Kitfox-List Digest Archive

Thu 04/26/07


Total Messages Posted: 24



Today's Message Index:
----------------------
 
     1. 02:36 AM - Re: Irons for covering (Barry West)
     2. 04:27 AM - Re: alcoholic gas tanks (Bob)
     3. 07:23 AM - Re: Re: alcoholic gas tanks ()
     4. 08:05 AM - Re: Re: alcoholic gas tanks (Guy Buchanan)
     5. 08:20 AM - Re: Re: alcoholic gas tanks (jdmcbean)
     6. 08:31 AM - alcoholic gas tanks-structural? (fox5flyer)
     7. 09:07 AM - Plastic/Poly tanks (Don Smythe)
     8. 09:33 AM - Re: alcoholic gas tanks-structural? (Rexinator)
     9. 09:40 AM - Re: Plastic/Poly tanks (xfire)
    10. 11:03 AM - signature ()
    11. 11:43 AM - SIGNATURE  ()
    12. 01:44 PM - 582 Oil Injection tank (Don Smythe)
    13. 02:23 PM - Re: alcoholic gas tanks-structural? (Lowell Fitt)
    14. 02:29 PM - Re: Kitfox-List Digest: 11 Msgs - 04/25/07 (charles cook)
    15. 02:54 PM - Fox With A Vair (Norm)
    16. 03:02 PM - Re: tire valve stem extentions for wheel pants? (Lynn Matteson)
    17. 05:53 PM - Re: Re: alcoholic gas tanks-structural? ()
    18. 06:45 PM - Re: alcoholic gas tanks-structural? (Bob)
    19. 07:26 PM - Need wheel(s) for Model IV (Lynn Matteson)
    20. 08:32 PM - Re: alcoholic gas tanks-structural? (Guy Buchanan)
    21. 11:10 PM - Check your Gear legs (John Allen)
    22. 11:10 PM - Check your Gear legs (John Allen)
    23. 11:16 PM - Hand Propping Aeronca 7AC & Brakes - off topic (John Allen)
    24. 11:37 PM - Re: Check your Gear legs (xfire)
 
 
 


Message 1


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    Time: 02:36:54 AM PST US
    From: "Barry West" <barry@pgtc.com>
    Subject: Re: Irons for covering
    OK, I have to throw this in. I drilled a hole in the small iron that receives a precision laboratory thermometer with a dial indicator. The hole is more than an inch deep. This way, I have a constant reading of the temperature. I believe this could be done with the household iron. Based on my experience, most of these thermostats are terribly inaccurate and inconsistent. I tried several before finding one that is nearly consistent. It is a Sunbeam. I calibrated it by the Polyfiber instructions. N880BW has been flying for 6 years now and has 500 hours on it and the fabric is holding up well. Barry West. Model IV, 1200


    Message 2


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    Time: 04:27:39 AM PST US
    Subject: Re: alcoholic gas tanks
    From: "Bob" <dswaim1119@comcast.net>
    As the tanks are load-bearing structurally, how do you know the new tanks will do that job? -------- Remember that internet advice may only be worth what you pay. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109327#109327


    Message 3


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    Time: 07:23:43 AM PST US
    From: <josandt@verizon.net>
    Subject: Re: alcoholic gas tanks
    Bob, When I pulled the factory-installed tanks (Sky Star '94) out of a Series 5 factory-built wing, I noticed that 90% of the adhesive designed to bond the tank to the spars was cured without any contact with the spar. This was because of the large gap between the tank's front and rear surfaces and the spar surfaces. With almost no adhesive bond, how strong could that be? It was mostly just the small tank flanges glued to the top surface of the spar (most of which was also loose). The fabric is glued down to the top of the tank, but how strong could that be? Anyway, the new tanks connect with small aluminum tubes connected between the spars, plywood over and under the tanks - glued all the way around, and expanding foam filling the voids. I've built houses, surfboards, worked on boat construction, etc. And all I can say is that this APPEARS that it will be at least as strong as what was there. And that's just an opinion, I'm not an aero engineer. As you say, info on the net is worth what you pay. But ours is an experimental hobby by nature. Steve of "WingTanks.com" says that other experimentals are flying with this type of tank and similar wing construction - I believe he said "Just Aircraft" are using this type of tank. John Sandt / Series 7 / tri-gear / Corvair / Ridgecrest, CA <<As the tanks are load-bearing structurally, how do you know the new tanks will do that job?>> -------- Remember that internet advice may only be worth what you pay. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109327#109327


