Kitfox-List Digest Archive

Sun 01/11/09


Total Messages Posted: 45



Today's Message Index:
----------------------
 
     1. 03:31 AM - Re: Engine Ground strap (Bob Noffs)
     2. 04:14 AM - ground straps (Bob Noffs)
     3. 06:12 AM - Re: Fuel flow indicator (Lynn Matteson)
     4. 06:16 AM - Re: Re: EA 81 Turbo Thermostat (Lynn Matteson)
     5. 06:24 AM - Please Remove me from list (Dan Billingsley)
     6. 06:33 AM - Re: ground straps (Lynn Matteson)
     7. 06:49 AM - Re: Please Remove me from list (John W. Hart)
     8. 06:56 AM - Re: Trailering a KitfoxTrailering a Kitfox (Catz631@aol.com)
     9. 07:27 AM - Re: ground straps (Noel Loveys)
    10. 07:52 AM - Re: Trailering a KitfoxTrailering a Kitfox (fox5flyer)
    11. 08:16 AM - Fuel Tank ground straps (paul wilson)
    12. 08:24 AM - Re: Trailering a KitfoxTrailering a Kitfox (akflyer)
    13. 08:46 AM - Re: Trailering a KitfoxTrailering a Kitfox (akflyer)
    14. 08:55 AM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    15. 09:33 AM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Lowell Fitt)
    16. 09:42 AM - Re: Re: EA 81 Turbo Thermostat (Lowell Fitt)
    17. 10:10 AM - Re: Trailering a KitfoxTrailering a Kitfox (akflyer)
    18. 10:58 AM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    19. 11:05 AM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    20. 11:41 AM - Re: Trailering a KitfoxTrailering a Kitfox (akflyer)
    21. 11:51 AM - Re: Re: EA 81 Turbo Thermostat (Lynn Matteson)
    22. 12:02 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    23. 12:08 PM - Re: Re: EA 81 Turbo Thermostat (Bob Brennan)
    24. 12:21 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Gary Glasgow)
    25. 12:45 PM - Re: Re: EA 81 Turbo Thermostat (Lowell Fitt)
    26. 01:38 PM - Re: Re: EA 81 Turbo Thermostat (Lynn Matteson)
    27. 02:02 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (John W. Hart)
    28. 02:12 PM - Re: Re: EA 81 Turbo Thermostat (Lynn Matteson)
    29. 02:42 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    30. 02:53 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    31. 03:26 PM - Re: Trailering a KitfoxTrailering a Kitfox (akflyer)
    32. 03:35 PM - Need Model IV interior (Paul Morel)
    33. 04:02 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Dwight Purdy)
    34. 04:32 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Bob Brennan)
    35. 04:38 PM - Re: Fuel flow indicator (akflyer)
    36. 04:54 PM - Re: recording in logs (Paul Franz - Merlin GT)
    37. 05:19 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Lynn Matteson)
    38. 05:36 PM - Re: Re: Fuel flow indicator (Lynn Matteson)
    39. 06:28 PM - Re: Need Model IV interior (Lowell Fitt)
    40. 06:39 PM - Re: Re: EA 81 Turbo Thermostat (Clint Bazzill)
    41. 06:41 PM - Re: Need Model IV interior (Larry Huntley)
    42. 06:50 PM - Re: Re: Trailering a KitfoxTrailering a Kitfox (Lowell Fitt)
    43. 07:18 PM - Re: Need Model IV interior (C David Estapa)
    44. 09:33 PM - Re: Need Model IV interior (Lowell Fitt)
    45. 11:32 PM - Re: Re: EA 81 Turbo Thermostat (JC Propeller Design)
 
 
 


Message 1


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    Time: 03:31:57 AM PST US
    From: "Bob Noffs" <icubob@newnorth.net>
    Subject: Re: Engine Ground strap
    NAPA has a variety of sizes and gauges too. bob noffs ----- Original Message ----- From: patrick reilly To: kitfox matronics Sent: Saturday, January 10, 2009 9:34 AM Subject: RE: Kitfox-List: Engine Ground strap Noel, Thanks for info. I'm going to the aviation department of Farm and Fleet today and buy a grounding strap. do not archive Pat Reilly Mod 3 582 Rebuild Rockford, IL ------------------------------------------------------------------------- ----- From: noelloveys@yahoo.ca To: kitfox-list@matronics.com Subject: RE: Kitfox-List: Engine Ground strap Date: Sat, 10 Jan 2009 11:49:51 -0330 In a word... no. Sounds good to me. Getting a reasonable ground to the frame from the battery isn=92t usually a problem. Getting a good ground to the engine requires a good strap to jump the engine mount. Missing or corroded grounding straps are a common place to develop charging problems. It=92s a good idea to check your grounding connections every year as part of your annual inspection. Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Pat Reilly Sent: Saturday, January 10, 2009 2:30 AM To: kitfox-list@matronics.com Subject: Kitfox-List: Engine Ground strap Kitfoxers, I have the battery on the back of the firewall on my 582. Is there anything wrong with attaching the engine grounding strap to the engine mount thur bolt on the front and the battery ground wire to that bolt on the inside of the firewall? Pat Reilly Mod 3 582 Rebuild Rockford, IL http://www.matronics.com/Navigator?Kitfox-Listhttp://forums.matronics.com http://www.matronics.com/contribution >http://www.matronics.com/Navigator?Kitfox-List ronics.com ww.matronics.com/contribution


