Today's Message Index:
----------------------
 
     1. 04:45 AM - Re: KF m4Tailwheel (Michel Verheughe)
     2. 05:35 AM - Need kneeboard (Fox5flyer)
     3. 05:56 AM - Re: Need kneeboard (AlbertaIV@aol.com)
     4. 06:08 AM - Re: model IV wing tanks (AlbertaIV@aol.com)
     5. 07:51 AM - Re: KF m4Tailwheel (AV8OR27RL@cs.com)
     6. 08:39 AM - cutting exhaust pipe (AlbertaIV@aol.com)
     7. 09:21 AM - 912 ul(extra) (customtrans@qwest.net)
     8. 10:15 AM - Prop Turbin Ducted-Fan (AV8OR27RL@cs.com)
     9. 11:06 AM - Re: model IV wing tanks (Guy Buchanan)
    10. 11:39 AM - Re: model IV wing tanks (AlbertaIV@aol.com)
    11. 11:45 AM - Re: cutting exhaust pipe (kurt schrader)
    12. 11:56 AM - Re: MATCO BRAKES? (kurt schrader)
    13. 12:11 PM - Re: Engine choices/ Read the story (kurt schrader)
    14. 12:19 PM - Re: model IV wing tanks (customtrans@qwest.net)
    15. 12:40 PM - Re: Prop Turbin Ducted-Fan (kurt schrader)
    16. 01:00 PM - Re: MATCO BRAKES? (Jim Carriere)
    17. 01:42 PM - Re: MATCO BRAKES? (KITFOXPILOT@att.net)
    18. 01:52 PM - Re: model IV wing tanks (AlbertaIV@aol.com)
    19. 01:56 PM - Re: cutting exhaust pipe (AlbertaIV@aol.com)
    20. 03:03 PM - Re: model IV wing tanks (customtrans@qwest.net)
    21. 03:15 PM - Re: model IV wing tanks (AlbertaIV@aol.com)
    22. 03:50 PM - Re: model IV wing tanks (customtrans@qwest.net)
    23. 04:14 PM - Re: Series 5 empty weights. was: Engine choices/ Read the story (Clifford Begnaud)
    24. 04:49 PM -  Leading Edge ? (Andy)
    25. 05:02 PM - Re: Engine choices/ Read the story (Clifford Begnaud)
    26. 07:27 PM - Wing Tanks (Rex & Jan Shaw)
    27. 08:20 PM - Re: model IV wing tanks (Cudnohufsky's)
    28. 08:56 PM - Re: Engine choices/ Read the story ()
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: KF m4Tailwheel | 
      
      --> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
      
      Chuck & Deanna Schieffer wrote: 
      > Does anyone know what side force should cause the tail wheel to kick out and
      how to measure
      > it and adjust it? 
      
      Chuck, I guess you have the original Maule tailwheel as I have. I don't know
      much about aviation but I can tell you my experience and what I read from other
      people on this list.
      I am very pleased with my tailwheel. That's good news to you, because it means
      you also can be pleased ... after checking a few details.
      First, check the you tailwheel works properly. Put the tail on a support, turn
      the wheel by hand. There is some resistance to get into free-castoring but not
      that much, you can easily do it with one hand. Does you wheel release mechanism
      works properly? Is the notch being pulled back at a certain angle and free the
      locking pin? Does it do it equally on both sides?
      Does the wheel locks again after turning it a full turn?
      If all that works as it should, then there is a couple of things else to check
      that are also related to wheel shutter.
      The angle of the wheel arm axis should be very slightly forward when looking on
      the side. How is yours?
      The retaining springs connecting the wheel to the rudder should be tight,
      rather very tight. Also, no slack at all. How are yours?
      
      My experience is that, when taxiing, my tailwheel is never free-castoring,
      unless I want to. I achieve that, usually, by differential braking. When I want
      to re-lock the tailwheel, I usually also differential brake to help the tail to
      be pushed in the right direction. I do that when lining up at the end of our
      rather narrow runway.
      
      Cheers,
      
      Michel
      
      
      
      
      
      
Message 2
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  | 
      
      
      
      --> Kitfox-List message posted by: "Fox5flyer" <morid@northland.lib.mi.us>
      
      I'm planning a long cross country in the next couple weeks and I'm in the
      planning stage.  One thing I need is a kneeboard and I'm just checking to
      see if anybody on the list may have one they'll consider unloading.  I'd
      prefer one of the older military units, but I'm flexible.  Please reply to
      me offlist with what you have and price.
      Thanks,
      Deke
      morid@northland.lib.mi.us
      
      
      
      
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Need kneeboard | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 5:36:05 AM Pacific Standard Time, 
      morid@northland.lib.mi.us writes:
      
      << I'm planning a long cross country in the next couple weeks and I'm in the
       planning stage.  One thing I need is a kneeboard and I'm just checking to
       see if anybody on the list may have one they'll consider unloading.  I'd
       pre >>
      
      Don't have an extra kneeboard but, where are you planning on going?
      
