Kitfox-List Digest Archive

Sun 08/07/05


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 12:39 AM - Re: first flight - oil injection question (Michel Verheughe)
     2. 02:01 AM - CHT high reading (Graeme Toft)
     3. 03:06 AM - Re: first flight - oil injection question (kitfox@gto.net)
     4. 06:31 AM - Re: Fabric socks vs rolls (clemwehner)
     5. 09:46 AM - Re: first flight - oil injection question (Marco Menezes)
     6. 10:07 AM - Re: Fabric socks vs rolls (David Savener)
     7. 12:18 PM - Re: first flight - oil injection question (John Stoner)
     8. 04:40 PM - Re: Fabric socks vs rolls (flier)
     9. 04:42 PM - Re: first flight - oil injection question (Rex & Jan Shaw)
    10. 05:26 PM - CRACKED MUFFLER! (RAY Gignac)
    11. 05:59 PM - Re: first flight-oil injection question (GONER752@aol.com)
    12. 06:11 PM - kitfox chat (GONER752@aol.com)
    13. 07:46 PM - Re: CRACKED MUFFLER! (Don Pearsall)
    14. 08:33 PM - Attention New England Kitfoxes: PYM Fly in Info Aug 14th (Jay Fabian)
 
 
 


Message 1


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    Time: 12:39:51 AM PST US
    From: Michel Verheughe <michel@online.no>
    Subject: Re: first flight - oil injection question
    --> Kitfox-List message posted by: Michel Verheughe <michel@online.no> Marco Menezes wrote: > After 16 years in the building, Model 2 s/n 374 (Rotax 582) flew for the first time > today! Congratulations, Marco! I am sure it must feel fantastic! > How much oil should I be using and how do I check flow? With my 582, I was mixing 2%, dirctly in the fuel tanks. The previous owner had removed the oil injector. I believe it can be slightly under 2% but not much. Cheers, Michel


    Message 2


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    Time: 02:01:38 AM PST US
    From: "Graeme Toft" <msm@byterocky.net>
    Subject: CHT high reading
    --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> I was entering our ciruit the other day and noticed the right CHT was sitting on 1300. This is abnormaly high for my engine and 150 higher than the left cylinder at the time. Engine rpm was 4000 but when I levelled and increased RPM to 6000 the high temp immediately returned to normal. Can anyone tell me if this is a problem developing. The engine has not had the head off since a rebuild 80 hours ago. Thanks Graeme Toft


    Message 3


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    Time: 03:06:11 AM PST US
    Subject: Re: first flight - oil injection question
    From: kitfox@gto.net
    --> Kitfox-List message posted by: kitfox@gto.net Marco, Congrats on your completion. !! Now the 582 will run 50 to 70 to 1 on the oil injection. It is mechanical and very dependable. The oil pump lever will travel with the throttle. Check with your rotax manual to ensure proper set up. One a new engine i think it advisable to add some oil to your fuel as well at 100 to 1 in case you have an issue with your injection. ( yours sounds like it is working ) Use good mineral oil as well with a API -TC rating . Bombardier XPS or Pennzoil for air cooled engines. Do not use outboard oil as it only has a TCw3 rrating and it not what rotax recommends. EGT 1250 is hot yes.... check your plugs to see the colour and possible lower the clips on the needles (this raises the needle richer) . Water temp 180 is fine in this warm climate. I think trotax says 176 F max plus add in eror in guages and sender--your are prolly close. What is your antifreee type and mixture? you need to use phospahte free and distilled water. Kirby....


    Message 4


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    Time: 06:31:27 AM PST US
    From: "clemwehner" <clemwehner@sbcglobal.net>
    Subject: Fabric socks vs rolls
    --> Kitfox-List message posted by: "clemwehner" <clemwehner@sbcglobal.net> One more thought for the guys just learning to cover: I got an old picture frame and covered it, then just before each step of the process on the real airplane, I did it to the picture frame covering. It gave me the confidence and experience to move on to the real airplane covering. Clem Lawton, OK KFIV-912 Re: ..............The instructions from Poly-Fiber are quite good and if you pay attention to what you are doing a professional look isn't difficult to achieve.