    Message 2


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    Time: 04:14:42 AM PST US
    From: "Bob Noffs" <icubob@newnorth.net>
    Subject: ground straps
    a little off the original mark but concerns grounding fuel tank. we all know static elec. starts fires. a low wing burnt at my airport 2 yrs ago while refueling. anyway.........a friend had always assumed his alum. tanks were ''bonded'' to his engine by an all metal fuel line system. the ground point was his exhaust pipe at the fuel pump. he recently checked continuity from engine to tank and even with all that metal plumbing he had an open circuit. it was traced to a joint where a little permatex had been used! i am still building and it was a simple matter for me to ground my tank to the firewall with a wire, forget the metal line. i guess i dont know how this relates to plastic or fiberglass tanks. fwiw, bob noffs


    Message 3


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    Time: 06:12:27 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Fuel flow indicator
    Thanks, Deke. I'll mount mine according to what vertical room I have within the confines of the console, taking their "must be mounted vertically" note in BOLD FACE lettering into account. Sounds like you and Leonard both bucked the system. : ) My only concern about it NOT being vertical is that there might be a pocket in the impeller cavity where air could hide, and hinder readings. By the way, the skis are coming along, one is finished, ready for primer, and the other is waiting for the proprietor of the ski shop to get his butt back out there and finish it up. The hangar driveway is cleared out, the ramp will get a snowthrower touch up today, and the skis could be going on tomorrow. Don't ya love this new snow? We just got about 10" of more in the last two days....just in time for the test of the skis. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 596+ hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 10, 2009, at 8:18 PM, fox5flyer wrote: > <fox5flyer@idealwifi.net> > > Lynn, not being one to follow the crowd or be quick to do what I'm > told, I mounted mine horizontally. Their reasons have merit. > However, if it's mounted down low, like mine is, just after it > comes out of the header, there should be no bubbles as they will > move toward the highest point and away from the transducer. Once > it's installed, just pump a couple gallons of gas through it and > any air in the system should be gone. Over 400 hours on mine and > no problems. > You're correct on how the impeller works. > Deke Morisse > Mikado Michigan > S5/Subaru/CAP 402+ TT > "The aim of an argument or discussion should not be victory, but > progress." > - Joseph Joubert > > >> >> My Northstar F210 arrived today...that was quick. In reading the >> installation instructions (yeah, I'm one of those guys) for the >> transducer, it says to install vertically. This is going to be a >> bit of a problem for me because I don't have much of a vertical >> area between the header tank and my carb, which is down low on a >> Jabiru engine. I may have to install in my console, using a 90 >> fitting on either side of it, due to limited vertical space >> inside the console. They say the vertical mounting is so that any >> air bubbles can be cleared more easily. >> Has anyone mounted theirs horizontally? If so, have you had any >> problems? I can see their point regarding air bubbles, but I'd >> think that any air bubbles would vibrate themselves out rather >> quickly, unless there is a "trap" built into the cavity of the >> transducer where the impeller resides...I'm assuming this is a >> rotating-impeller measuring device, right? >> >> Lynn Matteson >> Kitfox IV Speedster, taildragger >> Jabiru 2200, #2062, 596+ hrs >> Sensenich 62x46 >> flying again after engine rebuild, and new Electroair direct-fire >> ignition system; >> also building a new pair of snow skis >> do not archive >> >> >> >> >> >> >> > >


