Today's Message Index:
----------------------
 
     1. 03:25 AM - Re: Give me a brake! (dave)
     2. 04:47 AM - exhaust pipe clearance (bob noffs)
     3. 05:21 AM - Re: exhaust pipe clearance (Lynn Matteson)
     4. 05:36 AM - Re: exhaust pipe clearance (Lynn Matteson)
     5. 05:56 AM - Re: exhaust pipe clearance (Michel Verheughe)
     6. 06:43 AM - Re: Re: Give me a brake! (Marco Menezes)
     7. 07:04 AM - Re: exhaust pipe clearance (gary.algate@sandvik.com)
     8. 10:17 AM - Re: Re: Give me a brake! (Bob Brennan)
     9. 10:23 AM - Re: Re: Give me a brake! (Bob Brennan)
    10. 10:28 AM - Re: Re: Give me a brake! (Bob Brennan)
    11. 10:45 AM - Re: Give me a brake! (akflyer)
    12. 10:56 AM - Re: exhaust pipe clearance (Michel Verheughe)
    13. 11:01 AM - Re: Re: Give me a brake! (Marco Menezes)
    14. 11:38 AM - Re: Rudder Trim Tab (Michel Verheughe)
    15. 11:53 AM - Re: Give me a brake! (akflyer)
    16. 12:14 PM - Re: Re: Rudder Trim Tab (Lynn Matteson)
    17. 12:37 PM - W&B Page (Jim Corner)
    18. 12:52 PM - Re: Re: Give me a brake! (Marco Menezes)
    19. 12:58 PM - Re: Re: Rudder Trim Tab (steve eccles)
    20. 01:00 PM - Re: W&B Page (SUE MICHAELS)
    21. 01:21 PM - Re: Rudder Trim Tab (Michel Verheughe)
    22. 01:36 PM - Re: W&B Page (Jim Corner)
    23. 01:42 PM - Re: Rudder Trim Tab (Michel Verheughe)
    24. 03:12 PM - Re: Give me a brake! (dave)
    25. 03:16 PM - Re: Re: Windsceen Lexan (patrick reilly)
    26. 03:16 PM - Re: W&B Page (steve eccles)
    27. 03:54 PM - Re: W&B Page (fox5flyer)
    28. 05:14 PM - Re: Re: Windsceen Lexan (Bob Brennan)
    29. 05:16 PM - Re: Re: Give me a brake! (Bob Brennan)
    30. 05:50 PM - aerocet 1100 amphibs (vetdrem)
    31. 06:29 PM - Re: aerocet 1100 amphibs (akflyer)
    32. 06:50 PM - Re: aerocet 1100 amphibs (K&MCozik)
    33. 08:41 PM - Re: Re: Windsceen Lexan (patrick reilly)
    34. 08:45 PM - Header tank location (Pat Reilly)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      Bob, 
      
      I think you asked once before about brakes few months ago and I posted this link for you   http://www.cfisher.com/aeroshell.html
      
      You might have killed your seals and might have to renew all seals including calipers
      and master cylinders.   I would first get a quart or 2 of the proper MIL
      SPEC oil and drain your oils and refresh it with new and try it.  
      
      Also I would check that your Calipers slide. If one is seized then you will have
      less braking pressure from that caliper. 
      
      As far as your ground looping -- your brakes are likely to not be the culprit.
      Try without brakes and since you should have independent control of each toe
      brake then you should be able to apply more evenly . 
      
      When I am taxing in larger airports with a strong crosswind I have to ride one
      brake sometimes but have never got brake fade.  
      
      If you are calling Matco for seal kits them order new pads as well.  The guy at
      the MATCO service desk is real helpful and has alot of experience with Avids
      and Kitfoxes. I think his name is George.
      
      Dave
      
      --------
      Rotax Dealer, Ontario Canada
      Flying Videos and Kitfox Info
      http://www.cfisher.com/
      Realtime Kitfox movies to separate  the internet  chatter from the truth  
      http://www.youtube.com/profile_videos?user=kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0863#200863
      
      
Message 2
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  | 
      
      
| Subject:  | exhaust pipe clearance | 
      
      hi all, i ran this by the jab list with not too much response . how much 
      clearance are you allowing between the fiberglass cowling and the 
      exhaust pipe where it passes thru the cowl?
        also, any opinions on the effectiveness of a ''lip'' at the rear of 
      the cowl to pull air from the low pressure chamber of the cowl?
                       any info appreciated. bob noffs
                                                          woodruff, wi
      
Message 3
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  | 
      
      
| Subject:  | Re: exhaust pipe clearance | 
      
      
      Bob-
      My pipes pass between the cowl lip and the firewall, and there is  
      probably (can't measure as engine is out) 1--1/2" to 2" all around  
      pipe. With your 3300 engine (right?) you probably can't flip the  
      muffler over can you? On my 2200, I could flip the muffler over and  
      either have the pipes go through the cowl....holes required...or flip  
      the other way and they pass between the cowl lip and the  
      firewall....slick!  If it was me, I'd give it an inch clearance,  
      paint it with primer, taxi it and see if it looks "cooked"...if so  
      add a half-inch more clearance all the way around, and test again.  
      When in flight, there should be no more higher temps in that area, I  
      wouldn't think, than what you'd see in a ground-run/taxi situation.
      
      The lip is VERY helpful in drawing out the heated air from the cowl  
      interior. In fact, it is *strongly* recommended at the Jabiru clinics  
      to do this.
      
      Lynn Matteson
      Kitfox IV Speedster
      Jabiru 2200, 562 hrs and holding for repairs
      Status: "Condition grounded, but determined to try."  (Pink  
      Floyd..."Learning to Fly")
      
      
      On Aug 27, 2008, at 7:47 AM, bob noffs wrote:
      
      > hi all, i ran this by the jab list with not too much response . how  
      > much clearance are you allowing between the fiberglass cowling and  
      > the exhaust pipe where it passes thru the cowl?
      >   also, any opinions on the effectiveness of a ''lip'' at the rear  
      > of the cowl to pull air from the low pressure chamber of the cowl?
      >                  any info appreciated. bob noffs
      >                                                     woodruff, wi
      > http://www.matronics.com/Navigator?Kitfox-List_- 
      > ============================================================ _- 
      > forums.matronics.com_- 
      > ============================================================ _- 
      > contribution_- 
      > ===========================================================
      
      
Message 4
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  | 
      
      
| Subject:  | Re: exhaust pipe clearance | 
      
      
      Also, Bob, on that "low pressure" chamber inside the cowl...it  
      becomes a low pressure area when you have about 3 times the exit area  
      as compared to the inlet area. You need about 3 times the area in  
      order to allow for the expanded air to escape...remember that the air  
      goes into the air inlets as cool air, then becomes heated and  
      expands, and this expansion is why the 3x larger area is needed. The  
      lip just makes for a venturi effect, which helps pull the heated air  
      from the cowl chamber.
      
      Lynn Matteson
      Kitfox IV Speedster
      Jabiru 2200, 562 hrs and holding for repairs
      Status: "Condition grounded, but determined to try."  (Pink  
      Floyd..."Learning to Fly")
      
      
      On Aug 27, 2008, at 7:47 AM, bob noffs wrote:
      
      > hi all, i ran this by the jab list with not too much response . how  
      > much clearance are you allowing between the fiberglass cowling and  
      > the exhaust pipe where it passes thru the cowl?
      >   also, any opinions on the effectiveness of a ''lip'' at the rear  
      > of the cowl to pull air from the low pressure chamber of the cowl?
      >                  any info appreciated. bob noffs
      >                                                     woodruff, wi
      > http://www.matronics.com/Navigator?Kitfox-List_- 
      > ============================================================ _- 
      > forums.matronics.com_- 
      > ============================================================ _- 
      > contribution_- 
      > ===========================================================
      
      
Message 5
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  | 
      
      
| Subject:  | RE: exhaust pipe clearance | 
      
      > From: bob noffs [icubob@newnorth.net]
      > also, any opinions on the effectiveness of a ''lip'' at the rear of the cowl
      
      > to pull air from the low pressure chamber of the cowl?
      
