Today's Message Index:
----------------------
1. 02:21 AM - RES: Re: Ethanol Myths - Facts and/or fiction? (dave)
2. 02:31 AM - Re: good deal on 0-150 MPH Kitfox ASI (dave)
3. 02:44 AM - Re: Part of the Kitfox Line for sale (dave)
4. 03:07 AM - Re: good deal on 0-150 MPH Kitfox ASI (FlyboyTR)
5. 03:41 AM - Re: good deal on 0-150 MPH Kitfox ASI (dave)
6. 03:56 AM - Re: good deal on 0-150 MPH Kitfox ASI (FlyboyTR)
7. 04:00 AM - Re: good deal on 0-150 MPH Kitfox ASI (dave)
8. 07:04 AM - Re: Re: Landing and engine pictures (fox5flyer)
9. 07:45 AM - Re: 91 octane, time to be heard! (Noel Loveys)
10. 07:56 AM - Re: Re: 91 octane, time to be heard! (Noel Loveys)
11. 08:02 AM - Re: Ethanol Myths - Facts and/or fiction? (Noel Loveys)
12. 08:38 AM - Re: Ethanol Myths - Facts and/or fiction? (dave)
13. 09:16 AM - Re: Re: Landing and engine pictures (Lynn Matteson)
14. 09:24 AM - RES: 91 octane, time to be heard! (Francisco Espuny)
15. 09:48 AM - Landing and engine pictures (fox5flyer)
16. 11:07 AM - Model II Cabin Heater (Bryan Quinton)
17. 11:16 AM - Re: Landing and engine pictures (Lynn Matteson)
18. 11:28 AM - Modifications to the Kitfox (Bruce Jolene)
19. 11:47 AM - Re: Modifications to the Kitfox (fox5flyer)
20. 12:21 PM - Re: Model II Cabin Heater (Larry Huntley)
21. 07:40 PM - Re: Modifications to the Kitfox (Jim_and_Lucy Chuk)
22. 09:48 PM - Re: Modifications to the Kitfox (Guy Buchanan)
23. 10:49 PM - Wheel pants (gary.algate@sandvik.com)
24. 11:29 PM - Timing gear (gary.algate@sandvik.com)
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Subject: | Re: RES: Re: Ethanol Myths - Facts and/or fiction? |
http://www.rotaxservice.com/rotax_tips/rotax_feed4.htm
Aviation Fuels
It is possible but not recommended to use 100LL AVGAS, since the the lead content
is like cholesterol to your engine: it will accelerate wear on the valve seats,
create deposits in the combustion chamber and sediments in the lubrication
system and gearbox. Increased maintenance is necessary to compensate. Unlike
"conventional" aircraft engines, lead is absolutely not essential to the proper
lubrication and operation of a Rotax 4-stroke aircraft engine. The increased
octane rating also has no marked advantage for the operation of your engine.
To be avoided:
"Regular" fuel except if used in the 912 A/F/UL and burned entirely on the day
of purchase;
"Premium" fuel which is more than 3 weeks old
AVGAS except when the required automotive fuel is not available
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197660#197660
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Subject: | Re: good deal on 0-150 MPH Kitfox ASI |
I bought a Kitfox ASI from him last March. I think it was 55$ or so.
I have not installed it yet. Mine , like many reads high at cruise and low at
stall.
eg cruise TAS 93 ASI read about 110 mph
stall TAS 37 ASI reads about 25 to 28 mph
at approach 50 MPH it is dead on
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197662#197662
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Subject: | Re: Part of the Kitfox Line for sale |
I assume that this model was not a good seller.
Since Kitfoxaircraft is not building the super sport will the Other models be next
to go ?
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197663#197663
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Subject: | Re: good deal on 0-150 MPH Kitfox ASI |
Prior to my purchase...I built a manometer to check the pitot and static systems.
It will also check the accuracy of the gauge. The "new" Kitfox ASI and my
Rocky Mountain Encoder (digital) both read within 2-3 MPH through the entire
speed envelope. Also, they are both accurate (calibration) within same.
--------
Travis Rayner
Mobile, AL
Skystar Vixen, N-789DF
Continental IO-240, Prince P-Tip Prop
ADI-II Autopilot
AnyWhereMap Navigation with weather
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197664#197664
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Subject: | Re: good deal on 0-150 MPH Kitfox ASI |
Travis, I do not have a external static port.
My ASI will lower about 5 mph when i open door at cruise
and it if drag my arm out door the more wind resitsance i get the lower the ASI
goes.
I should really build a external static port but it just never been an issue. I
could assume that if i install the new ASI that my readings would be just as
erratic ?
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197665#197665
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Subject: | Re: good deal on 0-150 MPH Kitfox ASI |
Without a static port (just open to the cockpit or back of the instrument) your
ASI can change as pressure inside the airplane is increased or decreased. When
you open the door (generally speaking) you are increasing the pressure inside
the cockpit which would cause a decrease in your ASI reading.
A friend our our "little" airport flys a Thundergull J2. He has it sealed up nicely
and installed numerous vents. During the cool season he didn't have a problem
on landing (speed wise). But come summertime he was landing long and hot.
Turned out that with his vents open, he was reading approximately 8-10 MPH
slow. One of his leg vents was also directing air towards the end of his static
tube outlet (behind the panel).
...stuff happens!
...Oh...about your arm stuck outside. You are probably directing more air into
the plane...more pressure...lower ASI reading.
jTravis :D
--------
Travis Rayner
Mobile, AL
Skystar Vixen, N-789DF
Continental IO-240, Prince P-Tip Prop
ADI-II Autopilot
AnyWhereMap Navigation with weather
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197667#197667
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Subject: | Re: good deal on 0-150 MPH Kitfox ASI |
> Oh...about your arm stuck outside. You are probably directing more air into the
plane...more pressure...lower ASI reading.
>
YUP !!
But in all fairness, the ASI is fairly accurate "guide" to your airspeed just
the pilot knowing his airplane is even better. I think that most should learn
to fly without one in the case of your not working. Part of my pre flight is
to check the little flipper on my pitot tube as it seems to stick once in a while.
I just put on floats about 6 weeks ago and the first flight i forgot to check
it so i flew without the ASI for the first hour of flying to the lake and
back.
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197668#197668
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Subject: | Re: RE: Landing and engine pictures |
That valve appears to be ready to let go at any time, Lynn. Good catch!
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 391+ TT
"The aim of an argument or discussion should not be victory, but progress."
