Today's Message Index:
----------------------
 
     1. 04:02 AM - Cowl (Bob Unternaehrer)
     2. 04:50 AM - Re: Firewall Insulation (AlbertaIV@aol.com)
     3. 05:29 AM - Re: Firewall Insulation (John Banes)
     4. 07:30 AM - 912 Installation Model 3 (Dcecil3@aol.com)
     5. 08:06 AM - Re: Firewall Insulation (johnca58)
     6. 08:09 AM - Replacing engine mount isolator bushings (Roger Standley)
     7. 08:25 AM - Re: 912 Installation Model 3 (JMCBEAN)
     8. 08:25 AM - Re: Replacing engine mount isolator bushings (JMCBEAN)
     9. 10:35 AM - OT: List Reminders (Michel Verheughe)
    10. 11:32 AM - Re: trim indicator (kurt schrader)
    11. 12:24 PM - Re: trim indicator (John Anderson)
    12. 12:30 PM - Re: My first "test" flight (Michel Verheughe)
    13. 12:34 PM - OT: Junk mail and the list (Michel Verheughe)
    14. 12:44 PM - Interesting tread (Michel Verheughe)
    15. 01:58 PM - Rotax 912 (Dcecil3@aol.com)
    16. 03:54 PM - Re: Rotax 912 (jimshumaker)
    17. 04:14 PM - Re: Rotax 912 (Dcecil3@aol.com)
    18. 04:20 PM - Re: Rotax 912 (Clifford Begnaud)
 
 
 
Message 1
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  | 
      
      
      
      --> Kitfox-List message posted by: "Bob Unternaehrer" <shilocom@c-magic.com>
      
      Do we have any an the list with experience in designing cowlings.  I have some
      experience with fiberglass layup but need to consult by phone  concerning thickness,
      area of openings in the High Pressure VS the low pressure, and type of
      foams that work best for building the phone.   If you would email me a shilocom@c-magic.com
      with a phone number I would call you back.
      
      Blue Skies
      Bob Unternaehrer
      
      
      
      
      
      
Message 2
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  | 
      
      
| Subject:  | Re: Firewall Insulation | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 11/20/03 10:43:50 PM Eastern Standard Time, 
      johnbanes@adelphia.net writes:
      
      
      > 
      > Is firewall insulation needed on an S-6 with 912S?  If so, has anyone used
      > the firewall insulation Firewall 2000 Ceramic Blanket or Fiberfrax available
      > through Aircraft Spruce?
      > 
      > John Banes
      > Series 6 912S
      > 
      > 
      
      John,
          I'm basically a cheap sucker....I used Fiberfrax (1/8") on both sides of 
      the firewall.  Problem is the stuff comes apart like cotton and must be 
      covered with something.  I used silver ironing board covers from Walmart.  It takes
      
      about two I believe and must be glued to the Fiberfrax.  I used spray 
      adhesive.  Look pretty good and is cheap and  fire resistant.  The Fiberfrax is
      good 
      for 1500 degrees if I remember correctly.  No matter what you use, you better 
      get down quick in case of an out of control engine fire.
      
      Don Smythe
      
      
      
      
      
      
Message 3
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  | 
      
      
| Subject:  | Firewall Insulation | 
      
      --> Kitfox-List message posted by: "John Banes" <johnbanes@adelphia.net>
      
      Thanks Don!
      
      The ironing board cover sounds like a great idea.
      
      John Banes
      S-6 912S
      
      Do not archive
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of
      AlbertaIV@aol.com
      Subject: Re: Kitfox-List: Firewall Insulation
      
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 11/20/03 10:43:50 PM Eastern Standard Time,
      johnbanes@adelphia.net writes:
      
      
      >
      > Is firewall insulation needed on an S-6 with 912S?  If so, has anyone used
      > the firewall insulation Firewall 2000 Ceramic Blanket or Fiberfrax
      available
      > through Aircraft Spruce?
      >
      > John Banes
      > Series 6 912S
      >
      >
      
      John,
          I'm basically a cheap sucker....I used Fiberfrax (1/8") on both sides of
      the firewall.  Problem is the stuff comes apart like cotton and must be
      covered with something.  I used silver ironing board covers from Walmart.
      It takes
      about two I believe and must be glued to the Fiberfrax.  I used spray
      adhesive.  Look pretty good and is cheap and  fire resistant.  The Fiberfrax
      is good
      for 1500 degrees if I remember correctly.  No matter what you use, you
      better
      get down quick in case of an out of control engine fire.
      
