Kitfox-List Digest Archive

Mon 04/30/07


Total Messages Posted: 41



Today's Message Index:
----------------------
 
     1. 01:46 AM - Re: Check your Gear legs (Michel Verheughe)
     2. 03:15 AM - Re: muffler, wheels (Lynn Matteson)
     3. 03:44 AM - Re: 582 EGT's (fox5flyer)
     4. 05:14 AM - Re: Signatures (KITFOXZ@aol.com)
     5. 05:28 AM - Poly Fuel Tanks (Temps not Structure) (Don Smythe)
     6. 06:02 AM - Re: Signatures (Lynn Matteson)
     7. 06:23 AM - Re: 582 EGT's (Tom Jones)
     8. 07:02 AM - Re: 582 EGT's (Marco Menezes)
     9. 07:47 AM - Re: Check your Gear legs (xfire)
    10. 08:00 AM - Re: Poly Fuel Tanks (Temps not Structure) (Randy Daughenbaugh)
    11. 08:08 AM - Re: Re: clear coat aeroathane (kurt schrader)
    12. 08:26 AM - Re: muffler, wheels (Richard D'Archangel)
    13. 08:46 AM - Re: Signatures (KITFOXZ@aol.com)
    14. 08:46 AM - Re: Poly Fuel Tanks (Temps not Structure) (kurt schrader)
    15. 08:51 AM - Re: Poly Fuel Tanks (Temps not Structure) (KITFOXZ@aol.com)
    16. 09:32 AM - Re: Poly Fuel Tanks (Temps not Structure) (kitfoxmike)
    17. 10:16 AM - Puking Oil Reservoir ()
    18. 10:27 AM - Re: Puking Oil Reservoir (Don Smythe)
    19. 10:55 AM - Re: Poly Fuel Tanks (Temps not Structure) (Randy Daughenbaugh)
    20. 11:23 AM - 912 Ignition Failure (Anliker, Mark)
    21. 12:55 PM - Re: 912 Ignition Failure (Lowell Fitt)
    22. 01:10 PM - clear coat  (charles)
    23. 01:10 PM - trailoring kitfox (charles)
    24. 02:00 PM - Re: trailoring kitfox (Marco Menezes)
    25. 02:54 PM - Re: 912 Ignition Failure (crazyivan)
    26. 03:00 PM - Re: Signatures (Lynn Matteson)
    27. 03:01 PM - Re: Re: Puking Oil Reservoir ()
    28. 03:11 PM - Re: trailoring kitfox (Lynn Matteson)
    29. 03:26 PM - Re: Re: Puking Oil Reservoir (Don Smythe)
    30. 05:38 PM - Re: 582 EGT's (Noel Loveys)
    31. 05:47 PM - liftstrut (Gerald Jantzi)
    32. 05:47 PM - Re: 582 EGT's (Noel Loveys)
    33. 06:05 PM - Re: 582 EGT's (Don Smythe)
    34. 06:48 PM - Re: Re: Puking Oil Reservoir (Noel Loveys)
    35. 07:03 PM - Re: liftstrut (kurt schrader)
    36. 07:04 PM - Re: muffler, wheels (dcsfoto)
    37. 07:21 PM - Re: Poly Fuel Tanks (Temps not Structure) (kurt schrader)
    38. 07:22 PM - Re: Re: Re: Puking Oil Reservoir ()
    39. 07:54 PM - Re: 582 EGT's (Noel Loveys)
    40. 08:53 PM - Re: Re: Puking Oil Reservoir (Guy Buchanan)
    41. 08:53 PM - Re: trailoring kitfox (Guy Buchanan)
 
 
 


Message 1


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    Time: 01:46:17 AM PST US
    From: Michel Verheughe <michel@online.no>
    Subject: Re: Check your Gear legs
    > From: xfire [leonard.perry@acsalaska.net] > the third pic in the original post is the stub of the gear leg that broke off.. > You may have to read it onthe forum for it to show. Thank you, I have now seen your photos on the forum. Scary stuff! I don't understand how it can break at that point but it did, you are the proof of it. Thanks for sharing. Cheers, Michel Verheughe Norway Kitfox 3 - Jabiru do not archive <pre><b><font size=2 color="#000000" face="courier new,courier"> </b></font></pre></body></html>


    Message 2


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    Time: 03:15:21 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: muffler, wheels
    Hi Mark- I'm interested in the wheels. I have answered you directly. Lynn do not archive On Apr 29, 2007, at 5:25 PM, markdonahue wrote: > Hi, I am Mark Donahue, and I have a Kitfox model IV 1050 with a > rotax 912 UL engine. Can you folks tell me if the new kitfox > people handle replacement mufflers? or what else is available? I > have had two weldment failures on the muffler itself although I > have 750 hours on the plane. Any info is appreciated. > > I also have some original alum wheels that come with the original > kit that I have since upgraded to new split wheels and airplane > tires. If someone is in need let me know. > > Thanks, Mark > www.matronics.com/Navigator?Kitfox-List _- > ===========================================================


    Message 3


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    Time: 03:44:42 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: 582 EGT's
    Marco, I recall this topic from many years ago that went on for a long time. This was/is a common phenomenon on 582s and some members felt it was because, even though the engine is liquid cooled, the front cylinder receives more air cooling and will tend to run slightly leaner, especially in cruise. Merle Williams, a previous Lister and a well respected and knowledgeable Kitfoxer, used a slightly leaner needle and main jet in the rear carb to balance them. I'm not sure it's really an issue worth pursuing, because "chasing perfection" in a two stroke can be an exercise in futility so I lived with the 50 degrees or so difference and didn't worry about it. I found no harmful effects from it. If you choose to attempt to balance them, take Malcolm's advice to swap EGT leads first to ensure your problem isn't instrument related. Deke Morisse N148DM S5/Soob/CAP NE Michigan Hey List. My 582 is running great. Only complaint is that at cruise, EGTs for fwd cylinder run consistently about 100 degrees cooler than aft cylinder, though both are in the green. Would it be ok to equallize EGTs by leaning only the fwd carb a tad? Either by switching to a leaner mid range jet needle or just raising the clip a notch? Seems I recall someone saying not to "unbalance" carbs in this way. Or maybe I imagined it?


    Message 4


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    Time: 05:14:18 AM PST US
    From: KITFOXZ@aol.com
    Subject: Re: Signatures
    Hello Foxers, Having regressed to a part time lurker on the list lately, I missed the original meat of this "signature" thread. I am surprised to find that so many e-mail applications don't have a multiple signature feature like AOL 9.0 has. I am also ashamed to admit that ten years have gone by (with not much progress on my Fox) since I suggested to the original list to sign something more than a name. I wanted to see who was building what configuration and where this activity (or lack of) was going on! I have several signatures configured in my AOL 9.0 e-mail: Kids: Love, Dad Grand kids: Love, Grandpa Wife: Love, John Girlfriend: I am going to buy you a diamond ring very soon. All my love forever and ever, Me Kitfox: John P. Marzluf (John Z.) Columbus, Ohio Series V Outback (Out Back In The Garage) 20% Complete, Not Currently Building Do not archive ************************************** See what's free at http://www.aol.com.