      The best there is, Sir!
      Here is a photo of my "lip" and it works like marvel to keep my Jabiru the coolest
      engine on this side of the galaxy! :-)
      
      http://home.online.no/~michel/tmp/Heater.jpg
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200 ... flying as PAX
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 6
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      Bob:
      -
      I've had the same experience as you and Lenny's advice-is-spot on. I'll
       bet you a beer it's the Buna-N plug that's the culprit. Your master cylind
      er is a Matco MC-1. The rebuild kit is p/n MCRBD1 available cheaply from Ma
      tco.
      -
      The plud is glued to the piston with any fast setting adhesive designed for
       a petroleul environment. Matco recommends Loctite Black Max. Plug is then 
      trimmed to length per instructions included with the kit.
      -
      If the rubber boot is worn, save it!-They don't use it in the newer model
      s and no longer supply replacements. Here's the contact stuff I have:
      -
      George R. Happ
      MATCO mfg
      801-486-7574 801-486-7581 (F)
      www.matcomfg.com
      -
      Marco Menezes N99KX
      Model 2 582-90 C-Box
      -
      -
      -
      -
      
      
      --- On Tue, 8/26/08, akflyer <akflyer_2000@yahoo.com> wrote:
      
      From: akflyer <akflyer_2000@yahoo.com>
      Subject: Kitfox-List: Re: Give me a brake!
      
      <akflyer_2000@yahoo.com>
      
      Another thought.  I think the little rubber "plug" on the bottom of
      the plunger may be the problem.  When you get the re-build kit, you have to
       glue
      the rubber disk on, then sand it off to XX measurement (sorry I am at work 
      and
      wont be home to pull the directions till the 5th)  I though well crap, what
       they
      call for is only a few thousands less than what it comes out to be when you
       glue
      the whole thing on so I don't need to sand it.... well you could not fill
      from the bottom up as those few thousandths was enough to block the hole.  
      I
      then sanded it off, put it back together and it did the same thing you are
      describing.. I was pissed as one side worked and the other didn't and I kne
      w
      darn good and well I had put them both together the same... Well when I pul
      led
      it back apart, I had flipped something over on the left one just as I think
       you
      have, but I cant remember exactly what it was (I did it last year).. At any
      rate, I bet you just flipped something over when you had it a!
       part.
      
      Hopefully this will help you out.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0830#200830
      
      
      =0A=0A=0A      
      
Message 7
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  | 
      
      
| Subject:  | Re: exhaust pipe clearance | 
      
      I agree with Lynn on the cowl lip - I have even increased the outlet area 
      under my Jab installation (Round Cowl) and fitted additional Aluminum lips 
      to increase the pressure reduction (See Foto)
      
      regards
      
      Gary
      
      Gary Algate
      Classic 4 Jab 2200
      Office Phone: +61 8 8276 7655
      
      
      This e-mail is confidential and it is intended only for the addressees. 
      Any review, dissemination, distribution, or copying of this message by 
      persons or entities other than the intended recipient is prohibited. If 
      you have received this e-mail in error, kindly notify us immediately by 
      telephone or e-mail and delete the message from your system. The sender 
      does not accept liability for any errors or omissions in the contents of 
      this message which may arise as a result of the e-mail transmission.
      
      
      Lynn Matteson <lynnmatt@jps.net>
      Sent by: owner-kitfox-list-server@matronics.com
      27/08/2008 10:04 PM
      Please respond to
      kitfox-list@matronics.com
      
      To
      kitfox-list@matronics.com
      cc
      
      Subject
      Re: Kitfox-List: exhaust pipe clearance
      
      
      
      Bob-
      My pipes pass between the cowl lip and the firewall, and there is 
      probably (can't measure as engine is out) 1--1/2" to 2" all around 
      pipe. With your 3300 engine (right?) you probably can't flip the 
      muffler over can you? On my 2200, I could flip the muffler over and 
      either have the pipes go through the cowl....holes required...or flip 
      the other way and they pass between the cowl lip and the 
      firewall....slick!  If it was me, I'd give it an inch clearance, 
      paint it with primer, taxi it and see if it looks "cooked"...if so 
      add a half-inch more clearance all the way around, and test again. 
      When in flight, there should be no more higher temps in that area, I 
      wouldn't think, than what you'd see in a ground-run/taxi situation.
      
      The lip is VERY helpful in drawing out the heated air from the cowl 
      interior. In fact, it is *strongly* recommended at the Jabiru clinics 
      to do this.
      
      Lynn Matteson
      Kitfox IV Speedster
      Jabiru 2200, 562 hrs and holding for repairs
      Status: "Condition grounded, but determined to try."  (Pink 
      Floyd..."Learning to Fly")
      
      
      On Aug 27, 2008, at 7:47 AM, bob noffs wrote:
      
      > hi all, i ran this by the jab list with not too much response . how 
      > much clearance are you allowing between the fiberglass cowling and 
      > the exhaust pipe where it passes thru the cowl?
      >   also, any opinions on the effectiveness of a ''lip'' at the rear 
      > of the cowl to pull air from the low pressure chamber of the cowl?
      >                  any info appreciated. bob noffs
      >                                                     woodruff, wi
      > http://www.matronics.com/Navigator?Kitfox-List_- 
      > ============================================================ _- 
      > forums.matronics.com_- 
      > ============================================================ _- 
      > contribution_- 
      > ===========================================================
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      Thanks Dave - you always come up with a variety of possibilities that others
      may not have thought of and I appreciate it.
      
      I got a quart of the proper Aeroshell MIL-5606 today from a local FBO who
      happened to have a 1/4 full gallon can so I was lucky. I will purge both
      systems and use that. The non-synth oil was only in for a few days although
      I can't be sure what the previous owner used, but it wasn't bright red.
      
      I will order the rebuild kits from Matco and replace all seals in the master
      cylinders. The calipers appear to be fine, as I stated earlier I tested the
      faulty cylinder stand-alone so as to eliminate the other possibilities you
      mention below. From the links Leonard Perry sent it is almost certainly the
      plug in the piston that is bad and I suspect it has been bad since I have
      owned the plane.
      
      Regarding ground loops - I thought it was me but in retrospect it only
      happened when braking on a short roll-out, I applied brakes evenly (I
      thought!) but then the hydraulic pressure in the left brake faded as the
      piston leaks = all right brake going at 20mph. Try it - you'll loop too!
      
      Thanks again,
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa 
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of dave
      Sent: 27 August 2008 6:25 am
      Subject: Kitfox-List: Re: Give me a brake!
      
      
      Bob, 
      
      I think you asked once before about brakes few months ago and I posted this
      link for you   http://www.cfisher.com/aeroshell.html
      
      You might have killed your seals and might have to renew all seals including
      calipers and master cylinders.   I would first get a quart or 2 of the
      proper MIL SPEC oil and drain your oils and refresh it with new and try it.
      
      
      Also I would check that your Calipers slide. If one is seized then you will
      have less braking pressure from that caliper. 
      
      As far as your ground looping -- your brakes are likely to not be the
      culprit.  Try without brakes and since you should have independent control
      of each toe brake then you should be able to apply more evenly . 
      
      When I am taxing in larger airports with a strong crosswind I have to ride
      one brake sometimes but have never got brake fade.  
      
