Kitfox-List Digest Archive

Wed 03/22/06


Total Messages Posted: 49



Today's Message Index:
----------------------
 
     1. 12:16 AM - Re: It Flew! Cooling. (John Anderson)
     2. 12:22 AM - Re: It Flew! Cooling. (John Anderson)
     3. 12:25 AM - Re: It Flew! Cooling. (John Anderson)
     4. 02:51 AM - Re: Rib stitching (Graeme Toft)
     5. 03:56 AM - Paints vs Paints (Colin Durey)
     6. 04:12 AM - Re: Terminology (Jim Burke)
     7. 05:04 AM - Re: Rib stitching (Dee Young)
     8. 05:32 AM - Re: Terminology (Mike Ford)
     9. 05:35 AM - Attitude Gyro (falkonguage) (jareds)
    10. 07:04 AM - Re: It Flew! Cooling. (wingsdown)
    11. 07:15 AM - Re: It Flew! Cooling. (wingsdown)
    12. 07:38 AM - Re: Paints vs Paints (Lowell Fitt)
    13. 08:20 AM - Re: VNE on a mod 4 1200 (was New Member) (kitfoxmike)
    14. 08:28 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    15. 08:49 AM - Re: Re: VNE on a mod 4 1200 (was New Member) (Mike Chaney)
    16. 08:49 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    17. 09:15 AM - Fw: Paints vs Paints (Tim Vader)
    18. 09:34 AM - Re: Re: VNE on a mod 4 1200 and high speeds (Frank Miles)
    19. 09:52 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    20. 10:05 AM - Re: Re: VNE on a mod 4 1200 and high speeds (Frank Miles)
    21. 10:09 AM - Re: Paints vs Paints (flier)
    22. 10:13 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    23. 10:16 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    24. 10:32 AM - Re: VNE on a mod 4 1200 and high speeds (kitfoxmike)
    25. 11:39 AM - 912 needle valves (Kaufjm@aol.com)
    26. 11:39 AM - Re: Rib stitching (kurt schrader)
    27. 11:45 AM - Re: Rib stitching (Lowell Fitt)
    28. 11:54 AM - Re: Attitude Gyro (falkonguage) (Lowell Fitt)
    29. 11:58 AM - Re: Paints vs Paints (kerrjohna@comcast.net)
    30. 12:06 PM - Re: Rib stitching (Lowell Fitt)
    31. 12:18 PM - Re: Soob cooling (was It Flew! Cooling) (kurt schrader)
    32. 01:49 PM - Steve Wittman crash (Alan & Linda Daniels)
    33. 02:02 PM - Re: Paints vs Paints (Graeme Toft)
    34. 02:37 PM - Re: Paints vs Paints (John Anderson)
    35. 03:26 PM - Re: Steve Wittman crash (Cudnohufsky's)
    36. 03:33 PM - Re: It Flew! Cooling. (John Anderson)
    37. 06:20 PM - Re: Steve Wittman crash (Ceashman@aol.com)
    38. 06:22 PM - Re: Steve Wittman crash (Alan & Linda Daniels)
    39. 06:30 PM - Re: It Flew! Cooling. (wingsdown)
    40. 06:40 PM - Re: Paints vs Paints (Ceashman@AOL.COM)
    41. 06:40 PM - Re: Steve Wittman crash (Jerry Liles)
    42. 06:40 PM - Re: It Flew! Cooling. (Comp User)
    43. 07:41 PM - Re: It Flew! Cooling. (John Anderson)
    44. 07:42 PM - Re: It Flew! Cooling. (John Anderson)
    45. 08:45 PM - Re: Rib stitching (ron schick)
    46. 09:42 PM - Re: Rib stitching (Graeme Toft)
    47. 09:44 PM - Re: Re: looking for a CFI in michigan (Lynn Matteson)
    48. 09:48 PM - Re: Steve Wittman crash (Alan & Linda Daniels)
    49. 09:50 PM - Re: It Flew! Cooling. (Shaun Smith)
 
 
 


Message 1


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    Time: 12:16:04 AM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: Re: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Thanks for that Kurt. Well, I think I found the problem as suggested. After running the engine until the temp was right up, I left it idling and got out and fely the radiator and - bingo- the botom was STONE cold!! So all I can say is the the small heater one is working reall well to keep the temps where they were! So I'll get the feed end tank removed and so what goes but it certainly is not flowing!! I'll let you know, do you have any data on the other reported defective unit? John From: kurt schrader <smokey_bear_40220@yahoo.com> Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com> Hi John, Right now I am on your side of the equator and a long way from my Fox, so I am sorry I cant measure it just yet. That I remember, the face is 6 inches high by 20 wide and 4 inches thick. This does not include the closed ends that are about 2 inches wide on both sides. Rick or another turbo driver might be able to get the actual dimensions for you sooner. I think it is the same frontal area as yours and should slip right in so you can keep the cowl the same. It is just thicker. You could just design a replacement like that. Same front, but twice as thick. The aluminum rad was hardly any heavier than the brass one too, even though it was bigger. Hope this helps. Kurt S. --- John Anderson <janderson412@hotmail.com> wrote: > Thanks Kurt, no where would I get one of those... > big rad. If you could give > me the dimensions I could look at getting one made > as big cost to get one > sent all this way from State side. John Check out the latest video @ http://xtra.co.nz/streaming


    Message 2


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    Time: 12:22:49 AM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment


    Message 3


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    Time: 12:25:16 AM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: Re: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Cowl seal is good Abert, what shape etc is you exit cowl? Does it reduce to speed up the air again? John From: "Comp User" <trebla@directinter.net> Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "Comp User" <trebla@directinter.net> I looked at the pics. Nice setup. How is the cowl seal to the radiator? I also had to put cowl behind the radiator to keep the air from boiling up behind it and reducing flow through it. Also had to manage the airflow over the engine through the cowl to help as much as possible. Albert Smith Discover fun and games at @ http://xtramsn.co.nz/kids


    Message 4


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    Time: 02:51:15 AM PST US
    From: "Graeme Toft" <msm@byterocky.net>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> Is there any type of material that can be substituted safely for aircraft type rib stitching. I just priced a role from Polyfiber and have been quoted $64 for the thread and $25 for the needle. The role comes in one size with sufficient length to rib stitch the worlds entire kitfox fleet. Has anyone used anything else succesfully? I know, Im starting to penny pinch but Im into my last piggy bank. Cheers Graeme ----- Original Message ----- From: "Alan & Linda Daniels" <aldaniels@fmtc.com> Sent: Wednesday, March 22, 2006 5:04 PM Subject: Re: Kitfox-List: Rib stitching > --> Kitfox-List message posted by: Alan & Linda Daniels > <aldaniels@fmtc.com> > > Rib stitching, riveting, and gluing are all good. I have nothing against > any of them, but just so some don't get overly afraid that their wing > fabric is going to come off in flight consider the strength of modern > fabric and glue. I think medium fabric will hold something like 130 > pounds per square inch, were cotton was something like 15. If you use > proper procedures and follow the manufactures recommendations you WILL > NOT loose the fabric off the wing no matter what you do. You may rip the > wing off, but the fabric will still be on it. With 144 sq. inches in a > sq. foot times 132 sq. feet times 130 pounds per inch equals something > just short of 2.5 millions pounds on the wing fabric. Yes I know that > requires even load, full support each inch and all, but the point is > fabric is darn strong. With proper overlaps and procedures, and the > fabric held in tension against the wing structure it is not the weak > point. With no in-flight failures I am not sure what the weak point is > as no one has found it, except maybe the loose nut holding onto the > stick. Good attaching to the ribs helps keep fabric in the proper shape > during lift, but its not coming off. > > Dee Young wrote: > >>--> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> >> >>I rib stitched and am very glad I did. Of all the things I can worry about >>when off the ground - the fabric coming lose isn't one of them. Not ever. >>It was a lot of fun to do, it was educational and looks very traditional. >> >>Dee Young >>Model II >> >>Do not archive >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > -- > >


    Message 5


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    Time: 03:56:28 AM PST US
    Subject: Paints vs Paints
    From: "Colin Durey" <colin@ptclhk.com>
    --> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> I'm almost regretting raising this, already, but... as I will soon be facing the job of painting my KF4, I am trying to balance all the cost/benefit/risk/etc/etc factors involved in this part of the project. Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure that its all correct, however, I have been talking to a number of friends who have long experience in both automotive and industrial paints/coatings and, I asked them specifically about using these types of paints on the Kitfox, and am intrigued by some of the things that they have told me. In connection with automotive paints - with the increase in the number of flexible body panels (especially bumpers), usually made from poly vinyls, various new paints have been compounded to cope with the flex and distortion that these are subjected to, without crazing/cracking. There are also a number of modifiers to add to certain standard acrylics and lacquers to make them flexible and eliminate(?) craking and crazing. I've seen some pretty impressive samples. As to inductrial coatings, there are a number of products which are designed for very flixible substrates, such as the vinyl and fabrics that are used on the sides of Tautliners. These allow for very high gloss and high resolution graphics as well as broad area fills on materials which get rolled up into a spiral on a daily basis. While wings and fuselage panels are subjected to movement, it certianly is not that to that degree. There are also some specialty water base urethane paints which are very flexible. Anyway, my question is, what knowledge is available in the Kitfox Brains-Trust that I can tap into on this subject? Info and guidance is very welcome, but I can do without a beating. I need my strength to finish the 'Fox. Regards Colin Durey Sydney +61-418-677073 (M) +61-2-945466162 (F)


    Message 6


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    Time: 04:12:42 AM PST US
    From: Jim Burke <jeburke94je@direcway.com>
    Subject: Re: Terminology
    --> Kitfox-List message posted by: Jim Burke <jeburke94je@direcway.com> Mike, I have a access door on my cowling to check the reserve oil for my 582. I would be glad to email you a picture off list for reference, if you would like. Jim N94JE ----- Original Message ----- From: "Mike Ford" <fordm2003@yahoo.com> Sent: Tuesday, March 21, 2006 8:47 PM Subject: Kitfox-List: Terminology > --> Kitfox-List message posted by: Mike Ford <fordm2003@yahoo.com> > > Hi guys, > > Im looking to modify my cowl with an access door so that I can check the > oil without having to take the cowl off every time. > > I am not sure if they have a kit for this or what. If there is a kit, I > am not sure what it'd be called. > > Does anybody know of anything that would help? If youd know where to get > it, even better! > > Thanks, > Mike > > > --------------------------------- > Use Photomail to share photos without annoying attachments. > > >