- Joseph Joubert
----- Original Message -----
From: "Lynn Matteson" <lynnmatt@jps.net>
Sent: Friday, August 08, 2008 10:22 AM
Subject: Re: Kitfox-List: RE: Landing and engine pictures
> I'd like to do that, Gary. But first I want to wait until I get some
> word from the Jabiru dealer to see if they want to see the pieces. If
> not, I'll get in touch with you and send them off.
>
> I think the only contaminant that got between the teeth was another
> one of the teeth. : )
>
> Even the intake valve that was hit by the piston is still without
> runout when spun in my lathe, but a local aircraft engine rebuilder
> magnafluxed it and said it looked like it had cracks, but that it
> might have been where the head was spun-welded onto the stem, and
> that he would not use it. And to that I gave a big amen, 'cause I
> sure as hell WASN'T gonna put that back into the engine, even if I
> got a "good to go report" from the magnaflux check. See picture:
>
--------------------------------------------------------------------------------
>
> I certainly didn't need the 'flux job to tell me not to use this
> valve, but I also couldn't determine what the "scratchy-looking"
> marks were. My best guess is that very hard metal was flexed, and
> where the flex occurred, the edges flaked off, leaving a slight
> crater which shows up as a scratch.
>
> The guides are worn to their allowable tolerances, but the valve
> stems are right on specs. The valve "wobble test" told me more than
> the micrometer did, and I plan on getting the heads done...new valves
> and guides. The local aircraft engine guy said he thought they'd make
> it to the 1000 hr suggested head overhaul time, but certainly not
> with the one valve looking like it does. His estimate was based on
> the appearance of the guides, valves, and the wobble test, and his
> experience in the field.
>
> Lynn Matteson
> Kitfox IV Speedster
> Jabiru 2200
> Status: "Condition grounded, but determined to try." (Pink
> Floyd..."Learning to Fly")
>
>
> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>
>>
>> Lynn
>>
>> If you would like to send the broken gear to my office in Barrie,
>> Ontario I can have our metallurgist take a look at it. We can do
>> carbon analysis and have metallurgical inspection as my people
>> there are qualified in fatigue analysis for our drilling products.
>>
>> Might show something!
>>
>> the only other thing that the jab people here could come up with
>> was some sort of contaminant in the oil etc that jammed between the
>> teeth. After reading your posts I find that highly unlikely!
>>
>> How were the rest of your pistons and valves?
>>
>> Gary
>>
>> Gary Algate
>> SMC, Exploration
>> Office Phone: +61 8 8276 7655
>
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Subject: | 91 octane, time to be heard! |
Run the regular unleaded unboxed gasoline... if you notice the engine
pinging then consider switching to a higher octane fuel. Generally speaking
the line for high octane requirement is with a compression ratio of
somewhere around 11:1.
I've been called on my dislike of ethanol as fuel in the past and I do tend
to use strong language in my opinions on the subject. Fact is no one has
been able to show me that ethanol is anywhere near as cost effective as oil.
No one has commented either way on the poisonous, ozone layer eating gasses
given off when organic oils, including ethanol and bio diesel, are burned.
One guy, a farmer I think or the holder of a mortgage on a farm, told me
they are now using ethanol to fuel diesel tractors.. Now I wonder how many
miles they get to the injection pump. There is no viscosity to ethanol so
what lubricates the pumps???
Ethanol is pretty corrosive stuff and makes a pretty good cleaner so I'm not
against using small quantities of it, occasionally, on the ground, to clean
out combustion chambers.... but IMHO that alcohol has no place in the air
except in business class.
As for seeing ethanol in your fuel in Alaska; I doubt you ever will see it
except by some accident. As I said the stuff is corrosive and no one who
owns a tanker ship really wants the crap in their hold with the possibility
of eating the ship out from under them. Of course they could build a
distillery in Alaska and ship raw corn or sugar there to make the ethanol on
site. What do you figure the chances of that are?? Another point is you
guys store your gas for months at a time... in above ground storage
facilities...I wonder what ethanol can possibly do to those facilities...
Hmmm
Noel
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Larry Huntley
Sent: Saturday, August 09, 2008 6:25 PM
Subject: Re: Kitfox-List: 91 octane, time to be heard!
If it is a stock Soob, it ran just fine on regular 87 in the car and should
in the plane. Now if you raise the compression, that makes the difference
between using reg or 92-92,whatever. Correct me if I am wrong folks. Been
there before. Larry
----- Original Message -----
From: lkc@juno.com
Sent: Saturday, August 09, 2008 3:25 PM
Subject: Re: Kitfox-List: 91 octane, time to be heard!
My Soob is a stock NSI EA81 conversion.
____________________________________________________________
Click here to find Medical Transcription Training programs.
<http://thirdpartyoffers.juno.com/TGL2132/fc/Ioyw6iifev39wIlaG5xMmCTIijhf6X4
Oe4Ulht3xDUw82GmuAoFGrZ/>
href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref
"http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c
Checked by AVG - http://www.avg.com
1:22 PM
Checked by AVG - http://www.avg.com
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Subject: | Re: 91 octane, time to be heard! |
I did read somewhere about the development of an unleaded octane 92 aviation
fuel. It was called 92UL. Handled like all other aviation fuels without
the remixing of recipe auto gas has for seasonal changes. Sounds like the
right stuff. Most engines in service right now won't require any
modifications with the possible exception of hardening valves and seats and
we won't be pumping lead into the atmosphere. With the ridiculous cost of
producing ethanol taken out of the equation and the lack of road taxes the
92-UL gas should be a little less than MOGAS.
Noel
-----Original Message-----
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Roger Lee
Sent: Saturday, August 09, 2008 7:13 PM
Subject: Kitfox-List: Re: 91 octane, time to be heard!
Hi Noel,
I think that's all anyone wants is some fuel we can use with no alcohol.
Many people like the unleaded 91 because it's cheaper and less damaging to
their engine than the leaded stuff.
--------
Roger Lee
Tucson, Az.
Light Sport Repairman - Maintenance Rated
Rotax Service Center
520-574-1080
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197568#197568
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Subject: | Ethanol Myths - Facts and/or fiction? |
Dave:
The choice you give us is the devil and the deep blue sea. Neither one is
really appealing. Neither is having our feet planted permanently on the
ground. The only other answer is to push for a good, safe, unleaded and
un-contaminated with ethanol fuel.