      If you are calling Matco for seal kits them order new pads as well.  The guy
      at the MATCO service desk is real helpful and has alot of experience with
      Avids and Kitfoxes. I think his name is George.
      
      Dave
      
      --------
      Rotax Dealer, Ontario Canada
      Flying Videos and Kitfox Info
      http://www.cfisher.com/
      Realtime Kitfox movies to separate  the internet  chatter from the truth  
      http://www.youtube.com/profile_videos?user=kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0863#200863
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      Leonard - I think you've hit it square on the head mate! These links are
      invaluable and I will be ordering the repair kits for both cylinders
      immediately. I also managed to score a quart of the proper Aeroshell brake
      fluid so I will be replacing the fluid in both systems.
      
      One thing though - I couldn't see how to disconnect the piston from the rod
      to get to that plug, as far as I can see the piston is on a ball joint of
      some sort. Hopefully the kit will provide instructions how to get to that
      plug unless any of you have already done a rebuild like this?
      
      Thanks again for the help - I love this list!
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa 
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer
      Sent: 26 August 2008 11:36 pm
      Subject: Kitfox-List: Re: Give me a brake!
      
      
      http://matco.elixirlabs.com/users/matco/images/mastercylinder1a.jpg
      
      Order rebuild kit MCMCRBD1. 
      
      Sorry for the multiple posts, but a little more digging on the matco site
      and I found the master you have.  Here is the proper drawing for it.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0832#200832
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      Thanks Marco - You would win that beer for sure, what's your favorite<g>?
      
      Have you removed the piston from the rod to get to that plug on your own
      equipment? I would like to inspect it asap just to be certain it is the
      culprit, but I am afraid of breaking the swivel joint.
      
      I will save the boots thanks, I save everything...
      
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa 
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Marco Menezes
      Sent: 27 August 2008 9:42 am
      Subject: Re: Kitfox-List: Re: Give me a brake!
      
      
      Bob:
      
      I've had the same experience as you and Lenny's advice is spot on. I'll bet
      you a beer it's the Buna-N plug that's the culprit. Your master cylinder is
      a Matco MC-1. The rebuild kit is p/n MCRBD1 available cheaply from Matco.
      
      The plud is glued to the piston with any fast setting adhesive designed for
      a petroleul environment. Matco recommends Loctite Black Max. Plug is then
      trimmed to length per instructions included with the kit.
      
      If the rubber boot is worn, save it! They don't use it in the newer models
      and no longer supply replacements. Here's the contact stuff I have:
      
      George R. Happ
      MATCO mfg
      801-486-7574 801-486-7581 (F)
       <http://www.matcomfg.com> www.matcomfg.com
      
      Marco Menezes N99KX
      Model 2 582-90 C-Box
      
      
      --- On Tue, 8/26/08, akflyer <akflyer_2000@yahoo.com> wrote:
      
      
      From: akflyer <akflyer_2000@yahoo.com>
      Subject: Kitfox-List: Re: Give me a brake!
      
      
      
      <akflyer_2000@yahoo.com>
      
      
      Another thought.  I think the little rubber "plug" on the bottom of
      
      the plunger may be the problem.  When you get the re-build kit, you have to
      glue
      
      the rubber disk on, then sand it off to XX measurement (sorry I am at work
      and
      
      wont be home to pull the directions till the 5th)  I though well crap, what
      they
      
      call for is only a few thousands less than what it comes out to be when you
      glue
      
      the whole thing on so I don't need to sand it.... well you could not fill
      
      from the bottom up as those few thousandths was enough to block the hole.  I
      
      then sanded it off, put it back together and it did the same thing you are
      
      describing.. I was pissed as one side worked and the other didn't and I knew
      
      darn good and well I had put them both together the same... Well when I
      pulled
      
      it back apart, I had flipped something over on the left one just as I think
      you
      
      have, but I cant remember exactly what it was (I did it last year).. At any
      
      rate, I bet you just flipped something over when you had it a!
      
       part.
      
      
      Hopefully this will help you out.
      
      
      --------
      
      DO NOT ARCHIVE
      
      Leonard Perry
      
      Soldotna AK
      
      Avid "C" / Mk IV 
      
      582 IVO IFA
      
      Full Lotus 1260
      
      95% complete
      
      
      Read this topic online here:
      
      
      http://forums.matronics.com/viewtopic.php?p 0830#200830
      
      
      D========================
      =========
      
      
      D========================
      =========
      
      
      D========================
      =========
      
      
      D========================
      =========
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      Bob, there is a little snap ring that holds it in.  Take a look at the pic in the
      link and you will see it.  It is a little tiny bugger that I just used two
      picks to pull out.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0953#200953
      
      
Message 12
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| Subject:  | RE: exhaust pipe clearance | 
      
      > From: gary.algate@sandvik.com
      > I have even increased the outlet area 
      > under my Jab installation (Round Cowl) and fitted additional Aluminum lips 
      > to increase the pressure reduction (See Foto)
      
      Size wise, yours looks pretty much like mine, Gary.
      ... I mean ... well, you know what I mean! :-)
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200
      Do not archive
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 13
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| Subject:  | Re: Give me a brake! | 
      
      Hey Bob.
      -
      I'm sure I did if that's how you get to the plug because I do remember repl
      acing the plug. Don't ask me how though, as it's been about 4 years ago. As
      k George at Matco. I recall he was very helpful.
      
      When I got the plane, brakes were brand new, installed-dry. I put in the 
      red fluid, bled them and went out for taxi tests. Left was squishy from the
       get-go, no amount of bleeding would fix them so I did the-rebuild. Every
      thing-was fine after that. Never hand any trouble with right side.
      -
      Marco Menezes N99KX
      Model 2 582-90 C-Box
      -
      -
      --
      --- On Wed, 8/27/08, Bob Brennan <matronics@bob.brennan.name> wrote:
      
      From: Bob Brennan <matronics@bob.brennan.name>
      Subject: RE: Kitfox-List: Re: Give me a brake!
      
      
      Thanks Marco - You would win that beer for sure, what's your favorite<g>?
      -
      Have you removed the piston from the rod to get to that plug on your own eq
      uipment? I would like to inspect it asap just to be certain it is the culpr
      it, but I am afraid of breaking the swivel joint.
      -
      I will save the boots thanks, I save everything...
      -
      -
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa 
      -
      
      -
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of Marco Menezes
      Sent: 27 August 2008 9:42 am
      Subject: Re: Kitfox-List: Re: Give me a brake!
      
      
      Bob:
      -
      I've had the same experience as you and Lenny's advice-is-spot on. I'll
       bet you a beer it's the Buna-N plug that's the culprit. Your master cylind
      er is a Matco MC-1. The rebuild kit is p/n MCRBD1 available cheaply from Ma
      tco.
      -
      The plud is glued to the piston with any fast setting adhesive designed for
       a petroleul environment. Matco recommends Loctite Black Max. Plug is then 
      trimmed to length per instructions included with the kit.
      -
      If the rubber boot is worn, save it!-They don't use it in the newer model
      s and no longer supply replacements. Here's the contact stuff I have:
      -
      George R. Happ
      MATCO mfg
      801-486-7574 801-486-7581 (F)
      www.matcomfg.com
      -
      Marco Menezes N99KX
      Model 2 582-90 C-Box
      -
      -
      -
      -
      
      
      --- On Tue, 8/26/08, akflyer <akflyer_2000@yahoo.com> wrote:
      
      From: akflyer <akflyer_2000@yahoo.com>
      Subject: Kitfox-List: Re: Give me a brake!
      