    Message 5


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    Time: 09:46:26 AM PST US
    From: Marco Menezes <msm_9949@yahoo.com>
    Subject: Re: first flight - oil injection question
    --> Kitfox-List message posted by: Marco Menezes <msm_9949@yahoo.com> Thanks Kirby. It was a thrill. On break-in I did run 100:1 premix for 1 hour as suggested by Rotax. Next 2 hours of run time have been straight 92 octane. Do I understand you to mean that the 1/4" drop in oil tank contents over 3 hours of operation is normal? I am using Airwolf AV-2 (TSC3). Maybe i'll continue to burn pre-mix for a few more hours. Carb circlips are already set to richest (position 3). I'm using the 11G2 needle. Do I need a richer needle? WOT rpms were at about 6800. At static, it ran about 6200. Should I coarsen the prop a bit more? The way she jumped off the ground I'm not concerned with giving up climb performance. As for antifreeze, I'm using an aluminum compatible type, 50:50 mix but not with distilled. Our well water is somewhat "hard" but is free of chlorine. Marco Menezes Model 2 - 582 N99KX --> Kitfox-List message posted by: kitfox@gto.net Marco, Congrats on your completion. !! Now the 582 will run 50 to 70 to 1 on the oil injection. It is mechanical and very dependable. The oil pump lever will travel with the throttle. Check with your rotax manual to ensure proper set up. One a new engine i think it advisable to add some oil to your fuel as well at 100 to 1 in case you have an issue with your injection. ( yours sounds like it is working ) Use good mineral oil as well with a API -TC rating . Bombardier XPS or Pennzoil for air cooled engines. Do not use outboard oil as it only has a TCw3 rrating and it not what rotax recommends. EGT 1250 is hot yes.... check your plugs to see the colour and possible lower the clips on the needles (this raises the needle richer) . Water temp 180 is fine in this warm climate. I think trotax says 176 F max plus add in eror in guages and sender--your are prolly close. What is your antifreee type and mixture? you need to use phospahte free and distilled water. Kirby....


    Message 6


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    Time: 10:07:32 AM PST US
    From: "David Savener" <david_savener@msn.com>
    Subject: Re: Fabric socks vs rolls
    --> Kitfox-List message posted by: "David Savener" <david_savener@msn.com> I covered two large picture frames. The first I only carried through the polybrush(pink) stage. I cut that fabric out of the frame and kept it for making patches. The second I painted through the color stage, then made a hole in it so I could practice patching before I had to patch my finished airplane. I learned a lot from that. Dave S ----- Original Message ----- From: clemwehner<mailto:clemwehner@sbcglobal.net> To: kitfox-list@matronics.com<mailto:kitfox-list@matronics.com> Sent: Sunday, August 07, 2005 8:30 AM Subject: RE: Kitfox-List: Fabric socks vs rolls --> Kitfox-List message posted by: "clemwehner" <clemwehner@sbcglobal.net<mailto:clemwehner@sbcglobal.net>> One more thought for the guys just learning to cover: I got an old picture frame and covered it, then just before each step of the process on the real airplane, I did it to the picture frame covering. It gave me the confidence and experience to move on to the real airplane covering. Clem Lawton, OK KFIV-912 Re: ..............The instructions from Poly-Fiber are quite good and if you pay attention to what you are doing a professional look isn't difficult to achieve.


