Right) criteria in tightening the AN310-12 nut holding the (new to me) two Belleville washers up against the aluminum shoe. TFAR worked fine for a few touch and go landings at an outlying field, but when I returned to my home field (KHEF Manassas Virginia) for one final landing trouble showed up. 4) At a very slow speed on the final landing roll out the nose wheel began to shimmy violently from side to side. This shimmy broke the two aluminum nose wheel brackets at the bottom of the fire wall and allowed the strut assembly to flop over sideways and the airplane nose to be lowered to the runway surface. The damage consisted of grinding off a small portion of the bottom of the #2 strut weldment, grinding off a bit of each wooden propeller tip, and some scrapes off the bottom of the spinner, lower engine cowl, and one of the main landing gear wheel pants. This event falls into the categories of: "No good deed goes unpunished" or "If it ain't broke, don't fix it". Take your choice. 5) The airplane was recovered to my hangar, Lyle graciously agreed to build me strut assembly #3, Prince Aircraft repaired the propeller tips, I replaced the spinner, repaired the engine cowling and the wheel pants, and had them painted. I put everything back together once I had all pieces in hand and used a 27 pound pull at the axle as my base figure for measuring the friction for tightening the AN310-12 nut. I flew again for the first time since the reported event on 10/18/2016. No nose wheel strut problems since then. Thanks again go to Lyle. Any questions? OC ==================================== From: mark_trickel Sent: Sunday, March 26, 2017 3:57 AM To: kis-list@matronics.com Subject: KIS-List: Can anybody confirm this? http://www.kathrynsreport.com/2016/08/kis-tr-1-n660c-incident-occurred-august.html OC? MT Forum - - MATRONICS WEB FORUMS - MATRONICS LIST WIKI - List Contribution Web Site - -Matt Dralle, List Admin.