    Message 5


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    Time: 05:28:39 AM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Poly Fuel Tanks (Temps not Structure)
    I posted this concern a while back and received a couple responses. One dealt with the little red jerry cans and asked if I had ever had a problem with them. My answer was, "NO". The other mentioned the Poly Technology had been around for years and "what was the big problem". Went on to mention Poly gas containers in a boat. Both of the above situations most likely never see operating temps of 140 degrees or more. I spent a lot of time trying to research Poly on the net. It is all over the place about 140 degrees being the "max" operating temps. Even the difference between Poly and Cross linked Poly is small. I contacted a couple "Plastics" companies as well as the company selling the Poly fuel tanks. I voiced my concern to them about the high internal temps of a wing (can exceed 200 degrees depending on paint color). US Plastics came back with this comment: I asked: Can the subject material gasoline tanks be use where the tanks may be subjected to temps above 150 degrees and possible 200 degrees. I've read where cross linked polyethylene is only good for 140 degree usage. What would temps above 140 degree do to the tank material? They Said: This can break down your plastic tank. It is only good up to the 140 degree. Once the plastic starts to break down, it will turn colors, become brittle, and eventually begin leaking. Thanks Ashley L. Bolen International Sales and Service Technical Advisor & Sales 1(419)228-2242 or 1(800)537-9724 phone 1(419)228-5034 or 1(800)-854-5498 fax www.usplastic.com or www.usphome.com I asked the Poly Tank company the same similar question and this is what they said: I said: Sir, I'm with a group of Kitfox owners that have been discussing your tanks. One issue I brought up is the internal wing temps that the tanks can see. I once did some testing with the Poly Fiber Company on this subject. My 2 inch finish tapes shrunk on the wing tops. Poly Fiber sent me a digital thermometer and I tested the internal and external temps of every different color wing at the airport. My temps (Gray Airplane) ran over 200 degrees internal on a 90 degree day. They said: Certainly you have got a valid point but I will tell you that the operating temps are stated from US plastics as 140 F and softening point is 240F . http://www.usplastic.com/catalog/product.asp?catalog%5Fname=USPlastic&c ategory%5Fname=28146&product%5Fid=12708 Brittleness temp. is -94=B0F, softening point is 230=B0F and max. working temp. is 140=B0F. Our tanks are covered on the top with 1/8" plywood which not only strengthens the install but that along with the fabric and the paint provide UV protection and a heat Shield. Thanks for the input. ME Again: This is just meant to raise the question about operating temps for Poly in the application for wing tanks. Just think about it and maybe check your internal wing temps before going in this direction. Poly is only good for a maximum of 140 degrees. Don Smythe


    Message 6


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    Time: 06:02:48 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Signatures
    Geez, John with the wife AND girlfriend thing going on, no wonder you're not building. : ) Lynn (currently with neither...but I'm flying) do not archive On Apr 30, 2007, at 8:13 AM, KITFOXZ@aol.com wrote: > Hello Foxers, > > Having regressed to a part time lurker on the list lately, I missed > the original meat of this "signature" thread. I am surprised to > find that so many e-mail applications don't have a multiple > signature feature like AOL 9.0 has. I am also ashamed to admit > that ten years have gone by (with not much progress on my Fox) > since I suggested to the original list to sign something more than > a name. I wanted to see who was building what configuration and > where this activity (or lack of) was going on! > > I have several signatures configured in my AOL 9.0 e-mail: > > Kids: > Love, > Dad > > Grand kids: > Love, > Grandpa > > Wife: > Love, > John > > Girlfriend: > I am going to buy you a diamond ring very soon. > All my love forever and ever, > Me > > Kitfox: > John P. Marzluf (John Z.) > Columbus, Ohio > Series V Outback (Out Back In The Garage) > 20% Complete, Not Currently Building > > Do not archive > > > See what's free at AOL.com. > www.matronics.com/Navigator?Kitfox-List _- > ===========================================================


    Message 7


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    Time: 06:23:54 AM PST US
    Subject: Re: 582 EGT's
    From: "Tom Jones" <nahsikhs@elltel.net>
    Marco, is this indicated temperature difference has slowly of suddenly appeared, you must find out why. Could be an air leak causeing a lean front cylinder. If it has always been that way read on. The egt on the front cylinder on my 503 was running 100 to 125 degrees hotter than the rear. The front cyl gage would indicate 1225 to 1250 at cruise. The spark plug color however indicated the jetting was okay. I have the inflight adjustable needles and confirmed this by richening the front only. It would 4 cycle (too rich) if I richened it to match the rear cyl temp. It was like this from the beginning. I switched the probes in the manifold to see if the hot cylinder followed the gage. To my suprise the cylinders then indicated a maximum of 25 gegrees F difference and booth safely in the green at all throttle settings. Now the confusing part. I then switched the jumper leads on the probe cables so my gages would indicate the correct gage (front on the left needle and rear on the right needle) and match the cylinder head temp gages next to them and the sparrow needle adjustment knobs (front on the left and rear on the right). The cylinder head temps are important because the 503 it is air cooled. Well, the egts whent back to their old trick indicating 100 to 125 degrees hotter on the front. So, it switched the jumper wires back and everything reads normal and even again. Bottom line is use plug color and eggine performance (Smoothness) to jet and consider the indicated temperature to be the base line for your particular indication. Now, I get to try my new signature thingy, did it work? -------- Tom Jones Classic IV, Phase one 503, Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109979#109979


    Message 8


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    Time: 07:02:50 AM PST US
    From: Marco Menezes <msm_9949@yahoo.com>
    Subject: Re: 582 EGT's
    Thanks Mal, Deke, Tom and Bill. This isn't a sudden, new thing, rather something that I've noticed from the get-go. Plugs have been looking good so I won't obsess about it. I'll try Mal's suggestion, then proceed as Bill described. Malcolmbru@aol.com wrote: try swapping the egt senders just switch them at the gage , to see if the gage is right it can be sent to westach for re calibrating. an air bubble in the head will give a high egt reading malcolm michigan kit foxer --------------------------------- See what's free at AOL.com. Marco Menezes Model 2 582 N99KX --------------------------------- Ahhh...imagining that irresistible "new car" smell? Check outnew cars at Yahoo! Autos.