    Message 4


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    Time: 06:16:35 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: EA 81 Turbo Thermostat
    Not to start an engine war, but it is threads like this one that make me smile about my choice of engine, even with all the problems that I have had with mine. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: > <lcfitt@sbcglobal.net> > > Paul, > > This has sort of been my take on the Evans Coolant. I think we > sometimes forget that there are many airplanes experimantal and > certified that use a version of the Rotax 912. I know from group > flying experience that the Rans S-7 has a cooling problem and often > has to step climb to avoid going into temps I have never seen on my > Model IV. It is my belief that the Evans coolant might be > appropriate for that application as the temps are much higher than > the boiling point of water. For me, I was never tempted to use > it. It is sort of like putting a cast on a perfectly good leg > because my friend has one on his leg. > > Lowell Fitt > Cameron Park, CA > Model IV-1200 R-912 UL > Currently focusing on the Left Wing - doing the precover > checklist, Rudder trim system - my rib warp design, and Landing > Gear - done. > > ----- Original Message ----- From: "Paul Franz - Merlin GT" > <paul@eucleides.com> > To: <kitfox-list@matronics.com> > Sent: Saturday, January 10, 2009 1:29 PM > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > >> <paul@eucleides.com> >> >> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>> <earnestj@frontiernet.net> >>> >>> Thanks Rick, I would appreciate a photo and also information on >>> the "waterless" that >>> you are talking about. >> >> "In the 1980s inventor Jack Evans discovered the advantages of >> using a waterless >> coolant. His final formulation is a mixture of ethylene glycol and >> propylene glycol. >> This coolant has a high boiling point of 188 C (370 F) and is >> not corrosive, solving >> many of water's problems including freezing." >> >> <http://www.nationmaster.com/encyclopedia/Antifreeze> >> >> I got curious and did a little research on this. Rick talked about >> using NPG+ made by >> Evans Cooling. Here is their website. >> >> <http://www.evanscooling.com/main1.htm> >> >> I found nothing on their website that was other than sales/ >> marketing/folklore >> presentation. There is no "white paper" or generally accepted >> format for research to >> corroborate their claims. >> >> Their product is called "NPG+" which is a corrosion inhibited >> propylene glycol >> ethylene glycol blend. >> >> It has a much higher temperature boiling point than an ideal mix >> of inhibited ethylene >> glycol and water. However it is substantially more viscous >> (especially at low >> temperatures), has a lower heat capacity and offers less freeze >> protection. >> >> They make a claim that major engine manufacturers and specifically >> Rotax require their >> fluid. >> >> I looked through all the Rotax service bulletins and found this: >> >> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >> >> Well, from reading that, it sounds like it is a little less than >> mandatory. A higher >> pressure cap seems to be the emphasis and no where does it >> actually say that NPG or >> NPG+ is required. >> >> Evans summarizes the properties in a table at the bottom of this >> page: >> >> <http://www.evanscooling.com/html/tech1.htm> >> >> I have done quite a bit of research on failures of heat transfer >> systems filled with >> food grade glycol (propylene) and inhibited ethylene glycol. In >> fact I spent an entire >> year doing so. In large mixed metal systems the expected life of >> propylene glycol as a >> coolant is significantly less than ethylene glycol systems. The >> biggest contributor to >> failure is entrained air and high operating temperatures. The air >> oxidizes the glycol >> forming fairly long molecular chain organic acids. The inhibitors >> have capacity to >> buffer the pH change to a limit. What you'll notice with propylene >> glycol (NPG and >> NPG+) filled systems is steady and gradual discoloration of the >> coolant. It begins to >> start turning brown soon after installing and at some point it can >> start to form a >> corrosive sludge that will plug heat exchangers. Of course in a >> small engine, you >> don't have to maintain inhibitors or worry about filtering, you >> just drain, flush and >> refill. >> >> Because of the significantly lower heat capacity of pure inhibited >> propylene glycol, >> more flow is required. For some applications this means using a >> higher flow capacity >> water pump and more tubes in the radiator. The Evans people, in >> fact, sell cooling >> system mods for engines they use in racing conditions because of >> this. >> >> So, if you are convinced this is something you want to use, you >> will need to change >> out the fluid more often and use twice as much than if you use >> 50-50 mix of water and >> inhibited ethylene glycol and you will not have the freeze >> protection and the NPG or >> NPG+ should not be operated much below 40F which is problematic >> in aircraft where the >> ambient air temperature is often colder than this. >> >> I think using a higher pressure cap and the heavy duty (extended >> life) rated for mixed >> metals type of inhibited ethylene glycol which is color coded >> orange in the US and is >> the recommended fluid by Ford, GM, Chrysler, Caterpillar and >> Cummins is my preference >> and I will use in my Rotax 914. >> >> The extended life coolants use an entirely different corrosion >> inhibiting chemistry >> that uses carboxylate organic acids instead of the silicates, >> phosphates or borates. >> >> Here's a brief overview of engine coolants: >> >> <http://www.aa1car.com/library/coolant.htm> >> >> I am neither endorsing nor discouraging the use of Evans' >> waterless coolant. >> >> -- >> Paul A. Franz >> Registration/Aircraft - N14UW/Merlin GT >> Engine/Prop - Rotax 914/NSI CAP >> Bellevue WA >> 425.241.1618 Cell >> >> >> > >


    Message 5


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    Time: 06:24:27 AM PST US
    From: Dan Billingsley <dan@azshowersolutions.com>
    Subject: Please Remove me from list
    I have gone through the motions of removing my subscription several times to no avail. Something is goofed up because when I send a post everyone can see it but I can't. Thanks, Dan B --- On Sat, 1/10/09, Michael Gibbs <MichaelGibbs@cox.net> wrote: > From: Michael Gibbs <MichaelGibbs@cox.net> > Subject: Re: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > To: kitfox-list@matronics.com > Date: Saturday, January 10, 2009, 11:59 PM > <MichaelGibbs@cox.net> > > Chuck sez: > > >Dean Wilson designed the Avid Flyer to withstand all of > the > >aerodynamic loads encountered in normal flight, and did > a good job > >of it. Later Dan Denney made a Chinese copy of the > Avid and called > >it the Kitfox --everything was originally the same > except the name. > > What happened when Wilson and Denney ended their > partnership on the > original Avid Flyer has been beaten to death here and is > not relevant > to a discussion of trailering or structural factors with > the wings > folded. Those with an interest in that discussion can find > it in the > list archives. > > Mike G. > Kitfox List Administrator >


    Message 6


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    Time: 06:33:19 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: ground straps
    When I was building, this subject came up and I reacted by soldering a 1/4" ground strap onto the filler neck and running it under the fabric covering down to the rear spar mounting bolt. I have pictures. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis On Jan 11, 2009, at 7:13 AM, Bob Noffs wrote: > a little off the original mark but concerns grounding fuel tank. we > all know static elec. starts fires. a low wing burnt at my airport > 2 yrs ago while refueling. anyway.........a friend had always > assumed his alum. tanks were ''bonded'' to his engine by an all > metal fuel line system. the ground point was his exhaust pipe at > the fuel pump. he recently checked continuity from engine to tank > and even with all that metal plumbing he had an open circuit. it > was traced to a joint where a little permatex had been used! i am > still building and it was a simple matter for me to ground my tank > to the firewall with a wire, forget the metal line. i guess i dont > know how this relates to plastic or fiberglass tanks. > fwiw, bob noffs > ============================================================ _- > ============================================================ _- > contribution_- > ===========================================================