In the meantime keep us all posted on how your planes handle the ethanol.
Noel Loveys
AME Intern, RPP
Kitfox III-A,
Aerocet 1100 floats
-----Original Message-----
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of dave
Sent: Saturday, August 09, 2008 7:08 PM
Subject: Kitfox-List: Ethanol Myths - Facts and/or fiction?
First off I am not in favor of ethanol by any means. That being said I use
it as I have other choice. And I use over 1000 gallons annually in my Kitfox
alone.
Rather than posting the fears and or myths why not let compare notes on what
has in fact happened with continued use of ethanol gas. I will tell you that
I must be lucky if any of these myths are actaully fact.
Ethanol Gas is likely better for Rotax engines than is AVGAS but yet many
chose to run avgas. ?
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197564#197564
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Subject: | Re: Ethanol Myths - Facts and/or fiction? |
> Neither one is
> really appealing. Neither is having our feet planted permanently on the
> ground. The only other answer is to push for a good, safe, unleaded and
> un-contaminated with ethanol fuel.
Like i continue to say, I fly 200 to 300 Kitfox rotax hours per year and have had
NO ISSUES yet with ethanol gas......... so myth or not?
You guys keep telling your selves how bad it is and how many hours does anyone
else fly annually to make those myths actual reality?
I do not support ethanol fuel but I have little choice in the gas I purchase.
Dave
--------
Rotax Dealer, Ontario Canada
Flying Videos and Kitfox Info
http://www.cfisher.com/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=197707#197707
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Subject: | Re: RE: Landing and engine pictures |
Stevie Wonder could'a caught that one, Deke!
A little update on the repair process....the word back from Jabiru
was not encouraging, and I'll leave it at that. (I want to first see
if it's ok to pass along what was said)
At this point, I've got the engine completely disassembled. I had
done a run-out check on the gear end of the crank, and found .0015"-.
002" run-out. This could have caused the gear to fail, or could have
been caused by the gear teeth being wedged between the crank, the
remains of the gear, and the gear housing. Either way, run-out is run-
out, and the Jabiru engine manual doesn't give the accepted amount of
run-out. I'll have to consult with them on this measurement. Most
other measurements are within specs, with the exception of the valves/
valve guides. I'll have a valve job done, or if I don't get a "warm
fuzzy" feeling from what I perceive,(that is, do they do it, or send
it out to their local automotive guy) I'll get the parts and do it
myself or have it done by the local aircraft engine rebuilder, if he
would even take it on. This guy is a good friend of my flight
instructor, so we'll see what gives when that time rolls around.
There is always the possibility that I can get a factory rebuild, if
it turns out that this crank is out of specs due to the run-out
issue. The crank in all other aspects is perfect....no wear, bearings
and crank bearing surfaces are primo, and it looks like it would
easily go the rest of the 1500 hrs to the 2000 hr overhaul time.
Lynn Matteson
Kitfox IV Speedster
Jabiru 2200
Status: "Condition grounded, but determined to try." (Pink
Floyd..."Learning to Fly")
On Aug 10, 2008, at 10:03 AM, fox5flyer wrote:
> <fox5flyer@idealwifi.net>
>
> That valve appears to be ready to let go at any time, Lynn. Good
> catch!
> Deke Morisse
> Mikado Michigan
> S5/Subaru/CAP 391+ TT
> "The aim of an argument or discussion should not be victory, but
> progress."
> - Joseph Joubert
>
>
> ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net>
> To: <kitfox-list@matronics.com>
> Sent: Friday, August 08, 2008 10:22 AM
> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
>
>> I'd like to do that, Gary. But first I want to wait until I get some
>> word from the Jabiru dealer to see if they want to see the pieces. If
>> not, I'll get in touch with you and send them off.
>>
>> I think the only contaminant that got between the teeth was another
>> one of the teeth. : )
>>
>> Even the intake valve that was hit by the piston is still without
>> runout when spun in my lathe, but a local aircraft engine rebuilder
>> magnafluxed it and said it looked like it had cracks, but that it
>> might have been where the head was spun-welded onto the stem, and
>> that he would not use it. And to that I gave a big amen, 'cause I
>> sure as hell WASN'T gonna put that back into the engine, even if I
>> got a "good to go report" from the magnaflux check. See picture:
>>
>
>
> ----------------------------------------------------------------------
> ----------
>
>
>>
>> I certainly didn't need the 'flux job to tell me not to use this
>> valve, but I also couldn't determine what the "scratchy-looking"
>> marks were. My best guess is that very hard metal was flexed, and
>> where the flex occurred, the edges flaked off, leaving a slight
>> crater which shows up as a scratch.
>>
>> The guides are worn to their allowable tolerances, but the valve
>> stems are right on specs. The valve "wobble test" told me more than
>> the micrometer did, and I plan on getting the heads done...new valves
>> and guides. The local aircraft engine guy said he thought they'd make
>> it to the 1000 hr suggested head overhaul time, but certainly not
>> with the one valve looking like it does. His estimate was based on
>> the appearance of the guides, valves, and the wobble test, and his
>> experience in the field.
>>
>> Lynn Matteson
>> Kitfox IV Speedster
>> Jabiru 2200
>> Status: "Condition grounded, but determined to try." (Pink
>> Floyd..."Learning to Fly")
>>
>>
>>
>>
>>
>> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>>
>>>
>>> Lynn
>>>
>>> If you would like to send the broken gear to my office in Barrie,
>>> Ontario I can have our metallurgist take a look at it. We can do
>>> carbon analysis and have metallurgical inspection as my people
>>> there are qualified in fatigue analysis for our drilling products.
>>>
>>> Might show something!
>>>
>>> the only other thing that the jab people here could come up with
>>> was some sort of contaminant in the oil etc that jammed between the
>>> teeth. After reading your posts I find that highly unlikely!
>>>
>>> How were the rest of your pistons and valves?
>>>
>>> Gary
>>>
>>> Gary Algate
>>> SMC, Exploration
>>> Office Phone: +61 8 8276 7655
>
>
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Subject: | 91 octane, time to be heard! |
Hi, Noel.
In fact ethanol itself is as corrosive as water. And water is the main
problem with ethanol cause it absorbs it from the air moisture.
Ethanol is not delivered in 100%. It's allways hidrated. And it reacts
sometimes with gasoline, resulting in an aldheyd.
You're right when you tell us to avoid its use on a system built for gas.