    Message 9


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    Time: 07:47:28 AM PST US
    Subject: Re: Check your Gear legs
    From: "xfire" <leonard.perry@acsalaska.net>
    The break was right at the toe of the weld. When I first started welding 4130 I was replacing the tail post and lower longerons on a PA12. The tail cluster was a major PITA but when I got done it looked very nice. I did a dye check and all was well.. 3-4 days later the tail cluster was cracked all up. After talking to the local gurus it was determined that by using the TIG process, the heat affected zone was very small and the 4130 didnot like it. I now preheat to 500 deg. max interpass temp of 700 and when the welding is complete wrap with insulation till it is cooled to room temp. I have never had another welding related issue since doing this. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=109991#109991


    Message 10


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    Time: 08:00:25 AM PST US
    From: "Randy Daughenbaugh" <rjdaugh@rapidnet.com>
    Subject: Poly Fuel Tanks (Temps not Structure)
    Don, As long as there is gas in the tank, the temperature is not going to get over the boiling point of the gas. If you look at the vents of the tanks when your plane is setting out in the sun you can clearly see gas fumes blowing out the vents. As the gas evaporates (probably well below the boiling point) it cools the tank. The boiling point of gas varies depending upon the season (mogas). It is higher in the summer and lower in the winter. Without researching it, I would place the boiling range at 100 ' 150 F. Cars have their gas pumps inside the gas tank for cooling. I have a black ATV that is outside in the sun a lot and the poly tank is fine after 10 years. I also have polly tanks on lawn mowers and tractors and have had problems only with one tractor ' replaced the outlet with a bulkhead fitting and the tank is still in use. I think you raise a valid concern, but at this point, I would prefer a poly tank to the fiberglass tanks I presently have. Randy Daughenbaugh, N10NH Black Hills of South Dakota, - Near Mount Rushmore Home Strip, Grass Room in Hangar for visitors Series 5/7 (7 Firewall Forward) 912S, Warp Drive Taper Tip Gross Weight 1320 lbs, Flying since November 2004 _____ From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Don Smythe Sent: Monday, April 30, 2007 6:28 AM Subject: Kitfox-List: Poly Fuel Tanks (Temps not Structure) I posted this concern a while back and received a couple responses. One dealt with the little red jerry cans and asked if I had ever had a problem with them. My answer was, "NO". The other mentioned the Poly Technology had been around for years and "what was the big problem". Went on to mention Poly gas containers in a boat. Both of the above situations most likely never see operating temps of 140 degrees or more. I spent a lot of time trying to research Poly on the net. It is all over the place about 140 degrees being the "max" operating temps. Even the difference between Poly and Cross linked Poly is small. I contacted a couple "Plastics" companies as well as the company selling the Poly fuel tanks. I voiced my concern to them about the high internal temps of a wing (can exceed 200 degrees depending on paint color). US Plastics came back with this comment: I asked: Can the subject material gasoline tanks be use where the tanks may be subjected to temps above 150 degrees and possible 200 degrees. I've read where cross linked polyethylene is only good for 140 degree usage. What would temps above 140 degree do to the tank material? They Said: This can break down your plastic tank. It is only good up to the 140 degree. Once the plastic starts to break down, it will turn colors, become brittle, and eventually begin leaking. Thanks Ashley L. Bolen International Sales and Service Technical Advisor & Sales 1(419)228-2242 or 1(800)537-9724 phone 1(419)228-5034 or 1(800)-854-5498 fax www.usplastic.com or www.usphome.com I asked the Poly Tank company the same similar question and this is what they said: I said: Sir, I'm with a group of Kitfox owners that have been discussing your tanks. One issue I brought up is the internal wing temps that the tanks can see. I once did some testing with the Poly Fiber Company on this subject. My 2 inch finish tapes shrunk on the wing tops. Poly Fiber sent me a digital thermometer and I tested the internal and external temps of every different color wing at the airport. My temps (Gray Airplane) ran over 200 degrees internal on a 90 degree day. They said: Certainly you have got a valid point but I will tell you that the operating temps are stated from US plastics as 140 F and softening point is 240F . http://www.usplastic.com/catalog/product.asp?catalog%5Fname=USPlastic&c atego ry%5Fname=28146&product%5Fid=12708 Brittleness temp. is -94=B0F, softening point is 230=B0F and max. working temp. is 140=B0F. Our tanks are covered on the top with 1/8" plywood which not only strengthens the install but that along with the fabric and the paint provide UV protection and a heat Shield. Thanks for the input. ME Again: This is just meant to raise the question about operating temps for Poly in the application for wing tanks. Just think about it and maybe check your internal wing temps before going in this direction. Poly is only good for a maximum of 140 degrees. Don Smythe


    Message 11


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    Time: 08:08:30 AM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Re: clear coat aeroathane
    I clear coated my cowl and my wings over the wing tanks. I wanted some protection from spilled fuel. Results - The cowl looks pretty good yet, but the fuel got under the clear coat on the wings and I havent found a cleaner that will remove it. Stained wings! Bottom line for me is that the clear coat really isnt worth it. Kurt S. S-5 NSI turbo CAP 140 prop Down for annual Rockledge Fl and Panama City --- Guy Buchanan <bnn@nethere.com> wrote: > At 10:57 AM 4/28/2007, you wrote: > >I think the only place clear is used a lot is when > appling a > >uncatalyzed base coat to say an auto, then clear is > absolutely necesary. __________________________________________________


    Message 12


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    Time: 08:26:38 AM PST US
    From: "Richard D'Archangel" <rdarchangel@earthlink.net>
    Subject: Re: muffler, wheels
    Hi Mark, This is the email for John and Debra McBean: jdmcbean@cableone.net, who took over Skystar. There website is http://www.kitfoxaircraft.com/. My muffler cracked right where the stinger comes out after only about 80 hours. Skystar replaced the end of the muffler, using the original stinger. They also added a gusset. I'm enjoying flying my classic 4 out of Jefferson County Airport, in fact I'm headed there as soon as I post this email. Have a nice day, Dick D'Archangel markdonahue wrote: > Hi, I am Mark Donahue, and I have a Kitfox model IV 1050 with a rotax > 912 UL engine. Can you folks tell me if the new kitfox people handle > replacement mufflers? or what else is available? I have had two > weldment failures on the muffler itself although I have 750 hours on > the plane. Any info is appreciated. > > I also have some original alum wheels that come with the original kit > that I have since upgraded to new split wheels and airplane tires. If > someone is in need let me know. > > Thanks, Mark > * > > > *


    Message 13


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    Time: 08:46:29 AM PST US
    From: KITFOXZ@aol.com
    Subject: Re: Signatures
    In a message dated 4/30/2007 9:03:54 A.M. Eastern Daylight Time, lynnmatt@jps.net writes: Geez, John with the wife AND girlfriend thing going on, no wonder you're not building. : ) Lynn (currently with neither...but I'm flying) do not archive Lynn, I was just kidding about the girl friend of course. My big stoppage is this new company I started in 2002! I can't even get near my fuselage any more. Got to build another bigger shop. Help! A girl friend would make it all much simpler: My wife would take all of it off my plate and allow me to live the simple life. John P. Marzluf (John Z.) Columbus, Ohio Series V Outback (Out Back In The Garage) 20% Complete, Not Currently Building Do Not Archive ************************************** See what's free at http://www.aol.com.