    Message 4


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    Time: 03:30:35 PM PST US
    From: "Owen Baker " <bakerocb@cox.net>
    Subject: Re: Can anybody confirm this?
    3/26/2017 Hello Mark K, Thanks for your input. You wrote: 1) "Have you moved you main gear forward?" Yes, I wedged it forward with flox. The main landing gear axles are 72.25 inches aft of the 0.00 datum point. That datum point is, in turn, 32.00 inches forward of the engine cowling joggle on the fuselage. 2) "How much weight do you have on your nose gear?" Right now, in operational configuration and without reweighing, I don't know. The original empty aircraft weighing showed 242 pounds on the nose gear. Since then there have been a few misc items (quart of oil, jar for fuel testing, rags, etc.) that are normally kept in the right baggage well. Also there are some other misc items (hand held radio, small tool bag, water bottle, roll of tape, etc.) that have taken up permanent lodging on the hat shelf aft of the seats. Not too long ago I double bagged sand into two kitchen sliding lock plastic gallon bags (they totaled 23 pounds) and placed them over the battery box in the far right rear corner of the right baggage well (I mostly fly solo in the left seat) because I was unhappy that the nose gear was descending to meet the runway too quickly after the main gear touched down. I am not sure if that has helped, or if so how much. 3) "The geometry (pivot axis angle) could maybe use some tweaking to reduce shimmy." Can you please elaborate on the contribution of the pivot angle axis on shimmy and how one would go about tweaking that angle in a KIS TR-1? Thanks. Also a reminder that my shimmy problem with strut #2 was my fault for not tightening the friction nut enough and I have had no shimmy problems since installing strut #3 and using 27 pounds as a base figure for setting the friction nut. Also in my listing of the design / manufacturing defects in the #1 strut in paragraph 1 below I forget to mention that the off center cotter pin hole was also so close to the end of the vertical stub that I was concerned about the possibility of break out. OC PS: I have your last name spelled Kettering in some old places in my computer. Has there been a change? ======================================= From: M Ketteing Sent: Sunday, March 26, 2017 12:30 PM Subject: Re: KIS-List: Can anybody confirm this? Hello OC, How much weight do you have on your nose gear? Have you moved you main gear forward? As you may know the more weight on the nose the more energy to the shimmy. With more energy the less effective the friction damping. The geometry (pivot axis angle) could maybe use some tweaking to reduce shimmy. Mark K. -------------------------------------------- On Sun, 3/26/17, Owen Baker <bakerocb@cox.net> wrote: Subject: Re: KIS-List: Can anybody confirm this? "Owen Baker " <bakerocb@cox.net> 3/26/2017 Hello Mark, Yes. I can confirm this event. Here is the back story: 1) I was never happy with my first (#1) Lyle Hendricks round tube nose gear strut. It was very sturdy, but it had two manufacturing / design defects in my opinion. a) The bottom vertical 3/4-16 threaded stud potion was too short. This meant that a thin AN320-12 castle nut must be used instead of the normal thickness AN310-12 castle nut. This further meant that the total nut-to-stud thread interface holding the aluminum shoe and any washer stack up into place was pretty limited. I was concerned that that interface could fail and the entire shoe and nose wheel could fall off in flight. b) The cotter pin hole through the bottom of that stud did not pass through the center of the stud. This off set meant that the pin would not pass through the normal castle notches in the AN320-12 nut. A person had to grind / file the nut notches wider in order for the cotter pin to pass through the nut. This had two effects: ONE) The nut could not be rotated one notch at a time to adjust the friction keeping the shoe from shimmying on landing roll out unless each pair of notches was ground or filed wider. TWO) Grinding or filing all pairs of notches wider further reduced the nut-to-stud thread interface. 2) So my solution after over 500 flight hours with no problems other than dealing with the two irritating issues described above was to have Lyle make for me a new nose gear strut (#2) with modifications to eliminate the two issues. I also had Lyle make some other design modifications to this #2 strut assembly such as a longer threaded portion at the top of the compression rod and a welded cross bar at the bottom of the rod. The longer threaded portion at the top of the rod gave more vertical adjustment opportunity for the rod and the welded bar permitted one to hold the rod from rotating when wrenching nuts at the top of the rod. 3) The #2 strut assembly was installed and I set off on its first test flight. Unfortunately, not having any numerical figure available to measure the shimmy prevention friction for the shoe, I used the TFAR (That Feels About Right) criteria in tightening the AN310-12 nut holding the (new to me) two Belleville washers up against the aluminum shoe. TFAR worked fine for a few touch and go landings at an outlying field, but when I returned to my home field (KHEF Manassas Virginia) for one final landing trouble showed up. 4) At a very slow speed on the final landing roll out the nose wheel began to shimmy violently from side to side. This shimmy broke the two aluminum nose wheel brackets at the bottom of the fire wall and allowed the strut assembly to flop over sideways and the airplane nose to be lowered to the runway surface. The damage consisted of grinding off a small portion of the bottom of the #2 strut weldment, grinding off a bit of each wooden propeller tip, and some scrapes off the bottom of the spinner, lower engine cowl, and one of the main landing gear wheel pants. This event falls into the categories of: "No good deed goes unpunished" or "If it ain't broke, don't fix it". Take your choice. 5) The airplane was recovered to my hangar, Lyle graciously agreed to build me strut assembly #3, Prince Aircraft repaired the propeller tips, I replaced the spinner, repaired the engine cowling and the wheel pants, and had them painted. I put everything back together once I had all pieces in hand and used a 27 pound pull at the axle as my base figure for measuring the friction for tightening the AN310-12 nut. I flew again for the first time since the reported event on 10/18/2016. No nose wheel strut problems since then. Thanks again go to Lyle. Any questions? OC ==================================== From: mark_trickel Sent: Sunday, March 26, 2017 3:57 AM Subject: KIS-List: Can anybody confirm this? http://www.kathrynsreport.com/2016/08/kis-tr-1-n660c-incident-occurred-august.html OC? MT