But, as I have said before, we have, in my country, lots and lots of
certified planes ( Cherokees, Skylanes, Bonanzas...) running on just
hidrated ethanol, and flying fine and safely for many years. It's necessary
to say that the hole project is intended to the use of alchool, not only the
engine.
I strongly recommend that you all DO NOT use ethanol added fuel in your
birds, unless all parts, including the engine , are certified for this
particular use.
But we're living the third large oil market shock in history, and history
teaches us that something has to be done 'cause fossil fuels will end
someday.
I'm sure our sons or grandsons will be flying on some bio-fuel, and the
technology, in their days, will be as fine for the bios as they are for the
oil derivates today.
And, while waiting, let's fly just on factory parts recommend fuel and
contamination limits.
I own a Continental engine, and cannot even think about any ethanol.
As I'm looking for an experimental plane and Rotax or Jabiru will be the
engine choice, I'm as interested as you all in this subject. So I argued
Rotax factory on this subject and I'm waiting for the answer.
And that's why I'm in this list. To share experiences.
I've been fueling my cars with ethanol or ethanol added gas for decades.
Believe-me, it's not for our planes the way they are powered and equiped.
Espuny
paying about US$ 9.00 in local currency for an AVGAS gallon !!!
do not archive
De: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] Em nome de Noel Loveys
Enviada em: domingo, 10 de agosto de 2008 11:45
Para: kitfox-list@matronics.com
Assunto: RE: Kitfox-List: 91 octane, time to be heard!
Run the regular unleaded unboxed gasoline... if you notice the engine
pinging then consider switching to a higher octane fuel. Generally speaking
the line for high octane requirement is with a compression ratio of
somewhere around 11:1.
I've been called on my dislike of ethanol as fuel in the past and I do tend
to use strong language in my opinions on the subject. Fact is no one has
been able to show me that ethanol is anywhere near as cost effective as oil.
No one has commented either way on the poisonous, ozone layer eating gasses
given off when organic oils, including ethanol and bio diesel, are burned.
One guy, a farmer I think or the holder of a mortgage on a farm, told me
they are now using ethanol to fuel diesel tractors.. Now I wonder how many
miles they get to the injection pump. There is no viscosity to ethanol so
what lubricates the pumps???
Ethanol is pretty corrosive stuff and makes a pretty good cleaner so I'm not
against using small quantities of it, occasionally, on the ground, to clean
out combustion chambers.... but IMHO that alcohol has no place in the air
except in business class.
As for seeing ethanol in your fuel in Alaska; I doubt you ever will see it
except by some accident. As I said the stuff is corrosive and no one who
owns a tanker ship really wants the crap in their hold with the possibility
of eating the ship out from under them. Of course they could build a
distillery in Alaska and ship raw corn or sugar there to make the ethanol on
site. What do you figure the chances of that are?? Another point is you
guys store your gas for months at a time... in above ground storage
facilities...I wonder what ethanol can possibly do to those facilities...
Hmmm
Noel
From: owner-kitfox-list-server@matronics.com
[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Larry Huntley
Sent: Saturday, August 09, 2008 6:25 PM
Subject: Re: Kitfox-List: 91 octane, time to be heard!
If it is a stock Soob, it ran just fine on regular 87 in the car and should
in the plane. Now if you raise the compression, that makes the difference
between using reg or 92-92,whatever. Correct me if I am wrong folks. Been
there before. Larry
----- Original Message -----
From: lkc@juno.com
Sent: Saturday, August 09, 2008 3:25 PM
Subject: Re: Kitfox-List: 91 octane, time to be heard!
My Soob is a stock NSI EA81 conversion.
____________________________________________________________
Click here to find Medical Transcription Training programs.
<http://thirdpartyoffers.juno.com/TGL2132/fc/Ioyw6iifev39wIlaG5xMmCTIijhf6X4
Oe4Ulht3xDUw82GmuAoFGrZ/>
href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref
"http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c
Checked by AVG - http://www.avg.com
1:22 PM
Checked by AVG - http://www.avg.com
http://www.matronics.com/Navigator?Kitfox-List
http://forums.matronics.com
http://www.matronics.com/contribution
_____
Esta mensagem foi verificada pelo E-mail <http://mail.terra.com.br/>
Protegido Terra.
Atualizado em 10/08/2008
Message 15
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Subject: | Landing and engine pictures |
Keep us updated, Lynn.
Stevie
do not archive
----- Original Message -----
From: "Lynn Matteson" <lynnmatt@jps.net>
Sent: Sunday, August 10, 2008 12:14 PM
Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
> Stevie Wonder could'a caught that one, Deke!
>
> A little update on the repair process....the word back from Jabiru
> was not encouraging, and I'll leave it at that. (I want to first see
> if it's ok to pass along what was said)
>
> At this point, I've got the engine completely disassembled. I had
> done a run-out check on the gear end of the crank, and found .0015"-.
> 002" run-out. This could have caused the gear to fail, or could have
> been caused by the gear teeth being wedged between the crank, the
> remains of the gear, and the gear housing. Either way, run-out is run-
> out, and the Jabiru engine manual doesn't give the accepted amount of
> run-out. I'll have to consult with them on this measurement. Most
> other measurements are within specs, with the exception of the valves/
> valve guides. I'll have a valve job done, or if I don't get a "warm
> fuzzy" feeling from what I perceive,(that is, do they do it, or send
> it out to their local automotive guy) I'll get the parts and do it
> myself or have it done by the local aircraft engine rebuilder, if he
> would even take it on. This guy is a good friend of my flight
> instructor, so we'll see what gives when that time rolls around.
>
> There is always the possibility that I can get a factory rebuild, if
> it turns out that this crank is out of specs due to the run-out
> issue. The crank in all other aspects is perfect....no wear, bearings
> and crank bearing surfaces are primo, and it looks like it would
> easily go the rest of the 1500 hrs to the 2000 hr overhaul time.
>
> Lynn Matteson
> Kitfox IV Speedster
> Jabiru 2200
> Status: "Condition grounded, but determined to try." (Pink
> Floyd..."Learning to Fly")
>
>
>
>
>
> On Aug 10, 2008, at 10:03 AM, fox5flyer wrote:
>
>> <fox5flyer@idealwifi.net>
>>
>> That valve appears to be ready to let go at any time, Lynn. Good
>> catch!
>> Deke Morisse
>> Mikado Michigan
>> S5/Subaru/CAP 391+ TT
>> "The aim of an argument or discussion should not be victory, but
>> progress."