    Message 7


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    Time: 05:04:23 AM PST US
    From: "Dee Young" <henrysfork1@msn.com>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> The "loose nut holding onto the stick" used gas welding rod shaped and drilled. It takes about 5 minutes to make one needle. The "loose nut holding the stick" made 3 different sizes which seem to fill the bill. Hope this helps as I too run on a limited budget. Dee Young Model II N345DY Do not archive ----- Original Message ----- From: Graeme Toft<mailto:msm@byterocky.net> To: kitfox-list@matronics.com<mailto:kitfox-list@matronics.com> Sent: Wednesday, March 22, 2006 3:44 AM Subject: Re: Kitfox-List: Rib stitching --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net<mailto:msm@byterocky.net>> Is there any type of material that can be substituted safely for aircraft type rib stitching. I just priced a role from Polyfiber and have been quoted $64 for the thread and $25 for the needle. The role comes in one size with sufficient length to rib stitch the worlds entire kitfox fleet. Has anyone used anything else succesfully? I know, Im starting to penny pinch but Im into my last piggy bank. Cheers Graeme ----- Original Message ----- From: "Alan & Linda Daniels" <aldaniels@fmtc.com<mailto:aldaniels@fmtc.com>> To: <kitfox-list@matronics.com<mailto:kitfox-list@matronics.com>> Sent: Wednesday, March 22, 2006 5:04 PM Subject: Re: Kitfox-List: Rib stitching > --> Kitfox-List message posted by: Alan & Linda Daniels > <aldaniels@fmtc.com<mailto:aldaniels@fmtc.com>> > > Rib stitching, riveting, and gluing are all good. I have nothing against > any of them, but just so some don't get overly afraid that their wing > fabric is going to come off in flight consider the strength of modern > fabric and glue. I think medium fabric will hold something like 130 > pounds per square inch, were cotton was something like 15. If you use > proper procedures and follow the manufactures recommendations you WILL > NOT loose the fabric off the wing no matter what you do. You may rip the > wing off, but the fabric will still be on it. With 144 sq. inches in a > sq. foot times 132 sq. feet times 130 pounds per inch equals something > just short of 2.5 millions pounds on the wing fabric. Yes I know that > requires even load, full support each inch and all, but the point is > fabric is darn strong. With proper overlaps and procedures, and the > fabric held in tension against the wing structure it is not the weak > point. With no in-flight failures I am not sure what the weak point is > as no one has found it, except maybe the loose nut holding onto the > stick. Good attaching to the ribs helps keep fabric in the proper shape > during lift, but its not coming off. > > Dee Young wrote: > >>--> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com<mailto:henrysfork1@msn.com>> >> >>I rib stitched and am very glad I did. Of all the things I can worry about >>when off the ground - the fabric coming lose isn't one of them. Not ever. >>It was a lot of fun to do, it was educational and looks very traditional. >> >>Dee Young >>Model II >> >>Do not archive >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > > > > > > > > > > > > > > -- > >


    Message 8


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    Time: 05:32:12 AM PST US
    From: Mike Ford <fordm2003@yahoo.com>
    Subject: Re: Terminology
    --> Kitfox-List message posted by: Mike Ford <fordm2003@yahoo.com> Hi Jim, I would appreciate that. Thanks! Mike Jim Burke <jeburke94je@direcway.com> wrote: --> Kitfox-List message posted by: Jim Burke Mike, I have a access door on my cowling to check the reserve oil for my 582. I would be glad to email you a picture off list for reference, if you would like. Jim N94JE ----- Original Message ----- From: "Mike Ford" Sent: Tuesday, March 21, 2006 8:47 PM Subject: Kitfox-List: Terminology > --> Kitfox-List message posted by: Mike Ford > > Hi guys, > > Im looking to modify my cowl with an access door so that I can check the > oil without having to take the cowl off every time. > > I am not sure if they have a kit for this or what. If there is a kit, I > am not sure what it'd be called. > > Does anybody know of anything that would help? If youd know where to get > it, even better! > > Thanks, > Mike > > > --------------------------------- > Use Photomail to share photos without annoying attachments. > > > --------------------------------- Use Photomail to share photos without annoying attachments.


    Message 9


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    Time: 05:35:59 AM PST US
    From: jareds <jareds@verizon.net>
    Subject: Attitude Gyro (falkonguage)
    --> Kitfox-List message posted by: jareds <jareds@verizon.net> 65 hours ago i had purchased a brand new falconguage electric attitude gyro. Just out of warrenty so falcon SAYS return and we'll send out a re mfr for $300. Unfortunately when they get it they decide over $800 later they'll quit holding it hostage. When i ask specifically what is wrong with it the emails are ignored. Anyone had luck with an extremely in expensive electric or have seen any good ads?


    Message 10


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    Time: 07:04:52 AM PST US
    From: "wingsdown" <wingsdown@comcast.net>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure then John. The EA-82 is a bit different. Depending on turbo size the 5 PSI boost may be right for the RPMs your turning. The Turbo EA-81 torque band is between 3800 and 4200. So in cruise I would suspect you should be fine. I wouldn't lug the engine on take off 5200 for best not most power, but also no need with that engine to run 6200 for most power either. AS you know there are a lot of variables to consider when you have a turbo. Do you have an in-flight adjustable prop? Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway. Another aside. Should for some reason you engine quite suddenly and it didn't blow up. I would pull the fuel immediately then try restart. If you don't there is a good chance the turbo will continue to spool and pull fuel into the cylinders and wet them severely enough that a restart might not happen. OK, old here, never mind you are hi teck injected engine not crab or Ellison. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 12:22 AM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment


    Message 11


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    Time: 07:15:31 AM PST US
    From: "wingsdown" <wingsdown@comcast.net>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> Humm, you mean from the inlet not OAT? The OAT is not the starting point. It would be the oil temperature drop from the oil inlet to outlet side. The air is being heated by the oil but has no relation to what the drop in oil temp is across the cooler. No doubt there is a rise on both ends. One thing I would recommend in an oil thermostat like the one I installed from Mocal. But like all things open to another's perspective. Mine worked very well and regulated oil temp great. I think more important than the size of the cooler is its placement for air flow. Going back, I am not saying the OAT is not relative but for what your looking for not so much now. What is you full power climb peak oil temp and cruise oil temp? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 10:26 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> Rick, Oh wise turbo man.... I have about a 10 degree rise from OAT across my oil cooler in cruise. (As measured by a temp bulb behind the cooler) I expected more. Is this normal, or am I sized wrong for the airflow? Kurt S. > ...Do you have a way to measure your intake temps or > the delta across the intercooler? > > Rick


    Message 12


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    Time: 07:38:12 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> Colin, You pose an excellent question. I do know that in the past, auto finishes would eventually begin to crack. Also in the old days the oily film that appeared on the inside of the windsheild was the plasticisers in the vinyl dsh cap gassing out. The failure of this item in the UV of the sun encouraged the cottage industry that produces the protective dash caps. I don't know about the more modern finishes, but would consider this. The roll down - roll up curtains are replacabel with the removal of a couple of bolts in the event they fail (or the need for a graphics change). The same can be said for the bumpers etc. The aftermarket dash caps provided a cheap and easily replaced dashboard cover. And with an automoblile, they become throw away items after five or six years. My Model IV has been flying almost six years and I expect the finish to last at least another six or more. This probably doesn't help much, and is only presented as food for thought. Lowell ----- Original Message ----- From: "Colin Durey" <colin@ptclhk.com> Sent: Wednesday, March 22, 2006 3:53 AM Subject: Kitfox-List: Paints vs Paints > --> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> > > I'm almost regretting raising this, already, but... as I will soon be > facing the job of painting my KF4, I am trying to balance all the > cost/benefit/risk/etc/etc factors involved in this part of the project. > > Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure > that its all correct, however, I have been talking to a number of friends > who have long experience in both automotive and industrial paints/coatings > and, I asked them specifically about using these types of paints on the > Kitfox, and am intrigued by some of the things that they have told me. > > In connection with automotive paints - with the increase in the number of > flexible body panels (especially bumpers), usually made from poly vinyls, > various new paints have been compounded to cope with the flex and > distortion that these are subjected to, without crazing/cracking. There > are also a number of modifiers to add to certain standard acrylics and > lacquers to make them flexible and eliminate(?) craking and crazing. I've > seen some pretty impressive samples. > > As to inductrial coatings, there are a number of products which are > designed for very flixible substrates, such as the vinyl and fabrics that > are used on the sides of Tautliners. These allow for very high gloss and > high resolution graphics as well as broad area fills on materials which > get rolled up into a spiral on a daily basis. While wings and fuselage > panels are subjected to movement, it certianly is not that to that degree. > There are also some specialty water base urethane paints which are very > flexible. > > Anyway, my question is, what knowledge is available in the Kitfox > Brains-Trust that I can tap into on this subject? Info and guidance is > very welcome, but I can do without a beating. I need my strength to finish > the 'Fox. > > > Regards > > Colin Durey > Sydney > +61-418-677073 (M) > +61-2-945466162 (F) > > >


    Message 13


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    Time: 08:20:37 AM PST US
    Subject: Re: VNE on a mod 4 1200 (was New Member)
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> wingnut, great post. I read all the time where pilots abort the take off when the air speed indicator is inop. The result is usually a run off the runway and a bent plane. Generally when I land the plane I go by feel. Very rarely do I look at the air speed. I make a much better landing when I fly this way, when I watch the airspeed, the landing is usually not as good. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23444#23444