    Message 14


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    Time: 08:46:41 AM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Poly Fuel Tanks (Temps not Structure)
    Don, I wonder what race car drivers use. I have a breather tank under the cowl of my S-5 from Summit Racing. Standard tank used to keep the race tracks clean and I bet they get hot under the hood too. I think the breather cost me $30 and I got it in matching red. Ha ha So far it looks great, even taking in hot oil. I am in Panama and cant call Summit, or any of the other suppliers to check. If someone back in the U.S. can, maybe we can learn something new. If not, I will be checking my tank often. Kurt Schrader S-5/NSI turbo CAP 140 prop Panama and Florida > Behalf Of Don Smythe > > I spent a lot of time trying to research Poly on > the net. It is all > over the place about 140 degrees being the "max" > operating temps. __________________________________________________


    Message 15


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    Time: 08:51:09 AM PST US
    From: KITFOXZ@aol.com
    Subject: Re: Poly Fuel Tanks (Temps not Structure)
    Kurt, Are you not home based in Ky anymore? John P. Marzluf (John Z.) Columbus, Ohio Series V Outback (Out Back In The Garage) 20% Complete, Not Currently Building Do Not Archive ************************************** See what's free at http://www.aol.com.


    Message 16


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    Time: 09:32:56 AM PST US
    Subject: Re: Poly Fuel Tanks (Temps not Structure)
    From: "kitfoxmike" <customtrans@qwest.net>
    just paint your plane white. -------- kitfoxmike model IV, 1200 speedster 912ul building RV7a slowbuild wings, fuse Do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=110017#110017


    Message 17


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    Time: 10:16:21 AM PST US
    From: <jareds@verizon.net>
    Subject: Puking Oil Reservoir
    I've been chasing a ghostly 582 oil leak for quite some time now and i think i've finally narrowed it down to the tiny oil reservoir on the 582. It holds only a few ounces and never made sense why they didnt feed from the big tank but none the less it has a tiny hole in the cap to allow air i presume and it seems as though it is puking oil out of that tiny hole. I'm guessing that this should not be happening and am wondering if anyone else has ever experienced this? Jared


    Message 18


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    Time: 10:27:51 AM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: Puking Oil Reservoir
    Jared, You could simply use the large tank to feed both but, the small tanks is there to allow you to measure any usage of oil and also to see if any water starts to appear. Either would indicate a rotary valve seal leaking problem. Does the little tanks always indicate the exact same level? Probably not since it's blowing out. Is there any water in the oil? Don Smythe Classic IV w/582 Newport News, Va. Do Not Archive ----- Original Message ----- From: <jareds@verizon.net> Sent: Monday, April 30, 2007 1:15 PM Subject: Kitfox-List: Puking Oil Reservoir > > I've been chasing a ghostly 582 oil leak for quite some time now and i > think i've finally narrowed it down to the tiny oil reservoir on the 582. > It holds only a few ounces and never made sense why they didnt feed from > the big tank but none the less it has a tiny hole in the cap to allow air > i presume and it seems as though it is puking oil out of that tiny hole. > I'm guessing that this should not be happening and am wondering if anyone > else has ever experienced this? > > Jared > > >


    Message 19


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    Time: 10:55:27 AM PST US
    From: "Randy Daughenbaugh" <rjdaugh@rapidnet.com>
    Subject: Poly Fuel Tanks (Temps not Structure)
    Kurt, Do you have a measure of the temp in the cowl? I had an extra temp sensor on my EIS and located it high between the engine and the firewall. I see temps about 20 F higher than outside temps. The temp goes up to about 30 F higher than outside temps for a few minutes after shut down, but that is about it. Randy Daughenbaugh, N10NH Black Hills of South Dakota, - Near Mount Rushmore Home Strip, Grass Room in Hangar for visitors Series 5/7 (7 Firewall Forward) 912S, Warp Drive Taper Tip Gross Weight 1320 lbs, Flying since November 2004 -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of kurt schrader Sent: Monday, April 30, 2007 9:46 AM Subject: RE: Kitfox-List: Poly Fuel Tanks (Temps not Structure) <smokey_bear_40220@yahoo.com> Don, I wonder what race car drivers use. I have a breather tank under the cowl of my S-5 from Summit Racing. Standard tank used to keep the race tracks clean and I bet they get hot under the hood too. I think the breather cost me $30 and I got it in matching red. Ha ha So far it looks great, even taking in hot oil. I am in Panama and cant call Summit, or any of the other suppliers to check. If someone back in the U.S. can, maybe we can learn something new. If not, I will be checking my tank often. Kurt Schrader S-5/NSI turbo CAP 140 prop Panama and Florida > Behalf Of Don Smythe > > I spent a lot of time trying to research Poly on > the net. It is all > over the place about 140 degrees being the "max" > operating temps. __________________________________________________


    Message 20


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    Time: 11:23:14 AM PST US
    Subject: 912 Ignition Failure
    From: "Anliker, Mark" <manliker@uiuc.edu>
    This happened during my pre-flight magneto check. At about 3500 rpm, switched to Mag A, and rpm's rose. Don't recall how much, but remember thinking to myself, "that's weird". Switched back to both Mags...don't recall exactly, but I think engine was running rough. Switched to Mag B, and rpm's seriously dropped. Then switched to both mags again, and engine shortly quit, and would not restart. This all happened within about 15 seconds or so, and as you might guess, was unexpected. Any and all advice and/or condolences is welcomed. My question, though...does the fact that both "mags" (ignitions) failed possibly point to a particular component that may have failed? I'm in the "infancy" stage of troubleshooting this, so all opinions/experiences are welcome. I realize the wiring associated with the ignition control modules are a known weak link. Here's the installation. It's a 80 hp 912 on a Series 5 Kitfox. Both engine and airframe have about 100 hrs on them and have been in service for 1 year. Ignition system was installed as per the Kitfox manual, that is it's mounted on the engine with the rubber isolation mounts. I realize others have moved the ignition modules to other locations (engine mount, or firewall). That may be in my future. Engine is circa 1998 or thereabouts. I did notice that the cap screw mounting one of the four ignition module mounting brackets to the intake manifold was loose. It's the same mounting bracket that all the black leads from the ignition modules and/or coils are attached. So there may have been an issue with inadequate grounding (I'm assuming "grounding" based on the color=black of the wires). Anyway, like I said...any and all advice is appreciated from those who have already dealt with this. Thanks, Mark Anliker Sadorus, IL 217-898-4766