      <akflyer_2000@yahoo.com>
      
      Another thought.  I think the little rubber "plug" on the bottom of
      the plunger may be the problem.  When you get the re-build kit, you have to
       glue
      the rubber disk on, then sand it off to XX measurement (sorry I am at work 
      and
      wont be home to pull the directions till the 5th)  I though well crap, what
       they
      call for is only a few thousands less than what it comes out to be when you
       glue
      the whole thing on so I don't need to sand it.... well you could not fill
      from the bottom up as those few thousandths was enough to block the hole.  
      I
      then sanded it off, put it back together and it did the same thing you are
      describing.. I was pissed as one side worked and the other didn't and I kne
      w
      darn good and well I had put them both together the same... Well when I pul
      led
      it back apart, I had flipped something over on the left one just as I think
       you
      have, but I cant remember exactly what it was (I did it last year).. At any
      rate, I bet you just flipped something over when you had it a!
       part.
      
      Hopefully this will help you out.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0830#200830
      
      
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
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      href='3D"http://www.matronics.com/Navigator?Kitfox-List"'>http://www.matr
      onics.com/Navigator?Kitfox-List
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      href='3D"http://www.matronics.com/contribution"'>http://www.matronics.com
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Message 14
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| Subject:  | RE: Rudder Trim Tab | 
      
      Lynn and John, I am not sure I understand that about the rudder trim tab. If it
      corrects for the prop under WOT, then it must induce yaw in the other direction
      at idle, rigth? Did I miss something?
      
      Anyway, I think I'll do like Gary; I'll use a balsa wedge under the left flaperon.
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200 ... flying as PAX
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 15
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      so far that is 3 or 4 of us that have had issues with the left side only... sup
      wit dat?
      
      gonna take a few MGD's and a few toddies to figure this one out.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0970#200970
      
      
Message 16
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  | 
      
      
| Subject:  | Re: RE: Rudder Trim Tab | 
      
      
      It always corrects in the same direction regardless of throttle  
      position...that is, fast engine speed or idle. If you stick your hand  
      out the window of your car (are the docs letting you drive a car, by  
      the way? I was kept from driving for about 3 weeks, as I recall after  
      a 5-way bypass surgery in year 2000), it won't make any difference  
      how fast you go, the hand will always deflect up, if you hold it  
      slightly up, (or down, if you hold it down) no matter how fast you  
      go....except at really slow speeds, where the wind against it won't  
      make it change.
      
      Think of a sail...NOW I'm talkin' your language....I'm no sailor, but  
      it seems if the sail is set to blow you in one direction in a strong  
      wind, and the wind dies down, you don't really change direction, do  
      you? That may not be a good example. Ok, try this....your rudder is  
      straight ahead (or behind, actually), and you stick something on one  
      side of it which catches the air. This  will make it push the rudder  
      to the other side *slightly*....this is all you are doing with a  
      rudder, or any other "trim tab." That little tab that is attached to  
      the rudder, elevator, flap, or aileron, is taking the place of you  
      exerting a slight pressure on the control of that flight surface (the  
      rudder, elevator, flap, or aileron) and lets you remove your foot or  
      hand from that control. The more effort you had to exert to keep the  
      plane flying straight, level or yawed correctly, the larger the tab  
      surface needs to be, or it needs to be bent into the airstream more  
      to correct for larger errors in flight direction.
      
      And don't forget....the attached tab, bent into the airstream will  
      only correct for one speed, or limited range of speeds...like say  
      75-85 knots,or 50-60 knots...and above or below that it corrects too  
      much, or not  enough. That's the beauty of having an in-cockpit  
      adjustable trim tab...you can go a little faster or slower, and  
      compensate for any misalignment of flight direction with the trim tab.
      
      And when I say "bent into the airstream" I mean maybe 5-10 degrees in  
      a trailing direction...the tail end of the tab will stick out into  
      the airstream, not the front of the tab. Look around your airport,  
      Michel, and you'll see lots of examples of trim tabs, some ground  
      adjustable some cockpit-controlled...some with mechanical linkages,  
      some with electrical servos.
      
      Lynn Matteson
      Kitfox IV Speedster
      Jabiru 2200, 562 hrs and holding for repairs
      Status: "Condition grounded, but determined to try."  (Pink  
      Floyd..."Learning to Fly")
      
      
      On Aug 27, 2008, at 2:37 PM, Michel Verheughe wrote:
      
      > Lynn and John, I am not sure I understand that about the rudder  
      > trim tab. If it corrects for the prop under WOT, then it must  
      > induce yaw in the other direction at idle, rigth? Did I miss  
      > something?
      >
      > Anyway, I think I'll do like Gary; I'll use a balsa wedge under the  
      > left flaperon.
      >
      > Cheers,
      > Michel Verheughe
      > Norway
      > Kitfox 3 - Jabiru 2200 ... flying as PAX
      >
      >
      > <pre><b><font size=2 color="#000000" face="courier new,courier">
      >
      > List">http://www.matronics.com/Navigator?Kitfox-List</a>
      > forums.matronics.com</a>
      > www.matronics.com/contribution</a>
      >
      > </b></font></pre>
      
      
Message 17
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  | 
      
      
      
      My pre-flight inspection was just completed but I need a copy of page  
      113 from the series 5 builders manual.  Mine seems to have  
      disappeared and
      
      I require the page that shows Flight CG limits, as well as gross  
      weight limits to complete the paperwork.  I think page 113 is the  
      correct one as it is the only one I can't find.
      
      Can someone out there help?
      
      Email to jcorner@shaw.ca
      
      
      IMGP2902.JPG
      
      
      IMGP2911.JPG
      
      
      Jim Corner
      Model 2, 582,. Ivo med !FA, 1100 hrs
      Model 5 under construction
      Calgary, AB
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 18
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      Lefties always burn out faster Lenny. ;-)
      
      do not archive
      -
      Marco Menezes N99KX
      Model 2 582-90 C-Box
      
      --- On Wed, 8/27/08, akflyer <akflyer_2000@yahoo.com> wrote:
      
      From: akflyer <akflyer_2000@yahoo.com>
      Subject: Kitfox-List: Re: Give me a brake!
      
      <akflyer_2000@yahoo.com>
      
      so far that is 3 or 4 of us that have had issues with the left side only...
       sup
      wit dat?
      
      gonna take a few MGD's and a few toddies to figure this one out.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 0970#200970
      
      
      =0A=0A=0A      
      
Message 19
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  | 
      
      
| Subject:  | RE: Rudder Trim Tab | 
      
      
      Michael 
      while you are just flying along when you apply just a bit of rudder does the
      heavy wing go away or do you still have to correct with the ailerons? just
      curious because my model 5 had the same problem and no matter what I did it
      would not straighten out UNTIL I installed the rudder trim tab, once that
      was adjusted for the yaw correction everything was fine .. 
      just another opinion
      Steve
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Michel
      Verheughe
      Sent: Wednesday, August 27, 2008 1:38 PM
      Subject: Kitfox-List: RE: Rudder Trim Tab
      
      Lynn and John, I am not sure I understand that about the rudder trim tab. If
      it corrects for the prop under WOT, then it must induce yaw in the other
      direction at idle, rigth? Did I miss something?
      