>> - Joseph Joubert
>>
>>
>>
>> ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net>
>> To: <kitfox-list@matronics.com>
>> Sent: Friday, August 08, 2008 10:22 AM
>> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>>
>>
>>> I'd like to do that, Gary. But first I want to wait until I get some
>>> word from the Jabiru dealer to see if they want to see the pieces. If
>>> not, I'll get in touch with you and send them off.
>>>
>>> I think the only contaminant that got between the teeth was another
>>> one of the teeth. : )
>>>
>>> Even the intake valve that was hit by the piston is still without
>>> runout when spun in my lathe, but a local aircraft engine rebuilder
>>> magnafluxed it and said it looked like it had cracks, but that it
>>> might have been where the head was spun-welded onto the stem, and
>>> that he would not use it. And to that I gave a big amen, 'cause I
>>> sure as hell WASN'T gonna put that back into the engine, even if I
>>> got a "good to go report" from the magnaflux check. See picture:
>>>
>>
>>
>> ----------------------------------------------------------------------
>> ----------
>>
>>
>>>
>>> I certainly didn't need the 'flux job to tell me not to use this
>>> valve, but I also couldn't determine what the "scratchy-looking"
>>> marks were. My best guess is that very hard metal was flexed, and
>>> where the flex occurred, the edges flaked off, leaving a slight
>>> crater which shows up as a scratch.
>>>
>>> The guides are worn to their allowable tolerances, but the valve
>>> stems are right on specs. The valve "wobble test" told me more than
>>> the micrometer did, and I plan on getting the heads done...new valves
>>> and guides. The local aircraft engine guy said he thought they'd make
>>> it to the 1000 hr suggested head overhaul time, but certainly not
>>> with the one valve looking like it does. His estimate was based on
>>> the appearance of the guides, valves, and the wobble test, and his
>>> experience in the field.
>>>
>>> Lynn Matteson
>>> Kitfox IV Speedster
>>> Jabiru 2200
>>> Status: "Condition grounded, but determined to try." (Pink
>>> Floyd..."Learning to Fly")
>>>
>>>
>>>
>>>
>>>
>>> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>>>
>>>>
>>>> Lynn
>>>>
>>>> If you would like to send the broken gear to my office in Barrie,
>>>> Ontario I can have our metallurgist take a look at it. We can do
>>>> carbon analysis and have metallurgical inspection as my people
>>>> there are qualified in fatigue analysis for our drilling products.
>>>>
>>>> Might show something!
>>>>
>>>> the only other thing that the jab people here could come up with
>>>> was some sort of contaminant in the oil etc that jammed between the
>>>> teeth. After reading your posts I find that highly unlikely!
>>>>
>>>> How were the rest of your pistons and valves?
>>>>
>>>> Gary
>>>>
>>>> Gary Algate
>>>> SMC, Exploration
>>>> Office Phone: +61 8 8276 7655
>>
>>
>>
>>
>>
>
>
>
>
>
Message 16
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|
Subject: | Model II Cabin Heater |
I am looking to put cabin heat in my model II. Does anyone know a good
place to get a compact heater core type with a built in fan? I have
heard I may be able to find one in RV or Marine sites, but to date I
have had no luck.
Thanks,
Bryan
Modell II 582
Message 17
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|
Subject: | Re: Landing and engine pictures |
Geez, the signature "Stevie" had me scratching my head, Deke.....then
it hit me.....it must be time for my nap!
Must be I've done WAY too many metric-to-inch conversions today, if
I'm missing my own jokes.
Lynn Matteson
Kitfox IV Speedster
Jabiru 2200
Status: "Condition grounded, but determined to try." (Pink
Floyd..."Learning to Fly")
do not archive
On Aug 10, 2008, at 12:47 PM, fox5flyer wrote:
> <fox5flyer@idealwifi.net>
>
> Keep us updated, Lynn.
> Stevie
>
> do not archive
>
> ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net>
> To: <kitfox-list@matronics.com>
> Sent: Sunday, August 10, 2008 12:14 PM
> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
>
>> Stevie Wonder could'a caught that one, Deke!
>> A little update on the repair process....the word back from
>> Jabiru was not encouraging, and I'll leave it at that. (I want to
>> first see if it's ok to pass along what was said)
>> At this point, I've got the engine completely disassembled. I had
>> done a run-out check on the gear end of the crank, and found .
>> 0015"-. 002" run-out. This could have caused the gear to fail, or
>> could have been caused by the gear teeth being wedged between the
>> crank, the remains of the gear, and the gear housing. Either way,
>> run-out is run- out, and the Jabiru engine manual doesn't give the
>> accepted amount of run-out. I'll have to consult with them on
>> this measurement. Most other measurements are within specs, with
>> the exception of the valves/ valve guides. I'll have a valve job
>> done, or if I don't get a "warm fuzzy" feeling from what I
>> perceive,(that is, do they do it, or send it out to their local
>> automotive guy) I'll get the parts and do it myself or have it
>> done by the local aircraft engine rebuilder, if he would even
>> take it on. This guy is a good friend of my flight instructor, so
>> we'll see what gives when that time rolls around.
>> There is always the possibility that I can get a factory rebuild,
>> if it turns out that this crank is out of specs due to the run-
>> out issue. The crank in all other aspects is perfect....no wear,
>> bearings and crank bearing surfaces are primo, and it looks like
>> it would easily go the rest of the 1500 hrs to the 2000 hr
>> overhaul time.
>> Lynn Matteson
>> Kitfox IV Speedster
>> Jabiru 2200
>> Status: "Condition grounded, but determined to try." (Pink
>> Floyd..."Learning to Fly")
>> On Aug 10, 2008, at 10:03 AM, fox5flyer wrote:
>>> <fox5flyer@idealwifi.net>
>>>
>>> That valve appears to be ready to let go at any time, Lynn.
>>> Good catch!
>>> Deke Morisse
>>> Mikado Michigan
>>> S5/Subaru/CAP 391+ TT
>>> "The aim of an argument or discussion should not be victory, but
>>> progress."
>>> - Joseph Joubert
>>>
>>>
>>>
>>> ----- Original Message ----- From: "Lynn Matteson"
>>> <lynnmatt@jps.net>
>>> To: <kitfox-list@matronics.com>
>>> Sent: Friday, August 08, 2008 10:22 AM
>>> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>>>
>>>
>>>> I'd like to do that, Gary. But first I want to wait until I get
>>>> some
>>>> word from the Jabiru dealer to see if they want to see the
>>>> pieces. If
>>>> not, I'll get in touch with you and send them off.