    Message 4


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    Time: 08:05:50 AM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: alcoholic gas tanks
    At 04:26 AM 4/26/2007, you wrote: >As the tanks are load-bearing structurally, how do you know the new >tanks will do that job? Hi Bob. Would you please put your full name, approximate location, aircraft and engine type, and build / flying status in your signature? Mike and I are trying to make the place a little more friendly and the information helps people get to know each other a little better. Thanks, Guy Buchanan, Kitfox List Moderator San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 5


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    Time: 08:20:57 AM PST US
    From: "jdmcbean" <jdmcbean@kitfoxaircraft.com>
    Subject: Re: alcoholic gas tanks
    Just for the record.. To the best of my knowledge SkyStar never installed fuel tanks in other then factory demonstrators.. factory built wings did not include fuel tank installation. The install is very different in the other aircraft and usually results in much less fuel capapcity. Fly Safe !! John & Debra McBean 208.337.5111 www.kitfoxaircraft.com "It's not how Fast... It's how Fun!" -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com]On Behalf Of josandt@verizon.net Sent: Thursday, April 26, 2007 8:23 AM Subject: Re: Kitfox-List: Re: alcoholic gas tanks Bob, When I pulled the factory-installed tanks (Sky Star '94) out of a Series 5 factory-built wing, I noticed that 90% of the adhesive designed to bond the tank to the spars was cured without any contact with the spar. This was because of the large gap between the tank's front and rear surfaces and the spar surfaces. With almost no adhesive bond, how strong could that be? It was mostly just the small tank flanges glued to the top surface of the spar (most of which was also loose). The fabric is glued down to the top of the tank, but how strong could that be? Anyway, the new tanks connect with small aluminum tubes connected between the spars, plywood over and under the tanks - glued all the way around, and expanding foam filling the voids. I've built houses, surfboards, worked on boat construction, etc. And all I can say is that this APPEARS that it will be at least as strong as what was there. And that's just an opinion, I'm not an aero engineer. As you say, info on the net ! is worth what you pay. But ours is an experimental hobby by nature. Steve of "WingTanks.com" says that other experimentals are flying with this type of tank and similar wing construction - I believe he said "Just Aircraft" are using this type of tank. John Sandt / Series 7 / tri-gear / Corvair / Ridgecrest, CA <<As the tanks are load-bearing structurally, how do you know the new tanks will do that job?>> -------- Remember that internet advice may only be worth what you pay. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109327#109327 12:19 PM 12:19 PM


