Kitfox-List Digest Archive

Wed 04/11/07


Total Messages Posted: 38



Today's Message Index:
----------------------
 
     1. 12:20 AM - Re: Re: Trimming Acrylic Windshield - Fluff (Marin Streeter)
     2. 04:40 AM - Re: Re: Trimming Acrylic Windshield (fox5flyer)
     3. 05:05 AM - Re: Re: Trimming Acrylic Windshield (Lynn Matteson)
     4. 05:15 AM - Re: Re: Trimming Acrylic Windshield - Fluff (Lynn Matteson)
     5. 06:14 AM - Re: Re: Trimming Acrylic Windshield - Fluff (GENTRYLL@aol.com)
     6. 06:37 AM - Carb slide position at full throttle on a two stroke Rotax (Tom Jones)
     7. 06:38 AM - Re: Feul tanks (Larry Martin)
     8. 07:26 AM - bing 64 carb (kitfoxmike)
     9. 07:54 AM - Re: Trimming Acrylic Windshield - Fluff (n85ae)
    10. 08:06 AM - Re: Re: Trimming Acrylic Windshield (Larry Huntley)
    11. 08:15 AM - Re: Trimming Acrylic Windshield (n85ae)
    12. 08:16 AM - Re: Trimming Acrylic Windshield (Michael Gibbs)
    13. 08:19 AM - Re: Flap usage (n85ae)
    14. 08:52 AM - Re: Flap usage (kitfoxmike)
    15. 09:15 AM - Re: bing 64 carb (Guy Buchanan)
    16. 09:51 AM - Re: bing 64 carb (kitfoxmike)
    17. 10:06 AM - Re: bing 64 carb (kitfoxmike)
    18. 10:28 AM - Re: Re: Trimming Acrylic Windshield (Larry Huntley)
    19. 10:49 AM - KF IV 1050/582 for sale (Christoph Graf)
    20. 12:04 PM - Kitfox 5 Flight tests (RRTRACK@aol.com)
    21. 12:11 PM - Re: bing 64 carb (Don Smythe)
    22. 12:19 PM - Re: Carb slide position at full throttle on a two stroke Rotax (Don Smythe)
    23. 12:25 PM - Re: Feul tanks (Don Smythe)
    24. 12:28 PM - Re: Kitfox 5 Flight tests (mic thiessen)
    25. 12:51 PM - Re: Kitfox 5 Flight tests (RRTRACK@aol.com)
    26. 01:17 PM - Re: bing 64 carb (kitfoxmike)
    27. 01:45 PM - Re: Re: bing 64 carb (Don Smythe)
    28. 02:07 PM - Re: Re: bing 64 carb (Don Smythe)
    29. 03:46 PM - =?iso-8859-1?Q?CCI_VG's_on_the_Avid_Flyer_STOL? (Larry Martin)
    30. 04:01 PM - Re: bing 64 carb (kitfoxmike)
    31. 04:14 PM - Re: bing 64 carb (Noel Loveys)
    32. 04:21 PM - Re: Re: bing 64 carb (Noel Loveys)
    33. 04:51 PM - Re: Re: New fuel proof Wing TanksRe: New fuel proof Wing TanksRe: New fuel proof Wing TanksNew fuel proof Wing Tanks (Jerry)
    34. 05:26 PM - Re: Re: bing 64 carb (Don Smythe)
    35. 06:16 PM - Fuel tanks (jdmcbean)
    36. 07:00 PM - Re: Flaperon Covering Removal (Mdkitfox@aol.com)
    37. 07:42 PM - Re: CCI VG's on the Avid Flyer STOL (Guy Buchanan)
    38. 07:42 PM - Re: Re: bing 64 carb (Guy Buchanan)
 
 
 


Message 1


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    Time: 12:20:17 AM PST US
    From: "Marin Streeter" <alderacres@foxinternet.net>
    Subject: Re: Trimming Acrylic Windshield - Fluff
    That's why I have always used Lexan or Polycarbonate. Plus it's stronger for a bird strike. I just replaced the windshield and had no cracks or breaks. Marin -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Tuesday, April 10, 2007 8:41 PM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield - Fluff <smokey_bear_40220@yahoo.com> --- GENTRYLL@aol.com wrote: > Now we are understanding the problem. The original > "glass" that comes with > a Kitfox kit is Lexan. If you have to order a > replacement from LP Aero it > will be acrylic. I had 4 shipped to me before I > received one that UPS could not break. I just retired from UPS. When I made my side door glass it took me 5 trys to have 2 that did not crack. Must be something in the UPS training.... :-( Kurt Don't get soaked. Take a quick peak at the forecast with the Yahoo! Search weather shortcut. http://tools.search.yahoo.com/shortcuts/#loc_weather


    Message 2


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    Time: 04:40:18 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: Trimming Acrylic Windshield
    I think whether it's Lexan or Rhino, it's still polycarbonate. My second windshield on my M2 was by Manchester, also polycarbonate. Deke ----- Original Message ----- From: Larry Huntley To: kitfox-list@matronics.com Sent: Tuesday, April 10, 2007 9:08 PM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield What ser # was yours? Mine is (I think) 1805. We must be pretty close together. Sounds like whatever polycarbonate was available is what was used. I stress relieved mine and it was in place about 2 yrs ago w/ 400 hrs when it became so scratched and rough that I changed it. I found some Rhino locally and used it again. Wonder if there is much difference? Larry ----- Original Message ----- From: GENTRYLL@aol.com To: kitfox-list@matronics.com Sent: Tuesday, April 10, 2007 9:11 PM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield My kit was a 1992 and it had Lexan written on the paper. My windshield broke from the tight radius bend at the end of the spar on top down a line at maximum curvature on both sides to the bottom. In each case it broke in the garage while I was in the back working on the header tank behind the seat. During installation, I did not stress relieve with heat as was later reccommended to me as it wasn't mentioned in the installation instructions ------------------------------------------------------------------------- --- See what's free at AOL.com. href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com ------------------------------------------------------------------------- --- Date: 4/9/2007 10:59 PM