>>>>
>>>> I think the only contaminant that got between the teeth was another
>>>> one of the teeth. : )
>>>>
>>>> Even the intake valve that was hit by the piston is still without
>>>> runout when spun in my lathe, but a local aircraft engine rebuilder
>>>> magnafluxed it and said it looked like it had cracks, but that it
>>>> might have been where the head was spun-welded onto the stem, and
>>>> that he would not use it. And to that I gave a big amen, 'cause I
>>>> sure as hell WASN'T gonna put that back into the engine, even if I
>>>> got a "good to go report" from the magnaflux check. See picture:
>>>>
>>>
>>>
>>> --------------------------------------------------------------------
>>> -- ----------
>>>
>>>
>>>>
>>>> I certainly didn't need the 'flux job to tell me not to use this
>>>> valve, but I also couldn't determine what the "scratchy-looking"
>>>> marks were. My best guess is that very hard metal was flexed, and
>>>> where the flex occurred, the edges flaked off, leaving a slight
>>>> crater which shows up as a scratch.
>>>>
>>>> The guides are worn to their allowable tolerances, but the valve
>>>> stems are right on specs. The valve "wobble test" told me more than
>>>> the micrometer did, and I plan on getting the heads done...new
>>>> valves
>>>> and guides. The local aircraft engine guy said he thought they'd
>>>> make
>>>> it to the 1000 hr suggested head overhaul time, but certainly not
>>>> with the one valve looking like it does. His estimate was based on
>>>> the appearance of the guides, valves, and the wobble test, and his
>>>> experience in the field.
>>>>
>>>> Lynn Matteson
>>>> Kitfox IV Speedster
>>>> Jabiru 2200
>>>> Status: "Condition grounded, but determined to try." (Pink
>>>> Floyd..."Learning to Fly")
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>>>>
>>>>>
>>>>> Lynn
>>>>>
>>>>> If you would like to send the broken gear to my office in Barrie,
>>>>> Ontario I can have our metallurgist take a look at it. We can do
>>>>> carbon analysis and have metallurgical inspection as my people
>>>>> there are qualified in fatigue analysis for our drilling products.
>>>>>
>>>>> Might show something!
>>>>>
>>>>> the only other thing that the jab people here could come up with
>>>>> was some sort of contaminant in the oil etc that jammed between
>>>>> the
>>>>> teeth. After reading your posts I find that highly unlikely!
>>>>>
>>>>> How were the rest of your pistons and valves?
>>>>>
>>>>> Gary
>>>>>
>>>>> Gary Algate
>>>>> SMC, Exploration
>>>>> Office Phone: +61 8 8276 7655
>>>
>>>
>>>
>>>
>>>
>>
>
>
Message 18
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|
Subject: | Modifications to the Kitfox |
I have replaced some fabric and had a floor tube welded plus added some
instruments.
I am not the original builder.
Does an A & P mechanic have to sign off on the changes?
Bruce
490PA
----- Original Message -----
From: "fox5flyer" <fox5flyer@idealwifi.net>
Sent: Sunday, August 10, 2008 9:03 AM
Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
> That valve appears to be ready to let go at any time, Lynn. Good catch!
> Deke Morisse
> Mikado Michigan
> S5/Subaru/CAP 391+ TT
> "The aim of an argument or discussion should not be victory, but
> progress."
> - Joseph Joubert
>
>
> ----- Original Message -----
> From: "Lynn Matteson" <lynnmatt@jps.net>
> To: <kitfox-list@matronics.com>
> Sent: Friday, August 08, 2008 10:22 AM
> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
>
>> I'd like to do that, Gary. But first I want to wait until I get some
>> word from the Jabiru dealer to see if they want to see the pieces. If
>> not, I'll get in touch with you and send them off.
>>
>> I think the only contaminant that got between the teeth was another
>> one of the teeth. : )
>>
>> Even the intake valve that was hit by the piston is still without
>> runout when spun in my lathe, but a local aircraft engine rebuilder
>> magnafluxed it and said it looked like it had cracks, but that it
>> might have been where the head was spun-welded onto the stem, and
>> that he would not use it. And to that I gave a big amen, 'cause I
>> sure as hell WASN'T gonna put that back into the engine, even if I
>> got a "good to go report" from the magnaflux check. See picture:
>>
>
>
> --------------------------------------------------------------------------------
>
>
>>
>> I certainly didn't need the 'flux job to tell me not to use this
>> valve, but I also couldn't determine what the "scratchy-looking"
>> marks were. My best guess is that very hard metal was flexed, and
>> where the flex occurred, the edges flaked off, leaving a slight
>> crater which shows up as a scratch.
>>
>> The guides are worn to their allowable tolerances, but the valve
>> stems are right on specs. The valve "wobble test" told me more than
>> the micrometer did, and I plan on getting the heads done...new valves
>> and guides. The local aircraft engine guy said he thought they'd make
>> it to the 1000 hr suggested head overhaul time, but certainly not
>> with the one valve looking like it does. His estimate was based on
>> the appearance of the guides, valves, and the wobble test, and his
>> experience in the field.
>>
>> Lynn Matteson
>> Kitfox IV Speedster
>> Jabiru 2200
>> Status: "Condition grounded, but determined to try." (Pink
>> Floyd..."Learning to Fly")
>>
>>
>>
>>
>>
>> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>>
>>>
>>> Lynn
>>>
>>> If you would like to send the broken gear to my office in Barrie,
>>> Ontario I can have our metallurgist take a look at it. We can do
>>> carbon analysis and have metallurgical inspection as my people
>>> there are qualified in fatigue analysis for our drilling products.
>>>
>>> Might show something!
>>>
>>> the only other thing that the jab people here could come up with
>>> was some sort of contaminant in the oil etc that jammed between the
>>> teeth. After reading your posts I find that highly unlikely!
>>>
>>> How were the rest of your pistons and valves?
>>>
>>> Gary
>>>
>>> Gary Algate
>>> SMC, Exploration
>>> Office Phone: +61 8 8276 7655
>>
>
>
>
Message 19
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|
Subject: | Re: Modifications to the Kitfox |
Absolutely, or if you can find the original builder, that person can sign it
off.
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 391+ TT
"The aim of an argument or discussion should not be victory, but progress."