    Message 7


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    Time: 06:49:58 AM PST US
    From: "John W. Hart" <helili@chahtatushka.net>
    Subject: Please Remove me from list
    FWIW, most likely, it is your server's email filtering (Spam filter). Same thing happens on mine (all email accounts). When I go to the email management service on my server to check over messages that are caught as "spam", I always find my messages in the mix. I don't bother trying to get them delivered to me because I already know what I sent, and there is a copy on my computer in the "Sent Items" folder of my email program anyway. John Hart KF IV, NSI Subaru Wilburton, OK -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Dan Billingsley Sent: Sunday, January 11, 2009 8:24 AM Subject: Kitfox-List: Please Remove me from list <dan@azshowersolutions.com> I have gone through the motions of removing my subscription several times to no avail. Something is goofed up because when I send a post everyone can see it but I can't. Thanks, Dan B


    Message 8


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    Time: 06:56:17 AM PST US
    From: Catz631@aol.com
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Tom and Paul, Thanks for your input on checking the rear spar pivot. I will proceed with the checks you suggested. I checked again yesterday with a super bright light and everything appears in order but will see if I have any movement Dick Maddux Pensacola,Fl **************New year...new news. Be the first to know what is making headlines. (http://news.aol.com?ncid=emlcntusnews00000002)


    Message 9


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    Time: 07:27:11 AM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: ground straps
    Metal tanks can be grounded and will then drain static electricity off to ground. Plastic and composite tanks are insulators so not only can you not ground them but static charges can build up on them. Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Bob Noffs Sent: Sunday, January 11, 2009 8:43 AM Subject: Kitfox-List: ground straps a little off the original mark but concerns grounding fuel tank. we all know static elec. starts fires. a low wing burnt at my airport 2 yrs ago while refueling. anyway.........a friend had always assumed his alum. tanks were ''bonded'' to his engine by an all metal fuel line system. the ground point was his exhaust pipe at the fuel pump. he recently checked continuity from engine to tank and even with all that metal plumbing he had an open circuit. it was traced to a joint where a little permatex had been used! i am still building and it was a simple matter for me to ground my tank to the firewall with a wire, forget the metal line. i guess i dont know how this relates to plastic or fiberglass tanks. fwiw, bob noffs


    Message 10


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    Time: 07:52:19 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Dick, checking the spar pivot is a good plan, but I'd suggest that if you want to be absolutely sure, remove the wings and (with a magnifying glass) have a very close look at the spars themselves, mainly at the mounting points and doublers. If the doubler rivets are tight, glue is still intact with no sign of cracking, and the holes are still round, then you're probably good to go. Being 4130 steel, I believe that the fuselage pivot points are much stronger than the spars and it seems to me that if anything would give, it would be the spars themselves. At the very least, replace the rear spar pivot bolts. Just my .02. Deke Morisse Mikado Michigan S5/Subaru/CAP 402+ TT "The aim of an argument or discussion should not be victory, but progress." - Joseph Joubert ----- Original Message ----- From: Catz631@aol.com To: kitfox-list@matronics.com Sent: Sunday, January 11, 2009 9:55 AM Subject: Re: Kitfox-List: Trailering a KitfoxTrailering a Kitfox Tom and Paul, Thanks for your input on checking the rear spar pivot. I will proceed with the checks you suggested. I checked again yesterday with a super bright light and everything appears in order but will see if I have any movement Dick Maddux Pensacola,Fl ------------------------------------------------------------------------- ----- New year...new news. Be the first to know what is making headlines.


    Message 11


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    Time: 08:16:34 AM PST US
    From: paul wilson <pwmac@sisna.com>
    Subject: Fuel Tank ground straps
    The spark originates between the metal filler port on the tank and the fuel hose. Our plastic tanks have a metal filler that should be grounded to the airframe to allow the static to be dissipated. Its not fool proof but sure helps. Its very common to read about plastic tanks with no metal at all sparking during filling and causing a big problem. Lots of discussion on this subject on the Matronics forums. RV, Kitfox and Aeroelectric forums. Also a Google search will enlighten even the most skeptical reader. Don't take my word for it. Fueling techniques can help in this matter is one verifies ground between the fuel nozzle and the metal tank port before allowing fuel to flow. Static builds up when the two are not in electrical contact when fuel is flowing. If the tank port is grounded then the static discharge will be smaller or non existent. Paul ============= At 07:25 AM 1/11/2009, you wrote: >Metal tanks can be grounded and will then drain static electricity >off to ground. Plastic and composite tanks are insulators so not >only can you not ground them but static charges can build up on them. > >Noel > >From: owner-kitfox-list-server@matronics.com >[mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Bob Noffs >Sent: Sunday, January 11, 2009 8:43 AM >To: kitfox-list@matronics.com >Subject: Kitfox-List: ground straps > >a little off the original mark but concerns grounding fuel tank. we >all know static elec. starts fires. a low wing burnt at my airport 2 >yrs ago while refueling. anyway.........a friend had always assumed >his alum. tanks were ''bonded'' to his engine by an all metal fuel >line system. the ground point was his exhaust pipe at the fuel >pump. he recently checked continuity from engine to tank and even >with all that metal plumbing he had an open circuit. it was traced >to a joint where a little permatex had been used! i am still >building and it was a simple matter for me to ground my tank to the >firewall with a wire, forget the metal line. i guess i dont know how >this relates to plastic or fiberglass tanks. > fwiw, bob noffs