    Message 3


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    Time: 05:05:45 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Trimming Acrylic Windshield
    You beat me to it, Lowell. : ) Plus the fact that if I'm building storm windows, my "pucker factor" is a WHOLE lot less than when I'm building an airplane. Different materials, different tools. One size does not fit all. Lynn do not archive On Apr 10, 2007, at 7:38 PM, Lowell Fitt wrote: > <lcfitt@sbcglobal.net> > > One thing no one has mentioned yet. The AeroPlastics windsheld is > Acrylic. It is an entirely different amimal than Lexan. Acrylic > will crack easily if not treated well. Lexan on the other hand is > used for break resistant glazing. It has a rubbery consistency and > will take a lot more abuse than Acrylic. You can form it cold in a > sheet metal brake. Acrylic will break in a brake :-) and has to be > heat bent usually with a hot wire. > > Lowell > > ----- Original Message ----- From: "n85ae" <n85ae@yahoo.com> > To: <kitfox-list@matronics.com> > Sent: Tuesday, April 10, 2007 1:54 PM > Subject: Kitfox-List: Re: Trimming Acrylic Windshield > > >> >> Actually when I first started building, I used to spend a lot of time >> agonizing about things like this, which are really non-issues. >> Since I built >> my Kitfox, I also built an entire set of lexan storm windows for >> our house >> and I feel like I've cut and drilled several miles of the stuff >> (exaggeration) >> and I have NOT once cracked or splintered any of it. I have even >> worked >> with the stuff in the winter. It's really simple. I use a step >> drill for drilling >> most of the time, but also I have ground some regular bits. I made >> a little >> camper trailer, and cut windows for it with the bandsaw as well. >> Never >> any trouble. >> >> I've read some many posts between this and the Zenith list over >> the years >> you would think it's like working with fine crystal, but it's >> really not. >> >> Actually I think slipping with a dremel and scoring it, is MUCH more >> likely that the odds of wrecking a piece with a bandsaw. >> >> Jeff >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=106107#106107 >> >> >> >> >> >> >> >> >> > >


    Message 4


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    Time: 05:15:29 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Trimming Acrylic Windshield - Fluff
    I love my UPS guy...well, almost...but when it came time to get a windshield for my IV, I bought it from LP while at Sun 'n' Fun in '05 but drove to Pennsylvania to pick it up on the way home to Michigan. The way they packaged that thing and handled it gave me a primer for how I later handled it...with extreme care! Lynn do not archive On Apr 10, 2007, at 11:40 PM, kurt schrader wrote: > <smokey_bear_40220@yahoo.com> > > --- GENTRYLL@aol.com wrote: > >> Now we are understanding the problem. The original >> "glass" that comes with >> a Kitfox kit is Lexan. If you have to order a >> replacement from LP Aero it >> will be acrylic. I had 4 shipped to me before I >> received one that UPS could not break. > > I just retired from UPS. When I made my side door > glass it took me 5 trys to have 2 that did not crack. > Must be something in the UPS training.... :-( > > Kurt > > > Don't get soaked. Take a quick peak at the forecast > with the Yahoo! Search weather shortcut. > http://tools.search.yahoo.com/shortcuts/#loc_weather > >


    Message 5


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    Time: 06:14:00 AM PST US
    From: GENTRYLL@aol.com
    Subject: Re: Trimming Acrylic Windshield - Fluff
    The way they finally got it there without breaking it was to fill the bottom of the box with expanding foam and then stuck the windshield in it while it was still in the liquid form. The rest of the box was filled with paper. I think my serial number is 1378. ************************************** See what's free at http://www.aol.com.


    Message 6


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    Time: 06:37:42 AM PST US
    Subject: Carb slide position at full throttle on a two stroke Rotax
    From: "Tom Jones" <nahsikhs@elltel.net>
    The slide valve piston in the Bing 54 Carb has a tang with a little window on the manifold side that hangs lower in the venturi by a few milimeters than the air cleaner side of the piston does. At full throttle should that tang be completly up out of the venturi? The instructions I have say adjust it so that the slide valve is completly at the top of the venturi. The drawing along with the instructions shows the air cleaner side completly at the top of the venturi but the tang hanging down a couple milimeters into the venturi. How are some of you running? Tom Jones Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106241#106241


    Message 7


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    Time: 06:38:42 AM PST US
    From: "Larry Martin" <CrownLJ@verizon.net>
    Subject: Re: Feul tanks
    Don, One of my tanks is leaking bad enough that I don't use it and removed the lines to avoid using it. I don't know if it cracked or was eatened by ethanol. I've never had to use ethanol, but the previous owner did. When I got the airplane, the tanks appeared to be weeping. While disabling the tank, and pulling out the quantity indicator, I looked into real good with a light under the tank. It looked like the was "divots" or just like if you poured gas on strofoam type of texture on the bottom of the tank, and pushing from underneath, was soft. So I am assuming it is damage from ethanol. I have considered what I'll do when/if the other tank fails. Currently, I have a 3 gal plastic header tank (was a chemical applicator tank) and a 14 gal fiberglass wing tank. 99.9% of my flying is local, so I try not to keep fuel in the wing when it's not being used. I typically land with fuel only in the header, and I refuel with as much as I think I'll need before going flying. Larry


