Kitfox-List Digest Archive

Thu 04/21/05


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 03:20 AM - Re: Loose Fuel tank fabric (AlbertaIV@aol.com)
     2. 03:20 AM - Loose Fuel tank fabric (Fox5flyer)
     3. 03:33 AM - Re: Loose Fuel tank fabric (AlbertaIV@aol.com)
     4. 03:50 AM - Re: Loose Fuel tank fabric (Fox5flyer)
     5. 06:34 AM - Re: Loose Fuel tank fabric (Lowell Fitt)
     6. 07:18 AM - Re: Another 5 coming alive.  (Flybradair@cs.com)
     7. 07:50 AM - Re: Tank covering (Paul)
     8. 09:15 AM - Re: Re: Tank covering (flier)
     9. 09:16 AM - Re: Another 5 coming alive.  (jdmcbean)
    10. 02:37 PM - Re: Re: Tank covering (Lowell Fitt)
    11. 02:49 PM - Re: Re: Tank covering (joakley@ida.net)
    12. 04:54 PM - Re: Loose Fuel tank fabric (dwight purdy)
    13. 06:27 PM - Re: Re: Tank covering (AlbertaIV@aol.com)
    14. 06:58 PM - Re: Re: Tank covering (Rick)
    15. 07:14 PM -  ()
    16. 07:54 PM - Re:  (John Anderson)
    17. 08:03 PM - Re: Re: Tank covering (Paul)
    18. 08:36 PM - Re: Re:  (Don Pearsall)
    19. 09:17 PM - Re: Re: (John Anderson)
 
 
 


Message 1


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    Time: 03:20:52 AM PST US
    From: AlbertaIV@aol.com
    Subject: Re: Loose Fuel tank fabric
    --> Kitfox-List message posted by: AlbertaIV@aol.com In a message dated 4/20/2005 8:22:10 PM Eastern Standard Time, morid@northland.lib.mi.us writes: Good question Don. As I recall I went according to Skystar instructions by painting several coats of poly brush on the tank then laying the fabric with initial tightening to about 250 degrees, paint on more poly brush to bond the fabric to the tank, then tighten up the rest of the wing without further Deke, That sounds very similar to what I did (recommended by Poly Fiber) with one exception, I "think" I tightened the entire wing prior to applying the second coat of Brush on the tank and being careful not to apply heat to the tank top until last. This might have resulted in getting the fabric tighter. Once you do the MEK wash down, the fabric will stick a bit with the MEK. I think this is fairly a common problem since it's been discussed several times before. Somewhere, there should be a "MOST" correct way to do this? Don Smythe Classic IV w/ 582


    Message 2


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    Time: 03:20:53 AM PST US
    From: "Fox5flyer" <morid@northland.lib.mi.us>
    Subject: Loose Fuel tank fabric
    --> Kitfox-List message posted by: "Fox5flyer" <morid@northland.lib.mi.us> In my PolyFiber video it shows an airplane in flight with loose fabric that is billowing up like big bubbles on the tops of the wings which I'm sure is a worst case scenario. In my case the oat was in the mid 40s on departure and at 4.5msl cruise it was in mid 50s which I don't consider cold. Like you, I hesitate with any sort of injecting of glue because it wouldn't be an even flow and would probably make things worse, or even if it worked I doubt it would look very good. Deke > > I have experienced the same problem. I thought about injecting glue under > the fabric but was fearful it would bubble the paint. Only happens when it > real cold. > > Rick N656T


    Message 3


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    Time: 03:33:56 AM PST US
    From: AlbertaIV@aol.com
    Subject: Re: Loose Fuel tank fabric
    --> Kitfox-List message posted by: AlbertaIV@aol.com In a message dated 4/21/2005 6:21:46 AM Eastern Standard Time, morid@northland.lib.mi.us writes: you, I hesitate with any sort of injecting of glue because it wouldn't be an even flow and would probably make things worse, or even if it worked I doubt it would look very good. Deke Deke, Here's their web site with phone number. Take a look at their method of gluing fabric over plywood. It is similar to what we did. Let us know if Poly Fiber sees this as a safety problem and how they would recommend a fix or not. _http://www.polyfiber.com/_ (http://www.polyfiber.com/) Don Smythe Classic IV w/ 582