    Message 14


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    Time: 08:28:31 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> I do have trim in the elevator. I have strut fairings. I will say that my best rpm is 5200, the speed is great around 100, it is quite, that's the best part. In fact it worries me a little when I put it up to 5800 and climb, I get vibration, kind of unnerving, but that's normal also. It's just so smooth and quite at the lower rpm, that it's now my prefered. So nice and smooth, quite, stereo a blarin, lots of IFR, wow! what a life. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23446#23446


    Message 15


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    Time: 08:49:40 AM PST US
    From: Mike Chaney <mdps_mc@swoca.net>
    Subject: Re: VNE on a mod 4 1200 (was New Member)
    --> Kitfox-List message posted by: Mike Chaney <mdps_mc@SWOCA.NET> There has been a few times when after takeoff I noticed that the small cover for my pitot tube was stuck thus not allowing air flow. This is part of my "Pre-Flight" check list. Flying without any measured form of airspeed will quickly raise your awarness to the airplane, especially in landing phase. Mike -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of kitfoxmike Sent: Wednesday, March 22, 2006 8:17 AM Subject: Kitfox-List: Re: VNE on a mod 4 1200 (was New Member) --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> wingnut, great post. I read all the time where pilots abort the take off when the air speed indicator is inop. The result is usually a run off the runway and a bent plane. Generally when I land the plane I go by feel. Very rarely do I look at the air speed. I make a much better landing when I fly this way, when I watch the airspeed, the landing is usually not as good. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23444#23444 ############################################################################ #### This message has been scanned for Viruses and cleared by MailMarshal at SWOCA. ############################################################################ ####


    Message 16


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    Time: 08:49:40 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> here is a pic of my IFR -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23451#23451 Attachments: http://forums.matronics.com//files/ifr_157.jpg


    Message 17


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    Time: 09:15:38 AM PST US
    From: Tim Vader <vadert@telusplanet.net>
    Subject: Paints vs Paints
    --> Kitfox-List message posted by: Tim Vader <vadert@telusplanet.net> ----- Original Message ----- From: "Tim Vader" <vadert@telusplanet.net> Sent: Wednesday, March 22, 2006 9:38 AM Subject: Re: Kitfox-List: Paints vs Paints > Colin > > I used a modified Hipec system for coverning my IV. It was very easy. > I used one heavy coat of sun barrier (alumium powder in a polyurethane > carrier) then scuff sanded and one coat of a water based one part > polyurethane "industrial coating". The industrial coating is Imron 1.2 HG > by Dupont. It gives exceptional wet look gloss and being a polyurethane > excellent flexibility. No harmful vapors, dries in twenty minutes. I > painted the plane in my attached garage using just a dust mask for > protection. The other thing about using this paint is that it covers > fabric, fiberglass, steel, plastic, anything. You have to get it at > autobody shops and may be hard to find. I live in Canada and it's not > available here so I've had to get it out of the states. The entire plane > was painted with about five gallons of product in total. The Hipec system > is also designed to work without finish tapes as the sun barrier is a > tenacious glue. I used some finish tapes on mine for cosmetic reasons. I > wouldn't hesitate to use this system again and in fact I'm going to use it > again on the rebuild of my IV after my unfortunate accident. > > Tim Vader > Classic IV 1200 > EA81 > > > ----- Original Message ----- > From: "Colin Durey" <colin@ptclhk.com> > To: <kitfox-list@matronics.com> > Sent: Wednesday, March 22, 2006 4:53 AM > Subject: Kitfox-List: Paints vs Paints > > >> --> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> >> >> I'm almost regretting raising this, already, but... as I will soon be >> facing the job of painting my KF4, I am trying to balance all the >> cost/benefit/risk/etc/etc factors involved in this part of the project. >> >> Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure >> that its all correct, however, I have been talking to a number of friends >> who have long experience in both automotive and industrial >> paints/coatings >> and, I asked them specifically about using these types of paints on the >> Kitfox, and am intrigued by some of the things that they have told me. >> >> In connection with automotive paints - with the increase in the number of >> flexible body panels (especially bumpers), usually made from poly vinyls, >> various new paints have been compounded to cope with the flex and >> distortion that these are subjected to, without crazing/cracking. There >> are also a number of modifiers to add to certain standard acrylics and >> lacquers to make them flexible and eliminate(?) craking and crazing. I've >> seen some pretty impressive samples. >> >> As to inductrial coatings, there are a number of products which are >> designed for very flixible substrates, such as the vinyl and fabrics that >> are used on the sides of Tautliners. These allow for very high gloss and >> high resolution graphics as well as broad area fills on materials which >> get rolled up into a spiral on a daily basis. While wings and fuselage >> panels are subjected to movement, it certianly is not that to that >> degree. >> There are also some specialty water base urethane paints which are very >> flexible. >> >> Anyway, my question is, what knowledge is available in the Kitfox >> Brains-Trust that I can tap into on this subject? Info and guidance is >> very welcome, but I can do without a beating. I need my strength to >> finish >> the 'Fox. >> >> >> Regards >> >> Colin Durey >> Sydney >> +61-418-677073 (M) >> +61-2-945466162 (F) >> >> >> >> >> >> >> >> >> >> >> >> >> > >


    Message 18


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    Time: 09:34:00 AM PST US
    From: "Frank Miles" <f.miles.tcp.833@clearwire.net>
    Subject: Re: VNE on a mod 4 1200 and high speeds
    --> Kitfox-List message posted by: "Frank Miles" <f.miles.tcp.833@clearwire.net> Is that Felts Field? Frank LWS -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kitfoxmike Sent: Wednesday, March 22, 2006 8:48 AM Subject: Kitfox-List: Re: VNE on a mod 4 1200 and high speeds --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> here is a pic of my IFR -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23451#23451 Attachments: http://forums.matronics.com//files/ifr_157.jpg


    Message 19


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    Time: 09:52:39 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> no, a farm house about 15mi south. I'll get a pic of felts when I can and post. want to see spokane international, here you go. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23466#23466 Attachments: http://forums.matronics.com//files/international_189.jpg


    Message 20


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    Time: 10:05:52 AM PST US
    From: "Frank Miles" <f.miles.tcp.833@clearwire.net>
    Subject: Re: VNE on a mod 4 1200 and high speeds
    --> Kitfox-List message posted by: "Frank Miles" <f.miles.tcp.833@clearwire.net> Excuse me . . .the fifth picture you have posted is no farm house. Must be GEG? -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kitfoxmike Sent: Wednesday, March 22, 2006 9:51 AM Subject: Kitfox-List: Re: VNE on a mod 4 1200 and high speeds --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> no, a farm house about 15mi south. I'll get a pic of felts when I can and post. want to see spokane international, here you go. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23466#23466 Attachments: http://forums.matronics.com//files/international_189.jpg


    Message 21


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    Time: 10:09:55 AM PST US
    From: "flier" <FLIER@sbcglobal.net>
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: "flier" <FLIER@sbcglobal.net> I personally have a strong opinion and that's to use only coatings designed and tested to fill and cover polyester fabric for aviation use. I've seen too many glossy finished fabric jobs that turned into cracked and spider-webbed messes within a few years. Without extensive testing one cannot draw conclusions about the suitability, durability, or even flame retardant capabilities of auto finishes on fabric. Spending some extra money on proven systems more than pays for what a new cover job might cost in the future. Also, from a resale standpoint, use of an approved aircraft fabric coating system is a benefit. IMHO... Regards, Ted --- Original Message --- From: "Lowell Fitt" <lcfitt@sbcglobal.net> Subject: Re: Kitfox-List: Paints vs Paints >--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> > >Colin, > >You pose an excellent question. I do know that in the past, auto finishes >would eventually begin to crack. Also in the old days the oily film that >appeared on the inside of the windsheild was the plasticisers in the vinyl >dsh cap gassing out. The failure of this item in the UV of the sun >encouraged the cottage industry that produces the protective dash caps. I >don't know about the more modern finishes, but would consider this. The >roll down - roll up curtains are replacabel with the removal of a couple of >bolts in the event they fail (or the need for a graphics change). The same >can be said for the bumpers etc. The aftermarket dash caps provided a cheap >and easily replaced dashboard cover. And with an automoblile, they become >throw away items after five or six years. My Model IV has been flying >almost six years and I expect the finish to last at least another six or >more. > >This probably doesn't help much, and is only presented as food for thought. > >Lowell > >----- Original Message ----- >From: "Colin Durey" <colin@ptclhk.com> >To: <kitfox-list@matronics.com> >Sent: Wednesday, March 22, 2006 3:53 AM >Subject: Kitfox-List: Paints vs Paints > > >> --> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> >> >> I'm almost regretting raising this, already, but... as I will soon be >> facing the job of painting my KF4, I am trying to balance all the >> cost/benefit/risk/etc/etc factors involved in this part of the project. >> >> Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure >> that its all correct, however, I have been talking to a number of friends >> who have long experience in both automotive and industrial paints/coatings >> and, I asked them specifically about using these types of paints on the >> Kitfox, and am intrigued by some of the things that they have told me. >> >> In connection with automotive paints - with the increase in the number of >> flexible body panels (especially bumpers), usually made from poly vinyls, >> various new paints have been compounded to cope with the flex and >> distortion that these are subjected to, without crazing/cracking. There >> are also a number of modifiers to add to certain standard acrylics and >> lacquers to make them flexible and eliminate(?) craking and crazing. I've >> seen some pretty impressive samples. >> >> As to inductrial coatings, there are a number of products which are >> designed for very flixible substrates, such as the vinyl and fabrics that >> are used on the sides of Tautliners. These allow for very high gloss and >> high resolution graphics as well as broad area fills on materials which >> get rolled up into a spiral on a daily basis. While wings and fuselage >> panels are subjected to movement, it certianly is not that to that degree. >> There are also some specialty water base urethane paints which are very >> flexible. >> >> Anyway, my question is, what knowledge is available in the Kitfox >> Brains-Trust that I can tap into on this subject? Info and guidance is >> very welcome, but I can do without a beating. I need my strength to finish >> the 'Fox. >> >> >> Regards >> >> Colin Durey >> Sydney >> +61-418-677073 (M) >> +61-2-945466162 (F) >> >> >> >> >> >> >> >> >> >> >> >> > > >_- ====================================================== ====== browse Subscriptions page, FAQ, List >_- ====================================================== ====== Admin. >_- ====================================================== ====== > > > > > > >


    Message 22


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    Time: 10:13:35 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> I'm new to this posting stuff, trying to see the fifth pic -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23474#23474


    Message 23


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    Time: 10:16:23 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> If you are writing about the pics on the frapper. the fifth pic is fairchild AFB. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23477#23477


    Message 24


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    Time: 10:32:03 AM PST US
    Subject: Re: VNE on a mod 4 1200 and high speeds
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> Kitfox-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> I think I know whats going on, I'm posting on the BBS forum interface and my attatchments are being shown on that forum and maybe not on the regular list. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23479#23479


    Message 25


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    Time: 11:39:56 AM PST US
    From: Kaufjm@aol.com
    Subject: 912 needle valves
    --> Kitfox-List message posted by: Kaufjm@aol.com I have the red tipped needle valves and I can see a slight ring, close to the tip. I do have venting at low RPM. I was told once that if you can see the ring that you should replace the needle valve. Any thoughts would be appreciated.