    Message 6


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    Time: 08:31:17 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: alcoholic gas tanks-structural?
    This wing tank business has gotten me to thinking which can sometimes be dangerous. To me, this is a "chicken and egg" question. Are the wing tanks really a necessary structural part of the wing? Having built both a M2 and S5 Kitfoxes, my experience with them has given me cause to wonder about what this actually means. My full question is are the wing tanks actually a necessary structural part of the wing or do they become structural when they're installed? As I recall, the early Kitfoxes had no standard wing tanks at all, but were optional, relying on the tank behind the instrument panel. Some had a six gallon tank on one side and nothing on the other and others had a thirteen on one side and a six on the other, but I think this was later in the evolution. My M2 had optional aluminum six gallon wing tanks and prior to selling it at about 400 hours I hadn't had any problems with them leaking, but I understand that the new owner eventually had leaking problems due to cracking at the welded seams. The cracking problem is well known because the wing flexes so much and by anchoring the tanks in there rigidly, in turbulence, something eventually has to give. I can definitely see the merit in the tanks provided by Steve Winder. They just sit in a cavity and essentially float so that they aren't affected by flexing. By dividing into two separate, but connected tanks, any amount of tank flexing is further reduced, IMO. Personally, I think it's a better concept because they still allow the wing to flex through it's full length where the standard thirteen gallon tanks don't flex at all which means the there might eventually be a problem with stress in a local area of the spar just outboard of the tanks. Good post John! Keep us in the loop on the process. Now, if we could do something about that price! :-) Deke Morisse NE Michigan S5/Soob/CAP > > Bob, When I pulled the factory-installed tanks (Sky Star '94) out of a Series 5 factory-built wing, I noticed that 90% of the adhesive designed to bond the tank to the spars was cured without any contact with the spar. This was because of the large gap between the tank's front and rear surfaces and the spar surfaces. With almost no adhesive bond, how strong could that be? It was mostly just the small tank flanges glued to the top surface of the spar (most of which was also loose). The fabric is glued down to the top of the tank, but how strong could that be? Anyway, the new tanks connect with small aluminum tubes connected between the spars, plywood over and under the tanks - glued all the way around, and expanding foam filling the voids. I've built houses, surfboards, worked on boat construction, etc. And all I can say is that this APPEARS that it will be at least as strong as what was there. And that's just an opinion, I'm not an aero engineer. As you say, info on the net ! > is worth what you pay. But ours is an experimental hobby by nature. Steve of "WingTanks.com" says that other experimentals are flying with this type of tank and similar wing construction - I believe he said "Just Aircraft" are using this type of tank. > John Sandt / Series 7 / tri-gear / Corvair / Ridgecrest, CA > > <<As the tanks are load-bearing structurally, how do you know the new tanks will do that job?>> > > -------- > Remember that internet advice may only be worth what you pay. > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=109327#109327 > >


    Message 7


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    Time: 09:07:35 AM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Plastic/Poly tanks
    Here's my concerns on Plastic/Poly tanks of any kind. I had my 2 stoke rotary valve tank crack, my 2 stroke oil injection tank crack (high density polyethylene). Non Kitfox related but, I had a new plastic shower stored in my attic for 2 years. Installed it and it fell apart on the first use (cracked). Had two brand new auto tires in the same attic. Gave them to a friend and they came apart the initial air up. With all the above, I'm starting to get a real Leary feeling toward the word Plastic. Concerning wing tanks, I would be very very careful to have only White paint covering those wings. For my attic problems I tend to blame excessive heat. As some of you may remember, I had my 2" Poly tapes shrink on my wing tops. The paint color was Gray. I did a little extensive research with Poly Fiber on internal/external wing temps. I don't recall the numbers now but the temps inside a wing can easily go higher than the average temps in an attic. Any color other than White and the temps start to drastically increase. Don Smythe Classic IV w/582 Newport News, Va. Do Not Archive


    Message 8


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    Time: 09:33:56 AM PST US
    From: Rexinator <rexinator@gmail.com>
    Subject: Re: alcoholic gas tanks-structural?
    When I took apart my broken right wing the 13 gallon wing tank was in place and IMHO was acting mostly as a wing form for the fabric covering. I don't think the tanks were designed to be structural as in "load bearing", but rather to take the place of the rib that must be omitted to fit them in the wing. Of course I'm no engineer and as always advice from the interenet is worth what you paid. :-) Rex Hefferan SE Colorado / K-II / 582-C / still waiting repairs fox5flyer wrote: > >This wing tank business has gotten me to thinking which can sometimes be >dangerous. To me, this is a "chicken and egg" question. Are the wing tanks >really a necessary structural part of the wing? Having built both a M2 and >S5 Kitfoxes, my experience with them has given me cause to wonder about what >this actually means. My full question is are the wing tanks actually a >necessary structural part of the wing or do they become structural when >they're installed? As I recall, the early Kitfoxes had no standard wing >tanks at all, but were optional, relying on the tank behind the instrument >panel. Some had a six gallon tank on one side and nothing on the other and >others had a thirteen on one side and a six on the other, but I think this >was later in the evolution. My M2 had optional aluminum six gallon wing >tanks and prior to selling it at about 400 hours I hadn't had any problems >with them leaking, but I understand that the new owner eventually had >leaking problems due to cracking at the welded seams. The cracking problem >is well known because the wing flexes so much and by anchoring the tanks in >there rigidly, in turbulence, something eventually has to give. >I can definitely see the merit in the tanks provided by Steve Winder. They >just sit in a cavity and essentially float so that they aren't affected by >flexing. By dividing into two separate, but connected tanks, any amount of >tank flexing is further reduced, IMO. Personally, I think it's a better >concept because they still allow the wing to flex through it's full length >where the standard thirteen gallon tanks don't flex at all which means the >there might eventually be a problem with stress in a local area of the spar >just outboard of the tanks. >Good post John! Keep us in the loop on the process. >Now, if we could do something about that price! :-) >Deke Morisse >NE Michigan >S5/Soob/CAP > > >