- Joseph Joubert
----- Original Message -----
From: "Bruce Jolene" <brucejolene@iowatelecom.net>
Sent: Sunday, August 10, 2008 2:26 PM
Subject: Kitfox-List: Modifications to the Kitfox
> <brucejolene@iowatelecom.net>
>
> I have replaced some fabric and had a floor tube welded plus added some
> instruments.
> I am not the original builder.
>
> Does an A & P mechanic have to sign off on the changes?
>
> Bruce
> 490PA
>
> ----- Original Message -----
> From: "fox5flyer" <fox5flyer@idealwifi.net>
> To: <kitfox-list@matronics.com>
> Sent: Sunday, August 10, 2008 9:03 AM
> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>
>
>>
>> That valve appears to be ready to let go at any time, Lynn. Good catch!
>> Deke Morisse
>> Mikado Michigan
>> S5/Subaru/CAP 391+ TT
>> "The aim of an argument or discussion should not be victory, but
>> progress."
>> - Joseph Joubert
>>
>>
>>
>> ----- Original Message -----
>> From: "Lynn Matteson" <lynnmatt@jps.net>
>> To: <kitfox-list@matronics.com>
>> Sent: Friday, August 08, 2008 10:22 AM
>> Subject: Re: Kitfox-List: RE: Landing and engine pictures
>>
>>
>>> I'd like to do that, Gary. But first I want to wait until I get some
>>> word from the Jabiru dealer to see if they want to see the pieces. If
>>> not, I'll get in touch with you and send them off.
>>>
>>> I think the only contaminant that got between the teeth was another
>>> one of the teeth. : )
>>>
>>> Even the intake valve that was hit by the piston is still without
>>> runout when spun in my lathe, but a local aircraft engine rebuilder
>>> magnafluxed it and said it looked like it had cracks, but that it
>>> might have been where the head was spun-welded onto the stem, and
>>> that he would not use it. And to that I gave a big amen, 'cause I
>>> sure as hell WASN'T gonna put that back into the engine, even if I
>>> got a "good to go report" from the magnaflux check. See picture:
>>>
>>
>>
>> --------------------------------------------------------------------------------
>>
>>
>>>
>>> I certainly didn't need the 'flux job to tell me not to use this
>>> valve, but I also couldn't determine what the "scratchy-looking"
>>> marks were. My best guess is that very hard metal was flexed, and
>>> where the flex occurred, the edges flaked off, leaving a slight
>>> crater which shows up as a scratch.
>>>
>>> The guides are worn to their allowable tolerances, but the valve
>>> stems are right on specs. The valve "wobble test" told me more than
>>> the micrometer did, and I plan on getting the heads done...new valves
>>> and guides. The local aircraft engine guy said he thought they'd make
>>> it to the 1000 hr suggested head overhaul time, but certainly not
>>> with the one valve looking like it does. His estimate was based on
>>> the appearance of the guides, valves, and the wobble test, and his
>>> experience in the field.
>>>
>>> Lynn Matteson
>>> Kitfox IV Speedster
>>> Jabiru 2200
>>> Status: "Condition grounded, but determined to try." (Pink
>>> Floyd..."Learning to Fly")
>>>
>>>
>>>
>>>
>>>
>>> On Aug 7, 2008, at 6:54 PM, gary.algate@sandvik.com wrote:
>>>
>>>>
>>>> Lynn
>>>>
>>>> If you would like to send the broken gear to my office in Barrie,
>>>> Ontario I can have our metallurgist take a look at it. We can do
>>>> carbon analysis and have metallurgical inspection as my people
>>>> there are qualified in fatigue analysis for our drilling products.
>>>>
>>>> Might show something!
>>>>
>>>> the only other thing that the jab people here could come up with
>>>> was some sort of contaminant in the oil etc that jammed between the
>>>> teeth. After reading your posts I find that highly unlikely!
>>>>
>>>> How were the rest of your pistons and valves?
>>>>
>>>> Gary
>>>>
>>>> Gary Algate
>>>> SMC, Exploration
>>>> Office Phone: +61 8 8276 7655
>>>
>>
>>
>>
>>
>>
>>
>
>
>
Message 20
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|
Subject: | Re: Model II Cabin Heater |
I use a small core w/ 2 muffin fans. Unit came from JCWhitney. Works
fine. Larry
----- Original Message -----
From: Bryan Quinton
To: kitfox-list@matronics.com
Sent: Sunday, August 10, 2008 2:08 PM
Subject: Kitfox-List: Model II Cabin Heater
I am looking to put cabin heat in my model II. Does anyone know a good
place to get a compact heater core type with a built in fan? I have
heard I may be able to find one in RV or Marine sites, but to date I
have had no luck.
Thanks,
Bryan
Modell II 582
Checked by AVG - http://www.avg.com
1:22 PM
Checked by AVG - http://www.avg.com
2 PM
Message 21
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|
Subject: | Modifications to the Kitfox |
My understanding is a bit different=2C the AnP is only required for the yea
rly conditional inspection. I believe anyone can do anything with an exper
imental aircraft but a major change like an engine or prop change must be r
eported to the FAA and the plane has to go back into phase one flight test
for as long as the FAA says. Check the archives=2C this has come up before.
I have changed engines on both of my Avids=2C one required a FAA inspect
ion because it was under the old set of experimental rules=2C the other Avi
d had the newer type airworthyness cert. and no inspection was done=2C but
both planes had to go back into phase one for 10 or 15 hrs. It doesn't sou
nd like the work done was a major change. Jim Chuk Kitfox 4 building=2C A
vids flying. MN> From: fox5flyer@idealwifi.net> To: kitfox-list@matronics.
com> Subject: Re: Kitfox-List: Modifications to the Kitfox> Date: Sun=2C 10
<fox5flyer@idealwifi.net>> > Absolutely=2C or if you can find the original
builder=2C that person can sign it > off.> Deke Morisse> Mikado Michigan> S
5/Subaru/CAP 391+ TT> "The aim of an argument or discussion should not be v
ictory=2C but progress."> - Joseph Joubert> > > > ----- Original Message --
--- > From: "Bruce Jolene" <brucejolene@iowatelecom.net>> To: <kitfox-list@
matronics.com>> Sent: Sunday=2C August 10=2C 2008 2:26 PM> Subject: Kitfox-
"Bruce Jolene" > > <brucejolene@iowatelecom.net>> >> > I have replaced som
e fabric and had a floor tube welded plus added some > > instruments.> > I
am not the original builder.> >> > Does an A & P mechanic have to sign off
on the changes?> >> > Bruce> > 490PA> >> > ----- Original Message ----- > >
From: "fox5flyer" <fox5flyer@idealwifi.net>> > To: <kitfox-list@matronics.