    Message 7


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    Time: 12:18:03 PM PST US
    From: "John Stoner" <john@dakotacubaircraft.com>
    Subject: Re: first flight - oil injection question
    --> Kitfox-List message posted by: "John Stoner" <john@dakotacubaircraft.com> Marco, Congrats on your flight. I marked my oil tank to show the ounces of oil remaining and made a chart to carry in the airplane that showed fuel consumption per ounce of oil at a 50:1 ratio. This way I could estimate correct oil consumption on every flight by knowing the fuel consumption. It is an estimate only as was pointed out that the correct injection ratio varies from 70:1 to 50:1 depending on throttle position. As to the correct setting of the pump, the engine operator's manual states that the marks must be aligned at idle throttle position. However, the manual does not indicate whether the propellor is attached during this alignment process. I started with the assumption that the marks are meant to be aligned at idle with no load on the engine and did my alignment with no prop on the engine. After installing the prop the idle had to be significantly advanced to maintain 2,000 rpm. I then took a scribe and made a new 'alignment' mark to indicate idle position of the pump when under load at idle. After setting the pump in this manner my fuel / oil consumption was very close to 50:1 taking into account a little low rpm time for warm up and taxiing. Regards, John Stoner KF III, 582


    Message 8


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    Time: 04:40:20 PM PST US
    From: "flier" <flier@sbcglobal.net>
    Subject: Fabric socks vs rolls
    --> Kitfox-List message posted by: "flier" <flier@sbcglobal.net> Add in a cross-member and you can learn to ribstitch. I took my original frame after covering and put it outside for a year just to see what would happen. The wood rotted of course but the fabric was fine. -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of David Savener Subject: Re: Kitfox-List: Fabric socks vs rolls --> Kitfox-List message posted by: "David Savener" <david_savener@msn.com> I covered two large picture frames. The first I only carried through the polybrush(pink) stage. I cut that fabric out of the frame and kept it for making patches. The second I painted through the color stage, then made a hole in it so I could practice patching before I had to patch my finished airplane. I learned a lot from that. Dave S ----- Original Message ----- From: clemwehner<mailto:clemwehner@sbcglobal.net> To: kitfox-list@matronics.com<mailto:kitfox-list@matronics.com> Sent: Sunday, August 07, 2005 8:30 AM Subject: RE: Kitfox-List: Fabric socks vs rolls --> Kitfox-List message posted by: "clemwehner" <clemwehner@sbcglobal.net<mailto:clemwehner@sbcglobal.net>> One more thought for the guys just learning to cover: I got an old picture frame and covered it, then just before each step of the process on the real airplane, I did it to the picture frame covering. It gave me the confidence and experience to move on to the real airplane covering. Clem Lawton, OK KFIV-912 Re: ..............The instructions from Poly-Fiber are quite good and if you pay attention to what you are doing a professional look isn't difficult to achieve.


    Message 9


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    Time: 04:42:08 PM PST US
    From: "Rex & Jan Shaw" <rexjan@bigpond.com>
    Subject: Re: first flight - oil injection question
    --> Kitfox-List message posted by: "Rex & Jan Shaw" <rexjan@bigpond.com> Hi ! Marco, I'd say you need to look into your temps and oil usage. My 582 Blue head would only see 180 degrees when doing a lot of taxi-ing in hot weather. It usually flys around 150 in the cooler weather [ 20 celsius ] and 160 to 170 in the summer and in flight. My EGT's are often down to 900-1,000 but in fact I'm happier to see them at 1,150-1,175 but 1250 is too hot in my opinion. Just richen it up a bit. Raising the needle will do this in the mid range like 5,000 to the high 5's. Above that, virtually full throttle, you will need to increase main jet size. Oil consumption should average out at 50 litres of fuel to 1 litre of oil. Yours sounds like it's not getting enough oil. Check your pump setup by the book. If you don't have that info contact me off list [ rexjan@bigpond.com ] and I'll try scanning the info and E'mailing it to you. While you are getting it right it is acceptable to also make a petroil mixture. This will mean if your pump comes right you are then using more oil than 50 to 1 but that's not a problem right down to 20 to 1. Anyway congratulations on getting in the air. Have fun, Rex Shaw Australia. rexjan@bigpond.com