      Don Smythe
      
      
      
      
      
      
Message 4
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  | 
      
      
| Subject:  | 912 Installation Model 3 | 
      
      --> Kitfox-List message posted by: Dcecil3@aol.com
      
      Has anyone got a copy of the 912  Installation Manual for the model 3 they 
      could send me ? Bought a 912 and would like to get see what I need to get it in
      
      the plane
                                                     Thanks
                                                                  David Cecil
                                                               KF3#950
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Firewall Insulation | 
      
      --> Kitfox-List message posted by: "johnca58" <johnca58@pacbell.net>
      
      John,
          I'm basically a cheap sucker....I used Fiberfrax (1/8") on both sides
      of
      the firewall.  Problem is the stuff comes apart like cotton and must be
      covered with something.  I used silver ironing board covers from Walmart.
      It takes
      about two I believe and must be glued to the Fiberfrax.  I used spray
      adhesive.  Look pretty good and is cheap and  fire resistant.  The
      Fiberfrax
      is good
      for 1500 degrees if I remember correctly.  No matter what you use, you
      better
      get down quick in case of an out of control engine fire.
      
      Don Smythe
      
      
      I work for Cummins and we do a lot of repower on city and school bus, which
      require use of insulation for heat and fire protection ,   if you go to
      www.insultech.com  .  they make everything including covering for the
      turbine housing on turbo's
      
      John
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | Replacing engine mount isolator bushings | 
      Seal-Send-Time: Sat, 22 Nov 2003 08:14:20 -0800
      
      --> Kitfox-List message posted by: "Roger Standley" <taildragon@msn.com>
      
      
      Has anyone come up with a set of instructions for changing the engine mount isolator
      bushings on the 912? I have a Model IV / 912 UL with about 225 hours. I
      ordered the P/N: 64804.000, 912 & 912S engine isolator kit from SS but it didn't
      include any installation instructions. Is it going to be a job I can do with
      the engine on the airplane or do I need to pull the engine?
      
      Roger Standley
      N499KF
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | 912 Installation Model 3 | 
      
      --> Kitfox-List message posted by: "JMCBEAN" <JDMCBEAN@cableone.net>
      
      David,
              There is not an 912 installation manual for the 3.  However, the IV would
      be the guideline you would need. You'll pretty much need the entire firewall
      forward un less you want to re-glass the cowling.
      
      Blue Skies!!
      John & Debra McBean
      "The Sky is not the Limit... It's a Playground"
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of Dcecil3@aol.com
      Subject: Kitfox-List: 912 Installation Model 3
      
      --> Kitfox-List message posted by: Dcecil3@aol.com
      
      Has anyone got a copy of the 912  Installation Manual for the model 3 they
      could send me ? Bought a 912 and would like to get see what I need to get it
      in
      the plane
                                                     Thanks
                                                                  David Cecil
                                                               KF3#950
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | Replacing engine mount isolator bushings | 
      
      --> Kitfox-List message posted by: "JMCBEAN" <JDMCBEAN@cableone.net>
      
      Roger,
              It can be done without pulling the engine. Do you have the engine
      installation manual ? You could also refer to the Service Bulletin.. I think
      there was a illustration there.
      
      Blue Skies!!
      John & Debra McBean
      "The Sky is not the Limit... It's a Playground"
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of Roger Standley
      Subject: Kitfox-List: Replacing engine mount isolator bushings
      
      --> Kitfox-List message posted by: "Roger Standley" <taildragon@msn.com>
      
      
      Has anyone come up with a set of instructions for changing the engine mount
      isolator bushings on the 912? I have a Model IV / 912 UL with about 225
      hours. I ordered the P/N: 64804.000, 912 & 912S engine isolator kit from SS
      but it didn't include any installation instructions. Is it going to be a job
      I can do with the engine on the airplane or do I need to pull the engine?
      
      Roger Standley
      N499KF
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | OT: List Reminders | 
      
      --> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
      
      dmorisse wrote:
      >     2.  As was illustrated before, if you send a message that has no value
      > to the list as a whole, please end it on the last line with "Do not
      > archive".  This is probably difficult to remember, but you'll get used to
      > it.
      
      Darrel,
      This is indeed a good idea. Searching an archive is not interesting if one
      finds a lot of "yeah, thanks!", "ok, will do" or any irrelevant small chat.
      However, may I also suggest the use of a leading "OT" in the body of the title?
      It is my observation that this acronym, standing for "off-topic," is frequently
      used by various English-speaking lists. It would not only help you to know what
      to archive but also help the daily reader to skip what is not really
      interesting for everyone. This may well be answers to acknowledge or thank
      people, it's up to the poster. 
      Just a suggestion.
      