    Message 21


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    Time: 12:55:27 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: 912 Ignition Failure
    Mark, I too would suspect the ground as being the problem. I have not experienced your failure so am interested in all the responses. When building, I envisioned the grounds running across the isolation mounts to be a weak spot, so they were mounted to the bolt on the module side of the mount and ran some pretty hefty braid across the isolation mount. Lowell Fitt Cameron Park, CA Model IV-1200 R-912 UL Warp 1998 850 hrs. ----- Original Message ----- From: "Anliker, Mark" <manliker@uiuc.edu> Sent: Monday, April 30, 2007 11:22 AM Subject: Kitfox-List: 912 Ignition Failure This happened during my pre-flight magneto check. At about 3500 rpm, switched to Mag A, and rpm's rose. Don't recall how much, but remember thinking to myself, "that's weird". Switched back to both Mags...don't recall exactly, but I think engine was running rough. Switched to Mag B, and rpm's seriously dropped. Then switched to both mags again, and engine shortly quit, and would not restart. This all happened within about 15 seconds or so, and as you might guess, was unexpected. Any and all advice and/or condolences is welcomed. My question, though...does the fact that both "mags" (ignitions) failed possibly point to a particular component that may have failed? I'm in the "infancy" stage of troubleshooting this, so all opinions/experiences are welcome. I realize the wiring associated with the ignition control modules are a known weak link. Here's the installation. It's a 80 hp 912 on a Series 5 Kitfox. Both engine and airframe have about 100 hrs on them and have been in service for 1 year. Ignition system was installed as per the Kitfox manual, that is it's mounted on the engine with the rubber isolation mounts. I realize others have moved the ignition modules to other locations (engine mount, or firewall). That may be in my future. Engine is circa 1998 or thereabouts. I did notice that the cap screw mounting one of the four ignition module mounting brackets to the intake manifold was loose. It's the same mounting bracket that all the black leads from the ignition modules and/or coils are attached. So there may have been an issue with inadequate grounding (I'm assuming "grounding" based on the color=black of the wires). Anyway, like I said...any and all advice is appreciated from those who have already dealt with this. Thanks, Mark Anliker Sadorus, IL 217-898-4766


    Message 22


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    Time: 01:10:40 PM PST US
    From: "charles" <cookflys@yahoo.com>
    Subject: clear coat
    Does anybody know how much aerothane clear coat they used on thier fox? Charles bunchacooks@earthlink.net EarthLink Revolves Around You.


    Message 23


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    Time: 01:10:41 PM PST US
    From: "charles" <cookflys@yahoo.com>
    Subject: trailoring kitfox
    I saw WING TOW BRACES as an option in an old kitfox catalog. Does any body use them? How do they attach? Charles bunchacooks@earthlink.net EarthLink Revolves Around You.


    Message 24


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    Time: 02:00:14 PM PST US
    From: Marco Menezes <msm_9949@yahoo.com>
    Subject: Re: trailoring kitfox
    I do. Fwd ones support weight of the wings (keep 'em from flapping when folded) and attach between the lift strut pivot point and fwd spar at wing root. Rear ones attach wing to fuse to keep 'em folded. I use 6 quick release pins to attach braces. Works great. charles <cookflys@yahoo.com> wrote: I saw WING TOW BRACES as an option in an old kitfox catalog. Does any body use them? How do they attach? Charles bunchacooks@earthlink.net EarthLink Revolves Around You. Marco Menezes Model 2 582 N99KX --------------------------------- Ahhh...imagining that irresistible "new car" smell? Check outnew cars at Yahoo! Autos.


    Message 25


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    Time: 02:54:59 PM PST US
    Subject: Re: 912 Ignition Failure
    From: "crazyivan" <dmivezic@yahoo.com>
    There are a few Rotax Service Bulletins with regard to ignition module failures. You might want to search the database for your engine serial number: http://www.rotax-owner.com/sdocs.htm -------- Dave Speedster 912 UL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=110081#110081


    Message 26


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    Time: 03:00:27 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Signatures
    One of these days I'm going to fly into Millertime airport, outside of Columbus, where Jim and Dondi Miller have their Aircraft Technical Support (Polyfiber sales), and see them, and show them my 'fox. When I do I'll let you know and maybe we can meet and possibly give you some inspiration to get back to building. I know seeing Bill Willyard's plane got me excited. I had just bought an unfinished kit and had never seen one fly 'til he brought his down here. Ditto on the empty plate after the wife departs...been there, done that...too many times. I'm not taking a chance now on losing the plane, so I quit looking...for a wife...still looking AT the ladies, though. : ) Lynn Matteson Grass Lake, Michigan Kitfox IV Speedster w/Jabiru 2200 flying w/250+ hrs do not archive On Apr 30, 2007, at 11:45 AM, KITFOXZ@aol.com wrote: > In a message dated 4/30/2007 9:03:54 A.M. Eastern Daylight Time, > lynnmatt@jps.net writes: > > Geez, John with the wife AND girlfriend thing going on, no wonder > you're not building. : ) > > Lynn (currently with neither...but I'm flying) > do not archive > Lynn, > > I was just kidding about the girl friend of course. My big > stoppage is this new company I started in 2002! I can't even get > near my fuselage any more. Got to build another bigger shop. Help! > > A girl friend would make it all much simpler: My wife would take > all of it off my plate and allow me to live the simple life. > > John P. Marzluf (John Z.) > Columbus, Ohio > Series V Outback (Out Back In The Garage) > 20% Complete, Not Currently Building > Do Not Archive >


    Message 27


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    Time: 03:01:29 PM PST US
    From: <jareds@verizon.net>
    Subject: Re: Puking Oil Reservoir
    Hi Don, The amount decreases (1/4 container per hour) and doesnt appear to have water in. Will look a little closer. I am guessing that these feeder lines are for the rotary valve shaft? I"ve attached a length of clear tube to the top of the cover over the little hole to see if it still shoots it out the top or to get a better idea of whats going on. >From: Don Smythe <dosmythe@cox.net> >Date: 2007/04/30 Mon PM 12:27:23 CDT >To: kitfox-list@matronics.com >Subject: Re: Kitfox-List: Puking Oil Reservoir > >Jared, > You could simply use the large tank to feed both but, the small tanks is >there to allow you to measure any usage of oil and also to see if any water >starts to appear. Either would indicate a rotary valve seal leaking >problem. Does the little tanks always indicate the exact same level? >Probably not since it's blowing out. Is there any water in the oil? > >Don Smythe >Classic IV w/582 >Newport News, Va. > >Do Not Archive >----- Original Message ----- >From: <jareds@verizon.net> >To: <kitfox-list@matronics.com> >Sent: Monday, April 30, 2007 1:15 PM >Subject: Kitfox-List: Puking Oil Reservoir > > >> >> I've been chasing a ghostly 582 oil leak for quite some time now and i >> think i've finally narrowed it down to the tiny oil reservoir on the 582. >> It holds only a few ounces and never made sense why they didnt feed from >> the big tank but none the less it has a tiny hole in the cap to allow air >> i presume and it seems as though it is puking oil out of that tiny hole. >> I'm guessing that this should not be happening and am wondering if anyone >> else has ever experienced this? >> >> Jared >> >> >> >> >> > >