      Do Not Archive
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 4
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/1/05 8:32:19 PM Pacific Standard Time, 
      kitfox@bresnan.net writes:
      
      << Don , I would be very interested in a drawing of your tank venting .
       DeWayne at kitfox@bresnan.net >>
      
          I don't have a drawing but it is pretty straight forward.  Just put the 
      new vent high on the end of the tank next to the filler vent.  Run it out the 
      wing to around the strut attach point.  Bend it downward.  I attached a 90 
      degree alum plate to the bottom of the rib where it exited.  Epoxy a compression
      
      fitting into a hole in the alum plate with the bottom side threads sticking 
      through the fabric.  Then, fabricate an "L" with compression nut on the upper 
      side of the "L".   Screw it on and you're done.
          I did not connect the alum tube directly to the tank.  I used a section 
      of 1/4" hose about 4" long to connect the new tank fitting to the alum tube.  
      Under the connection I installed an inspection cover for access.
          I used 3/8" fuel lines from the tanks to the header.  Maybe I should have 
      used 3/8" tubing for the new vent.  Another possible change if I had it to do 
      over again.
          You are just about going to have to cut the tanks open to perform this.  
      However, with some thought, you might be able to drill the new vent hole from 
      the outside.  You will need to build up the area of the tank around the new 
      hole.  The fiberglass is not thick enough to support threads.
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | Re: KF m4Tailwheel | 
      
      --> Kitfox-List message posted by: AV8OR27RL@cs.com
      
      In a message dated 1/2/05 5:46:02 AM Mountain Standard Time, michel@online.no 
      writes:
      
      << Put the tail on a support, turn
       the wheel by hand. There is some resistance to get into free-castoring but 
      not
       that much, you can easily do it with one hand. Does it do it equally on both 
      sides? >>
      
          I had a tailwheel that could kick out at about 2/3 left rudder. Landings 
      went well as long as I did not need need much left rudder but when I did it 
      resulted in a ground loop to the right. This would happen on role out at about
      
      12 MPH. This is when you no longer have enough air over the rudder to controle
      
      yaw on my model II. Of course cross wind adds to this problem. Differentual 
      braking on role out helps to controle it.
      
      Bob Locey
      Model II
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | cutting exhaust pipe | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      I seem to remember once about cutting the tail end of the exhaust pipe at a 
      45 degree angle on the backside of the airflow.  This was either to reduce drag
      
      or help promote good exhaust flow as it exits (or both).  Does anyone have 
      any thoughts on this?  I had to weld a short extension on my exhaust pipe and 
      right now it is cut square.
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 7
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  | 
      
      
      
      --> Kitfox-List message posted by: customtrans@qwest.net
      
      I am going to do some more hitting on this subject.  Now, I have a model 4
      that was certified in 1995.  Question is: If I were to put the extra kit in
      my 912ul will I need to put in the heavy duty mount system?
      
      steve a
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | Prop Turbin Ducted-Fan | 
      
      --> Kitfox-List message posted by: AV8OR27RL@cs.com
      
          OK I broke my silence so here goes.
          At the risk of showing my ignorance I have a question for someone 
      knowledgeable about turbines and fans. We all know you can only turn a propeller
      just 
      so fast. The thing about staying under Mach or .88 Mach being Ideal or 
      whatever but as I understand it these rules don't apply to turbines and ducted
      fans. 
      If High RPM can be utilized there are a lot of inexpensive, light weight, 
      high performance engines out there we could be using in aviation (without heavy,
      
      expensive reduction drives). OK to laugh at me but could someone explain this.
      
      It's been eating at me for years.
      
      Bob Locey
      Kitfox II
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: Guy Buchanan <bnn@nethere.com>
      
      At 09:07 AM 1/2/2005 -0500, you wrote:
      
      >     I don't have a drawing but it is pretty straight forward.  Just put the
      >new vent high on the end of the tank next to the filler vent.  Run it out the
      >wing to around the strut attach point.
      >
      >Don Smythe
      >N-998DS Classic IV W/ 582
      
      Don,
               Doesn't this put the vent on the inboard "downhill" end of the 
      tank? Why didn't you put it on the outboard end? Was it to keep the tank 
      from venting when the wings are folded?
      
      Guy Buchanan
      K-IV 1200 / 582 / 99% done, thanks to Bob Ducar.
      
      Do not archive
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 11:06:58 AM Pacific Standard Time, bnn@nethere.com 
      writes:
      
      << Don,
                Doesn't this put the vent on the inboard "downhill" end of the 
       tank? Why didn't you put it on the outboard end? Was it to keep the tank 
       from venting when the wings are folded?
      
       Guy Buchanan >>
      
      Guy,
          The vent is on the outboard end (uphill of the tank).  As I said, the 
      vent runs toward the wing tip and comes out the bottom of the wing where the lift
      
      struts attach to the wing (about half way to the wing tip).
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 11
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  | 
      
      
| Subject:  | Re: cutting exhaust pipe | 
      
      --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com>
      
      Hi Don,
      
      I cut mine at the 45 degree angle too.  The upper side
      is shorter on mine.  I think it allows the exhaust
      pulse to release and expand a little more gradually
      reducing noise slightly over a straight cut.  I am not
      sure if there really is another benefit from tip
      cutting, in spite of some claims.  You have to
      consider what it does to the airflow around the
      fuselage and not just the exhaust flow.
      