    Message 9


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    Time: 09:40:37 AM PST US
    Subject: Re: Plastic/Poly tanks
    From: "xfire" <leonard.perry@acsalaska.net>
    I have 20 year old outboard motor tanks that have been exposed to the sun all year. they are a bit faded, but still pliable and fully functional. This is not "new" technology, but tested, tried and true plastics. I too had the overflow bottle literally crumble in my hands) when I tried to remove it from the firewall (a sports type water bottle was used). One thing to think about is that I have seen lots of pics of plastic water bottles and such being used to oil and overflow tanks. these were not made to hold petroleum products, but as we are playing with experimental planes, we can put anything we want in them. I have snowmachines that are 23 years old and the oil injection tanks and plastic expansion bottles are fine. I think that alot of the products we use were not really designed for the application, but adapted over from another intended use. Steves tanks were developed and tested for a single particular use, and as such, I have no idea where all the concernes are coming from. Just my .02 (that probably is not worth that much lol) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109391#109391


    Message 10


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    Time: 11:03:33 AM PST US
    From: <davef@cfisher.com>
    Subject: signature
    I too got an email on this from guy. not sur what you watching carefully, i never went anywhere. I have no idea how to set it on my outlook as I have more than one email address. So my signature is what I type, unless someone tells me how to do it in outlook express. Dave I won;t be writing this everytime so better teach me or memorize it . ________________________________- www.cfisher.com Kitfox movies etc Site show KF IV 582 -Skis amphibs wheels - ---Not limited to pavement--- Licensed Pilot and Mechanic for nearly 30 years with a few ratings and endorsements <snicker> _____________________________________ Hi Dave. It's great to have you back. I've been watching you carefully and you've been especially helpful and on-topic. One thing. Would you please put your full name, approximate location, aircraft and engine type, and build / flying status in your signature for Kitfox list messages? Mike and I are trying to make the place a little more friendly and the information helps people get to know each other a little better. Thanks, Guy Buchanan, Kitfox List Moderator San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. ----- Original Message ----- From: "Guy Buchanan" <bnn@nethere.com> Sent: Thursday, April 26, 2007 11:02 AM Subject: Re: Kitfox-List: Re: alcoholic gas tanks > > At 04:26 AM 4/26/2007, you wrote: >>As the tanks are load-bearing structurally, how do you know the new tanks >>will do that job? > > > Hi Bob. Would you please put your full name, approximate location, > aircraft and engine type, and build / flying status in your signature? > Mike and I are trying to make the place a little more friendly and the > information helps people get to know each other a little better. > > Thanks, > > > Guy Buchanan, Kitfox List Moderator > San Diego, CA > K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > >


    Message 11


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    Time: 11:43:43 AM PST US
    From: <davef@cfisher.com>
    Subject: SIGNATURE
    Ok still no signature unless i clik on Signature. ? Not part of my every day email thingy so If i remember too which is unlikely I will. Thanks to Don for the info on how to do it . Dave www.cfisher.com Kitfox movies etc Site shows KF IV 582 -Skis amphibs wheels - ---Not limited to pavement--- Licensed Pilot and Mechanic for nearly 30 years > with a few ratings and endorsements <snicker> ----- Original Message ----- From: "Guy Buchanan" <bnn@nethere.com> Sent: Thursday, April 26, 2007 11:02 AM Subject: Re: Kitfox-List: Re: alcoholic gas tanks > > At 04:26 AM 4/26/2007, you wrote: >>As the tanks are load-bearing structurally, how do you know the new tanks >>will do that job? > > > Hi Bob. Would you please put your full name, approximate location, > aircraft and engine type, and build / flying status in your signature? > Mike and I are trying to make the place a little more friendly and the > information helps people get to know each other a little better. > > Thanks, > > > Guy Buchanan, Kitfox List Moderator > San Diego, CA > K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. > > >


