Today's Message Index:
----------------------
1. 02:37 AM - SV: Re: sight gauges (Michel Verheughe)
2. 10:10 AM - Re: Fiberglass tank installation (jdmcbean)
3. 01:01 PM - Re: blade adjustment (kerrjohna@comcast.net)
4. 01:02 PM - Re: SV: Re: sight gauges (kerrjohna@comcast.net)
5. 04:43 PM - Re: Mike do you have a 912 (Michael Gibbs)
6. 04:43 PM - Re: Rotax 912S Water Temps and RPM - 4 LowellRotax (Michael Gibbs)
7. 05:45 PM - Re: SV: Re: sight gauges (James Shumaker)
Message 1
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Subject: | Re: sight gauges |
--> Kitfox-List message posted by: Michel Verheughe <michel@online.no>
> From: James Shumaker [jimshumaker@sbcglobal.net]
> I found that those little white diode flashlights that are about the size of
a quarter
Thanks Jim. I also have a tiny flashlight as the keyholder of my Kitfox's start
key. I can use it do check the wing tanks in the dark, of course.
But I thought you guys were talking about something you inserted in the sight gauges.
I was wondering what it was and how to get it in such a remote place as
Norway.
Was I wrong to think that it was a kind of floating ball, the size of the gauge?
Cheers,
Michel
do not archive
Message 2
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Subject: | Fiberglass tank installation |
--> Kitfox-List message posted by: "jdmcbean" <jdmcbean@cableone.net>
John,
Right tank will have 4 holes. Bottom is the outlet, top is the vent and
the other 2 are for the sight gauge. Left tank has 3 holes.. no vent. Hope
that helps.. if not contact me off list I can fax you a diagram.
Fly Safe !!
John & Debra McBean
www.sportplanellc.com
"The Sky is not the Limit... It's a Playground"
-----Original Message-----
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com]On Behalf Of John Bergen
Subject: Kitfox-List: Fiberglass tank installation
--> Kitfox-List message posted by: "John Bergen" <JBergen@rrc.mb.ca>
I'm installing fiberglass tanks in a series three that used to have
aluminum tanks. Skystar was kind enough to send me most of the parts to
install but no instructions. They have also proven to be impossible to
contact on the issue.
I have two tanks, some plumbing, two tubes of sealant and a handful of
stainless pop rivets.
Each tank has three holes on the inboard sides.
Anyone able to help me decipher how to install them and what the extra
holes on the inboard sides of the tank are for? I'm guessing sight gage.
Thanks in advance.
Message 3
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Subject: | blade adjustment |
--> Kitfox-List message posted by: kerrjohna@comcast.net
Harbor Freight has a great little laser/level for $19.95 I think that is ideal
for the kind of precision we are talking about. Use the propeller manufacturer
provided guage to get the approximate static rate desired then use the laser
or digital it insure that all the blades have the same pitch.
-------------- Original message --------------
> --> Kitfox-List message posted by: "Randy Daughenbaugh"
>
> I made my cradle for the laser by first making a rough fit on the blade by
> cutting the prop profile into a 2X4 on a band saw. Then I put some saran
> wrap over the blade and some bondo in the profile on the 2X4 and then
> pressed it on the blade. After the bondo sets, take it off and peel the
> saran wrap off and it fits the same every time. I did use some fingernail
> polish to mark the blade the same distance from the hub so it is in the same
> place each time. I mounted the laser so it points down to the floor.
> Initially I used a level on the blade to make it perfectly horizontal before
> I put the laser on it, but I finally realized that if you have a line on the
> floor parallel to the fuselage, the prop will always be in the same position
> if the laser mark is anywhere on the line.
>
> A little trig will show that an eighth of an inch is equal to an eighth of a
> degree this way. If you put the prop straight up and down and aim the laser
> for the hangar wall, precision will go way up. I think the eighth of an
> inch is adequate.
>
> I am sure that I got this from this list at some point in time.
>
> Randy - Series 5/7 912S - lovin' it!
>
> .