      The bigger effect is to have the exhaust point down at
      45 degrees.  I read where as much as 10% of your
      thrust can come from the exhaust "jet".  Pointed
      straight aft, you get 100% of it as thrust.  Pointed
      straight down, you get 100% of it as lift.
      
      Whatever the jet benefit, due to the benefits of
      geometry, you get not 100%, but 141.4% of the
      thrust/lift benefit at that 45 degree angle.  You get
      ~71% thrust and ~71% lift when at 45 degrees.
      
      Say mine was quite a small jet thrust in cruise - 10
      lbs due to my turbo reducing exhaust energy.  At the
      45, I still get 7.1 lbs of thrust and 7.1 lbs of added
      lift.  Four pounds gained just by an angle?  Easier
      than reducing 4 lbs of weight...
      
      Though mine is not quite 45 degrees, whatever the
      gain, I'll take it.
      
      Kurt S.  S-5/NSI turbo
      
      --- AlbertaIV@aol.com wrote:
      
      > I seem to remember once about cutting the tail end
      > of the exhaust pipe at a 45 degree angle on the 
      > backside of the airflow. This was either to reduce
      > drag or help promote good exhaust flow as it exits 
      > (or both).  Does anyone have any thoughts on this?
      > I had to weld a short extension on my exhaust pipe 
      > and right now it is cut square.
      > 
      > Don Smythe
      > N-998DS Classic IV W/ 582
      
      
                      
      __________________________________ 
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Message 12
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  | 
      
      
| Subject:  | Re: MATCO BRAKES? | 
      
      --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com>
      
      Ray,
      
      I don't have MATCO's, but here is a general answer.
      
      You may have to disassemble and clean the brake
      inside.  Usually this indicates a sticking piston, etc
      in the brake, or debris keeping it from
      moving/retracting freely.  Old fluid heated from brake
      use can build up a sticky layer.
      
      That has been my non-MATCO experience anyway.
      
      Kurt S.
      
      
      --- KITFOXPILOT@att.net wrote:
      
      > Been flying my Fox the past few days and noticed
      > that the right break seems to be sticking, pressure
      > not releasing.  It feels like the plane wants to
      > break to the right.  The wheels still turn but with
      > pressure.  I also notice that my break disk that are
      > attached to the wheels have play.  The other thing I
      > noticed is that the break pads don't seem to wear
      > the same, not even!  Any help?  What do I do??
      > 
      > Ray
      
      
      
      
      
      
Message 13
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  | 
      
      
| Subject:  | Re: Engine choices/ Read the story | 
      
      --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com>
      
      Hi Ben,
      
      The KF Pilot's Guide has some "nice" model 5 numbers
      to compare.  They are about the same for the 6+7:
      
        Engine  Empty weight
        912s  = 750 lbs
        O-200 = 850 lbs
        O-235 = 900 lbs (I use this data for the Soobs) 
        O-240 = 900 lbs
      
      It should be noted that the SS S-5 demo plane was
      about 1000 lbs with the O-240, so they didn't hit the
      goal weight either.  My Soob S-5 is about 950 lbs with
      the heavy gear, CAP prop, heavy seat cushions, full
      panel, etc.  200 lbs heavier than the 912s "nice"
      weight, but I don't know any real weights for the
      Rotax S-5's to compare to.
      
      Kurt S.  S-5/NSI turbo 
      
      --- Ben Baltrusaitis <ben@gmpexpress.net> wrote:
      
      > What do you guys like for the V? I need the payload,
      > but like the Subaru idea. I see the 912s as the best
      > for power to weight.
      > I've seen two with the O-200 Cont., but that is
      > heavy and I hate to pay those certified parts prices
      > when something needs to be replaced.
      > What are common empty weights for the V? I can't
      > find that on the Skystar site since the V is
      > discontinued.
      > Thanks!
      > Ben
      
      
                      
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Message 14
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  | 
      
      
| Subject:  | model IV wing tanks | 
      
      --> Kitfox-List message posted by: customtrans@qwest.net
      
      I don't really understand the vent system of the fox too much, but I'm sure
      I will pretty soon.  But... I just looked at my wing tanks and there is
      already  a spot twards the back inside of each tank on the top.  Is this a
      vent?  I noticed on the schematic for the one tank this fitting goes to the
      top of the header tank.  I assume the other tank is sealed off at this
      location.  Someone please explain this to me.  And, can you instead, use
      this spot for the vent system that has been mentioned?
      
      steve a
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of Guy Buchanan
      Subject: Re: Kitfox-List: model IV wing tanks
      
      
      --> Kitfox-List message posted by: Guy Buchanan <bnn@nethere.com>
      
      At 09:07 AM 1/2/2005 -0500, you wrote:
      
      >     I don't have a drawing but it is pretty straight forward.  Just put
      the
      >new vent high on the end of the tank next to the filler vent.  Run it out
      the
      >wing to around the strut attach point.
      >
      >Don Smythe
      >N-998DS Classic IV W/ 582
      
      Don,
               Doesn't this put the vent on the inboard "downhill" end of the
      tank? Why didn't you put it on the outboard end? Was it to keep the tank
      from venting when the wings are folded?
      