      Cheers,
      Michel
      
      Do not archive
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | Re: trim indicator | 
      
      --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com>
      
      Sorry guys - I have been gone to ABQ all week and
      missed several good topics like this.
      
      I too had trouble with the mechanical trim.  The
      spring end would just curl and uncurl before the
      indicator would move.  Accuracy +/- 25% at best.
      
      After talking to SS and some other people who had
      their's jam the stab, I took mine out.  Going to use
      the visual line on the tail as primary, but still need
      to add the mirror.
      
      Since there was a hole in the counsel now, I mounted a
      Radio Shack leanier stereo meter there and put a
      potentiometer in the tail attached to the stab.  The
      meter just reads the voltage off the pot' as an
      indicator.  The attachment is via 6# fishing line so
      that it will break before jamming the tail.  Maybe
      $15, but a bit of work.
      
      Kurt S.
      
      --- John Anderson <janderson412@hotmail.com> wrote:
      > --> Kitfox-List message posted by: "John Anderson"
      > <janderson412@hotmail.com>
      > 
      > 
      > I can't imagine why SS doesn't go the electronic
      > way, so simple and effective, no moving parts,
      > reliable and I'm sure much cheaper.
      > 
      > 
      > John A.
      > 
      > 
      > From: "Alberto Barba" <AMBARBA@INFOSEL.NET.MX>
      > To: <KITFOX-LIST@MATRONICS.COM>
      > Subject: Kitfox-List: trim indicator 
      > Date: Tue, 18 Nov 2003 13:44:36 -0600 
      > 
      > -- Kitfox-List message posted by: "Alberto Barba"
      > <AMBARBA@INFOSEL.NET.MX>
      > 
      > John same problem Im working in electronic indicator
      > 
      > 
      > 
      > Alberto Barba 
      > Serie 6 282 Hrs.
      
      __________________________________
      
      
      
      
      
      
Message 11
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  | 
      
      
| Subject:  | Re: trim indicator | 
      
      --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com>
      
      
      kurt schrader wrote: Since there was a hole in the counsel now, I mounted a
      Radio Shack leanier stereo meter there and put a
      potentiometer in the tail attached to the stab. The
      meter just reads the voltage off the pot' as an
      indicator. The attachment is via 6# fishing line so
      that it will break before jamming the tail. Maybe
      $15, but a bit of work.
      <SMOKEY_BEAR_40220@YAHOO.COM>
      
      
      Kurt, the great thing about the magnetic reed switches is that there is no mechanical
      connection....JohnA
      Gaming galore at  <a href="http://g.msn.com/8HMBENNZ/2731??PS=">XtraMSN Gaming! 
      
      
      
      
      
      
Message 12
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  | 
      
      
| Subject:  | Re: My first "test" flight | 
      
      --> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
      
      kurt schrader wrote:
      > Hey, what's that.  About a cup of oil on the right
      > side floor boards!
      
      Wow! Sorry to hear that, Kurt! Oil mess in a brand new plane is a sorry sight.
      Glad it went well and congrats on your first trial flight. I can only get
      better and better and better and ... ;-)
      
      Cheers,
      Michel
      
      do not archive
      
      
      
      
      
      
Message 13
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  | 
      
      
| Subject:  | OT: Junk mail and the list | 
      
      --> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
      
      Dee Young wrote: 
      > Not sure why but most of the emails from the list are now showing up in my
      > Junk Mail box. Am I doing something wrong here?
      
      Reading 182 emails in a couple of hours, I may have missed the answer to your
      question, Dee. But if you are still wondering, it may be that you had a filter
      directing the old list address to a "Kitfox folder." The new list address
      should then be add to that filter.
      I use Netscape as a mail reader and this is how I re-directed the precious
      content of this new Kitfox list.
      
      Cheers,
      Michel
      
      Do not archive
      
      
      
      
      
      
Message 14
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  | 
      
      
| Subject:  | Interesting tread | 
      
      --> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
      
      Torgeir Mortensen wrote: 
      > Guess you're back, or at least- not far away??
      
      Hello Torgeir. Yes, I am back from a nice trip. While transiting in
      Madrid-Barajas, I tried to contact Michel Gordillo but he wasn't there. In
      Alicante, I visited the Muchamiel airfield. Now I know where I'll fly from the
      day I'll retire and live in Spain! :-)
      (Note to our American friends: For us, Europeans, Spain is like Florida for you).
      