    Message 12


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    Time: 08:24:34 AM PST US
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    From: "akflyer" <akflyer_2000@yahoo.com>
    AS we all know, the kitfox was a copy of the avid. It has been asked if the original designers were thinking about towing etc. when it was designed, and I do believe it was implied that they were to stupid (or lacked the Grey matter) to have done so.... Please read the last sentence of the brochure. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224046#224046 Attachments: http://forums.matronics.com//files/1st_brochure_and_info_packet__page_3_364.jpg


    Message 13


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    Time: 08:46:19 AM PST US
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    From: "akflyer" <akflyer_2000@yahoo.com>
    Just to be fair, I better post the rest of the story... -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224049#224049 Attachments: http://forums.matronics.com//files/avid_letter_213.pdf


    Message 14


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    Time: 08:55:06 AM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Since the same person also implied that there was no such thing as consideration of metal fatigue in the design does anyone know any more about, or have documentation to support, the statement "light structure with high fatigue life" in that last paragraph? Obviously structure fatigue was a consideration, but is the airframe's actual "high fatigue life" documented anywhere? Also does anyone know what the paragraph means by "towing" in the statement "strong for towing"? I am thinking they meant towing with the factory supplied towbar and braces at the recommended speed and distance limits, but it would be nice to have any confirmation. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 11:24 am Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox AS we all know, the kitfox was a copy of the avid. It has been asked if the original designers were thinking about towing etc. when it was designed, and I do believe it was implied that they were to stupid (or lacked the Grey matter) to have done so.... Please read the last sentence of the brochure. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224046#224046 Attachments: http://forums.matronics.com//files/1st_brochure_and_info_packet__page_3_364. jpg


    Message 15


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    Time: 09:33:06 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Bob, I think the documentation you are looking for is the simple fact that since 1982 there has been no report (read documantation) of an inflight structural failure on any Avid or Kitfox aircraft. This doesn't meant that one won't crop up at some time in the future. But I always think of my friend that is considering buying an ultralight type aircraft that has a long history of the lift strut attachment failing at a fairly predictable interval. This item has been tagged by pilots of this airplane for bimiannual raplacement. I asked him if this was a problem to him - his answer, No. Lowell ----- Original Message ----- From: "Bob Brennan" <matronics@bob.brennan.name> Sent: Sunday, January 11, 2009 8:54 AM Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > <matronics@bob.brennan.name> > > Since the same person also implied that there was no such thing as > consideration of metal fatigue in the design does anyone know any more > about, or have documentation to support, the statement "light structure > with > high fatigue life" in that last paragraph? Obviously structure fatigue was > a > consideration, but is the airframe's actual "high fatigue life" documented > anywhere? > > Also does anyone know what the paragraph means by "towing" in the > statement > "strong for towing"? I am thinking they meant towing with the factory > supplied towbar and braces at the recommended speed and distance limits, > but > it would be nice to have any confirmation. > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer > Sent: 11 January 2009 11:24 am > To: kitfox-list@matronics.com > Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > > > AS we all know, the kitfox was a copy of the avid. It has been asked if > the > original designers were thinking about towing etc. when it was designed, > and > I do believe it was implied that they were to stupid (or lacked the Grey > matter) to have done so.... > > Please read the last sentence of the brochure. > > -------- > DO NOT ARCHIVE > Leonard Perry > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > As done as any plane will ever be.... cause now the tinkeritis takes over. > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=224046#224046 > > > Attachments: > > http://forums.matronics.com//files/1st_brochure_and_info_packet__page_3_364. > jpg > > >