    Message 12


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    Time: 01:44:08 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: 582 Oil Injection tank
    I just received my new oil injection tank to replace the cracked one. I had a hard time since John didn't have one in stock. Finally got an original replacement from US Plastics (Nalgene). Was exactly the same that came with the Kit in 95. I compared the old with the new and both seemed to have the same flexibility. However, I was able to completely crush the old tank in my hands. I have this feeling that the heat from the engine over time caused this problem. Go check your tanks and if you see small cracks around the top corners, you might want to get rid of it. BTW, the new tank does not have the outlet fitting. Will have to use a metal bulkhead type. Don Smythe Classic IV w/582 Newport News, Va.


    Message 13


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    Time: 02:23:44 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: alcoholic gas tanks-structural?
    Before quick-build in the days of no tanks, wing lockers, 6 and 13 gallon tank options there were several ways to lay out the wing on the jig for assembly. My guess is that since quick build wings became available, the most frequent configuration was the 13 gallon tank on both wings, so maybe that is the configuration most are familiar with. I pulled out my builders manual and there are three wing diagrams for laying out the diagonal braces (drag-anti-drag tubes). The first with wing locker only, the second with 6 gallon tank and the third with the 13 gallon tank. The only diagrams that doesn't show the diagonal braces in all the rib bays is when the tanks are in place and then the brace configuration varies so that the diagonal braces are always terminated at the outboard side of the tank. With the wing locker, the brace passes through the locker - essentially no unbraced wing bay. The Rans airplanes have the tanks sitting above the diagonal braces, so the braces are continuous throughout the wing structure - a major limiting factor for theie relatively smaller fuel capacity. The diagrams tend to indicate a structural component to the tank, essentially replacing the drag-anti-drag tubes in that area. I scanned the page, but feel reluctant to post it as it is clearly copywrited by SS. In the event the tank / wing locker configuration doesn't allow for the braces to continue to their logical termination at a wing spar, the unbraced segment of wing is at the wing tip. This suggests that at the root of the wing, diagonal bracing is important. With regard to the RTV 90% unattached to the wing, I suggest that was a builder issue rather than a design issue. Lowell Fitt Cameron Park, CA Model IV-1200 R-912 UL Warp 1998 850 hrs. ----- Original Message ----- From: "fox5flyer" <fox5flyer@idealwifi.net> Sent: Thursday, April 26, 2007 9:30 AM Subject: Kitfox-List: alcoholic gas tanks-structural? > > This wing tank business has gotten me to thinking which can sometimes be > dangerous. To me, this is a "chicken and egg" question. Are the wing > tanks > really a necessary structural part of the wing? Having built both a M2 > and > S5 Kitfoxes, my experience with them has given me cause to wonder about > what > this actually means. My full question is are the wing tanks actually a > necessary structural part of the wing or do they become structural when > they're installed? As I recall, the early Kitfoxes had no standard wing > tanks at all, but were optional, relying on the tank behind the instrument > panel. Some had a six gallon tank on one side and nothing on the other > and > others had a thirteen on one side and a six on the other, but I think this > was later in the evolution. My M2 had optional aluminum six gallon wing > tanks and prior to selling it at about 400 hours I hadn't had any problems > with them leaking, but I understand that the new owner eventually had > leaking problems due to cracking at the welded seams. The cracking > problem > is well known because the wing flexes so much and by anchoring the tanks > in > there rigidly, in turbulence, something eventually has to give. > I can definitely see the merit in the tanks provided by Steve Winder. > They > just sit in a cavity and essentially float so that they aren't affected > by > flexing. By dividing into two separate, but connected tanks, any amount > of > tank flexing is further reduced, IMO. Personally, I think it's a better > concept because they still allow the wing to flex through it's full length > where the standard thirteen gallon tanks don't flex at all which means the > there might eventually be a problem with stress in a local area of the > spar > just outboard of the tanks. > Good post John! Keep us in the loop on the process. > Now, if we could do something about that price! :-) > Deke Morisse > NE Michigan > S5/Soob/CAP > >> >> Bob, When I pulled the factory-installed tanks (Sky Star '94) out of a > Series 5 factory-built wing, I noticed that 90% of the adhesive designed > to > bond the tank to the spars was cured without any contact with the spar. > This > was because of the large gap between the tank's front and rear surfaces > and > the spar surfaces. With almost no adhesive bond, how strong could that be? > It was mostly just the small tank flanges glued to the top surface of the > spar (most of which was also loose). The fabric is glued down to the top > of > the tank, but how strong could that be? Anyway, the new tanks connect with > small aluminum tubes connected between the spars, plywood over and under > the > tanks - glued all the way around, and expanding foam filling the voids. > I've > built houses, surfboards, worked on boat construction, etc. And all I can > say is that this APPEARS that it will be at least as strong as what was > there. And that's just an opinion, I'm not an aero engineer. As you say, > info on the net ! >> is worth what you pay. But ours is an experimental hobby by nature. >> Steve > of "WingTanks.com" says that other experimentals are flying with this type > of tank and similar wing construction - I believe he said "Just Aircraft" > are using this type of tank. >> John Sandt / Series 7 / tri-gear / Corvair / Ridgecrest, CA >> >> <<As the tanks are load-bearing structurally, how do you know the new > tanks will do that job?>> >> >> -------- >> Remember that internet advice may only be worth what you pay. >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=109327#109327 >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > >


    Message 14


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    Time: 02:29:55 PM PST US
    From: charles cook <cookflys@yahoo.com>
    Subject: Re: Kitfox-List Digest: 11 Msgs - 04/25/07
    Getting ready to put a coat of clear coat. Does anybody know how much it takes to cover a kitfox? Charles Kitfox-List Digest Server <kitfox-list@matronics.com> wrote: * ================================================= Online Versions of Today's List Digest Archive --------------------------------- Ahhh...imagining that irresistible "new car" smell? Check outnew cars at Yahoo! Autos.


    Message 15


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    Time: 02:54:39 PM PST US
    From: Norm <nebchmp@wcc.net>
    Subject: Fox With A Vair
    I've been busy helping build my hanger, so haven't had much time with the Fox. I did have time today to change the plenum going to the oil cooler somewhat. I also made some adjustments to the intake inlets. It seems to have paid off. I only flew for 30 min. but every thing stayed in the green. Back to hangering tomorrow But I'll sneak another flight soon. Norm P.S. This is a test for the requested trailing information.


    Message 16


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    Time: 03:02:23 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: tire valve stem extentions for wheel pants?
    I went to that site, saw what they had and decided that maybe what I wanted was not a bent extension, but a bent valve *stem.* I went to my local off-road dealer and found Yamaha tubeless valve stems that are rubber and brass, bent, and very short. This will allow the stem to miss the wheel bolts/nuts too. (I recall someone saying that they had a set of wheels where the stem contacted the bolt/nut) If anybody is looking for something like this, the part # is 93900-00802...$4.99 each. Honda has a similar part but plated, and cost about $6 more each. Lynn Matteson Lower Michigan Kitfox IV Speedster w/Jabiru 2200 flying w/250+ hrs On Apr 24, 2007, at 9:52 AM, Rexinator wrote: > > Seems I remember someone mentioning they needed to find a tube with > the longer extended valve stem for use with wheel pants. I just > happened to see these nifty items and thought I would pass the link > along for general interest. > > http://www.dual-star.com/index2/Equipment/valve_stem_extensions41.htm > > Rex Hefferan > SE Colorado / K-II / 582-C / still waiting repairs