    Message 26


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    Time: 11:39:57 AM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com> Add bicycle spokes to your list for needles. Make them like Dee says. Kurt S. --- Dee Young <henrysfork1@msn.com> wrote: > The "loose nut holding onto the stick" used gas > welding rod shaped and drilled. It takes about 5 > minutes to make one needle. The "loose nut holding > the stick" made 3 different sizes which seem to fill > the bill. Hope this helps as I too run on a limited > budget. > > Dee Young > Model II > N345DY


    Message 27


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    Time: 11:45:59 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> I did this also, but used coat hangar wire. I found that the needles that are made for the job are hardened and I liked to bend the needle for getting around stuff in the wing. I just sharpend one end and flattened the other end and drilled it. Lowell ----- Original Message ----- From: "Dee Young" <henrysfork1@msn.com> Sent: Wednesday, March 22, 2006 5:01 AM Subject: Re: Kitfox-List: Rib stitching > --> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> > > The "loose nut holding onto the stick" used gas welding rod shaped and > drilled. It takes about 5 minutes to make one needle. The "loose nut > holding the stick" made 3 different sizes which seem to fill the bill. > Hope this helps as I too run on a limited budget. > > Dee Young > Model II > N345DY > > Do not archive > ----- Original Message ----- > From: Graeme Toft<mailto:msm@byterocky.net> > To: kitfox-list@matronics.com<mailto:kitfox-list@matronics.com> > Sent: Wednesday, March 22, 2006 3:44 AM > Subject: Re: Kitfox-List: Rib stitching > > > --> Kitfox-List message posted by: "Graeme Toft" > <msm@byterocky.net<mailto:msm@byterocky.net>> > > Is there any type of material that can be substituted safely for aircraft > type rib stitching. I just priced a role from Polyfiber and have been > quoted > $64 for the thread and $25 for the needle. The role comes in one size > with > sufficient length to rib stitch the worlds entire kitfox fleet. Has > anyone > used anything else succesfully? I know, Im starting to penny pinch but Im > into my last piggy bank. > > Cheers > Graeme ----- > > Original Message ----- > From: "Alan & Linda Daniels" > <aldaniels@fmtc.com<mailto:aldaniels@fmtc.com>> > To: <kitfox-list@matronics.com<mailto:kitfox-list@matronics.com>> > Sent: Wednesday, March 22, 2006 5:04 PM > Subject: Re: Kitfox-List: Rib stitching > > > > --> Kitfox-List message posted by: Alan & Linda Daniels > > <aldaniels@fmtc.com<mailto:aldaniels@fmtc.com>> > > > > Rib stitching, riveting, and gluing are all good. I have nothing > against > > any of them, but just so some don't get overly afraid that their wing > > fabric is going to come off in flight consider the strength of modern > > fabric and glue. I think medium fabric will hold something like 130 > > pounds per square inch, were cotton was something like 15. If you use > > proper procedures and follow the manufactures recommendations you WILL > > NOT loose the fabric off the wing no matter what you do. You may rip > the > > wing off, but the fabric will still be on it. With 144 sq. inches in a > > sq. foot times 132 sq. feet times 130 pounds per inch equals something > > just short of 2.5 millions pounds on the wing fabric. Yes I know that > > requires even load, full support each inch and all, but the point is > > fabric is darn strong. With proper overlaps and procedures, and the > > fabric held in tension against the wing structure it is not the weak > > point. With no in-flight failures I am not sure what the weak point is > > as no one has found it, except maybe the loose nut holding onto the > > stick. Good attaching to the ribs helps keep fabric in the proper shape > > during lift, but its not coming off. > > > > Dee Young wrote: > > > >>--> Kitfox-List message posted by: "Dee Young" > <henrysfork1@msn.com<mailto:henrysfork1@msn.com>> > >> > >>I rib stitched and am very glad I did. Of all the things I can worry > about > >>when off the ground - the fabric coming lose isn't one of them. Not > ever. > >>It was a lot of fun to do, it was educational and looks very > traditional. > >> > >>Dee Young > >>Model II > >> > >>Do not archive > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > -- > > > > > > >


    Message 28


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    Time: 11:54:10 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Attitude Gyro (falkonguage)
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> I bought a non TSOed turn coordinator from ACS and it died twice. Fortunately it was always under warranty. The last time I called, I asked if it was even worth the effort. The nice lady on the phone said, "Let me tell you how to fix it." She then proceeded to tell me how to polish the armature on the motor. I polished it with emery cloth and it has been working for three years. It failed twice always within 6 months. An Attitude gyro is a bit more complicated, but it doesn't take much to make them just lay there. Lowell ----- Original Message ----- From: "jareds" <jareds@verizon.net> <kitfox-list@matronics.com>; "wandbvw" <wandbvw@bektel.com> Sent: Wednesday, March 22, 2006 5:34 AM Subject: Kitfox-List: Attitude Gyro (falkonguage) > --> Kitfox-List message posted by: jareds <jareds@verizon.net> > > 65 hours ago i had purchased a brand new falconguage electric attitude > gyro. Just out of warrenty so falcon SAYS return and we'll send out a > re mfr for $300. > Unfortunately when they get it they decide over $800 later they'll quit > holding it hostage. > When i ask specifically what is wrong with it the emails are ignored. > > Anyone had luck with an extremely in expensive electric or have seen any > good ads? > > >