    Message 4


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    Time: 03:50:15 AM PST US
    From: "Fox5flyer" <morid@northland.lib.mi.us>
    Subject: Re: Loose Fuel tank fabric
    --> Kitfox-List message posted by: "Fox5flyer" <morid@northland.lib.mi.us> Wilco Don. Thanks. Deke > > you, I hesitate with any sort of injecting of glue because it wouldn't be an > even flow and would probably make things worse, or even if it worked I doubt > it would look very good. > Deke > > > Deke, > Here's their web site with phone number. Take a look at their method of > gluing fabric over plywood. It is similar to what we did. Let us know if > Poly Fiber sees this as a safety problem and how they would recommend a fix or > not. > > > _http://www.polyfiber.com/_ (http://www.polyfiber.com/) > Don Smythe > Classic IV w/ 582 > >


    Message 5


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    Time: 06:34:14 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Loose Fuel tank fabric
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> I enjected polytak under the fabric at the Y of the liftstrut fairing and it did indeed bubble the paint. I was finished in Aerothane and it softened all the underlying layers giving a rather unpleasant look in a small area. Who knows what it would do on the wing. Lowell ----- Original Message ----- From: "Rick" <turboflyer@comcast.net> Subject: RE: Kitfox-List: Loose Fuel tank fabric > --> Kitfox-List message posted by: "Rick" <turboflyer@comcast.net> > > I have experienced the same problem. I thought about injecting glue under > the fabric but was fearful it would bubble the paint. Only happens when it > real cold. > > Rick N656T > > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of Chenoweth > To: kitfox-list@matronics.com > Subject: Re: Kitfox-List: Loose Fuel tank fabric > > > --> Kitfox-List message posted by: "Chenoweth" <chenoweth@gwi.net> > > Deke, > What I've read (in the PolyFiber manual, snip............... > > >


    Message 6


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    Time: 07:18:40 AM PST US
    From: Flybradair@cs.com
    Subject: Re: Another 5 coming alive.
    --> Kitfox-List message posted by: Flybradair@cs.com I am looking forward to providing the numbers Don! As soon as I can get hold of JR I will find out what he is up to and let you know. Ed, Sensenech W74EM-2-54. Basically it has been cut down from 74 to 72 inches with a 54 pitch. Brad Martin Wichita N232WB > > > > --> Kitfox-List message posted by: "Ed Akerstrom" <e.akerstrom@sbcglobal.net> > > > > Brad, > > Congratulations! > > Could you please tell me the model of Sensenich that you have? > > Thank you, > > Ed Akerstrom > > > Brad wrote: > > Paperwork is all done----Aircraft is done-----Just About There! > > > Brad Martin > Wichita > N232WB > > > > > > > > > >


    Message 7


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    Time: 07:50:15 AM PST US
    From: Paul <pwilson@climber.org>
    Subject: RE: Tank covering
    --> Kitfox-List message posted by: Paul <pwilson@climber.org> Some time in the past there was a discussion on this subject. For covering as opposed to discussion of a bonded fabric coming loose. At that time I thought the consensus was to use polyester batting over the tank to prevent the fabric from being bonded. Has any one done this? What was the reason for not bonding the fabric? Thanks, Paul


    Message 8


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    Time: 09:15:52 AM PST US
    From: "flier" <FLIER@sbcglobal.net>
    Subject: Re: RE: Tank covering
    --> Kitfox-List message posted by: "flier" <FLIER@sbcglobal.net> I agree with you Paul. I don't think I understand the problem that well. If the tank wasn't there, there would only be a rib holding the fabric anyway. Why is there a feeling something different needs to be done over the tank? During shrinking, which occurs before polybrush and the fabric adhering to the tank, as long as the fabric was shrunk to 300 deg, there should be no need to adhere the fabric to the tank other than what happens when the brushcoat of polybrush is applied. The iron needs to be passed a little more slowly over the tank but the tank is fiberglass which is a good insulator so it doesn't sink much heat at all. Clearly, if the fabric was glued to the top of the tank BEFORE shrinking, or shrunk at less than 300 deg, then there's probably going to be some issue with less than desired tautness if it comes unglued. Is that the concern? --- Original Message --- From: Paul <pwilson@climber.org> Subject: Kitfox-List: RE: Tank covering >--> Kitfox-List message posted by: Paul <pwilson@climber.org> > > Some time in the past there was a discussion on this subject. For covering as opposed to discussion of a bonded fabric coming loose. At that time I thought the consensus was to use polyester batting over the tank to prevent the fabric from being bonded. > Has any one done this? What was the reason for not bonding the fabric? > > Thanks, Paul > > >_- ====================================================== ====== browse Subscriptions page, FAQ, List >_- ====================================================== ====== > >