    Message 17


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    Time: 05:53:04 PM PST US
    From: <josandt@verizon.net>
    Subject: Re: alcoholic gas tanks-structural?
    Lowell, Good point. However, keep in mind that the guy I bought the wing from flew it for 10 years, and it is in great condition today. No stress cracks, signs of warpage or fatigue, etc. If the tank had been designed as a structural member, wouldn't there have been some consequence to the spars from years of flying without it adequately glued in? P.S. I'm not going to have it dissected and subjected to microscopic analysis - don't go there. <In the event the tank / wing locker configuration doesn't allow <for the braces to continue to their logical termination at a wing <spar, the unbraced segment of wing is at the wing tip. This <suggests that at the root of the wing, diagonal bracing is <important. With regard to the RTV 90% unattached to the wing, I <suggest that was a builder issue rather than a design issue. John Sandt / Kitfox 7 builder / tri-gear / Corvair / Ridgecrest, CA


    Message 18


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    Time: 06:45:11 PM PST US
    Subject: Re: alcoholic gas tanks-structural?
    From: "Bob" <dswaim1119@comcast.net>
    Lowell made some good observations about the bracing and it fits with John McBean writing: Posted: Wed Apr 11, 2007 8:16 pm Post subject: Fuel tanks I have been trying to stay away from this discussion but have found it necessary to point out a few issues that I do not believe are being considered. The Kitfox wing was structrually tested with the current tanks and the tanks ARE part of the wing structure unlike many other designs where the tank is cradled beneath the surface. The tank IS part of the airfoil shape of the TOP part of the wing. It is also part of the Drag/Anti-drag component of the wing. Safety of Flight - Kitfox does not endorse or promote the use of aftermarket tanks for safety of flight issues. I can go on but those are the highlights Fly Safe !! John McBean 208.337.5111 www.kitfoxaircraft.com "It's not how Fast... It's how Fun!" With respect to the lack of bonding of the tanks to the spars in one airplane, I'll agree that it was probably one builder's installation and add that it's not what the construction manual shows. Compression bracing doesn't take much structure, but structure does need to be there and in the correct orientation, especially as you approach Vne. We could reverse-engineer to see how much margin this may have had left, or argue that these airplanes are indeed legally exerimental and you could use toilet paper on yours if you'd like to. However, the reality is that we are actually dealing with kits that were engineered to place specific pieces of structure where each is needed. Not knowing whether some additional engineering basis existed for the different tanks was why I asked whether there was something to substantiate them. So far, I'll stick with John's advice. Bob S. A&P, Aero Eng Damascus, MD Series 5 Vixen Kit #27 in-work with no engine yet. -------- Remember that internet advice may only be worth what you pay. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109456#109456


    Message 19


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    Time: 07:26:25 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Need wheel(s) for Model IV
    I am looking for one or two wheels for my 1994 Model IV. The existing wheels are the Douglas welded wheels, 8", with brake lugs welded on, and with 3 mounting holes for the hub. When I took my wheel pants off today to repair the one damaged last week, I found that my hard landing had bent the outer portion of the wheel. I hammered it kinda straight, but would like to find a replacement wheel(s), just to make sure. Lynn Matteson Grass Lake, Michigan Kitfox IV Speedster w/Jabiru 2200 flying w/250+ hrs


    Message 20


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    Time: 08:32:09 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: alcoholic gas tanks-structural?
    At 02:23 PM 4/26/2007, you wrote: >The diagrams tend to indicate a structural component to the >tank, essentially replacing the drag-anti-drag tubes in that area. It is true that the tanks could possibly act as drag braces in their bays. It is also true that some amount of drag bracing is required, though it is not clear how much. You really are in "experimental land". I hope that if you can't prove the new tanks are at least as strong as the old that you'll use some kind of parachute for the initial envelope expansion. (I am a structural engineer, but the information's still only worth what you paid for it. ;-) ) Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. Do not archive