      Guy Buchanan
      K-IV 1200 / 582 / 99% done, thanks to Bob Ducar.
      
      Do not archive
      
      
      
      
      
      
Message 15
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  | 
      
      
| Subject:  | Re: Prop Turbin Ducted-Fan | 
      
      --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com>
      
      Really good question Bob.  Several have tried ducted
      fans in the past, both individuals and corporations. 
      Theoritically, they have a sizable performance gain.
      
      Actually, turbines and ducted fans should be kept
      below mach 1 also.  Controlling the airspeed at their
      blade face with expanding ducting is used to achieve
      that.  Pushing for more efficiency has resulted in
      larger and larger fans running at slower speeds.
      
      Ducting adds drag, and causes stability problems if
      installed forward of the center of gravity and lift. 
      This is best for a pusher aircraft, or multi engine
      plane with the engines not on the nose.
      
      On a tractor plane, the duct would be destabilizing
      and require a larger tail to offset it.  It would also
      have more trouble blowing the high speed air past the
      fuselage than a prop.  The longer the prop, the better
      here too.
      
      The gain from ducting comes from trapping the airflow
      at the blade tips to stop losses there.  And if you
      use a duct on a pusher, it can also add stability,
      allowing you to reduce the tail surfaces and offset
      the drag gained from the duct.  A Longeze type plane
      might do best here.
      
      But of the number of ducted planes tried, none other
      than turbofans has worked well enough to warrant the
      extra effort.  The field is still open for someone to
      succeed.  :-)
      
      For geared engines, the gain in prop efficiency more
      than makes up for the loss from gearing.  But for
      lbs/hp, fast running engines do best.  The more power
      strokes per unit time, the more HP.  That is why fast
      running 2 strokes can be the best at HP/lb, but not
      the best thrust/lb without a GB.
      
      If the goal is to gain the most performance for a
      light weight engine package, theoritically a 2 stroke
      ducted pusher might work.  But in practice, swinging
      the biggest prop you can still tends to be most
      efficient.  I am not saying it can't be done.  It just
      hasn't been done yet.
      
      Kurt S.  S-5/NSI turbo
      
      
                      
      __________________________________ 
      
      
      
      
      
      
Message 16
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  | 
      
      
| Subject:  | Re: MATCO BRAKES? | 
      
      --> Kitfox-List message posted by: Jim Carriere <jimcarriere@yahoo.com>
      
      > Time: 03:32:36 PM PST US
      > From: KITFOXPILOT@att.net
      > Subject: Kitfox-List: MATCO BRAKES?
      > 
      > --> Kitfox-List message posted by: KITFOXPILOT@att.net
      > 
      > Been flying my Fox the past few days and noticed that the right
      > break seems to be sticking, pressure not releasing.  It feels like
      > the plane wants to break to the right.  The wheels still turn but
      > with pressure.  I also notice that my break disk that are attached
      > to the wheels have play.  The other thing I noticed is that the
      > break pads don't seem to wear the same, not even!  Any help?  What
      > do I do??
      
      First I'd make sure that nothing has come loose- nuts and bolts, the
      bearing races.  That doesn't sound good that you would be able to
      notice play in the brake disc.  Don't rule out improper assembly,
      damage to the brake line, or a malfunctioning master cylinder on
      your rudder pedal.  Do both brake pedals feel normal and similar to
      each other as you press and release them?
      
      Second I'd check that the brake caliper isn't stuck.  The brakes
      work functionally the same as most auto disc brakes.  The caliper
      pins need to be lubricated on assembly with a special grease, but it
      is possible for them to become stuck later on.  You should be able
      to slide the caliper side to side (as in, towards the wingtips, not
      towards the nose and tail) with your hands and moderate effort.
      
      The third possibility is the slave piston may have become stuck,
      making it able to apply some braking action when you push on the toe
      brake, but not release that action when you lift your foot from the
      toe brake.  On a car when this happens, often forcefully prying the
      slave piston all the way back inside the cylinder followed by
      pushing it most of the way out (by pushing on the brake pedal) can
      free up the piston.  It helps if you repeat that about 5-10 times. 
      Since a lot more bad things can happen if airplane brakes go wrong,
      I'd get a few other opinions before trying this one on your Kitfox.
      
      Bottom line, if you disassemble that wheel and brake assembly, clean
      the parts, and put it back together again, that may solve your
      problem, but get more opinions and ideas before you go ahead with
      that.
      
      Certainly, buying all new parts for that side will also solve the
      problem, but you are probably looking for a less expensive yet still
      safe solution.
      