    Message 28


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    Time: 03:11:35 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: trailoring kitfox
    I built a set of them when I was trailering my plane around before airworthiness certification. They attach to the front spar after the wing is folded. A bolt goes through the spar where it would attach to the fuse carry-through tube, and the other end attaches to one of the brackets on the lower fuse longeron. The purpose of this brace is to support the wings while towing. You also need the braces that will anchor the wings to the rear of the fuselage, to keep them from swinging into the fin and rudder. I can send pictures of the ones I built. Maybe John McBean sells them. Lynn Matteson Grass Lake, Michigan Kitfox IV Speedster w/Jabiru 2200 flying w/250+ hrs On Apr 30, 2007, at 4:10 PM, charles wrote: > > I saw WING TOW BRACES as an option in an old kitfox catalog. > Does any body use them? How do they attach? > Charles > > > bunchacooks@earthlink.net > EarthLink Revolves Around You. > > > www.matronics.com/Navigator?Kitfox-List _- > ===========================================================


    Message 29


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    Time: 03:26:18 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: Puking Oil Reservoir
    Jared, I've never had a failure but, sounds like your rotary valve is shot? Mine uses no oil and will actually increase in level about 1/8" when hot then back down when cool. Don Smythe Classic IV w/582 Newport News, Va. ----- Original Message ----- From: <jareds@verizon.net> Sent: Monday, April 30, 2007 6:01 PM Subject: Re: Re: Kitfox-List: Puking Oil Reservoir > > Hi Don, > > The amount decreases (1/4 container per hour) and doesnt appear to have > water in. Will look a little closer. I am guessing that these feeder > lines are for the rotary valve shaft? > > I"ve attached a length of clear tube to the top of the cover over the > little hole to see if it still shoots it out the top or to get a better > idea of whats going on. > > >>From: Don Smythe <dosmythe@cox.net> >>Date: 2007/04/30 Mon PM 12:27:23 CDT >>To: kitfox-list@matronics.com >>Subject: Re: Kitfox-List: Puking Oil Reservoir > >> >>Jared, >> You could simply use the large tank to feed both but, the small tanks >> is >>there to allow you to measure any usage of oil and also to see if any >>water >>starts to appear. Either would indicate a rotary valve seal leaking >>problem. Does the little tanks always indicate the exact same level? >>Probably not since it's blowing out. Is there any water in the oil? >> >>Don Smythe >>Classic IV w/582 >>Newport News, Va. >> >>Do Not Archive >>----- Original Message ----- >>From: <jareds@verizon.net> >>To: <kitfox-list@matronics.com> >>Sent: Monday, April 30, 2007 1:15 PM >>Subject: Kitfox-List: Puking Oil Reservoir >> >> >>> >>> I've been chasing a ghostly 582 oil leak for quite some time now and i >>> think i've finally narrowed it down to the tiny oil reservoir on the >>> 582. >>> It holds only a few ounces and never made sense why they didnt feed from >>> the big tank but none the less it has a tiny hole in the cap to allow >>> air >>> i presume and it seems as though it is puking oil out of that tiny hole. >>> I'm guessing that this should not be happening and am wondering if >>> anyone >>> else has ever experienced this? >>> >>> Jared >>> >>> >>> >>> >>> >> >> >> > > >


    Message 30


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    Time: 05:38:54 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: 582 EGT's
    Marco: The first thing to do is to pull your plugs to see if they are both a nice tan colour. If the front plugs are much lighter than the rear ones then you are running lean on the front cylinder. Your EGTs should be within 50F of each other. You can reverse the probes on your engine to ensure you don't have a problem with either the installation of the probes (wrong position in one exhaust port) or a problem with one of the probes. Assuming you still get the front cylinder running hot (lean) and your plugs bear this out, then you are now running out of balance and you will need to increase the throttle pull on the front carb or relieve the pull on the rear carb until the EGTs balance. Keep us informed on how things look Noel Loveys, RPP, AME intern Campbellton, Newfoundland, Canada Kitfox Mod III-A, 582, B box, Ivo IFA Aerocet 1100s <mailto:noelloveys@yahoo.ca> noelloveys@yahoo.ca Do not archive -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Marco Menezes Sent: Monday, April 30, 2007 12:10 AM Subject: Kitfox-List: 582 EGT's Hey List. My 582 is running great. Only complaint is that at cruise, EGTs for fwd cylinder run consistently about 100 degrees cooler than aft cylinder, though both are in the green. Would it be ok to equallize EGTs by leaning only the fwd carb a tad? Either by switching to a leaner mid range jet needle or just raising the clip a notch? Seems I recall someone saying not to "unbalance" carbs in this way. Or maybe I imagined it? Marco Menezes Model 2 582 N99KX _____ Ahhh...imagining that irresistible "new car" smell? Check out new <http://us.rd.yahoo.com/evt=48245/*http://autos.yahoo.com/new_cars.html ;_ylc =X3oDMTE1YW1jcXJ2BF9TAzk3MTA3MDc2BHNlYwNtYWlsdGFncwRzbGsDbmV3LWNhcnM-> cars at Yahoo! Autos.


    Message 31


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    Time: 05:47:49 PM PST US
    From: Gerald Jantzi <gvjantzi@yahoo.com>
    Subject: liftstrut
    for kitfox 5 1400# gross per skystar manual liftsrut to wing attach bolts calls for AN4-13A bolts la tor model 5 with 1550# gross use NAS 1104-16 bolt these are the bolts I will use. for liftsrut to fuselage attach bolt calls for AN6-11 bolt . will this be A weak point? looked in spruce catalog for NAS bolt to replace the AN6-11 bolt they do not seem to have. question is this AN6-11 bolt adequate? looking for some feed back? thanks Gerry --------------------------------- Ahhh...imagining that irresistible "new car" smell? Check outnew cars at Yahoo! Autos.