    Message 9


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    Time: 09:16:13 AM PST US
    From: "jdmcbean" <jdmcbean@cableone.net>
    Subject: Another 5 coming alive.
    --> Kitfox-List message posted by: "jdmcbean" <jdmcbean@cableone.net> Congrats Brad !!! It's a great feeling ! Fly Safe !! John & Debra McBean www.sportplanellc.com "The Sky is not the Limit... It's a Playground"


    Message 10


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    Time: 02:37:37 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: RE: Tank covering
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> Paul, This is exactly what Polyfiber - then Stits - recmmended to me. I chose not to, as I found that the batting wicked out the polybrush leaving a pretty dry fabric surface. I didn't carry it to the second coat, which might have worked, though. I did add a bit of extra heat while shrinking because of the heat sink properties of the tank top. I have inquired from time to time about any ballooning of the fabric while in flight from the perspective of close by observers in other aircraft and have been advised, they don't see ballooning. One thought in the past discussions that hasn't been mentioned is to bond a "capstrip" mid tank and bond to that as to the other capstrips. Impossible to riblace, buyt I think if I were to ever recover, that is the way I would go. Lowell ----- Original Message ----- From: "Paul" <pwilson@climber.org> Subject: Kitfox-List: RE: Tank covering > --> Kitfox-List message posted by: Paul <pwilson@climber.org> > > Some time in the past there was a discussion on this subject. For covering > as opposed to discussion of a bonded fabric coming loose. At that time I > thought the consensus was to use polyester batting over the tank to > prevent the fabric from being bonded. > Has any one done this? What was the reason for not bonding the fabric? > > Thanks, Paul > > >


    Message 11


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    Time: 02:49:50 PM PST US
    Subject: Re: RE: Tank covering
    From: joakley@ida.net
    --> Kitfox-List message posted by: joakley@ida.net >Lowell, I did add a capstrip to my tank, is looks great but the fabric still stuck to the tank because of the sag in between the ribs. I have had no problems. John Oakley > > One thought in the past discussions that hasn't been mentioned is to bond > a > "capstrip" mid tank and bond to that as to the other capstrips. > Impossible > to riblace, buyt I think if I were to ever recover, that is the way I > would > go. > > Lowell