    Message 29


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    Time: 11:58:48 AM PST US
    From: kerrjohna@comcast.net
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: kerrjohna@comcast.net Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. -------------- Original message -------------- From: "flier" <FLIER@sbcglobal.net> > --> Kitfox-List message posted by: "flier" > > I personally have a strong opinion and that's to use > only coatings designed and tested to fill and cover > polyester fabric for aviation use. > > I've seen too many glossy finished fabric jobs that > turned into cracked and spider-webbed messes within a > few years. Without extensive testing one cannot draw > conclusions about the suitability, durability, or > even flame retardant capabilities of auto finishes on > fabric. > > Spending some extra money on proven systems more than > pays for what a new cover job might cost in the > future. Also, from a resale standpoint, use of an > approved aircraft fabric coating system is a benefit. > > IMHO... > > Regards, > > Ted > > > --- Original Message --- > From: "Lowell Fitt" > To: > Subject: Re: Kitfox-List: Paints vs Paints > > >--> Kitfox-List message posted by: "Lowell Fitt" > > > > >Colin, > > > >You pose an excellent question. I do know that in > the past, auto finishes > >would eventually begin to crack. Also in the old > days the oily film that > >appeared on the inside of the windsheild was the > plasticisers in the vinyl > >dsh cap gassing out. The failure of this item in > the UV of the sun > >encouraged the cottage industry that produces the > protective dash caps. I > >don't know about the more modern finishes, but > would consider this. The > >roll down - roll up curtains are replacabel with the > removal of a couple of > >bolts in the event they fail (or the need for a > graphics change). The same > >can be said for the bumpers etc. The aftermarket > dash caps provided a cheap > >and easily replaced dashboard cover. And with an > automoblile, they become > >throw away items after five or six years. My Model > IV has been flying > >almost six years and I expect the finish to last at > least another six or > >more. > > > >This probably doesn't help much, and is only > presented as food for thought. > > > >Lowell > > > >----- Original Message ----- > >From: "Colin Durey" > >To: > >Sent: Wednesday, March 22, 2006 3:53 AM > >Subject: Kitfox-List: Paints vs Paints > > > > > >> --> Kitfox-List message posted by: "Colin Durey" > > >> > >> I'm almost regretting raising this, already, > but... as I will soon be > >> facing the job of painting my KF4, I am trying to > balance all the > >> cost/benefit/risk/etc/etc factors involved in this > part of the project. > >> > >> Everyone talks in glowing terms about > Polytone/Polyfibre , and I'm sure > >> that its all correct, however, I have been talking > to a number of friends > >> who have long experience in both automotive and > industrial paints/coatings > >> and, I asked them specifically about using these > types of paints on the > >> Kitfox, and am intrigued by some of the things > that they have told me. > >> > >> In connection with automotive paints - with the > increase in the number of > >> flexible body panels (especially bumpers), usually > made from poly vinyls, > >> various new paints have been compounded to cope > with the flex and > >> distortion that these are subjected to, without > crazing/cracking. There > >> are also a number of modifiers to add to certain > standard acrylics and > >> lacquers to make them flexible and eliminate(?) > craking and crazing. I've > >> seen some pretty impressive samples. > >> > >> As to inductrial coatings, there are a number of > products which are > >> designed for very flixible substrates, such as the > vinyl and fabrics that > >> are used on the sides of Tautliners. These allow > for very high gloss and > >> high resolution graphics as well as broad area > fills on materials which > >> get rolled up into a spiral on a daily basis. > While wings and fuselage > >> panels are subjected to movement, it certianly is > not that to that degree. > >> There are also some specialty water base urethane > paints which are very > >> flexible. > >> > >> Anyway, my question is, what knowledge is > available in the Kitfox > >> Brains-Trust that I can tap into on this subject? > Info and guidance is > >> very welcome, but I can do without a beating. I > need my strength to finish > >> the 'Fox. > >> > >> > >> Regards > >> > >> Colin Durey > >> Sydney > >> +61-418-677073 (M) > >> +61-2-945466162 (F) > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > > > > > > > > > >_- > ====================================================== > ====== > browse > Subscriptions page, > FAQ, > List > >_- > ====================================================== > ====== > Admin. > >_- > ====================================================== > ====== > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. -------------- Original message -------------- From: "flier" FLIER@sbcglobal.net -- Kitfox-List message posted by: "flier" <FLIER@SBCGLOBAL.NET> I personally have a strong opinion and that's to use only coatings designed and tested to fill and cover polyester fabric for aviation use. I've seen too many glossy finished fabric jobs that turned into cracked and spider-webbed messes within a few years. Without extensive testing one cannot draw conclusions about the suitability, durability, or even flame retardant capabilities of auto finishes on fabric. Spending some extra money on proven systems more than pays for what a new cover job might cost in the future. Also, from a resale standpoint, use of an approved aircraft fabr ic coating system is a benefit. IMHO... Regards, Ted --- Original Message --- From: "Lowell Fitt" <LCFITT@SBCGLOBAL.NET> To: <KITFOX-LIST@MATRONICS.COM> Subject: Re: Kitfox-List: Paints vs Paints -- Kitfox-List message posted by: "Lowell Fitt" <LCFITT@SBCGLOBAL.NET> Colin, You pose an excellent question. I do know that in the past, auto finishes would eventually begin to crack. Also in the old days the oily film that appeared on the inside of the windsheild was the plasticisers in the vinyl dsh cap gassing out. The failure of this item in the UV of the sun encouraged the cottage industry that produces the protective dash caps. I don't know about the more modern finishes, but < BR> would consider this. The roll down - roll up curtains are replacabel with the removal of a couple of bolts in the event they fail (or the need for a graphics change). The same can be said for the bumpers etc. The aftermarket dash caps provided a cheap and easily replaced dashboard cover. And with an automoblile, they become throw away items after five or six years. My Model IV has been flying almost six years and I expect the finish to last at least another six or more. This probably doesn't help much, and is only presented as food for thought. Lowell ----- Original Message ----- From: "Colin Durey" <COLIN@PTCLHK.COM> To: <KITFOX-LIST@MATRONICS.COM> Sent: Wednesday, March 22, 2006 3:53 AM &g t;Subject: Kitfox-List: Paints vs Paints -- Kitfox-List message posted by: "Colin Durey" <COLIN@PTCLHK.COM> I'm almost regretting raising this, already, but... as I will soon be facing the job of painting my KF4, I am trying to balance all the cost/benefit/risk/etc/etc factors involved in this part of the project. Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure that its all correct, however, I have been talking to a number of friends who have long experience in both automotive and industrial paints/coatings and, I asked them specifically about using these types of paints on the Kitfox, and am intrigued by some of the things that they have told me. In connection with automotive paints - with the increase in the number of flexible body panels (especially bumpers), usually made from poly vinyls, various new paints have been compounded to cope with the flex and distortion that these are subjected to, without crazing/cracking. There are also a number of modifiers to add to certain standard acrylics and lacquers to make them flexible and eliminate(?) craking and crazing. I've seen some pretty impressive samples. As to inductrial coatings, there are a number of products which are designed for very flixible substrates, such as the vinyl and fabrics that are used on the sides of Tautliners. These allow for very high gloss and high resolution graphics as well as broad area fills on materials which get rolled up into a spiral on a daily basis. While wings and fuselage panels are subjected to movement, it certianly is not that to that degree. There are also some specialty water base urethane paints which are very flexible. Anyway, my question is, what knowledge is available in the Kitfox Brains-Trust that I can tap into on this subject? Info and guidance is very welcome, but I can do without a beating. I need my strength to finish the 'Fox. Regards Colin Durey Sydney +61-418-677073 (M) +61-2-945466162 (F) _- ====================================================== ====== browse Subscriptions page, FAQ, List _- ====================================================== ====== Admin. _- ====================================================== ======


    Message 30


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    Time: 12:06:04 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "Lowell Fitt" <lcfitt@sbcglobal.net> Graeme, Just a thought. Although expensive, I have used the riblace cord for numerous things besides riblacing. I have found that it is an excellent cord for tieing wire bundles and have used it extensively for that. Not KF related, but it is great for whipping the ends of rope - lines, as Michel would probably prefer. I have found it to pretty handy stuff to have around. Lowell ----- Original Message ----- From: "Graeme Toft" <msm@byterocky.net> Sent: Wednesday, March 22, 2006 2:44 AM Subject: Re: Kitfox-List: Rib stitching > --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> > > Is there any type of material that can be substituted safely for aircraft > type rib stitching. I just priced a role from Polyfiber and have been > quoted > $64 for the thread and $25 for the needle. The role comes in one size with > sufficient length to rib stitch the worlds entire kitfox fleet. Has anyone > used anything else succesfully? I know, Im starting to penny pinch but Im > into my last piggy bank. > > Cheers > Graeme ----- > > Original Message ----- > From: "Alan & Linda Daniels" <aldaniels@fmtc.com> > To: <kitfox-list@matronics.com> > Sent: Wednesday, March 22, 2006 5:04 PM > Subject: Re: Kitfox-List: Rib stitching > > >> --> Kitfox-List message posted by: Alan & Linda Daniels >> <aldaniels@fmtc.com> >> >> Rib stitching, riveting, and gluing are all good. I have nothing against >> any of them, but just so some don't get overly afraid that their wing >> fabric is going to come off in flight consider the strength of modern >> fabric and glue. I think medium fabric will hold something like 130 >> pounds per square inch, were cotton was something like 15. If you use >> proper procedures and follow the manufactures recommendations you WILL >> NOT loose the fabric off the wing no matter what you do. You may rip the >> wing off, but the fabric will still be on it. With 144 sq. inches in a >> sq. foot times 132 sq. feet times 130 pounds per inch equals something >> just short of 2.5 millions pounds on the wing fabric. Yes I know that >> requires even load, full support each inch and all, but the point is >> fabric is darn strong. With proper overlaps and procedures, and the >> fabric held in tension against the wing structure it is not the weak >> point. With no in-flight failures I am not sure what the weak point is >> as no one has found it, except maybe the loose nut holding onto the >> stick. Good attaching to the ribs helps keep fabric in the proper shape >> during lift, but its not coming off. >> >> Dee Young wrote: >> >>>--> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> >>> >>>I rib stitched and am very glad I did. Of all the things I can worry >>>about >>>when off the ground - the fabric coming lose isn't one of them. Not ever. >>>It was a lot of fun to do, it was educational and looks very traditional. >>> >>>Dee Young >>>Model II >>> >>>Do not archive >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> -- >> >> > > >


    Message 31


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    Time: 12:18:26 PM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Soob cooling (was It Flew! Cooling)
    --> Kitfox-List message posted by: kurt schrader <smokey_bear_40220@yahoo.com> Rick, I should have explained more. Net is being wiped out by thunderstorms here in S. America, so I kept it short. I was measuring the air temp out of the oil cooler and comparing it to the OAT, which should be about the same as inlet air. I wasnt comparing the Delta T of the oil, just air. Havent tried oil temp drop yet. My interest was to use the oil cooler as a cabin heater by diverting the exit air and save the weight of the cabin heater. (The oil cooler airflow is seperate from engine air on my plane.) What I got was only a 10 degree rise in air temps, which lead me to believe I have plenty of airflow - maybe too much - and not much cabin heating. I agree with adding the thermostat bypass. I was flying it in 60s temps last fall and the oil and coolant were only 160 to 140 F in cruise. Had to change the oil after that cross country, due to not boiling off the water. It creamed a bit. My temps go up rapidly and directly with OAT though. 90s OAT temps will raise oil and coolant by at least 30 degrees over 60s OAT. In cruise that is OK, but I get too hot in taxi and in takeoff/climb. I intend to address this with a variable exit. I have added a fixed enlarged exit already to experiment with it. Positive results, but draggy. Also like that new waterless coolant.... Like John A., I had a moment of enlightenment when I first ran the engine and found the oil cooler cold. Reversing the lines to the oil filter cured that one.... Grrrr Wish I built this before I needed glasses. I found that moving my cooler to the cowl outlet had some unintended consequences. While it saved weight, I had inadvertently reduced the cooling to my GB. Also it reduced the airflow to the oil cooler more than expected because I used the smiley face instead of the higher origional inlet. That is how I learned of the smiley face air pressure problem. My peak oil temps for all flights have been 240, that I remember. I tend to reduce power when it gets over 225. My coolant got above 240 on one very short flight. :-( I shoot for 215 max coolant temp. Kurt S. --- wingsdown <wingsdown@comcast.net> wrote: > Humm, you mean from the inlet not OAT? The OAT is > not the starting > point. It would be the oil temperature drop from the > oil inlet to outlet > side. The air is being heated by the oil but has no > relation to what the > drop in oil temp is across the cooler. No doubt > there is a rise on both > ends. One thing I would recommend in an oil > thermostat like the one I > installed from Mocal. But like all things open to > another's perspective. > Mine worked very well and regulated oil temp great. > I think more > important than the size of the cooler is its > placement for air flow. > Going back, I am not saying the OAT is not relative > but for what your > looking for not so much now. What is you full power > climb peak oil temp and cruise oil temp? > > Rick


    Message 32


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    Time: 01:49:33 PM PST US
    From: Alan & Linda Daniels <aldaniels@fmtc.com>
    Subject: Steve Wittman crash
    --> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> I believe there was more to his crash than type of paint, but I don't remember the details. I will look for the report on it. kerrjohna@comcast.net wrote: >--> Kitfox-List message posted by: kerrjohna@comcast.net > >Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. > > >