    Message 32


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    Time: 05:47:49 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: 582 EGT's
    Mal: You got the EGT and CHT mixed a bit... No liquid near the exhaust gas. Usually if there is a problem with an EGT it is the sender (Thermocouple) not the gauge. For that reason it's better to swap the thermocouples at the exhaust "Y" than at the gauge. The gauge may be operating properly and a check of the spark plugs will confirm the operation of the engine (Mixture wise) good or bad. If the front plugs are lighter than the rear then the EGT has successfully done it's job and alerted you to an imbalance situation. Noel Loveys, RPP, AME intern Campbellton, Newfoundland, Canada Kitfox Mod III-A, 582, B box, Ivo IFA Aerocet 1100s <mailto:noelloveys@yahoo.ca> noelloveys@yahoo.ca Do not archive -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Malcolmbru@aol.com Sent: Monday, April 30, 2007 12:25 AM Subject: Re: Kitfox-List: 582 EGT's try swapping the egt senders just switch them at the gage , to see if the gage is right it can be sent to westach for re calibrating. an air bubble in the head will give a high egt reading malcolm michigan kit foxer _____ See what's free at AOL.com <http://www.aol.com?ncid=AOLAOF00020000000503> .


    Message 33


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    Time: 06:05:11 PM PST US
    From: "Don Smythe" <dosmythe@cox.net>
    Subject: Re: 582 EGT's
    MessageNoel, Please re-read what you said. You are suggesting to unbalance the carbs to correct this problem (assuming the carbs are in balance to start with). Don't you mean to change the needle positions to simply change the EGT's for that carb? Don Smythe Classic IV w/582 Newport News, Va. out, then you are now running out of balance and you will need to increase the throttle pull on the front carb or relieve the pull on the rear carb until the EGTs balance.


    Message 34


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    Time: 06:48:41 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: Puking Oil Reservoir
    Just a little note Jared... Coolant in the RV oil won't look like little bubbles of clear stuff like water in gas. With the agitation of the RV the oil will appear milky when there is water in it. If you are having problems with oil upchucking out of the RV reservoir bottle than I agree with the idea that you have a RV seal problem. Bummer! Noel Loveys, RPP, AME intern Campbellton, Newfoundland, Canada Kitfox Mod III-A, 582, B box, Ivo IFA Aerocet 1100s <mailto:noelloveys@yahoo.ca> noelloveys@yahoo.ca Do not archive > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of > Don Smythe > Sent: Monday, April 30, 2007 7:56 PM > To: kitfox-list@matronics.com > Subject: Re: Re: Kitfox-List: Puking Oil Reservoir > > > > Jared, > I've never had a failure but, sounds like your rotary > valve is shot? > Mine uses no oil and will actually increase in level about > 1/8" when hot > then back down when cool. > > Don Smythe > Classic IV w/582 > Newport News, Va. > > > ----- Original Message ----- > From: <jareds@verizon.net> > To: <kitfox-list@matronics.com> > Sent: Monday, April 30, 2007 6:01 PM > Subject: Re: Re: Kitfox-List: Puking Oil Reservoir > > > > > > Hi Don, > > > > The amount decreases (1/4 container per hour) and doesnt > appear to have > > water in. Will look a little closer. I am guessing that > these feeder > > lines are for the rotary valve shaft? > > > > I"ve attached a length of clear tube to the top of the > cover over the > > little hole to see if it still shoots it out the top or to > get a better > > idea of whats going on. > > > > > >>From: Don Smythe <dosmythe@cox.net> > >>Date: 2007/04/30 Mon PM 12:27:23 CDT > >>To: kitfox-list@matronics.com > >>Subject: Re: Kitfox-List: Puking Oil Reservoir > > > >> > >>Jared, > >> You could simply use the large tank to feed both but, > the small tanks > >> is > >>there to allow you to measure any usage of oil and also to > see if any > >>water > >>starts to appear. Either would indicate a rotary valve seal leaking > >>problem. Does the little tanks always indicate the exact > same level? > >>Probably not since it's blowing out. Is there any water in the oil? > >> > >>Don Smythe > >>Classic IV w/582 > >>Newport News, Va. > >> > >>Do Not Archive > >>----- Original Message ----- > >>From: <jareds@verizon.net> > >>To: <kitfox-list@matronics.com> > >>Sent: Monday, April 30, 2007 1:15 PM > >>Subject: Kitfox-List: Puking Oil Reservoir > >> > >> > >>> > >>> I've been chasing a ghostly 582 oil leak for quite some > time now and i > >>> think i've finally narrowed it down to the tiny oil > reservoir on the > >>> 582. > >>> It holds only a few ounces and never made sense why they > didnt feed from > >>> the big tank but none the less it has a tiny hole in the > cap to allow > >>> air > >>> i presume and it seems as though it is puking oil out of > that tiny hole. > >>> I'm guessing that this should not be happening and am > wondering if > >>> anyone > >>> else has ever experienced this? > >>> > >>> Jared > >>> > >>> > >>> > >>> > >>> > >> > >> > >> > > > > > > > > > > > > > > > > > > > >


    Message 35


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    Time: 07:03:00 PM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Re: liftstrut
    Hi Gerry, I think the Spruce catalog gives bolt strengths in the front section somewhere. That and a little geometry can give you the bolt shear load vs the bolt strength. My concern in this area is that multiple wing folds can result in scarring the bolt and creating a weak area, even in a strong bolt. I suggest keeping this bolt well lubed and swapping out the bolt at annuals, if you fold and spread a lot. Kurt Schrader S-5/NSI turbo w/CAP 140 prop Down for annual Florida and Panama --- Gerald Jantzi <gvjantzi@yahoo.com> wrote: > for kitfox 5 1400# gross per skystar manual liftsrut > to wing attach bolts calls for AN4-13A bolts la tor > model 5 with 1550# gross use NAS 1104-16 bolt these > are the bolts I will use. for liftsrut to fuselage > attach bolt calls for AN6-11 bolt...... __________________________________________________


    Message 36


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    Time: 07:04:28 PM PST US
    Subject: Re: muffler, wheels
    From: "dcsfoto" <david@kelm.com>
    I sent an off list email just after you posted about wheels. you have not contacted me thanks Read this topic online here: http://forums.matronics.com/viewtopic.php?p=110140#110140


    Message 37


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    Time: 07:21:51 PM PST US
    From: kurt schrader <smokey_bear_40220@yahoo.com>
    Subject: Poly Fuel Tanks (Temps not Structure)
    Right Randy, I measured the temps in several areas under the cowl. Wanted to ensure no vapor lock for one thing. Also wanted to keep the cowl temp below 160 where the fiberglass gets weak. As you found, the temps go up about 20 degrees. On mine though my turbo really heats the area just above it after shutdown. I put insolation on the cowl near the hot parts like that and shut down faced into the wind. Then I open my 2 inspections doors and let the air blow thru. The turbo is above 400 degrees after shutdown and takes a good bit to cool. Most of the rest is below 200 quickly and that keeps the cowl cool. Also I installed 2 movable side exit vents on my cowl because it was pressurizing and needed more relief. This lowers the temps while operating quite well. My strobe power boxes are in my wingtips and the tips are painted dark maroon. For this reason I put cooling holes under the power supplies to allow air to circulate thru the power box fins and out the trailing edge. The rest of my wing is white. I keep the temp probe on the intake to watch for icing temps normally, but it is available for testing as needed. As to Steve Ws wing tanks, if you read the instructions that were posted, he appears to put them in the old tank with only the top removed. Then he reinforces the tank and encloses the top. It looks like a good structure and shouldnt overheat the tanks if you keep the wing color light. Just my opinion. Kurt Schrader S-5/NSI turbo w/CAP 140 prop Down for annual Florida and Panama --- Randy Daughenbaugh <rjdaugh@rapidnet.com> wrote: > Kurt, > Do you have a measure of the temp in the cowl? I > had an extra temp sensor > on my EIS and located it high between the engine and > the firewall. I see > temps about 20 F higher than outside temps. The > temp goes up to about 30 F > higher than outside temps for a few minutes after > shut down, but that is > about it. > > Randy Daughenbaugh, N10NH __________________________________________________