>
>
> -----Original Message-----
> From: owner-kitfox-list-server@matronics.com
> [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Clifford
> Begnaud
> To: kitfox-list@matronics.com
> Subject: Re: Kitfox-List: Rotax 912 series carb syncing
>
> --> Kitfox-List message posted by: "Clifford Begnaud"
>
>
> John,
> No, the cradle that I had would slide up the blade about 6-8". I really
> didn't care what the actual angle was, I was only concerned with getting the
>
> blades set so that the engine turned a certain desired static RPM. Then I
> wanted to get all blades set exactly the same. I have no idea at what angle
> my blades were set, and couldn't care less.
> Cliff
> >
> > You measure the blade angle at the tip Clifford?? John A.
> >
> >
> > From: "Clifford Begnaud"
> > To:
> > Subject: Re: Kitfox-List: Rotax 912 series carb syncing
> > Date: Mon, 15 Aug 2005 17:13:37 -0600
> > --> Kitfox-List message posted by: "Clifford Begnaud"
> >
> >
> >
> > I've never used a laser, I used a digital level, about $100. But I use it
> > for many other things. You could probably go to any hardware store and
> > find
> > a cheap laser. The trick with either of these is to build a cradle that
> > fits
> > on the prop blade and holds the laser or digital level. I made mine out of
> > wood, and it was just a cradle that had 3 contact points and would slide
> > up
> > the prop blade. It allowed repeatabilty and stopped at the same spot on
> > each
> > blade. The 3 contact points had a small groove that fit the edge of the
> > prop
> > blade.
> > I no longer have that plane or prop and the cradle went with it, so I
> > can't
> > even take a picture of it for you. But I'm sure you can figure out
> > something that will work. Just make sure it allows precision and
> > repeatabilty.
> > Cliff
> >
> >>
> >>
> >>Cliff,
> >>Where can I by one of those lasers? I have never liked the bubble deal on
> >>my Warp Drive. Are they expensive? Thanks, Jeff Puls 912UL
> >>
> >>
> >>>[Original Message]
> >>>From: Clifford Begnaud
> >>>To:
> >>>Date: 8/15/2005 12:05:20 PM
> >>>Subject: Re: Kitfox-List: Rotax 912 series carb syncing
> >>>
> >>>--> Kitfox-List message posted by: "Clifford Begnaud"
> >>
> >>>
> >>>I forgot to add....
> >>>Use a digital level or a laser to set the pitch of the blades, if they
> >>are
> >>>individually adjustable like the warp drive prop. With the little bubble
> >>>level that comes with the warp drive, they claim only 1/4 degree
> >>accuracy.
> >>>With a digital level you can get 1/10 degree accuracy and with a laser
> >>you
> >>>can probably do that or better, if that's even possible.
> >>>With these 3 things, carb sync, blade indexing and blade pitch, you can
> >>make
> >>>your Rotax 912 feel like flying behind a turbine.
> >>>Cliff
> >>>
> >>> > Another thing that can help keep your engine running smooth is blade
> >>> > alignment.
> >>> > Rotate the blades by hand indexing them against a stationary object.
> >>Make
> >>> > sure the distance from the stationary object is the same when you move
> >>> > each
> >>> > blade past it. Try to get them within 1/8". You can adjust this by
> >>putting
> >>> > very thin shims behind the prop hub.
> >>> > Cliff
> >>> >
> >>> >>
> >>> >> I originally followed some published procedures to manually sync the
> >>> >> carbs
> >>> >> on my 912S by adjusting the throttle cable lengths. After reviewing
> >>> >> a
> >>> >> DVD
> >>> >> on 912 installation tips from HomeBuilderHelp.com...I determined that
> >>> >> syncing using a vacuum gage was pretty straightforward. With the
> >>gages
> >>> >> in place, I was surprised how out of sync my carbs were. After I
> >>sycned
> >>> >> them..the engine was noticeably smoother in the 3000 - 5000
> >>range...and
> >>> >> at
> >>> >> idle. I think the CHT temps dropped a bit too. If you have not done
> >>> >> this
> >>> >> yet, I would highly recommend it. Caution..standing behind the prop
> >>> >> adjusting the throttle cable lengths will mess up your hair. Make
> >>> >> sure
> >>> >> you have someone sitting in the cockpit, and the tail is tied down
> >>well.