    Message 16


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    Time: 09:42:06 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: EA 81 Turbo Thermostat
    Hey Lynn, Your comment blows my mind. Are you suggestion that your catastrophic failure of that hat shaped gear and your megabucks repair of that and your ignition mods to help mitigate a weak design there as well somehow relates to deciding whether or not to use evans coolant. Sorry if this comes along as a bit strong, and please correct me if I misunderstood your meaning. Lowell Do not archive ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> Sent: Sunday, January 11, 2009 6:16 AM Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > Not to start an engine war, but it is threads like this one that make me > smile about my choice of engine, even with all the problems that I have > had with mine. > > Lynn Matteson > Kitfox IV Speedster, taildragger > Jabiru 2200, #2062, 600.2 hrs > Sensenich 62x46 > flying again after engine rebuild, and new Electroair direct-fire > ignition system; > also building a new pair of snow skis > do not archive > > > On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: > >> >> Paul, >> >> This has sort of been my take on the Evans Coolant. I think we >> sometimes forget that there are many airplanes experimantal and >> certified that use a version of the Rotax 912. I know from group flying >> experience that the Rans S-7 has a cooling problem and often has to step >> climb to avoid going into temps I have never seen on my Model IV. It is >> my belief that the Evans coolant might be appropriate for that >> application as the temps are much higher than the boiling point of >> water. For me, I was never tempted to use it. It is sort of like >> putting a cast on a perfectly good leg because my friend has one on his >> leg. >> >> Lowell Fitt >> Cameron Park, CA >> Model IV-1200 R-912 UL >> Currently focusing on the Left Wing - doing the precover checklist, >> Rudder trim system - my rib warp design, and Landing Gear - done. >> >> ----- Original Message ----- From: "Paul Franz - Merlin GT" >> <paul@eucleides.com> >> To: <kitfox-list@matronics.com> >> Sent: Saturday, January 10, 2009 1:29 PM >> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >> >> >>> <paul@eucleides.com> >>> >>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>> <earnestj@frontiernet.net> >>>> >>>> Thanks Rick, I would appreciate a photo and also information on the >>>> "waterless" that >>>> you are talking about. >>> >>> "In the 1980s inventor Jack Evans discovered the advantages of using a >>> waterless >>> coolant. His final formulation is a mixture of ethylene glycol and >>> propylene glycol. >>> This coolant has a high boiling point of 188 C (370 F) and is not >>> corrosive, solving >>> many of water's problems including freezing." >>> >>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>> >>> I got curious and did a little research on this. Rick talked about >>> using NPG+ made by >>> Evans Cooling. Here is their website. >>> >>> <http://www.evanscooling.com/main1.htm> >>> >>> I found nothing on their website that was other than sales/ >>> marketing/folklore >>> presentation. There is no "white paper" or generally accepted format >>> for research to >>> corroborate their claims. >>> >>> Their product is called "NPG+" which is a corrosion inhibited propylene >>> glycol >>> ethylene glycol blend. >>> >>> It has a much higher temperature boiling point than an ideal mix of >>> inhibited ethylene >>> glycol and water. However it is substantially more viscous (especially >>> at low >>> temperatures), has a lower heat capacity and offers less freeze >>> protection. >>> >>> They make a claim that major engine manufacturers and specifically >>> Rotax require their >>> fluid. >>> >>> I looked through all the Rotax service bulletins and found this: >>> >>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>> >>> Well, from reading that, it sounds like it is a little less than >>> mandatory. A higher >>> pressure cap seems to be the emphasis and no where does it actually say >>> that NPG or >>> NPG+ is required. >>> >>> Evans summarizes the properties in a table at the bottom of this page: >>> >>> <http://www.evanscooling.com/html/tech1.htm> >>> >>> I have done quite a bit of research on failures of heat transfer >>> systems filled with >>> food grade glycol (propylene) and inhibited ethylene glycol. In fact I >>> spent an entire >>> year doing so. In large mixed metal systems the expected life of >>> propylene glycol as a >>> coolant is significantly less than ethylene glycol systems. The biggest >>> contributor to >>> failure is entrained air and high operating temperatures. The air >>> oxidizes the glycol >>> forming fairly long molecular chain organic acids. The inhibitors have >>> capacity to >>> buffer the pH change to a limit. What you'll notice with propylene >>> glycol (NPG and >>> NPG+) filled systems is steady and gradual discoloration of the >>> coolant. It begins to >>> start turning brown soon after installing and at some point it can >>> start to form a >>> corrosive sludge that will plug heat exchangers. Of course in a small >>> engine, you >>> don't have to maintain inhibitors or worry about filtering, you just >>> drain, flush and >>> refill. >>> >>> Because of the significantly lower heat capacity of pure inhibited >>> propylene glycol, >>> more flow is required. For some applications this means using a higher >>> flow capacity >>> water pump and more tubes in the radiator. The Evans people, in fact, >>> sell cooling >>> system mods for engines they use in racing conditions because of this. >>> >>> So, if you are convinced this is something you want to use, you will >>> need to change >>> out the fluid more often and use twice as much than if you use 50-50 >>> mix of water and >>> inhibited ethylene glycol and you will not have the freeze protection >>> and the NPG or >>> NPG+ should not be operated much below 40F which is problematic in >>> aircraft where the >>> ambient air temperature is often colder than this. >>> >>> I think using a higher pressure cap and the heavy duty (extended life) >>> rated for mixed >>> metals type of inhibited ethylene glycol which is color coded orange in >>> the US and is >>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and Cummins is >>> my preference >>> and I will use in my Rotax 914. >>> >>> The extended life coolants use an entirely different corrosion >>> inhibiting chemistry >>> that uses carboxylate organic acids instead of the silicates, >>> phosphates or borates. >>> >>> Here's a brief overview of engine coolants: >>> >>> <http://www.aa1car.com/library/coolant.htm> >>> >>> I am neither endorsing nor discouraging the use of Evans' waterless >>> coolant. >>> >>> -- >>> Paul A. Franz >>> Registration/Aircraft - N14UW/Merlin GT >>> Engine/Prop - Rotax 914/NSI CAP >>> Bellevue WA >>> 425.241.1618 Cell >>> >>> >>> >> >> >> >> >> > > >


    Message 17


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    Time: 10:10:19 AM PST US
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    From: "akflyer" <akflyer_2000@yahoo.com>
    matronics(at)bob.brennan. wrote: > Since the same person also implied that there was no such thing as > consideration of metal fatigue in the design does anyone know any more > about, or have documentation to support, the statement "light structure with > high fatigue life" in that last paragraph? Obviously structure fatigue was a > consideration, but is the airframe's actual "high fatigue life" documented > anywhere? > > Also does anyone know what the paragraph means by "towing" in the statement > "strong for towing"? I am thinking they meant towing with the factory > supplied towbar and braces at the recommended speed and distance limits, but > it would be nice to have any confirmation. > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- I wonder if it is possible that someone may have eaten alot of paint chips as a child.... who knows.... I guess that just as above has shown, thinking can get us all into trouble.. The full file is too large to post (12.8 MB) so I cut out the page for transport. Read the last sentence on transport... -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224065#224065 Attachments: http://forums.matronics.com//files/avidflyerbrochure1990_7_162.pdf