    Message 8


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    Time: 07:26:06 AM PST US
    Subject: bing 64 carb
    From: "kitfoxmike" <customtrans@qwest.net>
    Group, I have been fighting a weard problem with my rotax and thought I would relay so far what I have found. First off I've had issues with the left carb flooding out whenever I would remove the bowl, hit and miss that it would flood out when I started after repairs. been going on as long as I can remember. second problem has been an over rich system, black out the exhaust and all over the bottom of the plane. Recently I've been trying to correct the rich mixture, which I account for sinking floats. I also started having problems with an engine miss when at full throttle after removing the bowls and cleaning out the carb with carb cleaner. I took the badly sinking float and put it in a miny oven at about 80degrees to try and get the fuel out. Good idea, but maybe not, after about 15 minutes I checked the float and it was on the bottom of the oven with holes blown out throughout the float, bummer, I ordered a whole new set of floats, but they weren't gonna be here for 5 days, I ordered on friday with 3 working days for ship. Now what am I gonna do, you see I have this addiction that I need to satisfy, fly every day, sometimes twice. So I researched and found JB weld is fuel proof. So I smeard quick JB on all the eareas that blew out. walla, I have a float, in fact it floated better than the rest. I installed and on take off the engine started farten and buckin. After much trial and error I finally got it to do it on the ground. I hit the mags and turned off the fuel. Removed the left carb and found the float I fixed was stuck on the bottom. Rats, no flying until wednesday, crap. Well I am a deep thinker and one thing I did notice on the left carb is the pin that holds the float was missing a piece on the bottom, the only way to discribe it is it looks like a pop rivet with out the shank. Last night I pulled the bowl and really wanted to fix the float sticking problem. So I took an aluminum pop rivet that I found in my tool box at the hanger that looked the right size and knocked the pin out and walla the thing slid down the shaft, except it was a little long, so I took a file and filed the end a little to match the other stops on the other pins. I installed the float and It wouldn't catch on the bottom. Being 7:30 at night I rushed to put the cowls back on and made it to the runway at 7:45, about 15 minutes after sunset, you sport pilots would have had to wait till the next day. I run the engine up, worked great, got clearance and shot up in the air, ran good with no miss, flew another 20 minutes without any problem. Landed and could see that I'm still runing rich, so I hope the new floats help out. I also have a vibration off idle, I think that might be from the rich condition. But the heavy miss at wide open throttle and my flood out at times after removing the bowls is fixed. kitfoxmike 912ul model 4 speedster Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106258#106258


    Message 9


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    Time: 07:54:37 AM PST US
    Subject: Re: Trimming Acrylic Windshield - Fluff
    From: "n85ae" <n85ae@yahoo.com>
    Ok, all you old hens. Next time I WON'T use my bandsaw. I'll use my acetylene torch to cut the stuff! Same old list stuff, 100 different ways to slow yourself down. :) Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106268#106268


    Message 10


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    Time: 08:06:30 AM PST US
    From: "Larry Huntley" <asq@roadrunner.com>
    Subject: Re: Trimming Acrylic Windshield
    You are right ,but I think there is probably some variation with brands,but don't really know. Larry ----- Original Message ----- From: fox5flyer To: kitfox-list@matronics.com Sent: Wednesday, April 11, 2007 8:39 AM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield I think whether it's Lexan or Rhino, it's still polycarbonate. My second windshield on my M2 was by Manchester, also polycarbonate. Deke ----- Original Message ----- From: Larry Huntley To: kitfox-list@matronics.com Sent: Tuesday, April 10, 2007 9:08 PM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield What ser # was yours? Mine is (I think) 1805. We must be pretty close together. Sounds like whatever polycarbonate was available is what was used. I stress relieved mine and it was in place about 2 yrs ago w/ 400 hrs when it became so scratched and rough that I changed it. I found some Rhino locally and used it again. Wonder if there is much difference? Larry ----- Original Message ----- From: GENTRYLL@aol.com To: kitfox-list@matronics.com Sent: Tuesday, April 10, 2007 9:11 PM Subject: Re: Kitfox-List: Re: Trimming Acrylic Windshield My kit was a 1992 and it had Lexan written on the paper. My windshield broke from the tight radius bend at the end of the spar on top down a line at maximum curvature on both sides to the bottom. In each case it broke in the garage while I was in the back working on the header tank behind the seat. During installation, I did not stress relieve with heat as was later reccommended to me as it wasn't mentioned in the installation instructions ------------------------------------------------------------------------- - See what's free at AOL.com. href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com ------------------------------------------------------------------------- - Date: 4/9/2007 10:59 PM href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com ------------------------------------------------------------------------- ----- 4/9/2007 10:59 PM


    Message 11


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    Time: 08:15:39 AM PST US
    Subject: Re: Trimming Acrylic Windshield
    From: "n85ae" <n85ae@yahoo.com>
    What a bunch of sissies! This stuff is NOT so difficult. Ship your windows to me, I'll cut them for you. :) Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106275#106275


    Message 12


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    Time: 08:16:19 AM PST US
    From: Michael Gibbs <MichaelGibbs@cox.net>
    Subject: Re: Trimming Acrylic Windshield
    Larry sez: >What ser # was yours? Mine is (I think) 1805. We must be pretty >close together. Mine original Model IV was serial number 1803 and it came with Lexan. Mike G. N728KF


    Message 13


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    Time: 08:19:07 AM PST US
    Subject: Re: Flap usage
    From: "n85ae" <n85ae@yahoo.com>
    My control response goes away, and feels like it's gone at the 20 degree notch. I've heard it is possible to stall a flaperon at extreme deflection. I think that sounds like a foolish way to land a Kitfox. :) Cheers, Jeff Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106276#106276