    Message 12


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    Time: 04:54:59 PM PST US
    From: dwight purdy <dpurdy@comteck.com>
    Subject: Re: Loose Fuel tank fabric
    --> Kitfox-List message posted by: dwight purdy <dpurdy@comteck.com> My model ll is silver on top of wings. When I take it out in the sun from the hanger the fabric sags for a minute or two till the temp normalizes. Do not remember if it does it in hot weather but in cold for sure. I landed an Ercoupe in Florida on a hot day and as I was getting out of the plane I noticed the leading edge looked like it had been beat with a sledge hammer. The wings were completely metalized. It freaked me out till it went away. I am sure that did not happened till on the ground or would have messed with the lift on finale. Dwight At 01:57 PM 4/20/2005 -0500, you wrote: >--> Kitfox-List message posted by: "flier" <FLIER@sbcglobal.net> > >I'd suspect that the fabric in the small area behind >the tank didn't shrink to the max during covering. >The fabric adheres to the tanks during the first >brush coat of Polybrush anyway unless you somehow >keep the fabric up off the tank top during covering >so I don't think that's the cause. > >I recovered one of my wings four yrs ago during the >summertime. When it's above 50F, my leading edge is >smooth as glass. When it gets colder, I notice some >random small bubbles in the LE finish tape that >apparently didn't get fully ironed down. They go >away when it's warm. > >I'd suspect the suction created on the upper wing >surface likely stretched the fabric when it was cold >then it recovered when it got warm. Personally, I >wouldn't worry about it. > >Regards, > >Ted > > >--- Original Message --- >From: "Lowell Fitt" <lcfitt@sbcglobal.net> >To: <kitfox-list@matronics.com> >Subject: Re: Kitfox-List: Loose Fuel tank fabric > > >--> Kitfox-List message posted by: "Lowell Fitt" ><lcfitt@sbcglobal.net> > > > >Deke, I notice this on my Mod IV on cold mornings >especially when it is out > >overnight. I get a little puckering between the >fuel filler neck and the > >second rib. When building - it seems a long time >ago - it was advised not > >to glue the fabric to the tank tops and I did some >real tinkering to avoid > >it. The argument was that the tank wouldn't touch >the fabric uniformly and > >where it did touch it would leave a line at the edge >of contact so in the > >finish paint there would be a marble effect ( I had >seen it on other > >Kitfoxes). I don't have the marble effect, but I do >have the cold weather > >pucker - so to speak. > > > >Lowell > > > >----- Original Message ----- > >From: "Fox5flyer" <morid@northland.lib.mi.us> > >To: "Kitfox List" <kitfox-list@matronics.com> > >Subject: Kitfox-List: Loose Fuel tank fabric > > > > > >> --> Kitfox-List message posted by: "Fox5flyer" ><morid@northland.lib.mi.us> > >> > >> After a recent cross country when parking the >airplane I noticed what > >> appeared to be loose fabric on the rear half of >the left wing tank of my > >> S5. Upon close inspection I found that it was >indeed loose in an area > >> about 12"X10". It was a cool morning flight in the >low 40s [very nice I > >> might add]. I parked the airplane in the hangar >and when I returned about > >> 4 hours later for a closer look the fabric was >tight again and everything > >> appeared fine. Assuming I wasn't hallucinating, >something has happened > >> here and I'm a little concerned that it will >reoccur and probably get > >> worse. > >> > >> I seem to recall some dialog on this subject, but >can't remember what the > >> best technique was for a permanent repair. I'm not >real excited about > >> having to remove the wing. > >> > >> Anybody have any input on this? > >> > >> The airplane has about 300 hours over 4 years and >is painted with Polytone > >> Tennessee Red, if that matters. > >> > >> Deke > >> > >> > >> > > > > > >_- >====================================================== >====== >browse >Subscriptions page, >FAQ, >List > >_- >====================================================== >====== > > > > > > >-- --


    Message 13


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    Time: 06:27:41 PM PST US
    From: AlbertaIV@aol.com
    Subject: Re: RE: Tank covering
    --> Kitfox-List message posted by: AlbertaIV@aol.com In a message dated 4/21/2005 12:18:06 PM Eastern Standard Time, FLIER@sbcglobal.net writes: the problem that well. If the tank wasn't there, there would only be a rib holding the fabric anyway. Why is there a feeling something different needs to This is just a guess or thought but, if you had no tank, there would be a rib between #1 and #3 as you suggest. Without that rib you would have a large distance with no support of the fabric. That distance might be too great and allow ballooning.. On the other hand, Poly Fiber doesn't recommend gluing to the ribs. Then again, maybe it's the prop wash that is causing the problem on the tank tops. Sorry, I'm confusing myself. Poly Fiber does have some installation criteria concerning the prop wash area. I believe it's the rib lace spacing. Don Smythe Classic IV w/ 582


    Message 14


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    Time: 06:58:13 PM PST US
    From: "Rick" <turboflyer@comcast.net>
    Subject: RE: Tank covering
    --> Kitfox-List message posted by: "Rick" <turboflyer@comcast.net> Would it be feasible to pop rivet some cap strip across the tank area. Maybe 1/8 thick aluminum strips. Rivets dipped in proseal or something? If you fly high the outside temps can easily get in the low 30s even on a warm down there days. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of AlbertaIV@aol.com Subject: Re: Kitfox-List: RE: Tank covering --> Kitfox-List message posted by: AlbertaIV@aol.com In a message dated 4/21/2005 12:18:06 PM Eastern Standard Time, FLIER@sbcglobal.net writes: the problem that well. If the tank wasn't there, there would only be a rib holding the fabric anyway. Why is there a feeling something different needs to This is just a guess or thought but, if you had no tank, there would be a rib between #1 and #3 as you suggest. Without that rib you would have a large distance with no support of the fabric. That distance might be too great and allow ballooning.. On the other hand, Poly Fiber doesn't recommend gluing to the ribs. Then again, maybe it's the prop wash that is causing the problem on the tank tops. Sorry, I'm confusing myself. Poly Fiber does have some installation criteria concerning the prop wash area. I believe it's the rib lace spacing. Don Smythe Classic IV w/ 582