    Message 5


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    Time: 06:33:07 PM PST US
    From: "Tim Yoder" <ftyoder@yoderbuilt.com>
    Subject: Can anybody confirm this?
    OC, My main gear on N52TY are 74.25" aft of the 0.00 datum point and the nose gear weighs 245#. I added 1 1/2" to my elevator cord which helps hold the nose gear off at touch down. Tim -----Original Message----- From: owner-kis-list-server@matronics.com [mailto:owner-kis-list-server@matronics.com] On Behalf Of Owen Baker Sent: Sunday, March 26, 2017 3:30 PM Subject: Re: KIS-List: Can anybody confirm this? 3/26/2017 Hello Mark K, Thanks for your input. You wrote: 1) "Have you moved you main gear forward?" Yes, I wedged it forward with flox. The main landing gear axles are 72.25 inches aft of the 0.00 datum point. That datum point is, in turn, 32.00 inches forward of the engine cowling joggle on the fuselage. 2) "How much weight do you have on your nose gear?" Right now, in operational configuration and without reweighing, I don't know. The original empty aircraft weighing showed 242 pounds on the nose gear. Since then there have been a few misc items (quart of oil, jar for fuel testing, rags, etc.) that are normally kept in the right baggage well. Also there are some other misc items (hand held radio, small tool bag, water bottle, roll of tape, etc.) that have taken up permanent lodging on the hat shelf aft of the seats. Not too long ago I double bagged sand into two kitchen sliding lock plastic gallon bags (they totaled 23 pounds) and placed them over the battery box in the far right rear corner of the right baggage well (I mostly fly solo in the left seat) because I was unhappy that the nose gear was descending to meet the runway too quickly after the main gear touched down. I am not sure if that has helped, or if so how much. 3) "The geometry (pivot axis angle) could maybe use some tweaking to reduce shimmy." Can you please elaborate on the contribution of the pivot angle axis on shimmy and how one would go about tweaking that angle in a KIS TR-1? Thanks. Also a reminder that my shimmy problem with strut #2 was my fault for not tightening the friction nut enough and I have had no shimmy problems since installing strut #3 and using 27 pounds as a base figure for setting the friction nut. Also in my listing of the design / manufacturing defects in the #1 strut in paragraph 1 below I forget to mention that the off center cotter pin hole was also so close to the end of the vertical stub that I was concerned about the possibility of break out. OC PS: I have your last name spelled Kettering in some old places in my computer. Has there been a change? ======================================= From: M Ketteing Sent: Sunday, March 26, 2017 12:30 PM Subject: Re: KIS-List: Can anybody confirm this? Hello OC, How much weight do you have on your nose gear? Have you moved you main gear forward? As you may know the more weight on the nose the more energy to the shimmy. With more energy the less effective the friction damping. The geometry (pivot axis angle) could maybe use some tweaking to reduce shimmy. Mark K. -------------------------------------------- On Sun, 3/26/17, Owen Baker <bakerocb@cox.net> wrote: Subject: Re: KIS-List: Can anybody confirm this? "Owen Baker " <bakerocb@cox.net> 3/26/2017 Hello Mark, Yes. I can confirm this event. Here is the back story: 1) I was never happy with my first (#1) Lyle Hendricks round tube nose gear strut. It was very sturdy, but it had two manufacturing / design defects in my opinion. a) The bottom vertical 3/4-16 threaded stud potion was too short. This meant that a thin AN320-12 castle nut must be used instead of the normal thickness AN310-12 castle nut. This further meant that the total nut-to-stud thread interface holding the aluminum shoe and any washer stack up into place was pretty limited. I was concerned that that interface could fail and the entire shoe and nose wheel could fall off in flight. b) The cotter pin hole through the bottom of that stud did not pass through the center of the stud. This off set meant that the pin would not pass through the normal castle notches in the AN320-12 nut. A person had to grind / file the nut notches wider in order for the cotter pin to pass through the nut. This had two effects: ONE) The nut could not be rotated one notch at a time to adjust the friction keeping the shoe from shimmying on landing roll out unless each pair of notches was ground or filed wider. TWO) Grinding or filing all pairs of notches wider further reduced the nut-to-stud thread interface. 2) So my solution after over 500 flight hours with no problems other than dealing with the two irritating issues described above was to have Lyle make for me a new nose gear strut (#2) with modifications to eliminate the two issues. I also had Lyle make some other design modifications to this #2 strut assembly such as a longer threaded portion at the top of the compression rod and a welded cross bar at the bottom of the rod. The longer threaded portion at the top of the rod gave more vertical adjustment opportunity for the rod and the welded bar permitted one to hold the rod from rotating when wrenching nuts at the top of the rod. 3) The #2 strut assembly was installed and I set off on its first test flight. Unfortunately, not having any numerical figure available to measure the shimmy prevention friction for the shoe, I used the TFAR (That Feels About Right) criteria in tightening the AN310-12 nut holding the (new to me) two Belleville washers up against the aluminum shoe. TFAR worked fine for a few touch and go landings at an outlying field, but when I returned to my home field (KHEF Manassas Virginia) for one final landing trouble showed up. 4) At a very slow speed on the final landing roll out the nose wheel began to shimmy violently from side to side. This shimmy broke the two aluminum nose wheel brackets at the bottom of the fire wall and allowed the strut assembly to flop over sideways and the airplane nose to be lowered to the runway surface. The damage consisted of grinding off a small portion of the bottom of the #2 strut weldment, grinding off a bit of each wooden propeller tip, and some scrapes off the bottom of the spinner, lower engine cowl, and one of the main landing gear wheel pants. This event falls into the categories of: "No good deed goes unpunished" or "If it ain't broke, don't fix it". Take your choice. 5) The airplane was recovered to my hangar, Lyle graciously agreed to build me strut assembly #3, Prince Aircraft repaired the propeller tips, I replaced the spinner, repaired the engine cowling and the wheel pants, and had them painted. I put everything back together once I had all pieces in hand and used a 27 pound pull at the axle as my base figure for measuring the friction for tightening the AN310-12 nut. I flew again for the first time since the reported event on 10/18/2016. No nose wheel strut problems since then. Thanks again go to Lyle. Any questions? OC ==================================== From: mark_trickel Sent: Sunday, March 26, 2017 3:57 AM Subject: KIS-List: Can anybody confirm this? http://www.kathrynsreport.com/2016/08/kis-tr-1-n660c-incident-occurred-augus t.html OC? MT




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