com>> > Sent: Sunday=2C August 10=2C 2008 9:03 AM> > Subject: Re: Kitfox-Li
st: RE: Landing and engine pictures> >> >> >> --> Kitfox-List message poste
d by: "fox5flyer" <fox5flyer@idealwifi.net>> >>> >> That valve appears to b
e ready to let go at any time=2C Lynn. Good catch!> >> Deke Morisse> >> Mik
ado Michigan> >> S5/Subaru/CAP 391+ TT> >> "The aim of an argument or discu
ssion should not be victory=2C but > >> progress."> >> - Joseph Joubert> >>
> >>> >>> >> ----- Original Message ----- > >> From: "Lynn Matteson" <lynnm
att@jps.net>> >> To: <kitfox-list@matronics.com>> >> Sent: Friday=2C August
08=2C 2008 10:22 AM> >> Subject: Re: Kitfox-List: RE: Landing and engine p
ictures> >>> >>> >>> I'd like to do that=2C Gary. But first I want to wait
until I get some> >>> word from the Jabiru dealer to see if they want to se
e the pieces. If> >>> not=2C I'll get in touch with you and send them off.>
>>>> >>> I think the only contaminant that got between the teeth was anoth
er> >>> one of the teeth. : )> >>>> >>> Even the intake valve that was hit
by the piston is still without> >>> runout when spun in my lathe=2C but a l
ocal aircraft engine rebuilder> >>> magnafluxed it and said it looked like
it had cracks=2C but that it> >>> might have been where the head was spun-w
elded onto the stem=2C and> >>> that he would not use it. And to that I gav
e a big amen=2C 'cause I> >>> sure as hell WASN'T gonna put that back into
the engine=2C even if I> >>> got a "good to go report" from the magnaflux c
heck. See picture:> >>>> >>> >>> >> ---------------------------------------
-----------------------------------------> >>> >>> >>>> >>> I certainly did
n't need the 'flux job to tell me not to use this> >>> valve=2C but I also
couldn't determine what the "scratchy-looking"> >>> marks were. My best gue
ss is that very hard metal was flexed=2C and> >>> where the flex occurred
=2C the edges flaked off=2C leaving a slight> >>> crater which shows up as
a scratch.> >>>> >>> The guides are worn to their allowable tolerances=2C b
ut the valve> >>> stems are right on specs. The valve "wobble test" told me
more than> >>> the micrometer did=2C and I plan on getting the heads done.
..new valves> >>> and guides. The local aircraft engine guy said he thought
they'd make> >>> it to the 1000 hr suggested head overhaul time=2C but cer
tainly not> >>> with the one valve looking like it does. His estimate was b
ased on> >>> the appearance of the guides=2C valves=2C and the wobble test
=2C and his> >>> experience in the field.> >>>> >>> Lynn Matteson> >>> Kitf
ox IV Speedster> >>> Jabiru 2200> >>> Status: "Condition grounded=2C but de
termined to try." (Pink> >>> Floyd..."Learning to Fly")> >>>> >>>> >>>> >>>
> >>>> >>> On Aug 7=2C 2008=2C at 6:54 PM=2C gary.algate@sandvik.com wrote:
> >>>> >>>>> >>>> Lynn> >>>>> >>>> If you would like to send the broken gea
r to my office in Barrie=2C> >>>> Ontario I can have our metallurgist take
a look at it. We can do> >>>> carbon analysis and have metallurgical inspec
tion as my people> >>>> there are qualified in fatigue analysis for our dri
lling products.> >>>>> >>>> Might show something!> >>>>> >>>> the only othe
r thing that the jab people here could come up with> >>>> was some sort of
contaminant in the oil etc that jammed between the> >>>> teeth. After readi
ng your posts I find that highly unlikely!> >>>>> >>>> How were the rest of
your pistons and valves?> >>>>> >>>> Gary> >>>>> >>>> Gary Algate> >>>> SM
C=2C Exploration> >>>> Office Phone: +61 8 8276 7655> >>>> >>> >>> >>> >>>
==============> > >
_________________________________________________________________
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Message 22
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Subject: | Modifications to the Kitfox |
At 07:38 PM 8/10/2008, you wrote:
>I believe anyone can do anything with an experimental aircraft but a
>major change like an engine or prop change must be reported to the
>FAA and the plane has to go back into phase one flight test for as
>long as the FAA says.
I'm too lazy to dig out my paperwork, but my "experimental
certification" documentation described when the FAA needed to get
involved. (I think it was as Jim said, engine and prop.) All other
modifications, not repairs, required that the plane be placed back
into phase 1 flight testing for a minimum of 5 hours. The "builder",
(current owner,) gets to decide how long. Repairs do not require any
flight test. Hopefully you have your original paperwork. If the plane
has moved, you'll have to go to the nearest FSDO for a phase 1 flight
test area. The only reason you need an A&P for an experimental is to
sign off the yearly conditional inspection assuming you don't have
the repairman's certificate for that particular aircraft.
Finally, unless it's a major change and the FAA gets
involved the only ones who care whether you do the phase 1/2 thing
are your insurance company and the plaintiff's attorneys. Plenty of
people skip this step, but some who have had subsequent problems
staying aloft have found their insurance denied.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
Message 23
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Lynn
I am in the process of fitting the pants - the instructional drawings are
pretty poor and I don't quite understand the process re cutting the
inside of the pants for the gear legs. Do you just cut enough fibreglass
away to clear the obstructions (gear leg and brake lines etc) and then use
the aluminum covers to cover the opening with the bent lip at the bottom.
As you have the Grove gear this probably makes no sense at all so if
anybody else has the tube gear and wheel pants I'd love your comments.
For the record I am a mechanical engineer and these instructions have me
beat!
Gary
Gary Algate
Classic 4 Jab2200A
Office Phone: +61 8 8276 7655
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Message 24
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Interesting comments here re fretting of crank and timing gear for engines
with the smaller flywheel bolts and no dowels. Sounds as though even the
new recommended torque settings might be understated?
Regards
Gary
http://contrails.free.fr/engine_jab_bolts.php
Gary Algate
SMC, Exploration
Office Phone: +61 8 8276 7655
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