    Message 21


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    Time: 11:10:54 PM PST US
    From: John Allen <kitfoxfugit@yahoo.com>
    Subject: Check your Gear legs
    Subject: Re: Kitfox-List: Re: Check your Gear legs [Grove Gear] I have to second the favorable comments on the Grove gear. I went to it after putting up with a squirrly bungee gear far too long. Finally, a bungee broke. With the Grove gear, it taxies straight, isn't wobbly or springy, just lands straight, even in a crosswind. Whether you flare too low, run into the ground and bounce back up or flare too high, all you have to do is hold the stick back and let it drop in. The gear absorbs it, but is not stiff, either. The Grove gear is cheaper than the repairs occasioned by the bungee gear, I figured. I weighed the bungee gear, with brakes, tires, and wheels, but without bungees or wheel pants, and could not see much difference from the Grove gear. I didn't see any difference in speed either, but left the wheel pants off. Mine has real airplane wheels and tires on it, too, and dual caliper brakes that will handle tundra tires when I am ready to go there. Now, what about some little fenders to keep the mud off the wings and tail? John Allen Kitfox IV Speedster, 912 UL, in CA __________________________________________________


    Message 22


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    Time: 11:10:54 PM PST US
    From: John Allen <kitfoxfugit@yahoo.com>
    Subject: Check your Gear legs
    Subject: Re: Kitfox-List: Re: Check your Gear legs [Grove Gear] I have to second the favorable comments on the Grove gear. I went to it after putting up with a squirrly bungee gear far too long. Finally, a bungee broke. With the Grove gear, it taxies straight, isn't wobbly or springy, just lands straight, even in a crosswind. Whether you flare too low, run into the ground and bounce back up or flare too high, all you have to do is hold the stick back and let it drop in. The gear absorbs it, but is not stiff, either. The Grove gear is cheaper than the repairs occasioned by the bungee gear, I figured. I weighed the bungee gear, with brakes, tires, and wheels, but without bungees or wheel pants, and could not see much difference from the Grove gear. I didn't see any difference in speed either, but left the wheel pants off. Mine has real airplane wheels and tires on it, too, and dual caliper brakes that will handle tundra tires when I am ready to go there. Now, what about some little fenders to keep the mud off the wings and tail? John Allen Kitfox IV Speedster, 912 UL, in CA __________________________________________________


    Message 23


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    Time: 11:16:09 PM PST US
    From: John Allen <kitfoxfugit@yahoo.com>
    Subject: Hand Propping Aeronca 7AC & Brakes - off topic
    Aeronca 7AC Champs have heel brakes that really need pushing. They are only for holding it on runup, and, if space is tight, when doing a clearing 360 turn before takeoff. I don't think you could hold the brakes with blocks. I always liked heel brakes much better than toe brakes, they are out of the way when you don't need them and easy to get to if you do (which is seldom in an Aeronca). You could never apply them unintentionally. The Champ is real forgiving, easy to fly, lands softly anywhere, is roomy, and has great visibility, even on flairing. Passengers enjoy riding in the back and being able to look out both sides. The small Continentals pop and sputter to life slowly at low RPM with a closed throttle, and idle at a few hundred RPM, without any tendency to go anywhere. It takes a while for oil pressure to develop, so should not be revved up any more than necessary. I assume most pilots do take some precautions, such as tie or chain the tail or chock the wheels, or have someone standing on the brakes, ready to turn off the switch. With its big wing, the Champ loves to fly, and will go off by itself if you let it. There are two incidences I have heard of, one in PA and one in CA, where Champs took off and went flying around with no occupants, until running out of gas and landing into the trees. I can't see a Kitfox doing that. Hand propping a Rotax is a different matter. The plane definitely has to be well secured and the person propping very careful, especially with 3 blades, since it starts up so fast. John Allen Kitfox IV Speedster, 912 UL, in CA Do not archive __________________________________________________


    Message 24


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    Time: 11:37:33 PM PST US
    Subject: Re: Check your Gear legs
    From: "xfire" <leonard.perry@acsalaska.net>
    Thanks for the grove gear tips... the intent of the post was to make guys aware that there could be a crack in the the gear UNDER THE BUNGIES that you CANT SEE. This post is for those who have the bungie gear in hopes it may save someone a bit of repair time, frustration and possibly harm. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109482#109482




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