      > There should be a little for you to read right now(?), so I'm just
      > sitting back and waiting for some response.. :)
      
      I read everything that has been written on this tread and enjoyed it very much,
      thank you. I understand now that, with my CW 582 engine, I better forward-slip
      on the right, due to the P-factor.
      
      > Today, the Sun started the descend below the horizon up here, so from
      > now we'll have "the theoretical night, well quite real too" in my place
      > of the world.
      
      Yes, you are going in the "dark period" of the year. The period at which the
      met office shows a symbol of a line with a half sun under it to indicate that
      the sky will be clear but unfortunately the sun under the horizon so no one
      will see it! :-(
      
      Cheers,
      Michel
      
      Do not archive
      
      
      
      
      
      
Message 15
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  | 
      
      
      
      --> Kitfox-List message posted by: Dcecil3@aol.com
      
      Does any one know the average cost to rebuild a 912? I have most shop tools 
      and have rebuilt  VW's ,several Chevy 327's and a Ford 289(Which I put into a 
      Toyota Landcrusier) not to mention a couple of447Rotax's.The engine has about 
      1000Hrs.TTSN
                                   Thanks in Advance
                                                   David-KF#950
      
      
      
      
      
      
Message 16
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  | 
      
      
      
      --> Kitfox-List message posted by: "jimshumaker" <jimshumaker@sbcglobal.net>
      
      The 912 is currently up to 1500 hours before rebuild.
      
      Jim Shumaker
      
      
      ----- Original Message ----- 
      From: <Dcecil3@aol.com>
      Subject: Kitfox-List: Rotax 912
      
      
      > --> Kitfox-List message posted by: Dcecil3@aol.com
      >
      > Does any one know the average cost to rebuild a 912? I have most shop
      tools
      > and have rebuilt  VW's ,several Chevy 327's and a Ford 289(Which I put
      into a
      > Toyota Landcrusier) not to mention a couple of447Rotax's.The engine has
      about
      > 1000Hrs.TTSN
      >                              Thanks in Advance
      >                                              David-KF#950
      >
      >
      
      
      
      
      
      
Message 17
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  | 
      
      
      
      --> Kitfox-List message posted by: Dcecil3@aol.com
      
      my 912 serial # predates the Hour upgrade so I would guess its still a 
      1000Hr. Engine?
      
      
      
      
      
      
Message 18
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  | 
      
      
      
      --> Kitfox-List message posted by: "Clifford Begnaud" <shoeless@barefootpilot.com>
      
      
      David,
      Get the 912 repair manual. There are several special tools required. But the
      labor cost savings would probably cover the cost of tools +. Also, Rotax
      and/or Lockwood occasionally holds training schools for mechanics. Usually
      over a weekend. This would give you the specialized knowledge needed for
      this engine.
      
      Are your compression tests showing a need for overhaul? It may be that just
      sending the heads off for overhaul may do the trick. Take a good look at the
      cylinder walls; unless you operate in a really harsh environment and don't
      keep a clean air filter and don't change your oil regularly, it's highly
      likely that they are fine. If you haven't overhauled the gearbox and carbs,
      it's certainly time for them to be overhauled. You can rent the gearbox
      puller from Lockwood and return it when you send in the gearbox.
      I sent my engine to Lockwood for overhaul at 900+ hours because it had
      ingested some washers. Compression before the ingestion was like new.
      
      They reworked the heads, split the case, bead blasted the case, trued the
      faces, inspected crankshaft/camshaft, replaced bearings, seals, gaskets,
      three cylinders, two pistons, rings etc. They told me that aside from the
      washer damage, the engine looked like new inside. Of course I've been
      changing the oil and filter every 25 hours. The gearbox and carbs had been
      rebuilt the previous year so they didn't do anything to them.
      
      They also told me that it wasn't uncommon to see engines come in with 1800
      hours showing little cylinder wear. Of course by that time I would be
      thinking about a new crankshaft/camshaft. These are the expensive items!
      Best Regards,
      Cliff
      Kitfox 5, Rotax 912 xtra, 1000 hours
      Kitfox 5, Lyc. 0-235 240 hours
      Kitfox 5 Lyc. 0-290 d, 0 hours (partly built, for sale)
      
      
      --> Kitfox-List message posted by: Dcecil3@aol.com
      
      Does any one know the average cost to rebuild a 912? I have most shop tools
      and have rebuilt  VW's ,several Chevy 327's and a Ford 289(Which I put into
      a
      Toyota Landcrusier) not to mention a couple of447Rotax's.The engine has
      about
      1000Hrs.TTSN
                                   Thanks in Advance
                                                   David-KF#950
      
      
      
      
      
      
 
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