    Message 14


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    Time: 08:52:10 AM PST US
    Subject: Re: Flap usage
    From: "kitfoxmike" <customtrans@qwest.net>
    Jeff, I agree, full flaps on my 4 reduces aileron control, period. I'm a control freak when flying and any reduction in control scares me. Another note, when I get a cross wind at my airport, it's not a steady wind, if it comes in from the north there is a 800ft hill and the wind can get pretty squarly, you need all the aileron you can muster for the sudden and abrubt changes, sometimes you get mild sheer winds, where you drop out. If it comes in from the south, it's very choppy and you can get whirlwinds. You have a bunch of hangars. Again you need full aileron control for the sudden changes that can happen without any notice and you need to correct for a sudden wing drop, at 10 ft off the ground this can get the fluids flowing real good. I usually only have 20 percent of my flaps on when landing at most, and that's with calm winds. Any other time I will use them to slow and then remove them after I'm slowed down. Take off, I just don't need them, I get off real quick without them. -------- kitfoxmike model IV, 1200 speedster 912ul Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106280#106280


    Message 15


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    Time: 09:15:08 AM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: bing 64 carb
    At 07:25 AM 4/11/2007, you wrote: >Landed and could see that I'm still runing rich, so I hope the new >floats help out. I enjoyed your entertaining post. You're quite the nut but it sounds like you get the job done. :-D I wonder, though, why do you think the new floats will affect the mixture? (I understand they will if they sink, as in they will flood the engine, but I never knew that you could actually change the mixture with them.) Guy Buchanan K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 16


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    Time: 09:51:20 AM PST US
    Subject: Re: bing 64 carb
    From: "kitfoxmike" <customtrans@qwest.net>
    Well, I guess because the fuel in the bowls are runing high this will cause a richer mixture, simple carb function. I use to see this in auto engines all the time, what fixed the problem was fuel injection. I'm glad I entertain people on this network. -------- kitfoxmike model IV, 1200 speedster 912ul Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106300#106300


    Message 17


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    Time: 10:06:47 AM PST US
    Subject: Re: bing 64 carb
    From: "kitfoxmike" <customtrans@qwest.net>
    guy, try to understand the carb here, no you're not effectively richening the mixture, as far as the needles are concerned. But what is happening is the fuel is high in the bowl, any vibration, any off center, would cause fuel to go over the top of the bowl and go into the intake of the engine. Thus richin the mixture. Why do you think they have a float level adjustment. When I removed the bowl after turning off the fuel the level was right up there. I've run this engine for 500 hrs and had good burn, now it's running rich, I haven't changed anything. So I want to get rid of the known variable, the floats and then start changing settings after that. It already has new needles, arms, and pins. Sorry you think I'm a nut. -------- kitfoxmike model IV, 1200 speedster 912ul Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106304#106304


    Message 18


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    Time: 10:28:45 AM PST US
    From: "Larry Huntley" <asq@roadrunner.com>
    Subject: Re: Trimming Acrylic Windshield
    That is interesting. I wonder how many different brands they used. Mine is a 4-1200. Is yours also? Can't remember when but seems like Aug 92. ----- Original Message ----- From: "Michael Gibbs" <MichaelGibbs@cox.net> Sent: Wednesday, April 11, 2007 11:15 AM Subject: Kitfox-List: Re: Trimming Acrylic Windshield > > Larry sez: > >>What ser # was yours? Mine is (I think) 1805. We must be pretty close >>together. > > Mine original Model IV was serial number 1803 and it came with Lexan. > > Mike G. > N728KF > > > -- > 10:44 PM > >


    Message 19


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    Time: 10:49:04 AM PST US
    From: "Christoph Graf" <chrigra@gmx.ch>
    Subject: KF IV 1050/582 for sale
    Hi all I have for sale my KF IV/1050/582 N registration, with Transponder,Comm, Strobe ,Intercomm, IVO in flight adj prop, ELT, all eng instruments, 220 hrs. Includes professional trailer. Aircraft is in very good condition Will pay half the shipping costs from Switzerland. Price US$ 27000.- Call me off list for pictures : chrigra@gmx.ch regards Christoph -- "Feel free" - 10 GB Mailbox, 100 FreeSMS/Monat ... Jetzt GMX TopMail testen: http://www.gmx.net/de/go/topmail


    Message 20


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    Time: 12:04:41 PM PST US
    From: RRTRACK@aol.com
    Subject: Kitfox 5 Flight tests
    After three days of flight testing my Kitfox 5 Vixen, 912 UL, 68" three blade GSC @16.5 degrees pitch I am starting to get some real data to work with. STATIC PORT - I believe the ASI is not reading correctly. The slow cruise speeds and very low stall speeds are not likely correct. I have been advised to disconnect the static port line and test the ASI again. With static port 5000 rpm = 78 knots (level flight 2000 ft MSL) 5500 rpm = 87 knots " No static port 5000 rpm = 88 knots " " 5500 rpm = 100 knots " *need to test with GPS to see what the true air speed is. To windy/bumpy to get good results so far. **note at 5500 rpm the throttle is about 3/4 in, it would run well over 6000 rpm if pushed to full throttle, I think there is a lot of horsepower not being used at cruise. The IFA prop (IVO on order) should really help on the cruise speeds. But at 100 knots right now (pretty good) how much more? STALL TESTS with static port clean = 32 knots (1,000# T/O #) full flaps = 28 knots " no static port clean = 35 knots " full flaps = 30 knots " TACHOMETER TESTS Tested the tach against an optical tach and found the tach to be reading around 200 high at idle and 90 rpm's high at 5000 rpm. Not a Rotax tach, not sure what make it is (no manufacture name). THRUST TEST Full throttle static (5200 rpm indicated) produced 420# of thrust. Mark Wisconsin Kitfox Vixen 912 UL (very impressed with this engine) Avid "B" STOL 582 (great fun airplane) RV-6A 0-360 (time machine) ************************************** See what's free at http://www.aol.com.