    Message 18


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    Time: 10:58:42 AM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    So do you think your friend's "no" answer meant "no I don't mind replacing the part(s) every 2 years to be safe, glad I know about it" or "no I don't believe that's a problem and I'm gonna buy it and fly it without ever bothering to fix it"? It seems we have both opinions on this list as regards the stresses of trailering, but no solid "replace this weak point biannually if you trailer" good advice. Another reason I am searching for a definition of that "high fatigue life" statement is that I am considering restoring a 1943 vintage L2 Grasshopper, which to those who know is the military version of the original Taylorcraft Cub. Not to get off topic on a Kitfox forum but the L2 has a very similar fabric covered metal tube fuselage and I can't help but think that in 1943 they didn't build it using molybdenum tubing and TIG welding. So I am thinking (there I go again!) that the Avid "higher fatigue life" is as compared to something like an old Cub, and what exactly, or even approximately, is the life in hours-flown of either, or any tube-framed aircraft? Old type-certified aircraft don't fall out of the sky either, but I've seen lots in museums labelled "past their serviceable life" or completely rebuilt. But we will just keep merrily flying our Kitfoxes because we don't know 'bout stuff like that... :-S Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Lowell Fitt Sent: 11 January 2009 12:28 pm Subject: Re: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox Bob, I think the documentation you are looking for is the simple fact that since 1982 there has been no report (read documantation) of an inflight structural failure on any Avid or Kitfox aircraft. This doesn't meant that one won't crop up at some time in the future. But I always think of my friend that is considering buying an ultralight type aircraft that has a long history of the lift strut attachment failing at a fairly predictable interval. This item has been tagged by pilots of this airplane for bimiannual raplacement. I asked him if this was a problem to him - his answer, No. Lowell ----- Original Message ----- From: "Bob Brennan" <matronics@bob.brennan.name> Sent: Sunday, January 11, 2009 8:54 AM Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > <matronics@bob.brennan.name> > > Since the same person also implied that there was no such thing as > consideration of metal fatigue in the design does anyone know any more > about, or have documentation to support, the statement "light structure > with > high fatigue life" in that last paragraph? Obviously structure fatigue was > a > consideration, but is the airframe's actual "high fatigue life" documented > anywhere? > > Also does anyone know what the paragraph means by "towing" in the > statement > "strong for towing"? I am thinking they meant towing with the factory > supplied towbar and braces at the recommended speed and distance limits, > but > it would be nice to have any confirmation. > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer > Sent: 11 January 2009 11:24 am > To: kitfox-list@matronics.com > Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > > > AS we all know, the kitfox was a copy of the avid. It has been asked if > the > original designers were thinking about towing etc. when it was designed, > and > I do believe it was implied that they were to stupid (or lacked the Grey > matter) to have done so.... > > Please read the last sentence of the brochure. > > -------- > DO NOT ARCHIVE > Leonard Perry > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > As done as any plane will ever be.... cause now the tinkeritis takes over. > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=224046#224046 > > > Attachments: > > http://forums.matronics.com//files/1st_brochure_and_info_packet__page_3_364. > jpg > > >


    Message 19


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    Time: 11:05:23 AM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    "We recommend that you trailer your AVID FLYER if you want to transport it long distances [ie >10 miles]. Always install wing towing supports when the wings are folded" <well-intentioned sarcasm> Oh, ok then. Everybody on this list attaches the factory-supplied towing supports and puts their plane on a trailer in the same attitude as the factory-supplied towbar. So no problems then! </sarcasm> Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 1:09 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > Since the same person also implied that there was no such thing as > consideration of metal fatigue in the design does anyone know any more > about, or have documentation to support, the statement "light structure with > high fatigue life" in that last paragraph? Obviously structure fatigue was a > consideration, but is the airframe's actual "high fatigue life" documented > anywhere? > > Also does anyone know what the paragraph means by "towing" in the statement > "strong for towing"? I am thinking they meant towing with the factory > supplied towbar and braces at the recommended speed and distance limits, but > it would be nice to have any confirmation. > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- I wonder if it is possible that someone may have eaten alot of paint chips as a child.... who knows.... I guess that just as above has shown, thinking can get us all into trouble.. The full file is too large to post (12.8 MB) so I cut out the page for transport. Read the last sentence on transport... -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224065#224065 Attachments: http://forums.matronics.com//files/avidflyerbrochure1990_7_162.pdf


    Message 20


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    Time: 11:41:41 AM PST US
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    From: "akflyer" <akflyer_2000@yahoo.com>
    matronics(at)bob.brennan. wrote: > "We recommend that you trailer your AVID FLYER if you want to transport it > long distances [ie >10 miles]. Always install wing towing supports when the > wings are folded" > > > Oh, ok then. Everybody on this list attaches the factory-supplied towing > supports and puts their plane on a trailer in the same attitude as the > factory-supplied towbar. > So no problems then! > > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- what data did you use to determine that >10 miles is considered "long distance", or is that a brown and smelly number? I have the full file from the manufacture and did not see a hard number they considered a "long distance". It seems the most info to be had in that statement was to "make sure you have the wing braces installed when the wings are folded". This is the brace that slips into the forward spar and pins in at the strut attachment on the fuse. In respect to you other post, it is safe to assume that the welds were made using oxy acetylene and mild steel tubing. Atleast, the early pipers were made this way. I would venture to say that a quick web search would back this up as well as asking anyone of the number of people who have restored one, or asking an A&P with Grey, thinning hair. The service life you mentioned is more determined by how the AC was used not really how many years old it is. If it was flown off grass strips or paved runways and taken to shows every year and kept in a hangar and has 5000 hrs on it, I would bet it is better shape and has less fatigue than a cub that was built in '78 that has been flown in the Alaskan bush by a sheep or bear guide yet it only has 2800 hrs on it. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224080#224080