      
      Jim in NW FL
      Series 7 in progress
      
      
                      
      __________________________________ 
      http://mobile.yahoo.com/maildemo 
      
      
      
      
      
      
Message 17
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  | 
      
      
| Subject:  | Re: MATCO BRAKES? | 
      
      --> Kitfox-List message posted by: KITFOXPILOT@att.net
      
      
      -------------- Original message from Jim Carriere <jimcarriere@yahoo.com>: --------------
      
      
      
      > --> Kitfox-List message posted by: Jim Carriere 
      > 
      > > Time: 03:32:36 PM PST US 
      > > From: KITFOXPILOT@att.net 
      > > Subject: Kitfox-List: MATCO BRAKES? 
      > > 
      > > --> Kitfox-List message posted by: KITFOXPILOT@att.net 
      > > 
      > > Been flying my Fox the past few days and noticed that the right 
      > > break seems to be sticking, pressure not releasing. It feels like 
      > > the plane wants to break to the right. The wheels still turn but 
      > > with pressure. I also notice that my break disk that are attached 
      > > to the wheels have play. The other thing I noticed is that the 
      > > break pads don't seem to wear the same, not even! Any help? What 
      > > do I do?? 
      > 
      > First I'd make sure that nothing has come loose- nuts and bolts, the 
      > bearing races. That doesn't sound good that you would be able to 
      > notice play in the brake disc. Don't rule out improper assembly, 
      > damage to the brake line, or a malfunctioning master cylinder on 
      > your rudder pedal. Do both brake pedals feel normal and similar to 
      > each other as you press and release them? 
      > 
      > Second I'd check that the brake caliper isn't stuck. The brakes 
      > work functionally the same as most auto disc brakes. The caliper 
      > pins need to be lubricated on assembly with a special grease, but it 
      > is possible for them to become stuck later on. You should be able 
      > to slide the caliper side to side (as in, towards the wingtips, not 
      > towards the nose and tail) with your hands and moderate effort. 
      > 
      > The third possibility is the slave piston may have become stuck, 
      > making it able to apply some braking action when you push on the toe 
      > brake, but not release that action when you lift your foot from the 
      > toe brake. On a car when this happens, often forcefully prying the 
      > slave piston all the way back inside the cylinder followed by 
      > pushing it most of the way out (by pushing on the brake pedal) can 
      > free up the piston. It helps if you repeat that about 5-10 times. 
      > Since a lot more bad things can happen if airplane brakes go wrong, 
      > I'd get a few other opinions before trying this one on your Kitfox. 
      > 
      > Bottom line, if you disassemble that wheel and brake assembly, clean 
      > the parts, and put it back together again, that may solve your 
      > problem, but get more opinions and ideas before you go ahead with 
      > that. 
      > 
      > Certainly, buying all new parts for that side will also solve the 
      > problem, but you are probably looking for a less expensive yet still 
      > safe solution. 
      > 
      > 
      > Jim in NW FL 
      > Series 7 in progress 
      Jim, thanks for your response!  I found that the small screws that attach the the
      brake disk to the wheels were a little loose, so I tightend them and re-safety
      wired.  I also used a little WD40 to lube the two guide tubes and the calipers
      due move freely like you say!  As for the uneven pad wear, I will check the
      adjustments.
      
      Thanks
      
      Ray 
      > 
      > 
      > 
      > __________________________________ 
      > http://mobile.yahoo.com/maildemo 
      > 
      > 
      > 
      > 
      > 
      > 
      
      <!-- BEGIN WEBMAIL STATIONERY -->
      
      
      <!-- WEBMAIL STATIONERY noneset -->
      
      
      -------------- Original message from Jim Carriere jimcarriere@yahoo.com: --------------
      
      
      
       -- Kitfox-List message posted by: Jim Carriere <JIMCARRIERE@YAHOO.COM>
      
        Time: 03:32:36 PM PST US 
        From: KITFOXPILOT@att.net 
        Subject: Kitfox-List: MATCO BRAKES? 
      
        -- Kitfox-List message posted by: KITFOXPILOT@att.net 
      
        Been flying my Fox the past few days and noticed that the right 
        break seems to be sticking, pressure not releasing. It feels like 
        the plane wants to break to the right. The wheels still turn but 
        with pressure. I also notice that my break disk that are attached 
        to the wheels have play. The other thing I noticed is that the 
        break pads don't seem to wear the same, not even! Any help? What 
        do I do?? 
      
       First I'd make sure that nothing has come loose
       - nuts and bolts, the 
       bearing races. That doesn't sound good that you would be able to 
       notice play in the brake disc. Don't rule out improper assembly, 
       damage to the brake line, or a malfunctioning master cylinder on 
       your rudder pedal. Do both brake pedals feel normal and similar to 
       each other as you press and release them? 
      
       Second I'd check that the brake caliper isn't stuck. The brakes 
       work functionally the same as most auto disc brakes. The caliper 
       pins need to be lubricated on assembly with a special grease, but it 
       is possible for them to become stuck later on. You should be able 
       to slide the caliper side to side (as in, towards the wingtips, not 
       towards the nose and tail) with your hands and moderate effort. 
      