    Message 21


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    Time: 12:11:30 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: bing 64 carb
    http://www.ultralightnews.com/enginemaintenance/bingcarbtuning.htm See above site about carb adjustment. See the small notes about rich/lean depending on float height. Don Smythe ----- Original Message ----- From: "Guy Buchanan" <bnn@nethere.com> Sent: Wednesday, April 11, 2007 12:11 PM Subject: Re: Kitfox-List: bing 64 carb > t it sounds > like you get the job done. :-D I wonder, though, why do you think the new > floats will affect the mixture? (I understand they will if they sink, as > in they will flood the engine, but I never knew that you could actually > change the mixture with them.)


    Message 22


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    Time: 12:19:31 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: Carb slide position at full throttle on a two stroke
    Rotax Tom, I adjust my carb heights so when the throttle is fully open and against the metal to metal stops on the throttle there is about 1/16" slop on the cables on top of the carbs. This prevents you from slamming the throttle wide open and placing tension on the small ball on the end of the cable (carb end). This will put the slides all the way up except for the 1/16" mentioned. With this setup I'm almost certain that the slides are completely up and out of the venturi. As I said, this procedure allows the metal to metal contact at the throttle just before (1/16") reaching the end of the slide travel. Don Smythe ----- Original Message ----- From: "Tom Jones" <nahsikhs@elltel.net> Sent: Wednesday, April 11, 2007 9:37 AM Subject: Kitfox-List: Carb slide position at full throttle on a two stroke Rotax > > The slide valve piston in the Bing 54 Carb has a tang with a little window > on the manifold side that hangs lower in the venturi by a few milimeters > than the air cleaner side of the piston does. At full throttle should > that tang be completly up out of the venturi? > > The instructions I have say adjust it so that the slide valve is completly > at the top of the venturi. The drawing along with the instructions shows > the air cleaner side completly at the top of the venturi but the tang > hanging down a couple milimeters into the venturi. How are some of you > running? > > Tom Jones > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=106241#106241 > > >


    Message 23


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    Time: 12:25:09 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: Feul tanks
    Larry, I believe your description of divits and softness is about the first I've heard. I really don't want it to be the fault of Ethanol for obvious reasons but can't come up with any other thoughts as to what it could have caused that. Maybe the original owner soaked the tanks in MEK for a week to remove Kreem???? Don Smythe Do Not Archive ----- Original Message ----- From: Larry Martin To: Kitfox-List@matronics.com Sent: Wednesday, April 11, 2007 9:38 AM Subject: Re: Kitfox-List: Feul tanks Don, One of my tanks is leaking bad enough that I don't use it and removed the lines to avoid using it. I don't know if it cracked or was eatened by ethanol. I've never had to use ethanol, but the previous owner did. When I got the airplane, the tanks appeared to be weeping. While disabling the tank, and pulling out the quantity indicator, I looked into real good with a light under the tank. It looked like the was "divots" or just like if you poured gas on strofoam type of texture on the bottom of the tank, and pushing from underneath, was soft. So I am assuming it is damage from ethanol. I have considered what I'll do when/if the other tank fails. Currently, I have a 3 gal plastic header tank (was a chemical applicator tank) and a 14 gal fiberglass wing tank. 99.9% of my flying is local, so I try not to keep fuel in the wing when it's not being used. I typically land with fuel only in the header, and I refuel with as much as I think I'll need before going flying. Larry


    Message 24


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    Time: 12:28:33 PM PST US
    From: "mic thiessen" <wannaflyfox4@hotmail.com>
    Subject: Kitfox 5 Flight tests
    great info...How did you test your thrust? mic >From: RRTRACK@aol.com >To: kitfox-list@matronics.com >Subject: Kitfox-List: Kitfox 5 Flight tests >Date: Wed, 11 Apr 2007 15:03:40 EDT > >After three days of flight testing my Kitfox 5 Vixen, 912 UL, 68" three >blade GSC @16.5 degrees pitch >I am starting to get some real data to work with. > >STATIC PORT - I believe the ASI is not reading correctly. The slow cruise >speeds and very low stall speeds are not likely correct. I have been >advised to >disconnect the static port line and test the ASI again. > >With static port 5000 rpm = 78 knots (level flight 2000 ft MSL) > 5500 rpm = 87 knots " >No static port 5000 rpm = 88 knots " > " 5500 rpm = 100 knots " > >*need to test with GPS to see what the true air speed is. To windy/bumpy to >get good results so far. > >**note at 5500 rpm the throttle is about 3/4 in, it would run well over >6000 >rpm if pushed to full throttle, I think there is a lot of horsepower not >being used at cruise. The IFA prop (IVO on order) should really help on the >cruise speeds. But at 100 knots right now (pretty good) how much more? > >STALL TESTS >with static port clean = 32 knots (1,000# T/O #) > full flaps = 28 knots " >no static port clean = 35 knots " > full flaps = 30 knots " > >TACHOMETER TESTS >Tested the tach against an optical tach and found the tach to be reading >around 200 high at idle and 90 rpm's high at 5000 rpm. Not a Rotax tach, >not >sure what make it is (no manufacture name). > >THRUST TEST >Full throttle static (5200 rpm indicated) produced 420# of thrust. > >Mark >Wisconsin >Kitfox Vixen 912 UL (very impressed with this engine) >Avid "B" STOL 582 (great fun airplane) >RV-6A 0-360 (time machine) > > >************************************** See what's free at >http://www.aol.com. _________________________________________________________________ Fine Dining & Fancy Food. Check Out This Collection Of Good Eats. http://local.live.com/?mkt=en-ca/?v=2&cidD6BDB4586E357F!378


    Message 25


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    Time: 12:51:54 PM PST US
    From: RRTRACK@aol.com
    Subject: Re: Kitfox 5 Flight tests
    I used a 440# fish & game scale from Fleet & Farm. Cost was around $30. I attach a chain to the airplane and my bumper hitch and put the scale near the hitch leaving a safety section of chain under the scale. On a taildrager I put the tail wheel up on a ramp so it is in level flight position to get a more accurate reading. And always have a pilot at the controls in case something breaks free. I have been using it for years to test prop pitch and make sure the engine is running well after maintenance. Mark Wisconsin ************************************** See what's free at http://www.aol.com.