    Message 10


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    Time: 05:26:32 PM PST US
    From: "RAY Gignac" <KITFOXPILOT@msn.com>
    Subject: CRACKED MUFFLER!
    --> Kitfox-List message posted by: "RAY Gignac" <KITFOXPILOT@msn.com> Hello Folks, After my trip to Oshkosh and back, I pulled my cowlings off the kitfox and discovered a disturbing view! My exhaust tube had separated below the weld on the muffler. The weld did not crack, looks like it was pulled straight out of the muffler housing itself, around the weld. My reason for investigating was due to a rough sounding engine which I thought might be fouled plugs. Well I know the reason now. Will take photos and post for all to see very soon. I am taking the muffler to a race shop and hope they can repair. By the way, Oshkosh was a great trip in the Kitfox. Ray Gignac, N2BH Model IV, 1200 912S


    Message 11


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    Time: 05:59:24 PM PST US
    From: GONER752@aol.com
    Subject: re: first flight-oil injection question
    --> Kitfox-List message posted by: GONER752@aol.com Congrats on the first flight, Marco. I flew my mod. II for the first time last weekend. What a blast! I have s/n 375, I've wondered how you were coming along. As for the injection question, afraid I can't be of much help except to say that the injection tank was already gone from mine when I bought it. So I premix 50:1. Talking with some folks awhile back, they were of the opinion that premixing was the way to go anyway. They cited the possibility of the injection system going down in flight or running the reservoir dry. I haven't heard of any problems with the injection on the 582's and given the usage rate you describe, running the oil out doesn't seem very likely either, so, there's my two cents worth. I wish I had learned to fly in the fox, it's a bit like starting all over again. The rudder? That's for turning the nose wheel,right? : ) Anyway, congrats and enjoy your new 'fox. Greg Gerace 375kl mod II 582


    Message 12


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    Time: 06:11:15 PM PST US
    From: GONER752@aol.com
    Subject: kitfox chat
    --> Kitfox-List message posted by: GONER752@aol.com Just wondering,does anyone ever use the kitfox chat room located at the bottom of the thread? Seems to me the brain picking would be alot quicker. : ) Greg G. do not archive


    Message 13


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    Time: 07:46:12 PM PST US
    From: "Don Pearsall" <donpearsall@comcast.net>
    Subject: CRACKED MUFFLER!
    --> Kitfox-List message posted by: "Don Pearsall" <donpearsall@comcast.net> Sorry for your muffler Ray. It is no doubt due to vibration. Was it rubber or spring mounted? Please do post some pics and tell us the cause of the problem. Don Pearsall -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of RAY Gignac Subject: Kitfox-List: CRACKED MUFFLER! --> Kitfox-List message posted by: "RAY Gignac" <KITFOXPILOT@msn.com> Hello Folks, After my trip to Oshkosh and back, I pulled my cowlings off the kitfox and discovered a disturbing view! My exhaust tube had separated below the weld on the muffler. The weld did not crack, looks like it was pulled straight out of the muffler housing itself, around the weld. My reason for investigating was due to a rough sounding engine which I thought might be fouled plugs. Well I know the reason now. Will take photos and post for all to see very soon. I am taking the muffler to a race shop and hope they can repair. By the way, Oshkosh was a great trip in the Kitfox. Ray Gignac, N2BH Model IV, 1200 912S


    Message 14


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    Time: 08:33:44 PM PST US
    From: "Jay Fabian" <experimental208nd@comcast.net>
    Subject: Attention New England Kitfoxes: PYM Fly in Info Aug 14th
    --> Kitfox-List message posted by: "Jay Fabian" <experimental208nd@comcast.net> Hi List, OPEN INVITATION TO ALL! EAA UL-62 chapter at Plymouth Mass (PYM). Will be having its annual Fly-in Barbeque on Sunday , August 14th. Start Time is Noon. The Theme plane is the RV series, but We have had the Kitfox featured a few years ago too. We have 7 Kitfoxes in our chapter alone. Special Guest is : John McBean , Formally of Skystar. Sirloin Burgers ( The kind without the bone chunks in it), Hot Dogs, and more..... GPS Raffle. I know there are many kitfoxes in the area, so come on over. I am pulling my kitfox, and myself out of mothballs and getting it inspected as we speak. Hope to see you there, Jay Fabian , Editor EAA UL-62




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