       The third possibility is the slave piston may have become stuck, 
       making it able to apply some braking action when you push on the to
       e 
       brake, but not release that action when you lift your foot from the 
       toe brake. On a car when this happens, often forcefully prying the 
       slave piston all the way back inside the cylinder followed by 
       pushing it most of the way out (by pushing on the brake pedal) can 
       free up the piston. It helps if you repeat that about 5-10 times. 
       Since a lot more bad things can happen if airplane brakes go wrong, 
       I'd get a few other opinions before trying this one on your Kitfox. 
      
       Bottom line, if you disassemble that wheel and brake assembly, clean 
       the parts, and put it back together again, that may solve your 
       problem, but get more opinions and ideas before you go ahead with 
       that. 
      
       Certainly, buying all new parts for that side will also solve the 
       problem, but you are probably looking for a less expensive yet still 
       safe solution. 
      
      
      &
       gt; Jim in NW FL 
       Series 7 in progress 
      
      
      Jim, thanks for your response! I found that the small screws that attach the the
      brake disk to the wheels were a little loose, so I tightend them and re-safety
      wired. I also used a little WD40 to lube the two guide tubes and the calipers
      due move freely like you say! As for the uneven pad wear, I will check the
      adjustments.
      
      
      Thanks
      
      
      Ray
      
      
       __________________________________ 
       http://mobile.yahoo.com/maildemo 
      
      
      <!-- END WEBMAIL STATIONERY -->
      
      
      
      
      
      
Message 18
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 12:20:01 PM Pacific Standard Time, 
      customtrans@qwest.net writes:
      
      << I will pretty soon.  But... I just looked at my wing tanks and there is
       already  a spot twards the back inside of each tank on the top.  Is this a
       vent?  I noticed on the schematic for the one tank this fitting goes to the
       top of the header tank.  I assume the other tank is sealed off at this
       location.  Someone please explain this to me.  And, can you instead, use
       this spot for the vent system that has been mentioned? >>
      
      The right tank should have  four holes in it (on the end near the fuselage).  
      One hole bottom (aft of center) is the fuel tank outlet.  You should have two 
      holes (top/bottom) near the center of the tank.  These are for the fuel tank 
      level indicator tube.  The fourth hole is slightly fwd and high on the end.  
      This is for the header tank vent line.
          The other tank is identical but does not get the header tank vent.  In my 
      case, the left tank did not have a hole for the vent line. 
          
          You say, "a spot twards the back inside of each tank on the top.  Is this 
      a
       vent?"  ???  I don't quite understand, "spot".  Is this a hole or what?  
      Also, you say, "on the top"??? I don't think you meant the top of the tank.
      
          Anyway, the header tank vents to one wing tank only (right) through the 
      fitting mentioned above.  At the same time, the wing tank vents to the air via
      
      the bent line on top of the filler cap. 
      
      Hope this helps.
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 19
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  | 
      
      
| Subject:  | Re: cutting exhaust pipe | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 11:46:14 AM Pacific Standard Time, 
      smokey_bear_40220@yahoo.com writes:
      
      << Say mine was quite a small jet thrust in cruise - 10
       lbs due to my turbo reducing exhaust energy.  At the
       45, I still get 7.1 lbs of thrust and 7.1 lbs of added
       lift.  Four pounds gained just by an angle?  Easier
       than reducing 4 lbs of weight...
      
       Though mine is not quite 45 degrees, whatever the
       gain, I'll take it.
      
       Kurt S.  S-5/NSI turbo >>
      
      Kurt,
          I just did some serious calculations and figured that a perfectly 
      deflected exhaust pipe will add .000267 MPH on speed and .0005835 inches per minute
      
      on climb rate.  I'm heading to the airport now to cut mine since I haven't cut
      
      it yet.
      
      Do Not Archive
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 20
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  | 
      
      
| Subject:  | model IV wing tanks | 
      
      --> Kitfox-List message posted by: customtrans@qwest.net
      
      You are right, I see the extra hole for the vent, it's lined right up to the
      cap on the opposite side.
      
      steve a
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of
      AlbertaIV@aol.com
      Subject: Re: Kitfox-List: model IV wing tanks
      
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 12:20:01 PM Pacific Standard Time,
      customtrans@qwest.net writes:
      
      << I will pretty soon.  But... I just looked at my wing tanks and there is
       already  a spot twards the back inside of each tank on the top.  Is this a
       vent?  I noticed on the schematic for the one tank this fitting goes to the
       top of the header tank.  I assume the other tank is sealed off at this
       location.  Someone please explain this to me.  And, can you instead, use
       this spot for the vent system that has been mentioned? >>
      
      The right tank should have  four holes in it (on the end near the fuselage).
      One hole bottom (aft of center) is the fuel tank outlet.  You should have
      two
      holes (top/bottom) near the center of the tank.  These are for the fuel tank
      level indicator tube.  The fourth hole is slightly fwd and high on the end.
      This is for the header tank vent line.
          The other tank is identical but does not get the header tank vent.  In
      my
      case, the left tank did not have a hole for the vent line.
      