      Anyway, I think I'll do like Gary; I'll use a balsa wedge under the left
      flaperon.
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200 ... flying as PAX
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronics.c
      om/Navigator?Kitfox-List</a>
      href="http://forums.matronics.com">http://forums.matronics.com</a>
      href="http://www.matronics.com/contribution">http://www.matronics.com/contri
      bution</a>
      
      </b></font></pre>
      
      
Message 20
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  | 
      
      
      
      Go to the Kitfox web site and click on technical you will find the weight a
      nd balance info.=0A-=0AGeorge=0A=0A=0A=0A----- Original Message ----=0AFr
      om: Jim Corner <jcorner@shaw.ca>=0ATo: kitfox-list@matronics.com=0ASent: We
      dnesday, August 27, 2008 12:36:30 PM=0ASubject: Kitfox-List: W&B Page=0A=0A
      My pre-flight inspection was just completed but I need a copy of page- 
      =0A113 from the series 5 builders manual.- Mine seems to have- =0Adisap
      peared and=0A=0AI require the page that shows Flight CG limits, as well as 
      gross- =0Aweight limits to complete the paperwork.- I think page 113 is
       the- =0Acorrect one as it is the only one I can't find.=0A=0ACan someone
       out there help?=0A=0AEmail to jcorner@shaw.ca=0A=0A=0A=0AIMGP2902.JPG=0A
      =0A=0A=0AIMGP2911.JPG=0A=0A=0AJim Corner=0AModel 2, 582,. Ivo med !FA, 1100
       hrs=0AModel 5 under construction=0ACalgary, AB=0A=0A<pre><b><font size=2
      =- --> <a href="http://www.matronics.com/Navigator?Kitfox-List">http:
      - - - - - - - - - - - - - - -Matt Dralle, List 
      =0A=0A</b></font></pre>
      
Message 21
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  | 
      
      
| Subject:  | RE: Rudder Trim Tab | 
      
      > From: steve eccles [eccles@Chartermi.net] 
      > while you are just flying along when you apply just a bit of rudder does the
      > heavy wing go away or do you still have to correct with the ailerons?
      
      Well Steve, when I fly level at cruise speed, I only need a very slight pressure
      on the right pedal to keep the ball in the middle. When I fly like that, yes,
      the right wing is heavy and I have to correct with the flaperons. Now, I haven't
      tried with the ball on one or the other side.
      My problem for the moment is that I can't go to the airfield to work on the plane
      because I don't have a driving license. But I will maybe try the rudder tab
      in time. See my next email to Lynn.
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200 ... flying as a PAX
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 22
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  | 
      
      
      
      Thanks George, the information is there but I think page 113 is  
      better suited to my documentation purposes if someone would copy it  
      for me..
      
      Jim
      
      
      On 27-Aug-08, at 1:59 PM, SUE MICHAELS wrote:
      
      Go to the Kitfox web site and click on technical you will find the  
      weight and balance info.
      
      George
      
      ----- Original Message ----
      From: Jim Corner <jcorner@shaw.ca>
      Sent: Wednesday, August 27, 2008 12:36:30 PM
      Subject: Kitfox-List: W&B Page
      
      My pre-flight inspection was just completed but I need a copy of page
      113 from the series 5 builders manual.  Mine seems to have
      disappeared and
      
      I require the page that shows Flight CG limits, as well as gross
      weight limits to complete the paperwork.  I think page 113 is the
      correct one as it is the only one I can't find.
      
      Can someone out there help?
      
      Email to jcorner@shaw.ca
      
      
      IMGP2902.JPG
      
      
      IMGP2911.JPG
      
      
      Jim Corner
      Model 2, 582,. Ivo med !FA, 1100 hrs
      Model 5 under construction
      Calgary,
      _- 
      ======================== 
      ======================== 
      ===========
      _- 
      ======================== 
      ======================== 
      ===========
      _- 
      ======================== 
      ======================== 
      ===========
      _- 
      ======================== 
      ======================== 
      ===========
      
      
Message 23
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  | 
      
      
| Subject:  | RE: Rudder Trim Tab | 
      
      > From: Lynn Matteson [lynnmatt@jps.net] 
      > It always corrects in the same direction regardless of throttle  
      > position...that is, fast engine speed or idle.
      
      Well Lynn, I don't remember too much from my theory books but I think a propeller
      induce four things and I remember three of them. First, the torque that induces
      a roll. Then the prop in a climb that has a higher angle of incidence on
      the down blade than the up. That also induces roll. Last, the prop wash that spiral
      around the fuselage and hit the vertical stab on one side or the other.
      This induces yaw.
      
      Now, if I have a tab on the rudder and I fly twice as fast, the pressure on the
      rudder will be four time as great but so will be the pressure on the tab; thus
      they even out. Okay.
      
      But say you fly at 90 MPH at full throttle then you pull the throttle to idle and
      push the nose down to keep the same speed. The pressure on the rudder and tab
      will be the same because the speed is the same, but the side pressure on the
      vertical stab will be less because the prop is spinning much slower. Hence the
      effect of the tab in correcting the induced yaw will be different. ... or is
      it not?
      
      I have lost my driving license for at least one year. I may ask to have it back
      in one year time if I can prove that I didn't had a new incident during that
      time. The difference between us is that you had a heart attack. I had a heart
      attack followed by a cardiac arrest of five minutes. When you loose consciousness
      because of e.g. epileptic seizure or cardiac arrest or anything that makes
      you unconscious, you cannot drive a car or even a motorcycle during a certain
      time. In Norway, the minimum is one year.
      
      The reason I got an implanted cardiac defibrillator is that there is now a chance
      that I go into cardiac arrest again. Thousands of people die like that every
      year. They simply fall death in the street of in their sleep. I was fortunate
      that it started by a mild heart attack and I was already in the ambulance when
      my heart stopped beating, or actually went into ventricular fibrillation.
      
      Cheers,
      Michel Verheughe
      Norway
      Kitfox 3 - Jabiru 2200 ... flying as PAX
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 24
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      Bob,  you will likely need black loctite to glue on the buna plug when you get
      your matco kit.
      
      Once again  -- make sure that both calpiers are free and do slide freely .......
      you can get drag and/or  less pressure to non sliding caliper.  I had exactly
      the same issue before. 
      
      
      Dave
      
      --------
      Rotax Dealer, Ontario Canada
      Flying Videos and Kitfox Info
      http://www.cfisher.com/
      Realtime Kitfox movies to separate  the internet  chatter from the truth  
      http://www.youtube.com/profile_videos?user=kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 1012#201012
      
      
Message 25
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  | 
      
      
| Subject:  | Re: Windsceen Lexan | 
      
      
      Bob=2C Yes=2C I used the heat gun to bend or form plexi as well as drilling
      . I built a 2 piece windshield / cabin top. The cabin top is smoked and the
       windshield clear. They overlap at the crossmember at the top of the windsh
      ield and are riveted together. I did form the cabintop down with heat to la
      p under the windshield. I believe it is recommended to heat the 1 piece win
      dshield after it is bent to relieve the stress at the major bends. Anyway g
      et a heat gun some plexi and practice.
      
      Pat Reilly
      Mod 3 582 Rebuild
      Rockford=2C IL
      
      
      From: matronics@bob.brennan.nameTo: kitfox-list@matronics.comSubject: RE: K
      itfox-List: Re: Windsceen LexanDate: Tue=2C 26 Aug 2008 20:03:59 -0400
      
      
      Pat - how about for bending? I would think that would be more important tha
      t it be warm (more flexible?) when bent(?)
      
      I know I'm more flexible when I'm bent... =3B-)
      
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of patrick reillySent: 26 August 2008 7:56 pmTo
      : kitfox-list@matronics.comSubject: RE: Kitfox-List: Re: Windsceen Lexan
      Bob=2C I think I heated to 120 degrees before drilling. I can't really reme
      mber. I used a heat gun=2C as I said=2C and a laser thermometer and practic
      ed on a scrap piece first. Do not archive Pat ReillyMod 3 582 RebuildRockfo
      rd=2C IL
      
      From: matronics@bob.brennan.nameTo: kitfox-list@matronics.comSubject: RE: K
      itfox-List: Re: Windsceen LexanDate: Mon=2C 25 Aug 2008 19:34:06 -0400
      
      
      Pat=2C
      
      I was thinking that the previous owner hadn't heated the current windscreen
       properly=2C or probably not at all=2C which is why I am getting stress cra
      cks. In general the recommendation for lexan=2C that I have seen=2C is to n
      ot try to work with it at all under 70F. I am thinking the warmer the day t
      he better for working with lexan. And warm days in the UK.... well let's ju
      st say it's a rarity!
      