    Message 33


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    Time: 02:02:17 PM PST US
    From: "Graeme Toft" <msm@byterocky.net>
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> Hi Colin, I used 2 pack automotive paint on my KF 1 and although it went on well and looked great it didnt take long to start cracking around where hard points met with flexible surfaces. I used a plasticiser that was recommended but still ended up having problems. My 1V has Polyfiber paint and it has an almost rubbery feel but just to see how good it was when I stripped the fabric from the wings, I folded it and rubbed each surface like crazy in an attempt to get it to peel. After about 15 minutes it was still in place so that was proof positive to me to use it again. Its bloody expensive as you have no doubt discovered but it going to last a long time and will possibly save a lot of grief in the future. I have been told that Polyfiber in Melbourne is probably the most expensive outlet. I just received a quote of $1850 for materials. (wings only). Freight on dangerous goods is prohibitive so check around Sydney. Ceconite is also a cheaper option but I know nothing about its application or durability in comparison to Polyfiber. Aviaquip did tell me however that Skyfox used a blend of automotive and Polyfiber paint for a reasonable result. Cheers Graeme ----- Original Message ----- From: "Colin Durey" <colin@ptclhk.com> Sent: Wednesday, March 22, 2006 9:53 PM Subject: Kitfox-List: Paints vs Paints > --> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> > > I'm almost regretting raising this, already, but... as I will soon be > facing the job of painting my KF4, I am trying to balance all the > cost/benefit/risk/etc/etc factors involved in this part of the project. > > Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure > that its all correct, however, I have been talking to a number of friends > who have long experience in both automotive and industrial paints/coatings > and, I asked them specifically about using these types of paints on the > Kitfox, and am intrigued by some of the things that they have told me. > > In connection with automotive paints - with the increase in the number of > flexible body panels (especially bumpers), usually made from poly vinyls, > various new paints have been compounded to cope with the flex and > distortion that these are subjected to, without crazing/cracking. There > are also a number of modifiers to add to certain standard acrylics and > lacquers to make them flexible and eliminate(?) craking and crazing. I've > seen some pretty impressive samples. > > As to inductrial coatings, there are a number of products which are > designed for very flixible substrates, such as the vinyl and fabrics that > are used on the sides of Tautliners. These allow for very high gloss and > high resolution graphics as well as broad area fills on materials which > get rolled up into a spiral on a daily basis. While wings and fuselage > panels are subjected to movement, it certianly is not that to that degree. > There are also some specialty water base urethane paints which are very > flexible. > > Anyway, my question is, what knowledge is available in the Kitfox > Brains-Trust that I can tap into on this subject? Info and guidance is > very welcome, but I can do without a beating. I need my strength to finish > the 'Fox. > > > Regards > > Colin Durey > Sydney > +61-418-677073 (M) > +61-2-945466162 (F) > > > -- > >


    Message 34


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    Time: 02:37:25 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> I used ICI Imron on my plane, it's used for bumpers etc on cars and use on our helicopters for years with very good results - and that's saying something with all the shaking that goes on at times. Time will tell but it's been painted 3 years (my plane) and no sign of cracking yet but of course only done a few flights.. From: "Graeme Toft" <msm@byterocky.net> Subject: Re: Kitfox-List: Paints vs Paints --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> Hi Colin, I used 2 pack automotive paint on my KF 1 and although it went on well and looked great it didnt take long to start cracking around where hard points met with flexible surfaces. I used a plasticiser that was recommended but still ended up having problems. My 1V has Polyfiber paint and it has an almost rubbery feel but just to see how good it was when I stripped the fabric from the wings, I folded it and rubbed each surface like crazy in an attempt to get it to peel. After about 15 minutes it was still in place so that was proof positive to me to use it again. Its bloody expensive as you have no doubt discovered but it going to last a long time and will possibly save a lot of grief in the future. I have been told that Polyfiber in Melbourne is probably the most expensive outlet. I just received a quote of $1850 for materials. (wings only). Freight on dangerous goods is prohibitive so check around Sydney. Ceconite is also a cheaper option but I know nothing about its application or durability in comparison to Polyfiber. Aviaquip did tell me however that Skyfox used a blend of automotive and Polyfiber paint for a reasonable result. Cheers Graeme ----- Original Message ----- From: "Colin Durey" <colin@ptclhk.com> Sent: Wednesday, March 22, 2006 9:53 PM Subject: Kitfox-List: Paints vs Paints >--> Kitfox-List message posted by: "Colin Durey" <colin@ptclhk.com> > >I'm almost regretting raising this, already, but... as I will soon be >facing the job of painting my KF4, I am trying to balance all the >cost/benefit/risk/etc/etc factors involved in this part of the project. > >Everyone talks in glowing terms about Polytone/Polyfibre , and I'm sure >that its all correct, however, I have been talking to a number of friends >who have long experience in both automotive and industrial paints/coatings >and, I asked them specifically about using these types of paints on the >Kitfox, and am intrigued by some of the things that they have told me. > >In connection with automotive paints - with the increase in the number of >flexible body panels (especially bumpers), usually made from poly vinyls, >various new paints have been compounded to cope with the flex and >distortion that these are subjected to, without crazing/cracking. There >are also a number of modifiers to add to certain standard acrylics and >lacquers to make them flexible and eliminate(?) craking and crazing. I've >seen some pretty impressive samples. > >As to inductrial coatings, there are a number of products which are >designed for very flixible substrates, such as the vinyl and fabrics that >are used on the sides of Tautliners. These allow for very high gloss and >high resolution graphics as well as broad area fills on materials which >get rolled up into a spiral on a daily basis. While wings and fuselage >panels are subjected to movement, it certianly is not that to that degree. >There are also some specialty water base urethane paints which are very >flexible. > >Anyway, my question is, what knowledge is available in the Kitfox >Brains-Trust that I can tap into on this subject? Info and guidance is >very welcome, but I can do without a beating. I need my strength to finish >the 'Fox. > > >Regards > >Colin Durey >Sydney >+61-418-677073 (M) >+61-2-945466162 (F) > > >-- > > Need more speed? Get Xtra Broadband @ http://jetstream.xtra.co.nz/chm/0,,202853-1000,00.html


    Message 35


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    Time: 03:26:18 PM PST US
    From: "Cudnohufsky's" <7suds@Chartermi.net>
    Subject: Re: Steve Wittman crash
    --> Kitfox-List message posted by: "Cudnohufsky's" <7suds@chartermi.net> Alan & Linda, I am not positive but I seem to remember the failure of Steve's fabric was due to him using dacron fabric with a dope method of gluing such that would be used on Irish linen, or some thing like that. If I remember correctly the finish was about 10 years old when it failed. Lloyd ----- Original Message ----- From: "Alan & Linda Daniels" <aldaniels@fmtc.com> Sent: Wednesday, March 22, 2006 3:46 PM Subject: Kitfox-List: Steve Wittman crash > --> Kitfox-List message posted by: Alan & Linda Daniels > <aldaniels@fmtc.com> > > I believe there was more to his crash than type of paint, but I don't > remember the details. I will look for the report on it. > > kerrjohna@comcast.net wrote: > >>--> Kitfox-List message posted by: kerrjohna@comcast.net >> >>Steve Wittman perished when his automotive paint and aeromotive fabric >>chose to fly in "loose formation" with the rest of the aircraft. >> >> >> > > >


    Message 36


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    Time: 03:33:28 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> No, just ground adjusable Rick. You wrote? (Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway.)?? Not sure what you mean here? And with EFI, if the engine quits the fuel will stop as the signal wil be gone, right? John A. From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure then John. The EA-82 is a bit different. Depending on turbo size the 5 PSI boost may be right for the RPMs your turning. The Turbo EA-81 torque band is between 3800 and 4200. So in cruise I would suspect you should be fine. I wouldn't lug the engine on take off 5200 for best not most power, but also no need with that engine to run 6200 for most power either. AS you know there are a lot of variables to consider when you have a turbo. Do you have an in-flight adjustable prop? Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway. Another aside. Should for some reason you engine quite suddenly and it didn't blow up. I would pull the fuel immediately then try restart. If you don't there is a good chance the turbo will continue to spool and pull fuel into the cylinders and wet them severely enough that a restart might not happen. OK, old here, never mind you are hi teck injected engine not crab or Ellison. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 12:22 AM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment Become a fitness fanatic @ http://xtramsn.co.nz/health


    Message 37


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    Time: 06:20:42 PM PST US
    From: Ceashman@aol.com
    Subject: Re: Steve Wittman crash
    --> Kitfox-List message posted by: Ceashman@aol.com Maybe I am wrong but I was under the impression that there was no silver UV protector (Polyspray) under the top coat and the fabric deteriorated because of UV degradation. Eric Ashman, Atlanta


    Message 38


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    Time: 06:22:55 PM PST US
    From: Alan & Linda Daniels <aldaniels@fmtc.com>
    Subject: Re: Steve Wittman crash
    --> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> This is the response I got from the EAA. Alan, It's our understanding that the fabric on the top of the wing directly ahead of the aileron detached and ballooned up. This upset the airflow over the aileron, causing a violent flutter leading to in-flight breakup of the aircraft. It was determined that Steve had mixed two different fabric covering processes when covering the airplane, which led to a breakdown of adhesion of the fabric to the wing, which resulted in the separation and ballooning. Hope this helps! Joe Norris EAA Aviation Services EAA Aviation Center, Oshkosh, WI 888-322-4636, extension 6806 jnorris@eaa.org Alan & Linda Daniels wrote: >--> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> > >I believe there was more to his crash than type of paint, but I don't >remember the details. I will look for the report on it. > >kerrjohna@comcast.net wrote: > > > >>--> Kitfox-List message posted by: kerrjohna@comcast.net >> >>Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. >> >> >> >> >> > > > > > > > > >