    Message 26


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    Time: 01:17:44 PM PST US
    Subject: Re: bing 64 carb
    From: "kitfoxmike" <customtrans@qwest.net>
    Thanks Don, Good read. I went out to the airport and installed my floats. I didn't run the engine to check floats, but I did make sure the arms set straight out when pushed against the needle lightly. I installed the bowl and turned on the fuel, waited and waited and then removed the bowl and had an exceptable level, about half inch from top. Not sure if this measurment is for the 64 as well or not. Replaced spark plugs and went flying. Did much better, I would say 80percent. Still a small amount of vibration off idle, but exceptable. Will do more adjustments, maybe turn in the idle mixture a little, calibrate the two carbs, see what I get. -------- kitfoxmike model IV, 1200 speedster 912ul Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106348#106348


    Message 27


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    Time: 01:45:03 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: bing 64 carb
    Did you check the blades which might cause the vibration. I had one blade on a GSC that slipped just a tad and caused vibration. Also, check the two carb slides are in sync. A quick and dirty way is open the slides gently until a smooth socket will just gently slip into opening. Check the other carb at the same time and adjust one or the other with the top cable adjust. Don Smythe ----- Original Message ----- From: "kitfoxmike" <customtrans@qwest.net> would say 80percent. Still a small amount of vibration off idle, but exceptable. Will do more adjustments, maybe


    Message 28


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    Time: 02:07:53 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: bing 64 carb
    Pardon me folks. I don't think I read the carb post's too well. My comments were about the Bing 54 carbs not 64. I'm not familiar with the 64's at all. Sorry, Don Smythe Do Not Archive ----- Original Message ----- From: "kitfoxmike" <customtrans@qwest.net> Sent: Wednesday, April 11, 2007 4:17 PM Subject: Kitfox-List: Re: bing 64 carb had an exceptable level, about half inch from top. Not sure if this measurment is for the 64 as well or not.