          You say, "a spot twards the back inside of each tank on the top.  Is
      this
      a
       vent?"  ???  I don't quite understand, "spot".  Is this a hole or what?
      Also, you say, "on the top"??? I don't think you meant the top of the tank.
      
          Anyway, the header tank vents to one wing tank only (right) through the
      fitting mentioned above.  At the same time, the wing tank vents to the air
      via
      the bent line on top of the filler cap.
      
      Hope this helps.
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 21
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 3:04:44 PM Pacific Standard Time, 
      customtrans@qwest.net writes:
      
      << You are right, I see the extra hole for the vent, it's lined right up to 
      the
       cap on the opposite side.
      
       steve a >>
      
      Steve,
          Do you mean lines up with the filler cap?  If so, thats probably a 
      coincidence.  The vent hole is not connected to the filler in any way.
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 22
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  | 
      
      
| Subject:  | model IV wing tanks | 
      
      --> Kitfox-List message posted by: customtrans@qwest.net
      
      I meant the vent hole on the inside of the tank lines up with the filler
      hole.
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of
      AlbertaIV@aol.com
      Subject: Re: Kitfox-List: model IV wing tanks
      
      
      --> Kitfox-List message posted by: AlbertaIV@aol.com
      
      In a message dated 1/2/05 3:04:44 PM Pacific Standard Time,
      customtrans@qwest.net writes:
      
      << You are right, I see the extra hole for the vent, it's lined right up to
      the
       cap on the opposite side.
      
       steve a >>
      
      Steve,
          Do you mean lines up with the filler cap?  If so, thats probably a
      coincidence.  The vent hole is not connected to the filler in any way.
      
      Don Smythe
      N-998DS Classic IV W/ 582
      
      
      
      
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Series 5 empty weights.  was: Engine choices/ Read the | 
      story
      
      --> Kitfox-List message posted by: "Clifford Begnaud" <shoeless@barefootpilot.com>
      
      Randy,
      That is light! Did you use the new series 7 Firewall forward kit or a S5/6 
      FF? Do you have spring aluminum landing gear?
      Radio and transponder? Lightweight battery? Which tailwheel and which prop?
      Best regards,
      Cliff
      
      >
      > Ben,
      > Mine came in at 776 lbs with the 912S.  I would like to think it is on the
      > light side.
      >
      > I should have claimed 1320 for max gross, but the DAR told me I could 
      > change
      > it later.
      >
      > Randy
      >
      > .
      >
      > 
      
      
      
      
      
      
Message 24
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  | 
      
      
      
      --> Kitfox-List message posted by: "Andy" <fultz@trip.net>
      
      
      Have any of you KF guys NOT used the wing leading edge material that was
      supplied with your kit?  If not, how does yours compare in performance to
      those that did?  How much trouble is it to install?  I'm thinking of trying
      it on my AVID Speedwing.  Thanks for you help.
      
      Andy F.
      
      
      
      
      
      
Message 25
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  | 
      
      
| Subject:  | Re: Engine choices/ Read the story | 
      
      --> Kitfox-List message posted by: "Clifford Begnaud" <shoeless@barefootpilot.com>
      
      Ben,
      It's tough to beat the 912s on  a LIGHTLY built model 5/6/7 like Randy's. 
      But the same plane built lightly with the 0-235 can give outstanding 
      performance, perhaps even better performance in certain circumstances (heavy 
      loads). Our model 5 with 0-235 came in at 870# empty, but extreme measures 
      were taken to achieve that. A more realistic weight is 900-920 for a lightly 
      built plane. Though I've never seen another one under 950 with the 0-235.
      All the ones with the I0-240 that I have seen or heard of, have been in the 
      high 900 range.
      The bigger engines will give you faster cruise speeds than the same plane 
      with the 912s. Expect about 115 mph with the 912s (maybe 120 if you really 
      clean it up aerodynamically) With the 0-235 or I0-240 you can get 130+mph.
      
      As for payload, consider this; even though the cargo sack is rated for 150#, 
      you will likely bulk out before getting that much in there. We found this to 
      be true on several camping outings in our kitfox. We found it difficult to 
      squeeze in 135#. We use lightweight camping/cooking gear and usually carry 
      two small folding chairs and a softside cooler.
      
      If you want more detailed input on this particular configuration, just email 
      me offlist.
      Best Regards,
      Cliff
      S5, Lycoming 0-235
      Erie, CO
      
      >
      > What do you guys like for the V? I need the payload, but like the Subaru 
      > idea. I see the 912s as the best for power to weight.
      > I've seen two with the O-200 Cont., but that is heavy and I hate to pay 
      > those certified parts prices when something needs to be replaced.
      > What are common empty weights for the V? I can't find that on the Skystar 
      > site since the V is discontinued.
      > Thanks!
      > Ben
      
      
      
      
      
      
Message 26
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  | 
      
      
      