    Message 38


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    Time: 07:22:51 PM PST US
    From: <jareds@verizon.net>
    Subject: Re: Puking Oil Reservoir
    New engine rebuild with about 60 hrs on it but over the winter it sat during all our snow and cold. >From: Don Smythe <dosmythe@cox.net> >Date: 2007/04/30 Mon PM 05:25:50 CDT >To: kitfox-list@matronics.com >Subject: Re: Re: Kitfox-List: Puking Oil Reservoir > >Jared, > I've never had a failure but, sounds like your rotary valve is shot? >Mine uses no oil and will actually increase in level about 1/8" when hot >then back down when cool. > >Don Smythe >Classic IV w/582 >Newport News, Va. > > >----- Original Message ----- >From: <jareds@verizon.net> >To: <kitfox-list@matronics.com> >Sent: Monday, April 30, 2007 6:01 PM >Subject: Re: Re: Kitfox-List: Puking Oil Reservoir > > >> >> Hi Don, >> >> The amount decreases (1/4 container per hour) and doesnt appear to have >> water in. Will look a little closer. I am guessing that these feeder >> lines are for the rotary valve shaft? >> >> I"ve attached a length of clear tube to the top of the cover over the >> little hole to see if it still shoots it out the top or to get a better >> idea of whats going on. >> >> >>>From: Don Smythe <dosmythe@cox.net> >>>Date: 2007/04/30 Mon PM 12:27:23 CDT >>>To: kitfox-list@matronics.com >>>Subject: Re: Kitfox-List: Puking Oil Reservoir >> >>> >>>Jared, >>> You could simply use the large tank to feed both but, the small tanks >>> is >>>there to allow you to measure any usage of oil and also to see if any >>>water >>>starts to appear. Either would indicate a rotary valve seal leaking >>>problem. Does the little tanks always indicate the exact same level? >>>Probably not since it's blowing out. Is there any water in the oil? >>> >>>Don Smythe >>>Classic IV w/582 >>>Newport News, Va. >>> >>>Do Not Archive >>>----- Original Message ----- >>>From: <jareds@verizon.net> >>>To: <kitfox-list@matronics.com> >>>Sent: Monday, April 30, 2007 1:15 PM >>>Subject: Kitfox-List: Puking Oil Reservoir >>> >>> >>>> >>>> I've been chasing a ghostly 582 oil leak for quite some time now and i >>>> think i've finally narrowed it down to the tiny oil reservoir on the >>>> 582. >>>> It holds only a few ounces and never made sense why they didnt feed from >>>> the big tank but none the less it has a tiny hole in the cap to allow >>>> air >>>> i presume and it seems as though it is puking oil out of that tiny hole. >>>> I'm guessing that this should not be happening and am wondering if >>>> anyone >>>> else has ever experienced this? >>>> >>>> Jared >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >> >> >> >> >> >> > >


    Message 39


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    Time: 07:54:19 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: 582 EGT's
    Don: The assumption I was making, was that the front cylinder would already be running lean. In that case the carbs would currently be out of balance and need to be balanced. This is usually done by adjusting the throttle cables. At full throttle the EGTs should be in balance because the needles will be completely out of the orifices and if both orifices are equal then the carbs should be perfectly balanced. This is pretty academic, as in later posts it was determined that the plugs are consistent front to rear so the difference in indicated EGT is probably in either the gauge or the thermocouples. (The thermocouples get my vote, they live in a harsh environment. ) Even so the gauges can still be used to track trends in temperatures. My own engine was showing a 50+F difference on the EGT gauge. Turning one of the probes about 90 deg., while trying to remove it from the boss, brought them close enough that I can't tell the difference in flight... Go figure. Noel Loveys, RPP, AME intern Campbellton, Newfoundland, Canada Kitfox Mod III-A, 582, B box, Ivo IFA Aerocet 1100s <mailto:noelloveys@yahoo.ca> noelloveys@yahoo.ca Do not archive -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Don Smythe Sent: Monday, April 30, 2007 10:33 PM Subject: Re: Kitfox-List: 582 EGT's Noel, Please re-read what you said. You are suggesting to unbalance the carbs to correct this problem (assuming the carbs are in balance to start with). Don't you mean to change the needle positions to simply change the EGT's for that carb? Don Smythe Classic IV w/582 Newport News, Va. out, then you are now running out of balance and you will need to increase the throttle pull on the front carb or relieve the pull on the rear carb until the EGTs balance.


    Message 40


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    Time: 08:53:25 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: Puking Oil Reservoir
    At 03:01 PM 4/30/2007, you wrote: >The amount decreases (1/4 container per hour) and doesnt appear to >have water in. Will look a little closer. I am guessing that these >feeder lines are for the rotary valve shaft? Since you're showing leakage outside the engine I don't think you have a rotary valve problem. (Maybe I should say that if the leakage is on the tank side you don't have a rotary valve problem. If it's on the water pump side, maybe your inner rotary valve seal is leaking.) I had one of these tanks fail in the seam between the two tubes. It was an incredibly small crack that leaked slowly. It was caused by a thin seam during the tank's fabrication. I cleaned the tank and could see a thin spot at the seam. I used a soldering iron to heat the area very slowly until it was transparent and thereby weld the seam back together. It worked fine after that. Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 41


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    Time: 08:53:26 PM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: trailoring kitfox
    At 01:10 PM 4/30/2007, you wrote: >I saw WING TOW BRACES as an option in an old kitfox >catalog. Does any body use them? How do they attach? >Charles These go from the lower leading edge of the vertical stabilizer to the aft strut wing attach fitting while the wings are folded. There will be a tab at each location with a 3/16" hole. The struts are about 16" long of 3/8" tube with tabs welded on each end. They retain the wings in their folded positions. Lynn has also described a set of struts that support the forward leading edge of the folded wing at the aft wing root. I don't think Skystar ever made them. I use them because I store my wings fueled. It's debatable whether you'd need them with empty tanks. (Perhaps if you were towing long distance or over rough terrain.) Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.




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