    Message 15


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    Time: 07:14:35 PM PST US
    From: <gjglh@cebridge.net>
    --> Kitfox-List message posted by: <gjglh@cebridge.net> test


    Message 16


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    Time: 07:54:48 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: RE:
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Test, anyone getting my messages too as I don't see them apear?? From: <gjglh@cebridge.net> --> Kitfox-List message posted by: <gjglh@cebridge.net> test Looking for love? Check out XtraMSN Personals http://xtramsn.match.com/match/mt.cfm?pg=channel&tcid=200731


    Message 17


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    Time: 08:03:09 PM PST US
    From: Paul <pwilson@climber.org>
    Subject: Re: RE: Tank covering
    --> Kitfox-List message posted by: Paul <pwilson@climber.org> Lowell, Did you leave the batting under the fabric or did you remove it? Thanks, Paul ========= At 2:35 PM -0700 4/21/05, Lowell Fitt wrote: >--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> > >Paul, This is exactly what Polyfiber - then Stits - recmmended to me. I >chose not to, as I found that the batting wicked out the polybrush leaving a >pretty dry fabric surface. I didn't carry it to the second coat, which >might have worked, though. > >I did add a bit of extra heat while shrinking because of the heat sink >properties of the tank top. I have inquired from time to time about any >ballooning of the fabric while in flight from the perspective of close by >observers in other aircraft and have been advised, they don't see >ballooning. > >One thought in the past discussions that hasn't been mentioned is to bond a >"capstrip" mid tank and bond to that as to the other capstrips. Impossible >to riblace, buyt I think if I were to ever recover, that is the way I would >go. > >Lowell > >----- Original Message ----- >From: "Paul" <pwilson@climber.org> >To: <kitfox-list@matronics.com> >Subject: Kitfox-List: RE: Tank covering > > >> --> Kitfox-List message posted by: Paul <pwilson@climber.org> >> >> Some time in the past there was a discussion on this subject. For covering >> as opposed to discussion of a bonded fabric coming loose. At that time I >> thought the consensus was to use polyester batting over the tank to >> prevent the fabric from being bonded. >> Has any one done this? What was the reason for not bonding the fabric? >> >> Thanks, Paul >> >> >> > > --


    Message 18


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    Time: 08:36:08 PM PST US
    From: "Don Pearsall" <donpearsall@comcast.net>
    Subject: RE:
    --> Kitfox-List message posted by: "Don Pearsall" <donpearsall@comcast.net> Hello John, Loud and clear on the KF List. I am also sending this to your email address. So, if you do not get two of my replies, check your email program settings and see if your KF list messages are getting lost. This usually happens when the email program sends the email to another folder where you do not look for it, or deletes it. Don Pearsall -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Subject: Kitfox-List: RE: --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Test, anyone getting my messages too as I don't see them apear?? From: <gjglh@cebridge.net> --> Kitfox-List message posted by: <gjglh@cebridge.net> test Looking for love? Check out XtraMSN Personals http://xtramsn.match.com/match/mt.cfm?pg=channel&tcid=200731


    Message 19


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    Time: 09:17:40 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: RE:
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Thanks Don, got it via the list too. ~j~ From: "Don Pearsall" <donpearsall@comcast.net> Subject: RE: Kitfox-List: RE: --> Kitfox-List message posted by: "Don Pearsall" <donpearsall@comcast.net> Hello John, Loud and clear on the KF List. I am also sending this to your email address. So, if you do not get two of my replies, check your email program settings and see if your KF list messages are getting lost. This usually happens when the email program sends the email to another folder where you do not look for it, or deletes it. Don Pearsall -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Subject: Kitfox-List: RE: --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Test, anyone getting my messages too as I don't see them apear?? From: <gjglh@cebridge.net> --> Kitfox-List message posted by: <gjglh@cebridge.net> test Become a fitness fanatic @ http://xtramsn.co.nz/health




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