> >>> >>
> >>> >>
> >>> >> Gary Walsh
> >>> >> C-GOOT
> >>> >> www.decisionlabs.com/kitfox
> >>> >>
> >>> >> do not archive
> >>> >>
> >>> >>
> >>> >>
> >>> >
> >>> >
> >>> >
> >>>
> >>>
> >>
> >>
> >
> >
> >
>
>
>
>
>
>
Harbor Freight has a great little laser/level for $19.95 I think that is ideal
for the kind of precision we are talking about. Use the propeller manufacturer
provided guage to get the approximate static rate desired then use the laser
or digital it insure that all the blades have the same pitch.
-------------- Original message --------------
-- Kitfox-List message posted by: "Randy Daughenbaugh" <RJDAUGH@RAPIDNET.COM>
I made my cradle for the laser by first making a rough fit on the blade by
cutting the prop profile into a 2X4 on a band saw. Then I put some saran
wrap over the blade and some bondo in the profile on the 2X4 and then
pressed it on the blade. After the bondo sets, take it off and peel the
saran wrap off and it fits the same every time. I did use some fingernail
polish to mark the blade the same distance from the hub so it is in the same
place each time. I mounted the laser so it points down to the floor.
Initially I used a level on the blade to make it perfectly horizontal before
I put the laser on it, but I finally realized that if you have a line on the
>
; floor parallel to the fuselage, the prop will always be in the same position
if the laser mark is anywhere on the line.
A little trig will show that an eighth of an inch is equal to an eighth of a
degree this way. If you put the prop straight up and down and aim the laser
for the hangar wall, precision will go way up. I think the eighth of an
inch is adequate.
I am sure that I got this from this list at some point in time.
Randy - Series 5/7 912S - lovin' it!
.
-----Original Message-----
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Clifford
Begnaud
To: kitfox-list@matronics.com
Subject: Re: Kitfox-List: Rotax 912 series carb syncing
-- Kitfox-List message posted by: "Clifford Begnaud"
<SHOELESS@BAREFOOTPIL
OT.COM>
John,
No, the cradle that I had would slide up the blade about 6-8". I really
didn't care what the actual angle was, I was only concerned with getting the
blades set so that the engine turned a certain desired static RPM. Then I
wanted to get all blades set exactly the same. I have no idea at what angle
my blades were set, and couldn't care less.
Cliff
You measure the blade angle at the tip Clifford?? John A.
From: "Clifford Begnaud" <SHOELESS@BAREFOOTPILOT.COM>
To: <KITFOX-LIST@MATRONICS.COM>
Subject: Re: Kitfox-List: Rotax 912 series carb syncing
Date: Mon, 15 Aug 2005 17:13:37 -0600
-- Kitfox-List message posted by: "Clifford Begnaud"
<SHOELESS@BAREFOOTPILOT.COM>
I've never used a laser, I used a digital l
evel, about $100. But I use it
for many other things. You could probably go to any hardware store and
find
a cheap laser. The trick with either of these is to build a cradle that
fits
on the prop blade and holds the laser or digital level. I made mine out of
wood, and it was just a cradle that had 3 contact points and would slide
up
the prop blade. It allowed repeatabilty and stopped at the same spot on
each
blade. The 3 contact points had a small groove that fit the edge of the
prop
blade.
I no longer have that plane or prop and the cradle went with it, so I
can't
even take a picture of it for you. But I'm sure you can figure out
something that will work. Just make sure it allows precision and
repeatabilty.
Cliff
Cliff,
Where can I by one of those lasers? I have never liked the bubble deal on
my Warp Drive. Are they expensive? Thanks, Jeff Puls 912UL
[Original Message]
From: Clifford Begnaud <SHOELESS@BAREFOOTPILOT.COM>
To: <KITFOX-LIST@MATRONICS.COM>
Date: 8/15/2005 12:05:20 PM
Subject: Re: Kitfox-List: Rotax 912 series carb syncing
-- Kitfox-List message posted by: "Clifford Begnaud"
<SHOELESS@BAREFOOTPILOT.COM>
I forgot to add....
Use a digital level or a laser to set the pitch of the blades, if they
are
individually adjustable like the warp drive prop. With the little bubble
&g
t;level that comes with the warp drive, they claim only 1/4 degree
accuracy.
With a digital level you can get 1/10 degree accuracy and with a laser
you
can probably do that or better, if that's even possible.
With these 3 things, carb sync, blade indexing and blade pitch, you can
make
your Rotax 912 feel like flying behind a turbine.