    Message 39


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    Time: 06:30:00 PM PST US
    From: "wingsdown" <wingsdown@comcast.net>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> Yep, I think if had had a EFI I would still be flying. LOP is lean of peak. If your not familiar with it you might want to do your own research and come to your on opinion. There is much controversy. But if it was good enough for war time when it all counted on getting there and home I think it has many advantages even beyond fuel savings. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 3:33 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> No, just ground adjusable Rick. You wrote? (Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway.)?? Not sure what you mean here? And with EFI, if the engine quits the fuel will stop as the signal wil be gone, right? John A. From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure then John. The EA-82 is a bit different. Depending on turbo size the 5 PSI boost may be right for the RPMs your turning. The Turbo EA-81 torque band is between 3800 and 4200. So in cruise I would suspect you should be fine. I wouldn't lug the engine on take off 5200 for best not most power, but also no need with that engine to run 6200 for most power either. AS you know there are a lot of variables to consider when you have a turbo. Do you have an in-flight adjustable prop? Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway. Another aside. Should for some reason you engine quite suddenly and it didn't blow up. I would pull the fuel immediately then try restart. If you don't there is a good chance the turbo will continue to spool and pull fuel into the cylinders and wet them severely enough that a restart might not happen. OK, old here, never mind you are hi teck injected engine not crab or Ellison. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 12:22 AM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment Become a fitness fanatic @ http://xtramsn.co.nz/health


    Message 40


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    Time: 06:40:19 PM PST US
    From: Ceashman@AOL.COM
    Subject: Re: Paints vs Paints
    --> Kitfox-List message posted by: Ceashman@aol.com >>Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in >>"loose formation" with the rest of the aircraft. What is "aeromotive fabric"? I do know that automobile paint is used very successfully on fabric covered aircraft. Though, I would not suggest to use lacquer even if it were plasticized with flex additives. But these days it is rather difficult to find lacquer, people are moving or have moved to Urethane coatings in the car repair business. If you are using an automobile urethane make sure it is a polyurethane or an acrylic urethane and not a converted alkyd such as acrylic enamel. These are the coatings that will provide ring cracks like a spider web after some time even though you add the flex additives. I used a car repair paint on my IV and have had no problem and will not have a problem because the flex additive used will not leach out (evaporate) and render the coating inflexible. The trouble with all of this is that if you are a even a little skeptical about using "the unknown" go directly to the Polyfiber folks and put your mind at rest. The main thing is that you use the silver Polyspray before you consider any type of top coat system Eric Ashman, Atlanta


    Message 41


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    Time: 06:40:20 PM PST US
    From: Jerry Liles <wliles@bayou.com>
    Subject: Re: Steve Wittman crash
    --> Kitfox-List message posted by: Jerry Liles <wliles@bayou.com> Mr Whitman attached the fabric to the plywood skin of the wing by painting through the fabric with dope. This works on cotton or linen where the fibers absorb part of the dope and the adhesion is very good. With dacron the fibers have to be encapsulated as they will not absorb the glue and just painting through the fabric will not do a proper job. Dacron needs to be placed in a bed of glue. The glue can be dry and reactivated with acetone or MEK and the fabric worked into the bed and then painted over or it can be laid into a bed of wet glue. The fabric on the O&O Special came loose on top of the wing and resulted in a crash. I believe he was a young 91 at the time. May have been the best way for him to go. Jerry Liles Alan & Linda Daniels wrote: >--> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> > >I believe there was more to his crash than type of paint, but I don't >remember the details. I will look for the report on it. > >kerrjohna@comcast.net wrote: > > > >>--> Kitfox-List message posted by: kerrjohna@comcast.net >> >>Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. >> >> >> >> >> > > > >


    Message 42


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    Time: 06:40:20 PM PST US
    From: "Comp User" <trebla@directinter.net>
    Subject: Re: It Flew! Cooling.
    --> Kitfox-List message posted by: "Comp User" <trebla@directinter.net> I threw a couple of pics on sportflight of the exit area. http://www.sportflight.com/cgi-bin/uploader.pl?action=view&epoch=1143081145 Albert Smith


    Message 43


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    Time: 07:41:30 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: Re: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> Is that the NSI radiator Albert? From: "Comp User" <trebla@directinter.net> Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "Comp User" <trebla@directinter.net> I threw a couple of pics on sportflight of the exit area. http://www.sportflight.com/cgi-bin/uploader.pl?action=view&epoch=1143081145 Albert Smith Need a new job? Check out XtraMSN Careers http://xtramsn.co.nz/careers


    Message 44


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    Time: 07:42:02 PM PST US
    From: "John Anderson" <janderson412@hotmail.com>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: "John Anderson" <janderson412@hotmail.com> My EFI is lap top reprogramable with an LED readout in the c/pit so I have it all set to read green, nice for dummys... From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> Yep, I think if had had a EFI I would still be flying. LOP is lean of peak. If your not familiar with it you might want to do your own research and come to your on opinion. There is much controversy. But if it was good enough for war time when it all counted on getting there and home I think it has many advantages even beyond fuel savings. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 3:33 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> No, just ground adjusable Rick. You wrote? (Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway.)?? Not sure what you mean here? And with EFI, if the engine quits the fuel will stop as the signal wil be gone, right? John A. From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure then John. The EA-82 is a bit different. Depending on turbo size the 5 PSI boost may be right for the RPMs your turning. The Turbo EA-81 torque band is between 3800 and 4200. So in cruise I would suspect you should be fine. I wouldn't lug the engine on take off 5200 for best not most power, but also no need with that engine to run 6200 for most power either. AS you know there are a lot of variables to consider when you have a turbo. Do you have an in-flight adjustable prop? Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway. Another aside. Should for some reason you engine quite suddenly and it didn't blow up. I would pull the fuel immediately then try restart. If you don't there is a good chance the turbo will continue to spool and pull fuel into the cylinders and wet them severely enough that a restart might not happen. OK, old here, never mind you are hi teck injected engine not crab or Ellison. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 12:22 AM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> <janderson412@hotmail.com> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" <wingsdown@comcast.net> Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" <wingsdown@comcast.net> -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> <smokey_bear_40220@yahoo.com> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment Become a fitness fanatic @ http://xtramsn.co.nz/health Need more speed? Get Xtra Broadband @ http://jetstream.xtra.co.nz/chm/0,,202853-1000,00.html


    Message 45


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    Time: 08:45:37 PM PST US
    From: "ron schick" <roncarolnikko@hotmail.com>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "ron schick" <roncarolnikko@hotmail.com> Graeme I did what it sounds like some of the newer foxes are doing. $10.00 I glued as if no stiches, but then applied 1" tapes over the ribs and used stainless steel STANLEY T50 staples found at my hardware store shot through a hand operated staple gun. 2" tape over that and it turned out real nice. The staples needed an occasional extra tap with a light drift to set, but caused no damage to the ribs or fabric as the PK screws had done. PS Thought of you as I fllew low over the pacific in my Avid the other day. OK flame on guys. Ron NB Ore N541KF MK IV Speedster VW Redrive do not archive >From: "Graeme Toft" <msm@byterocky.net> >To: <kitfox-list@matronics.com> >Subject: Re: Kitfox-List: Rib stitching >Date: Wed, 22 Mar 2006 20:44:11 +1000 > >--> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> > >Is there any type of material that can be substituted safely for aircraft >type rib stitching. I just priced a role from Polyfiber and have been >quoted >$64 for the thread and $25 for the needle. The role comes in one size with >sufficient length to rib stitch the worlds entire kitfox fleet. Has anyone >used anything else succesfully? I know, Im starting to penny pinch but Im >into my last piggy bank. > >Cheers >Graeme ----- > >Original Message ----- >From: "Alan & Linda Daniels" <aldaniels@fmtc.com> >To: <kitfox-list@matronics.com> >Sent: Wednesday, March 22, 2006 5:04 PM >Subject: Re: Kitfox-List: Rib stitching > > > > --> Kitfox-List message posted by: Alan & Linda Daniels > > <aldaniels@fmtc.com> > > > > Rib stitching, riveting, and gluing are all good. I have nothing against > > any of them, but just so some don't get overly afraid that their wing > > fabric is going to come off in flight consider the strength of modern > > fabric and glue. I think medium fabric will hold something like 130 > > pounds per square inch, were cotton was something like 15. If you use > > proper procedures and follow the manufactures recommendations you WILL > > NOT loose the fabric off the wing no matter what you do. You may rip the > > wing off, but the fabric will still be on it. With 144 sq. inches in a > > sq. foot times 132 sq. feet times 130 pounds per inch equals something > > just short of 2.5 millions pounds on the wing fabric. Yes I know that > > requires even load, full support each inch and all, but the point is > > fabric is darn strong. With proper overlaps and procedures, and the > > fabric held in tension against the wing structure it is not the weak > > point. With no in-flight failures I am not sure what the weak point is > > as no one has found it, except maybe the loose nut holding onto the > > stick. Good attaching to the ribs helps keep fabric in the proper shape > > during lift, but its not coming off. > > > > Dee Young wrote: > > > >>--> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> > >> > >>I rib stitched and am very glad I did. Of all the things I can worry >about > >>when off the ground - the fabric coming lose isn't one of them. Not >ever. > >>It was a lot of fun to do, it was educational and looks very >traditional. > >> > >>Dee Young > >>Model II > >> > >>Do not archive > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > -- > > > > > >