      --> Kitfox-List message posted by: "Rex & Jan Shaw" <rexjan@bigpond.com>
      
      I'm planning to fabricate aluminum wing tanks for my
      model IV. Position and displacement appear pretty
      straight forward, but I was wondering if anyone had
      any suggestions on:
      - securing the tanks between ribs
      - plumbing into the main tank
      
      Can't you still get fibreglass tanks from Skystar for a MKIV ?  The idea of
      aluminium worries me stupid. Tony that built my MKIV originally built an
      earlier model [ MKIII  I think ] that had aluminium tanks. One split in
      fight pouring fuel all over him and his passenger. He was over tiger country
      but never the less shut down and glided down. On landing they both walked
      away but destroyed the plane. I think it was Denney Aircraft Corp' then but
      after threatening to sue they gave him another kit which is now my plane.
      These aluminium tanks were notorious for splitting. Maybe you can make a
      better job of it I don't know. There has been problems with junk in the
      fibreglas tanks but I certainly know which I prefer.
      Anyway I just thought I would point this out in case you hadn't heard about
      the aluminium tanks splitting.
      
      Rex.
      rexjan@bigpond.com
      
      
      
      
      
      
Message 27
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  | 
      
      
| Subject:  | Re: model IV wing tanks | 
      
      --> Kitfox-List message posted by: "Cudnohufsky's" <7suds@chartermi.net>
      
      Don,
      Ever thought about going all the way to the wing tip and using a nacca vent 
      out the top or side? The Lancair 4-P is using this concept in the  side of 
      the winglet.
      Lloyd
      ----- Original Message ----- 
      From: <AlbertaIV@aol.com>
      Subject: Re: Kitfox-List: model IV wing tanks
      
      
      > --> Kitfox-List message posted by: AlbertaIV@aol.com
      >
      > In a message dated 1/1/05 8:45:39 AM Pacific Standard Time,
      > customtrans@qwest.net writes:
      >
      > << Don,
      > How did you plum the vent to the bottom side of the wing?  Particularly
      > interested in placement to the tank and then the vent itself.
      >  >>
      >    When the tanks were cut open, I installed a fiberglass boss and fitting
      > at the top outboard end of the tank (near the filler).  I then ran about 
      > 5' or
      > so of alum tubing through the wing and stopped about where the struts 
      > attach
      > to the wing.  Bent the tubing downward and attached a compression fitting 
      > for
      > the pitot type vent (where the tubing exited the fabric).  The pitot type 
      > vent
      > can be replaced via the compression fitting if needed.
      >    One change I might would make is to extend the vent further out the 
      > wing
      > before coming down.  When I taxi with full fuel and make a turn, fuel will
      > piss out the vents.  However, it hit the ground and does not get on the 
      > fabric.
      > I don't know if going further would help that much.  Of course, due to 
      > wing
      > dihedral, the further you go the higher above the tank it is????
      >
      > Don Smythe
      > N-998DS Classic IV W/ 582
      >
      >
      > 
      
      
      
      
      
      
Message 28
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  | 
      
      
| Subject:  | Re: Engine choices/ Read the story | 
      
      --> Kitfox-List message posted by: <Lonnie_D._Tillinghast@oxy.com>
      
      Clint, was it a Jabiru 2200 (4-cylinder) or 3300 (6-cylinder)?  I
      recently bought a 5 with a 3300 in it after looking for more than a year
      at all the engine combinations that are available.  I can not believe
      the performance and how quiet and smooth the Jabiru is...I especially
      like the simplicity of it.
      
      The Fox weighs 812lbs with Grove landing gear, Maule tail wheel, wheel
      pants, GPS, CD player, etc.  It makes no difference if you have one or
      two people in it...quarter full of gas or topped off, she JUMPS off the
      ground!
      
      Thanks,
      Lonnie
      
      
      --> Kitfox-List message posted by: "Clint Bazzill"
      <clint_bazzill@hotmail.com
      <mailto:clint_bazzill@hotmail.com?subjectRe:%20Engine%20choices/%20Read
      %20the%20story&replyto200412302039.iBUKd3j15592@matronics.com> >
      
      Thanks Lowell for the good info.  I also am flying behind a Rotax 912
      only
      its the S version.   This combination for a Kitfix cannot be beat.  I
      have
      flown in planes with the Jabiru, they are nice engines but lack a
      redrive
      which makes them poor in climb performance.
      
      Read the story in Sport Aviation Sept 2004 about a NSI installed in a
      Model
      5.  Problems that he had and results.  Very Very interesting reading, a
      must
      for new engine installations in Kitfoxes.  this article was written
      before
      the 912ULS was introduced.
      
      Its in the Nuts & Bolts Technical counselor.  Called Ulterior Motors by
      Ken
      Ibold.
      
      A closing quote "The airplane is now 150 pounds lighter, which
      translates
      directly into a higher useful load.  The smaller engines burns 5.7 gph,
      further adding to the increase in payload for short trips.  And the
      kicker: 
      The more efficient engine/prop/airframe combination yielded and airplane
      25
      to 30 mph faster than before."
      
      140 Hp Subaru turbo vrs Rotax 914.
      
      A must read.  Clint
      
      
      
      
      
      
 
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