    Message 29


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    Time: 03:46:09 PM PST US
    From: "Larry Martin" <CrownLJ@verizon.net>
    Subject: =?iso-8859-1?Q?CCI_VG's_on_the_Avid_Flyer_STOL?
    CCI VG's on the Avid Flyer STOL This is a report of my findings using CCI VG's on the Avid Flyer STOL wing aircraft. Background: The aircraft is an Avid Flyer TD STOL wing with a Rotax 582, 3:1 gearbox, Culver 74x48 prop. Built according to the kit/plans with no modifications except for "Grove" landing gear. (heavier) Published allowable center of gravity is 11.185 to 16.5. This aircraft was at 13.5". Designed stall speed at approximately 900lbs in flight weight is 32.5 mph. The landing characteristics of this airplane were such that in order to affect a comfortable flare, power and additional speed was required beyond what I consider to be normal. In addition, there was insufficient nose up trim available on approach. On take-off, it was evident that the wings could fly sooner, but the airplane would not lift off. The tail could not be brought up before lift off speed, and would take off quicker from the 3-point attitude. The stall characteristics were such that when the airplane was gradually slowed to minimum speed, the airplane would sink, well above the designed wing stall speed. (Not with standing of course that indicated airspeed is most inaccurate at high angle of attack) The wing would not "break" at the stall, as most wings will. When the nose of the aircraft was "lobed" up and speed was allowed to bleed rapidly, the wing would exhibit traditional stall characteristics. It was determined that the elevator was not working sufficiently. After discussion with the designer of the aircraft, the center of gravity was moved to the published aft limit of 16.5" with the assurance that the aircraft was tested well beyond the published limit. For reasons of liability at that time, the published limit was set very conservatively. The aircraft was tested beyond 19.0", which can be safely used. (37% mac) The change in center of gravity helped considerably, but still not sufficient. Further to the designer's recommendation, the elevator area was increased approximately 15% by extending the elevator aft. There is no room physically to change the horizontal stabilizer angle of incidence. Short of making a new one, modifications were complete. The flying characteristics at this point were much improved as measured by the following: A much shorter take off ground roll, the tail could be raised on take off with full flaps; almost sufficient elevator trim was available on approach with full flaps; and power off, full flap approaches could be safely made at normal speeds. The stall characteristics were similar, but at a slower indicated airspeed. Almost content with the airplane, but still not to the standard of performance that I thought it was capable of. I followed the studies of vortex generators. In the pursuit of finding the truth of if and how VGs would enhance performance, I read many studies and opinions. Some say that they help, others called it snake oil, etc. Art at CCI (http://www.vortexgenerator.net) was not in a hurry to sell me anything, but offered me aerodynamic and physics proofs and rebuttals. To say that he was patient is a huge understatement. Finally, he managed to overcome my skepticism, and I ordered a set with a money back guarantee. Art was first concerned about getting more lift from the tail, and we placed the VGs per his instructions on the flat surfaced (non airfoil) horizontal stab. The results of the VGs on the stab were nothing short of incredible and better result than the sum of what was done before this point. The tail was now producing more lift at all angles of attach. Subjectively, the tail felt more "alive". The take off run was even shorter, with the tail coming off the ground with the application of power. The increase of lift was objectively measured by comparing the neutral trim, hands off, level altitude minimum speed with and without the VG's on the tail surface. A 10mph slower speed could hold level altitude with the VGs on. This was a dramatic increase in tail effectiveness. So much so, that I was able to remove 5# of ballast and move the CG .80" forward and have the same control feel. The stick position was physically further forward at all speeds, thus proving the elevators were working more effectively. The trim was effective at approach speed even with the cg further forward. (.5" cg change affects a considerable difference in this aircraft) The stall characteristics were such that the wing would stall at a higher angle, a noticeably slower IAS, and much more aft stick movement remained during the stall. Art then wanted to test the effectiveness of stabilizer end plates. There was a small subjective gain in effectiveness, but no objective, measurable results could be recorded. Most likely this was due to installation error inherent in the airspeed system. In addition to the enhanced low speed qualities, an unexpected gain in normal cruise speed of approximately 11% was attained. The top speed was approximately the same, but this is due to the large drag caused by the undercamber of the STOL wing. The airplane reaches a drag point similar to mach drag, in which the airplane will not accelerate above, or in the case of the Avid Stol, a disproportional increase in power only yields a minute increase in speed. It is not practical to fly at this speed. However; in the normal cruise range with a cruise rpm of 5400 yielded 84 mph with the vg's on the tail. Without the vgs, the same rpm yielded 74mph. This is explained by the efficiencies of the tail. The next step was to install VG's on the wing. Research shows that there is a wide range of "ideal" or "sweet spot" placement with respect to percentage of wing cord. Experience gained from others suggest that in a range from 4% to 12%, one would find that spot. CCI suggested 10% as a starting point. I initially placed them as per the supplied directions except I started at 7% and planned to move forward to 4% then aft to 10% to test the effectiveness. The results of the VG's at 7% were immediately noticeable. The take-off roll was shorter. In slow flight, the stall occurred at a much higher angle of attach and the IAS was 5 mph slower. Again, I caution putting much emphasis in IAS, especially at high AOA due to position error. There is no argument that the AOA was much higher than ever before, and the airspeed needle was slower than previous witnessed. At 75+% power the nose attitude was extremely high and could remain this way flying at the verge of the stall. The Avid has "flaperons" which trail the wing. They are always flying, even in a stall. Therefore a subjective opinion of aileron control cannot be rendered. The Avid does not spin well and enters into a spiral instantly, so fast that I choose not to spin. I did fly a spin series, hoping that due to the higher AOA that was possible, it may spin. Unfortunately the spin qualities did not change, and with rudder application and a pivot of the wings, it becomes unstalled and spirals picking up speed very rapidly. Thus I still don't spin. There was a gain in airspeed at the high end. It appears that the "stol wing drag point" was been changed to a higher speed. The old "aerodynamic drag point" is now easily overcome. I also noticed by way of control feel, and wing attitude that the center of pressure is moved forward on the wing. I replaced 5# in the tail to the original CG. The airplane was designed to be flown STOL. Dean Wilson designed the flaperons to enhance this ability. I use full flaperons for all take off and landings. I have landed with complete control in 20+ mph direct crosswinds with no problems. (grass strip) The VG's do not detract from landing control nor do they negatively affect any of the flight characteristics. I am completely satisfied with the VG's and help from CCI. Due to the satisfaction with the results, and my too busy schedule, I have not changed the VG placement from 7%. I would still like to, but it has to take a lower priority for the time being. Please feel free to contact me for further information. I heartily endorse CCI VG's (http://www.vortexgenerator.net) if you want to fly the Avid the way it was made to fly! Larry Martin My93Avid@yahoo.com


    Message 30


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    Time: 04:01:16 PM PST US
    Subject: Re: bing 64 carb
    From: "kitfoxmike" <customtrans@qwest.net>
    Thanks Don for the carb trick, will check that. On the prop, anything is possible, I wanted to do the repairs on the engine first before going after the prop. I was told already to switch two blades and try. I think I'll do that, that will also make any missplaced prop blade get back in line. -------- kitfoxmike model IV, 1200 speedster 912ul Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=106399#106399


    Message 31


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    Time: 04:14:16 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: bing 64 carb
    You certainly can to an extent lean out an engine by adjusting the level of fuel in the float bowls. If the floats float higher the fuel in the bowl regulates itself lower and there by makes the venturi work harder to get fuel, thus leaning the engine. This principle works on all kinds of carburettors except pressure carbs used on some radial engines. Noel > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of > Guy Buchanan > Sent: Wednesday, April 11, 2007 1:42 PM > To: kitfox-list@matronics.com > Subject: Re: Kitfox-List: bing 64 carb > > > > At 07:25 AM 4/11/2007, you wrote: > >Landed and could see that I'm still runing rich, so I hope the new > >floats help out. > > I enjoyed your entertaining post. You're quite the nut but it sounds > like you get the job done. :-D I wonder, though, why do you think the > new floats will affect the mixture? (I understand they will if they > sink, as in they will flood the engine, but I never knew that you > could actually change the mixture with them.) > > > > > Guy Buchanan > K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > > > > > >


    Message 32


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    Time: 04:21:57 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: bing 64 carb
    If the engine was running properly before the floats went down like the Titanic. Then I guess it's reasonable to assume that replacing the floats will correct your mixture problems. For what a set of floats cost I would probably replace both sets because the other set is probably just as old as the set that went south. I'm sorry you're not a nut You may consider me a "Wing Nut" Noel > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of > kitfoxmike > Sent: Wednesday, April 11, 2007 2:36 PM > To: kitfox-list@matronics.com > Subject: Kitfox-List: Re: bing 64 carb > > > <customtrans@qwest.net> > > guy, > try to understand the carb here, no you're not effectively > richening the mixture, as far as the needles are concerned. > But what is happening is the fuel is high in the bowl, any > vibration, any off center, would cause fuel to go over the > top of the bowl and go into the intake of the engine. Thus > richin the mixture. Why do you think they have a float level > adjustment. When I removed the bowl after turning off the > fuel the level was right up there. > > I've run this engine for 500 hrs and had good burn, now it's > running rich, I haven't changed anything. So I want to get > rid of the known variable, the floats and then start changing > settings after that. It already has new needles, arms, and pins. > > Sorry you think I'm a nut. > > -------- > kitfoxmike > model IV, 1200 > speedster > 912ul > Do not archive > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=106304#106304 > > > > > > > > > > >


    Message 33


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    Time: 04:51:50 PM PST US
    From: "Jerry" <vcmi@lewiston.com>
    Subject: Re: New fuel proof Wing TanksRe: New fuel proof Wing
    TanksRe: New fuel proof Wing TanksNew fuel proof Wing Tanks About the book, Flying a Kitfox, I just want to read it, not steal it, or buy a copy from someone who has it or an extra. I would even send money to hold if someone would let me read theirs, I am trying to learn all I can, as I about ready to fly my 2-4 with the new Jabiru 2200. Too much infor is not enough!!! Jerry And the wingtanks look good on the website.


    Message 34


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    Time: 05:26:46 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: bing 64 carb
    Remember, my comments were mistakenly about the Bing 54 not the 64. I don't know anything about the 912's but on a 582 you need to correct both carbs and prop at the same time since one will effect the other. Don Smythe ----- Original Message ----- From: "kitfoxmike" <customtrans@qwest.net> Sent: Wednesday, April 11, 2007 7:00 PM Subject: Kitfox-List: Re: bing 64 carb > > Thanks Don for the carb trick, will check that. On the prop, anything is > possible, I wanted to do the repairs on the engine first before going > after the prop. I was told already to switch two blades and try. I think > I'll do that, that will also make any missplaced prop blade get back in > line. > > -------- > kitfoxmike > model IV, 1200 > speedster > 912ul > Do not archive > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=106399#106399 > > >


    Message 35


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    Time: 06:16:55 PM PST US
    From: "jdmcbean" <jdmcbean@cableone.net>
    Subject: Fuel tanks
    I have been trying to stay away from this discussion but have found it necessary to point out a few issues that I do not believe are being considered. 1 The Kitfox wing was structrually tested with the current tanks and the tanks ARE part of the wing structure unlike many other designs where the tank is cradled beneath the surface. 2 The Tank IS part of the airfoil shape of the TOP part of the wing. 3 It is also part of the Drag/Anti-drag component of the wing. Safety of Flight - Kitfox does not endorse or promote the use of aftermarket tanks for safety of flight issues. I can go on but those are the highlights The current tanks (from 1996) have been using different resins then those prior to 96 and have not been sloshed with anything unless the builder did it.. There are many, many Kitfoxs flying with these tanks using auto gas without issues.. I feel most the issues come from letting the fuel sit for extended periods.. is this because of Ethanol or from some of the other additives (solvents) that gets burned in auto gas (tolulene, acetone, etc) From talking with some folks that work in refineries it is amazing what legally gets put in the fuel and because of its low percentages not required to be reported. What is that same fuel doing inside the carbs and engine seals while sitting for extended periods ? Is Ethanol a problem ? We all know it is to some extent but it is an issue on all kinds of different systems not just tanks. That all being said.. We have found a product that is reported to be resistant to solvents and ethanol and does not flake or sheet off We are actively testing this product and other materials. Fly Safe !! John McBean 208.337.5111 www.kitfoxaircraft.com "It's not how Fast... It's how Fun!"


    Message 36


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    Time: 07:00:58 PM PST US
    From: Mdkitfox@aol.com
    Subject: Re: Flaperon Covering Removal
    To all who responded - thank you. I started off using heat, but got worried about the foam ribs. The chemical route worked. I found a gel stripper that had properties close to those ya'll recommended and it worked. It's from Wal Mart and it took only 15 minutes to attack the adhesive. Then just lift off pieces, rinse and it's done. It's a dirty filthy job, but someone has to do it. I guess it's part of the experience! Rick Series V Speedster - N39RW ************************************** See what's free at http://www.aol.com.


    Message 37


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    Time: 07:42:47 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: CCI VG's on the Avid Flyer STOL
    At 03:45 PM 4/11/2007, you wrote: >Art was first concerned about getting more lift from the tail, and >we placed the VGs per his instructions on the flat surfaced (non >airfoil) horizontal stab. Larry, Thank you for the great report. Where did you place the VG's on the stab? Thanks, Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 38


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    Time: 07:42:47 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: bing 64 carb
    At 10:05 AM 4/11/2007, you wrote: >But what is happening is the fuel is high in the bowl, any >vibration, any off center, would cause fuel to go over the top of >the bowl and go into the intake of the engine. Thus richin the mixture. I understand. It's not enough to flood, but more than you get via the jets. How is it getting into the venturi? In the 54 the vent is overboard and the jets are immersed. There's no other path to the venturi. Does the 64 have some path to the venturi that's above fuel level? Or is it that the additional hydraulic pressure of the high fuel level makes it easier for the venturi suction to pull fuel through the main and needle jet? >Sorry you think I'm a nut. Now don't take it personally; I meant it in a kind way. Your enthusiasm makes me happy. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.




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