      Bob Brennan - N717GB1991 UK Model 2 ELSA KitfoxRotax 582 with 3 blade propW
      rightsville Pa 
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of patrick reillySent: 25 August 2008 6:40 pmTo
      : kitfox-list@matronics.comSubject: RE: Kitfox-List: Re: Windsceen Lexan
      Dave=2C You want a dull bit that won't grab. ACS sells a special  plexi bit
      =2C but I didn't use one. You can heat the material with a heat gun also th
      en it is not brittle. I don't remember how hot I got it. I used a laser the
      rmometer to test to get right temp in practice and then heated to that temp
       before drilling. Worked good for me. Pat ReillyMod 3 582 RebuildRockford
      =2C IL> From: matronics@bob.brennan.name> To: kitfox-list@matronics.com> Su
      bject: RE: Kitfox-List: Re: Windsceen Lexan> Date: Mon=2C 25 Aug 2008 18:25
      b.brennan.name>> > Thanks Dave=2C> > So that sounds like a recommendation f
      or .080 or .093? I don't have a> micrometer but the current windscreen star
      ts to pulsate at a little over 75=2C> so it must be .060(?)> > There are so
      me fairly sharp curves on my KF2=2C which is where the cracks> occurred. I 
      am planning to use the old pieces as templates and cut the new> with a Drem
      el with a cut-off wheel. With that I should be able to also> smooth the edg
      es. I imagine that using the right kind of drill bit to drill> the rivet ho
      les is important too=2C don't want any cracks there. A> metal-drilling bit?
      > > Bob Brennan - N717GB> 1991 UK Model 2 ELSA Kitfox> Rotax 582 with 3 bla
      de prop> Wrightsville Pa > > -----Original Message-----> From: owner-kitfox
      -list-server@matronics.com> [mailto:owner-kitfox-list-server@matronics.com]
       On Behalf Of dave> Sent: 25 August 2008 5:08 pm> To: kitfox-list@matronics
      .com> Subject: Kitfox-List: Re: Windsceen Lexan> > --> Kitfox-List message 
      posted by: "dave" <dave@cfisher.com>> > Bob=2C > > 060 will work and easy t
      o work with> it will flex over 75 mph .> I have .125 and it is harder to wo
      rk with. > > Make sure you smooth the edges well as cracks can propagate fr
      om Lexan if> not smoothed . > > > Dave> > --------> Rotax Dealer=2C Ontario
       Canada> Flying Videos and Kitfox Info> http://www.cfisher.com/> Realtime K
      itfox movies to separate the internet chatter from the truth > http://www.y
      outube.com/profile_videos?user=kitfoxflyer> > > > > Read this topic onlin
      e here:> > http://forums.matronics.com/viewtopic.php?p 0519#200519> > >
       > > > > > > >====================>
       > > 
      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhr
      ef="http://forums.matronics.com">http://forums.matronics.com
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
       target=_blank>http://www.matronics.com/Navigator?Kitfox-List
      ttp://forums.matronics.com
      =_blank>http://www.matronics.com/contribution
      
      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhr
      ef="http://forums.matronics.com">http://forums.matronics.com
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
Message 26
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      Jim 
      nice looking bird,, I will look to see if I have that page in my manual and
      if I do I will send it to you.
      Steve
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Jim Corner
      Sent: Wednesday, August 27, 2008 2:37 PM
      Subject: Kitfox-List: W&B Page
      
      My pre-flight inspection was just completed but I need a copy of page
      113 from the series 5 builders manual.  Mine seems to have disappeared and
      
      I require the page that shows Flight CG limits, as well as gross weight
      limits to complete the paperwork.  I think page 113 is the correct one as it
      is the only one I can't find.
      
      Can someone out there help?
      
      Email to jcorner@shaw.ca
      
      
Message 27
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      Jim, I have page 113 sitting here in front of me.  My fax machine is 
      currently tango uniform, but if you can wait a couple days, I can snailmail 
      it to you if you send your address.  Or I can photo copy and email to you. 
      Your choice.   It is actually 113 thru 116 so let me know what you want.
      
      Deke Morisse
      Mikado Michigan
      S5/Subaru/CAP 391+ TT
      "The aim of an argument or discussion should not be victory, but progress."
      - Joseph Joubert
      
      
      ----- Original Message ----- 
      From: "Jim Corner" <jcorner@shaw.ca>
      Sent: Wednesday, August 27, 2008 3:36 PM
      Subject: Kitfox-List: W&B Page
      
      
      > My pre-flight inspection was just completed but I need a copy of page
      > 113 from the series 5 builders manual.  Mine seems to have
      > disappeared and
      >
      > I require the page that shows Flight CG limits, as well as gross
      > weight limits to complete the paperwork.  I think page 113 is the
      > correct one as it is the only one I can't find.
      >
      > Can someone out there help?
      >
      > Email to jcorner@shaw.ca
      >
      >
      
      
      --------------------------------------------------------------------------------
      
      
      >
      > IMGP2902.JPG
      >
      >
      
      
      --------------------------------------------------------------------------------
      
      
      >
      > IMGP2911.JPG
      >
      >
      > Jim Corner
      > Model 2, 582,. Ivo med !FA, 1100 hrs
      > Model 5 under construction
      > Calgary, AB
      >
      > <pre><b><font size=2 color="#000000" face="courier new,courier">
      >
      > href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronics.com/Navigator?Kitfox-List</a>
      > href="http://forums.matronics.com">http://forums.matronics.com</a>
      > href="http://www.matronics.com/contribution">http://www.matronics.com/contribution</a>
      >
      > </b></font></pre> 
      
      
Message 28
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  | 
      
      
| Subject:  | Re: Windsceen Lexan | 
      
      Pat - I like the idea of smoked lexan (BTW you did mean "lexan" didn't you?
      not "plexi"?) on the top. My first flight out and I forgot to where my cap -
      serious sunburn on my forehead and "thinning regions". Where did you get
      smoked lexan?
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of patrick reilly
      Sent: 27 August 2008 6:16 pm
      Subject: RE: Kitfox-List: Re: Windsceen Lexan
      
      
      Bob, Yes, I used the heat gun to bend or form plexi as well as drilling. I
      built a 2 piece windshield / cabin top. The cabin top is smoked and the
      windshield clear. They overlap at the crossmember at the top of the
      windshield and are riveted together. I did form the cabintop down with heat
      to lap under the windshield. I believe it is recommended to heat the 1 piece
      windshield after it is bent to relieve the stress at the major bends. Anyway
      get a heat gun some plexi and practice.
      
      Pat Reilly
      Mod 3 582 Rebuild
      Rockford, IL
      
      
        _____  
      
      
      From: matronics@bob.brennan.name
      Subject: RE: Kitfox-List: Re: Windsceen Lexan
      
      
      Pat - how about for bending? I would think that would be more important that
      it be warm (more flexible?) when bent(?)
      
      I know I'm more flexible when I'm bent... ;-)
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of patrick reilly
      Sent: 26 August 2008 7:56 pm
      Subject: RE: Kitfox-List: Re: Windsceen Lexan
      
      
      Bob, I think I heated to 120 degrees before drilling. I can't really
      remember. I used a heat gun, as I said, and a laser thermometer and
      practiced on a scrap piece first.
      