Cliff
Another thing that can help keep your engine running smooth is blade
alignment.
Rotate the blades by hand indexing them against a stationary object.
Make
sure the distance from the stationary object is the same when you move
each
blade past it. Try to get them within 1/8". You can adjust t
his by
putting
very thin shims behind the prop hub.
Cliff
I originally followed some published procedures to manually sync the
carbs
on my 912S by adjusting the throttle cable lengths. After reviewing
a
DVD
on 912 installation tips from HomeBuilderHelp.com...I determined that
syncing using a vacuum gage was pretty straightforward. With the
gages
in place, I was surprised how out of sync my carbs were. After I
sycned
them..the engine was noticeably smoother in the 3000 - 5000
range...and
at
this
yet, I would highly recommend it. Caution..standing behind the prop
adjusting the throttle cable lengths will mess up your hair. Make
sure
you have someone sitting in the cockpit, and the tail is tied down
well.
Gary Walsh
C-GOOT
www.decisionlabs.com/kitfox
do not archive
Message 4
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Subject: | Re: sight gauges |
--> Kitfox-List message posted by: kerrjohna@comcast.net
john macbean has the placards that fit behind the sight tubes.
-------------- Original message --------------
> --> Kitfox-List message posted by: Michel Verheughe
>
> > From: James Shumaker [jimshumaker@sbcglobal.net]
> > I found that those little white diode flashlights that are about the size of
a
> quarter
>
> Thanks Jim. I also have a tiny flashlight as the keyholder of my Kitfox's start
> key. I can use it do check the wing tanks in the dark, of course.
>
> But I thought you guys were talking about something you inserted in the sight
> gauges. I was wondering what it was and how to get it in such a remote place
as
> Norway.
> Was I wrong to think that it was a kind of floating ball, the size of the gauge?
>
> Cheers,
> Michel
>
> do not archive
>
>
>
>
>
>
john macbean has the placards that fit behind the sight tubes.
-------------- Original message --------------
-- Kitfox-List message posted by: Michel Verheughe <MICHEL@ONLINE.NO>
From: James Shumaker [jimshumaker@sbcglobal.net]
I found that those little white diode flashlights that are about the size of
a
quarter
Thanks Jim. I also have a tiny flashlight as the keyholder of my Kitfox's start
key. I can use it do check the wing tanks in the dark, of course.
But I thought you guys were talking about something you inserted in the sight
gauges. I was wondering what it was and how to get it in such a remote place as
Norway.
Was I wrong to think that it was a kind of floating ball, the size of the gauge?
Cheers,
Michel
do not archive
==========================================
Message 5
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Subject: | Re: Mike do you have a 912 |
--> Kitfox-List message posted by: Michael Gibbs <MichaelGibbs@cox.net>
Hi Robert,
Engine: Rotax 912 ULS with slipper clutch
Prop: Ivo medium (3 blade) in-flight adjustable
Airframe: Kitfox Model IV-1200 Speedster custom welded for tricycle gear
Wings: Clipped to Speedster length (29' span)
>Mike do you have a Rotax 912 on your plane?
>
>Robert
>
>Performance is engineered. My Model IV-1200 Speedster came in at...
Message 6
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Subject: | Re: Rotax 912S Water Temps and RPM - 4 LowellRotax |
912S Water Temps and RPM
--> Kitfox-List message posted by: Michael Gibbs <MichaelGibbs@cox.net> 912S Water
Temps and RPM
>I talked to another guy running the 912S on an anphib Kitfox. He
>indicated he regularly idles at 1450 rpm...otherwise he moves
>through the water too fast. What kind of idle to you normally use on
>the ground?
I'd idle my 912S w/slipper clutch + Ivo medium in-flight adjustable
prop at 1400 as normal procedure. It ran smooth and happy there as
far as I could tell. The carbs were balanced with vacuum gauges, not
eye-balled.
Mike G.
N728KF
Message 7
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Subject: | Re: sight gauges |
--> Kitfox-List message posted by: James Shumaker <jimshumaker@sbcglobal.net>
Hi Michel
I use a background of diagonal lines that helps show the level due to the difference
in refractive index between an empty and a full line.
The WD40 spout in the tube sounds like a great idea.
Jim Shumaker
Michel Verheughe <michel@online.no> wrote:
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