    Message 46


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    Time: 09:42:00 PM PST US
    From: "Graeme Toft" <msm@byterocky.net>
    Subject: Re: Rib stitching
    --> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> Thanks Ron and everyone else for your input on this subject. Cheers Graeme Do not archive ----- Original Message ----- From: "ron schick" <roncarolnikko@hotmail.com> Sent: Thursday, March 23, 2006 2:42 PM Subject: Re: Kitfox-List: Rib stitching > --> Kitfox-List message posted by: "ron schick" > <roncarolnikko@hotmail.com> > > Graeme I did what it sounds like some of the newer foxes are doing. $10.00 > I glued as if no stiches, but then applied 1" tapes over the ribs and used > stainless steel STANLEY T50 staples found at my hardware store shot > through > a hand operated staple gun. 2" tape over that and it turned out real > nice. > The staples needed an occasional extra tap with a light drift to set, > but > caused no damage to the ribs or fabric as the PK screws had done. PS > Thought of you as I fllew low over the pacific in my Avid the other day. > OK flame on guys. Ron NB Ore N541KF MK IV Speedster VW Redrive > > do not archive > > >>From: "Graeme Toft" <msm@byterocky.net> >>To: <kitfox-list@matronics.com> >>Subject: Re: Kitfox-List: Rib stitching >>Date: Wed, 22 Mar 2006 20:44:11 +1000 >> >>--> Kitfox-List message posted by: "Graeme Toft" <msm@byterocky.net> >> >>Is there any type of material that can be substituted safely for aircraft >>type rib stitching. I just priced a role from Polyfiber and have been >>quoted >>$64 for the thread and $25 for the needle. The role comes in one size with >>sufficient length to rib stitch the worlds entire kitfox fleet. Has anyone >>used anything else succesfully? I know, Im starting to penny pinch but Im >>into my last piggy bank. >> >>Cheers >>Graeme ----- >> >>Original Message ----- >>From: "Alan & Linda Daniels" <aldaniels@fmtc.com> >>To: <kitfox-list@matronics.com> >>Sent: Wednesday, March 22, 2006 5:04 PM >>Subject: Re: Kitfox-List: Rib stitching >> >> >> > --> Kitfox-List message posted by: Alan & Linda Daniels >> > <aldaniels@fmtc.com> >> > >> > Rib stitching, riveting, and gluing are all good. I have nothing >> > against >> > any of them, but just so some don't get overly afraid that their wing >> > fabric is going to come off in flight consider the strength of modern >> > fabric and glue. I think medium fabric will hold something like 130 >> > pounds per square inch, were cotton was something like 15. If you use >> > proper procedures and follow the manufactures recommendations you WILL >> > NOT loose the fabric off the wing no matter what you do. You may rip >> > the >> > wing off, but the fabric will still be on it. With 144 sq. inches in a >> > sq. foot times 132 sq. feet times 130 pounds per inch equals something >> > just short of 2.5 millions pounds on the wing fabric. Yes I know that >> > requires even load, full support each inch and all, but the point is >> > fabric is darn strong. With proper overlaps and procedures, and the >> > fabric held in tension against the wing structure it is not the weak >> > point. With no in-flight failures I am not sure what the weak point is >> > as no one has found it, except maybe the loose nut holding onto the >> > stick. Good attaching to the ribs helps keep fabric in the proper shape >> > during lift, but its not coming off. >> > >> > Dee Young wrote: >> > >> >>--> Kitfox-List message posted by: "Dee Young" <henrysfork1@msn.com> >> >> >> >>I rib stitched and am very glad I did. Of all the things I can worry >>about >> >>when off the ground - the fabric coming lose isn't one of them. Not >>ever. >> >>It was a lot of fun to do, it was educational and looks very >>traditional. >> >> >> >>Dee Young >> >>Model II >> >> >> >>Do not archive >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > -- >> > >> > >> >> >> >> >> >> >> >> >> >> >> >> >> > > > -- > >


    Message 47


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    Time: 09:44:10 PM PST US
    Subject: Re: looking for a CFI in michigan
    From: Lynn Matteson <lynnmatt@jps.net>
    --> Kitfox-List message posted by: Lynn Matteson <lynnmatt@jps.net> It's possible to mount it there. I got a later tank from one of our "list" members, so I quit trying to modify the mounting location. The capacity is about 1 gallon, or slightly more, like 1.2 gals. It has only the bottom outlet, unlike the newer models that have the outlet in the lower front, above the bottom by about an inch. Therefore, (in the tank that I have to give away) the junk doesn't get trapped in the bottom of the tank, but goes out the outlet so you would need a gascolator to trap the junk. The newer models have the outlet raised, so junk gets trapped in the bottom of the tank,and removed through the sump drain. Lynn On Tuesday, March 21, 2006, at 10:14 AM, Richard Rabbers wrote: > --> Kitfox-List message posted by: "Richard Rabbers" > <rira1950@yahoo.com> > > > Lynn Matteson wrote: >> I've got a header tank for the earlier (IV) if that will work...it >> > [/quote] > > Lynn, > > Thanks > .... does this tank mount on the back side of the same area? (as the > behind the seat tank) Also - what is the capacity? > > BTW - congratulations on your progress! > I look forward to a Michigan Fox fly-in. > > -------- > Richard in SW Michigan > Model 1 / 618 - full-lotus floats (restoration) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=23132#23132 > >


    Message 48


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    Time: 09:48:51 PM PST US
    From: Alan & Linda Daniels <aldaniels@fmtc.com>
    Subject: Re: Steve Wittman crash
    --> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> I have ask for more details and will pass them along as soon as I get them . Alan & Linda Daniels wrote: >--> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> > >This is the response I got from the EAA. > >Alan, > >It's our understanding that the fabric on the top of the wing directly ahead of the aileron detached and ballooned up. This upset the airflow over the aileron, causing a violent flutter leading to in-flight breakup of the aircraft. It was determined that Steve had mixed two different fabric covering processes when covering the airplane, which led to a breakdown of adhesion of the fabric to the wing, which resulted in the separation and ballooning. > >Hope this helps! > >Joe Norris >EAA Aviation Services >EAA Aviation Center, Oshkosh, WI >888-322-4636, extension 6806 >jnorris@eaa.org > > >Alan & Linda Daniels wrote: > > > >>--> Kitfox-List message posted by: Alan & Linda Daniels <aldaniels@fmtc.com> >> >>I believe there was more to his crash than type of paint, but I don't >>remember the details. I will look for the report on it. >> >>kerrjohna@comcast.net wrote: >> >> >> >> >> >>>--> Kitfox-List message posted by: kerrjohna@comcast.net >>> >>>Steve Wittman perished when his automotive paint and aeromotive fabric chose to fly in "loose formation" with the rest of the aircraft. >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > > > > > > >


    Message 49


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    Time: 09:50:57 PM PST US
    From: Shaun Smith <shaun-s@sbcglobal.net>
    Subject: It Flew! Cooling.
    --> Kitfox-List message posted by: Shaun Smith <shaun-s@sbcglobal.net> take me off your list John Anderson <janderson412@hotmail.com> wrote: --> Kitfox-List message posted by: "John Anderson" My EFI is lap top reprogramable with an LED readout in the c/pit so I have it all set to read green, nice for dummys... From: "wingsdown" Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" Yep, I think if had had a EFI I would still be flying. LOP is lean of peak. If your not familiar with it you might want to do your own research and come to your on opinion. There is much controversy. But if it was good enough for war time when it all counted on getting there and home I think it has many advantages even beyond fuel savings. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 3:33 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> No, just ground adjusable Rick. You wrote? (Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway.)?? Not sure what you mean here? And with EFI, if the engine quits the fuel will stop as the signal wil be gone, right? John A. From: "wingsdown" Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" I am not sure then John. The EA-82 is a bit different. Depending on turbo size the 5 PSI boost may be right for the RPMs your turning. The Turbo EA-81 torque band is between 3800 and 4200. So in cruise I would suspect you should be fine. I wouldn't lug the engine on take off 5200 for best not most power, but also no need with that engine to run 6200 for most power either. AS you know there are a lot of variables to consider when you have a turbo. Do you have an in-flight adjustable prop? Just am aside you should be able to run LOP with that injector set up which will save you some fuel, besides the Subaru likes lean anyway. Another aside. Should for some reason you engine quite suddenly and it didn't blow up. I would pull the fuel immediately then try restart. If you don't there is a good chance the turbo will continue to spool and pull fuel into the cylinders and wet them severely enough that a restart might not happen. OK, old here, never mind you are hi teck injected engine not crab or Ellison. Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Wednesday, March 22, 2006 12:22 AM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> My plan to measure the delta T once I get cooling sorted, you'll see my note to Kurt re the rad. Sea level and I have an EA82 turbo, the idea being it would not be getting it neck rung out at the higher revs compared the automotive use. But from how the engine is going and power available, I thing I'd prob be cruising around 4k or a little higher, not 5 like the normall aspirated chaps seem to be. John From: "wingsdown" Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" I am not sure what altitude you are stating from, but if you are using stock turbo pistons you should be at about 7PSI boost at sea level. The stock pot is set to that. Again depends on RPM for gas flow to spin the turbine. If your RPM is at 5200 or higher you should be showing 7PSI. What turbo are you using? Infact with the fuel injection and intercooler I would expect you could easily adjust up to 12PSI with no problems. But if your not getting red of the heat your making, little sense in that. I found the larger turbo model aluminum radiator provided by NSI to be adequate for cooling, but its placement was critical for getting enough air flow on the ground and at high AOA on full power climbs. I think you have an excellent start with the design you have. May need more aft radiator cowl work and design, possibly a ground or climb cooling fan. Let me know if you have any specific questions. So many ways to skin a cat. Do you have a way to measure your intake temps or the delta across the intercooler? Rick -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John Anderson Sent: Tuesday, March 21, 2006 3:17 PM Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "John Anderson" --> Thanks Rick, yes you MUST miss your toy. I'm so impressed how well my bird flies, smooth and controls feel as good as a Beaver... I've only done 6 circs so far so not tested much in the cruise yet. About to have another fly today. Oil temp seems good, the engine is pulling around 5psi of boost, is that compatable with what yours used to do? John From: "wingsdown" Subject: RE: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: "wingsdown" -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, March 21, 2006 8:24 AM Subject: Re: Kitfox-List: It Flew! Cooling. --> Kitfox-List message posted by: kurt schrader --> John, Just beautiful. Wish I was still modifying things myself. I am just wondering if you cooling problems are in cruise or full power climb out? Rick, former model 5 driver :) Shop til you drop at XtraMSN Shopping http://shopping.xtramsn.co.nz/home/ Read the latest Hollywood gossip @ http://xtramsn.co.nz/entertainment Become a fitness fanatic @ http://xtramsn.co.nz/health Need more speed? Get Xtra Broadband @ http://jetstream.xtra.co.nz/chm/0,,202853-1000,00.html




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