      Do not archive
      
      Pat Reilly
      Mod 3 582 Rebuild
      Rockford, IL
      
      
        _____  
      
      
      From: matronics@bob.brennan.name
      Subject: RE: Kitfox-List: Re: Windsceen Lexan
      
      
      Pat,
      
      I was thinking that the previous owner hadn't heated the current windscreen
      properly, or probably not at all, which is why I am getting stress cracks.
      In general the recommendation for lexan, that I have seen, is to not try to
      work with it at all under 70F. I am thinking the warmer the day the better
      for working with lexan. And warm days in the UK.... well let's just say it's
      a rarity!
      
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa 
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of patrick reilly
      Sent: 25 August 2008 6:40 pm
      Subject: RE: Kitfox-List: Re: Windsceen Lexan
      
      
      Dave, You want a dull bit that won't grab. ACS sells a special  plexi bit,
      but I didn't use one. You can heat the material with a heat gun also then it
      is not brittle. I don't remember how hot I got it. I used a laser
      thermometer to test to get right temp in practice and then heated to that
      temp before drilling. Worked good for me.
      
      Pat Reilly
      Mod 3 582 Rebuild
      Rockford, IL
      
      > From: matronics@bob.brennan.name
      > To: kitfox-list@matronics.com
      > Subject: RE: Kitfox-List: Re: Windsceen Lexan
      > Date: Mon, 25 Aug 2008 18:25:07 -0400
      > 
      <matronics@bob.brennan.name>
      > 
      > Thanks Dave,
      > 
      > So that sounds like a recommendation for .080 or .093? I don't have a
      > micrometer but the current windscreen starts to pulsate at a little over
      75,
      > so it must be .060(?)
      > 
      > There are some fairly sharp curves on my KF2, which is where the cracks
      > occurred. I am planning to use the old pieces as templates and cut the new
      > with a Dremel with a cut-off wheel. With that I should be able to also
      > smooth the edges. I imagine that using the right kind of drill bit to
      drill
      > the rivet holes is important too, don't want any cracks there. A
      > metal-drilling bit?
      > 
      > Bob Brennan - N717GB
      > 1991 UK Model 2 ELSA Kitfox
      > Rotax 582 with 3 blade prop
      > Wrightsville Pa 
      > 
      > -----Original Message-----
      > From: owner-kitfox-list-server@matronics.com
      > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of dave
      > Sent: 25 August 2008 5:08 pm
      > To: kitfox-list@matronics.com
      > Subject: Kitfox-List: Re: Windsceen Lexan
      > 
      > 
      > Bob, 
      > 
      > 060 will work and easy to work with
      > it will flex over 75 mph .
      > I have .125 and it is harder to work with. 
      > 
      > Make sure you smooth the edges well as cracks can propagate from Lexan if
      > not smoothed . 
      > 
      > 
      > Dave
      > 
      > --------
      > Rotax Dealer, Ontario Canada
      > Flying Videos and Kitfox Info
      > http://www.cfisher.com/
      > Realtime Kitfox movies to separate the internet chatter from the truth 
      > http://www.youtube.com/profile_videos?user=kitfoxflyer
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p 0519#200519
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      >===================
      > 
      > 
      > 
      
      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref
      "http://forums.matronics.com">http://forums.matronics.com
      
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
       target=_blank>http://www.matronics.com/Navigator?Kitfox-List
      
      ttp://forums.matronics.com
      
      =_blank>http://www.matronics.com/contribution
      
      
      href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matronhref
      "http://forums.matronics.com">http://forums.matronics.com
      
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      
      
       target=_blank>http://www.matronics.com/Navigator?Kitfox-List
      
      ttp://forums.matronics.com
      
      ========" target=_blank>http://www.matronics.com/contribution
      
      
Message 29
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  | 
      
      
| Subject:  | Re: Give me a brake! | 
      
      
      And to think that a few days ago I didn't even know what a "buna plug" was!
      Live and learn. And with airplanes possibly "don't learn - don't live"
      
      Do not archive
      Bob Brennan - N717GB
      1991 UK Model 2 ELSA Kitfox
      Rotax 582 with 3 blade prop
      Wrightsville Pa
      
      
      -----Original Message-----
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of dave
      Sent: 27 August 2008 6:12 pm
      Subject: Kitfox-List: Re: Give me a brake!
      
      
      Bob,  you will likely need black loctite to glue on the buna plug when you
      get your matco kit.
      
      Once again  -- make sure that both calpiers are free and do slide freely
      .......  you can get drag and/or  less pressure to non sliding caliper.  I
      had exactly the same issue before. 
      
      
      Dave
      
      --------
      Rotax Dealer, Ontario Canada
      Flying Videos and Kitfox Info
      http://www.cfisher.com/
      Realtime Kitfox movies to separate  the internet  chatter from the truth  
      http://www.youtube.com/profile_videos?user=kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 1012#201012
      
      
Message 30
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  | 
      
      
| Subject:  | aerocet 1100 amphibs | 
      
      
      I am almost ready to get my floats wet for the first time.  I have them installed
      and rigged, now it's time for the w&b, taxi tests, etc, then find an instructor
      to teach me what I don't know how.  
      
      I have a couple questions that I hope someone can help with.  
      
      First, I know that the weight limit to stay in the sport catagory goes up by 110
      lbs to 1430 when on floats, but I am not sure about the planes max gross wt.
      I have a model 3 that has a max gross of 1050.  When on floats, does my max
      gross go up to 1160 or so?  If so, WHY? What changed to make the airframe able
      to withstand the greater weight?
      
      Second, I weighed it today, and the CG came out too far forward.  I am going to
      re-weigh it tomorrow to make sure that I didn't make a mistake or anything, but
      if it comes out the same, what is the best way to get it back into range? 
      I was thinking about adding weight to the back compartment to move the CG aft.
      
      
      Thanks
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 1049#201049
      
      
Message 31
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  | 
      
      
| Subject:  | Re: aerocet 1100 amphibs | 
      
      
      it is said that the floats will support / fly themselves at about 70 mph.  Can
      you move the battery back?  If you have to put weight in it, I would put a battery
      in the tail, or some type of usefull weight.  I hate lead with a passion.
      
      --------
      DO NOT ARCHIVE
      Leonard Perry
      Soldotna AK
      Avid "C" / Mk IV 
      582 IVO IFA
      Full Lotus 1260
      95% complete
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 1059#201059
      
      
Message 32
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  | 
      
      
| Subject:  | Re: aerocet 1100 amphibs | 
      
      
      A forward CG empty is not uncommon in a floatplane but should come into range with
      
      the pilot and some fuel.  More than likely you'll still be at the forward limit
      
      loaded but as long as you're in the range you should be fine.  As to the extra
      weight 
      on floats, I've heard of many occasions where 10% is added to the gross weight
      with 
      the theory the floats will generate enough lift to carry the extra weight.  I'm
      not 
      sure you can just change your max gross weight without going through a test phase
      
      which will probably be required from your FSDO.  
      
      Kevin Cozik
      Series 7
      914 Turbo
      Czech floats
      Lansing MI
      
      
      On Wed Aug 27 20:49 , 'vetdrem' <vetdrem@hotmail.com> sent:
      
      >
      >I am almost ready to get my floats wet for the first time.  I have them installed
      
      and rigged, now it's time for the w&b, taxi tests, etc, then find an instructor
      to 
      teach me what I don't know how.  
      >
      >I have a couple questions that I hope someone can help with.  
      >
      >First, I know that the weight limit to stay in the sport catagory goes up by 110
      lbs 
      to 1430 when on floats, but I am not sure about the planes max gross wt.  I have
      a 
      model 3 that has a max gross of 1050.  When on floats, does my max gross go up
      to 
      1160 or so?  If so, WHY? What changed to make the airframe able to withstand the
      
      greater weight?
      >
      >Second, I weighed it today, and the CG came out too far forward.  I am going to
      re-
      weigh it tomorrow to make sure that I didn't make a mistake or anything, but if
      it 
      comes out the same, what is the best way to get it back into range?  I was thinking
      
      about adding weight to the back compartment to move the CG aft. 
      >
      >Thanks
      >
      >
      >Read this topic online here:
      >
      >http://forums.matronics.com/viewtopic.php\?p 1049#201049
      >
      >
      
      
Message 33
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  | 
      
      
| Subject:  | Re: Windsceen Lexan | 
      
      
      Bob=2C Yes=2C I like the idea of a tinted cabintop. I was going to add the 
      tinted film to clear plexi but Menards (a large lumber yard chain ) had a s
      heet of bronze tinted plexi with a corner broken off that was marked down a
      bout 25%. No=2C I used plexi not Lexan. One of the builders at the airport 
      said he liked plexi better. There are pros and cons for both. I think he sa
      id plexi is more petrol resistant and doesn't scratch as easy=2C and can't 
      be buffed out. I thought Lexan was more scratch resistant. I actually used 
      a very flexable clear new plexi of some sort for the windshield. I don't kn
      ow how it will prove out. It was called J Peg on something on that order. S
      omeone on the website was asking about it and I thought it sounded good=2C 
      so thats what I used. You can even cut it with sheetmetal shears without fr
      acturing it. Seems rather soft. We'll see what happens.
      
      Pat Reilly
      Mod # 582 Rebuild
      Rockford=2C IL
      
      
      From: matronics@bob.brennan.nameTo: kitfox-list@matronics.comSubject: RE: K
      itfox-List: Re: Windsceen LexanDate: Wed=2C 27 Aug 2008 20:13:09 -0400
      
      
      Pat - I like the idea of smoked lexan (BTW you did mean "lexan" didn't you?
       not "plexi"?) on the top. My first flight out and I forgot to where my cap
       - serious sunburn on my forehead and "thinning regions". Where did you get
       smoked lexan?
      
      
      Bob Brennan - N717GB1991 UK Model 2 ELSA KitfoxRotax 582 with 3 blade propW
      rightsville Pa
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of patrick reillySent: 27 August 2008 6:16 pmTo
      : kitfox-list@matronics.comSubject: RE: Kitfox-List: Re: Windsceen Lexan
      Bob=2C Yes=2C I used the heat gun to bend or form plexi as well as drilling
      . I built a 2 piece windshield / cabin top. The cabin top is smoked and the
       windshield clear. They overlap at the crossmember at the top of the windsh
      ield and are riveted together. I did form the cabintop down with heat to la
      p under the windshield. I believe it is recommended to heat the 1 piece win
      dshield after it is bent to relieve the stress at the major bends. Anyway g
      et a heat gun some plexi and practice. Pat ReillyMod 3 582 RebuildRockford
      =2C IL
      
      From: matronics@bob.brennan.nameTo: kitfox-list@matronics.comSubject: RE: K
      itfox-List: Re: Windsceen LexanDate: Tue=2C 26 Aug 2008 20:03:59 -0400
      
      
      Pat - how about for bending? I would think that would be more important tha
      t it be warm (more flexible?) when bent(?)
      
      I know I'm more flexible when I'm bent... =3B-)
      
      Bob Brennan - N717GB1991 UK Model 2 ELSA KitfoxRotax 582 with 3 blade propW
      rightsville Pa
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of patrick reillySent: 26 August 2008 7:56 pmTo
      : kitfox-list@matronics.comSubject: RE: Kitfox-List: Re: Windsceen Lexan
      Bob=2C I think I heated to 120 degrees before drilling. I can't really reme
      mber. I used a heat gun=2C as I said=2C and a laser thermometer and practic
      ed on a scrap piece first. Do not archive Pat ReillyMod 3 582 RebuildRockfo
      rd=2C IL
      
      From: matronics@bob.brennan.nameTo: kitfox-list@matronics.comSubject: RE: K
      itfox-List: Re: Windsceen LexanDate: Mon=2C 25 Aug 2008 19:34:06 -0400
      
      
      Pat=2C
      
      I was thinking that the previous owner hadn't heated the current windscreen
       properly=2C or probably not at all=2C which is why I am getting stress cra
      cks. In general the recommendation for lexan=2C that I have seen=2C is to n
      ot try to work with it at all under 70F. I am thinking the warmer the day t
      he better for working with lexan. And warm days in the UK.... well let's ju
      st say it's a rarity!
      
      Bob Brennan - N717GB1991 UK Model 2 ELSA KitfoxRotax 582 with 3 blade propW
      rightsville Pa 
      
      
      From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-serv
      er@matronics.com] On Behalf Of patrick reillySent: 25 August 2008 6:40 pmTo
      : kitfox-list@matronics.comSubject: RE: Kitfox-List: Re: Windsceen Lexan
      Dave=2C You want a dull bit that won't grab. ACS sells a special  plexi bit
      =2C but I didn't use one. You can heat the material with a heat gun also th
      en it is not brittle. I don't remember how hot I got it. I used a laser the
      rmometer to test to get right temp in practice and then heated to that temp
       before drilling. Worked good for me. Pat ReillyMod 3 582 RebuildRockford
      =2C IL> From: matronics@bob.brennan.name> To: kitfox-list@matronics.com> Su
      bject: RE: Kitfox-List: Re: Windsceen Lexan> Date: Mon=2C 25 Aug 2008 18:25
      b.brennan.name>> > Thanks Dave=2C> > So that sounds like a recommendation f
      or .080 or .093? I don't have a> micrometer but the current windscreen star
      ts to pulsate at a little over 75=2C> so it must be .060(?)> > There are so
      me fairly sharp curves on my KF2=2C which is where the cracks> occurred. I 
      am planning to use the old pieces as templates and cut the new> with a Drem
      el with a cut-off wheel. With that I should be able to also> smooth the edg
      es. I imagine that using the right kind of drill bit to drill> the rivet ho
      les is important too=2C don't want any cracks there. A> metal-drilling bit?
      > > Bob Brennan - N717GB> 1991 UK Model 2 ELSA Kitfox> Rotax 582 with 3 bla
      de prop> Wrightsville Pa > > -----Original Message-----> From: owner-kitfox
      -list-server@matronics.com> [mailto:owner-kitfox-list-server@matronics.com]
       On Behalf Of dave> Sent: 25 August 2008 5:08 pm> To: kitfox-list@matronics
      .com> Subject: Kitfox-List: Re: Windsceen Lexan> > --> Kitfox-List message 
      posted by: "dave" <dave@cfisher.com>> > Bob=2C > > 060 will work and easy t
      o work with> it will flex over 75 mph .> I have .125 and it is harder to wo
      rk with. > > Make sure you smooth the edges well as cracks can propagate fr
      om Lexan if> not smoothed . > > > Dave> > --------> Rotax Dealer=2C Ontario
       Canada> Flying Videos and Kitfox Info> http://www.cfisher.com/> Realtime K
      itfox movies to separate the internet chatter from the truth > http://www.y
      outube.com/profile_videos?user=kitfoxflyer> > > > > Read this topic onlin
      e here:> > http://forums.matronics.com/viewtopic.php?p 0519#200519> > >
       > > > > > > >====================>
       > > 
      
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| Subject:  | Header tank location | 
      
      Kitfoxers, My mod 3 has the header tank located high behind the seats. 
      The current models have the header tank located low behind the co-pilots 
      seat. Is there an advantage to the new lower location? 
      
      Pat Reilly
      Mod 3 582 Rebuild
      Rockford, IL
      
 
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