    Message 21


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    Time: 11:51:03 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: EA 81 Turbo Thermostat
    What I was thinking, and didn't relate it all, was that every time I hear the Rotax guys, and I guess any of the water-cooled guys talking about that expensive waterless stuff, and having to relocate radiators, and where to place the thermostat, and dealing with all the hoses, etc., I just am thankful that air-cooled engines at least don't have to worry about leakage and all the other attendant problems that seem to come up so often. Yes, air-cooled engines need their own touches to make them perfect, but the proper coolant and possible loss thereof isn't one of them. Yes, I've had problems with *my* engine, but not all the Jabs have had the gear problem. Just like not all the water-cooled guys have problems, not all the air-cooled engines break a timing gear. Yes, the ignition system is a weak link, but I chose to replace mine rather than glue the rotors on, because I wanted something different, and better, and more modern. I could have changed caps and rotors every month for 10 years and not spend what I did for my new ignition, but I'm an experimenter and chose to spend the money...overkill? Yes. Necessary? No. Am I satisfied? Yes. If you didn't know I had those engine problems...or if I hadn't mentioned it...and simply said "glad I chose an air-cooled engine", would that have been better?I think probably it would have, or better yet kept my comment and thoughts on this subject to myself. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: > <lcfitt@sbcglobal.net> > > Hey Lynn, Your comment blows my mind. Are you suggestion that > your catastrophic failure of that hat shaped gear and your > megabucks repair of that and your ignition mods to help mitigate a > weak design there as well somehow relates to deciding whether or > not to use evans coolant. > > Sorry if this comes along as a bit strong, and please correct me > if I misunderstood your meaning. > > Lowell > Do not archive > ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> > To: <kitfox-list@matronics.com> > Sent: Sunday, January 11, 2009 6:16 AM > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > >> >> Not to start an engine war, but it is threads like this one that >> make me smile about my choice of engine, even with all the >> problems that I have had with mine. >> >> Lynn Matteson >> Kitfox IV Speedster, taildragger >> Jabiru 2200, #2062, 600.2 hrs >> Sensenich 62x46 >> flying again after engine rebuild, and new Electroair direct-fire >> ignition system; >> also building a new pair of snow skis >> do not archive >> >> >> >> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: >> >>> <lcfitt@sbcglobal.net> >>> >>> Paul, >>> >>> This has sort of been my take on the Evans Coolant. I think we >>> sometimes forget that there are many airplanes experimantal and >>> certified that use a version of the Rotax 912. I know from >>> group flying experience that the Rans S-7 has a cooling problem >>> and often has to step climb to avoid going into temps I have >>> never seen on my Model IV. It is my belief that the Evans >>> coolant might be appropriate for that application as the temps >>> are much higher than the boiling point of water. For me, I was >>> never tempted to use it. It is sort of like putting a cast on a >>> perfectly good leg because my friend has one on his leg. >>> >>> Lowell Fitt >>> Cameron Park, CA >>> Model IV-1200 R-912 UL >>> Currently focusing on the Left Wing - doing the precover >>> checklist, Rudder trim system - my rib warp design, and Landing >>> Gear - done. >>> >>> ----- Original Message ----- From: "Paul Franz - Merlin GT" >>> <paul@eucleides.com> >>> To: <kitfox-list@matronics.com> >>> Sent: Saturday, January 10, 2009 1:29 PM >>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>> >>> >>>> <paul@eucleides.com> >>>> >>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>>> <earnestj@frontiernet.net> >>>>> >>>>> Thanks Rick, I would appreciate a photo and also information >>>>> on the "waterless" that >>>>> you are talking about. >>>> >>>> "In the 1980s inventor Jack Evans discovered the advantages of >>>> using a waterless >>>> coolant. His final formulation is a mixture of ethylene glycol >>>> and propylene glycol. >>>> This coolant has a high boiling point of 188 C (370 F) and is >>>> not corrosive, solving >>>> many of water's problems including freezing." >>>> >>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>>> >>>> I got curious and did a little research on this. Rick talked >>>> about using NPG+ made by >>>> Evans Cooling. Here is their website. >>>> >>>> <http://www.evanscooling.com/main1.htm> >>>> >>>> I found nothing on their website that was other than sales/ >>>> marketing/folklore >>>> presentation. There is no "white paper" or generally accepted >>>> format for research to >>>> corroborate their claims. >>>> >>>> Their product is called "NPG+" which is a corrosion inhibited >>>> propylene glycol >>>> ethylene glycol blend. >>>> >>>> It has a much higher temperature boiling point than an ideal >>>> mix of inhibited ethylene >>>> glycol and water. However it is substantially more viscous >>>> (especially at low >>>> temperatures), has a lower heat capacity and offers less freeze >>>> protection. >>>> >>>> They make a claim that major engine manufacturers and >>>> specifically Rotax require their >>>> fluid. >>>> >>>> I looked through all the Rotax service bulletins and found this: >>>> >>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>>> >>>> Well, from reading that, it sounds like it is a little less than >>>> mandatory. A higher >>>> pressure cap seems to be the emphasis and no where does it >>>> actually say that NPG or >>>> NPG+ is required. >>>> >>>> Evans summarizes the properties in a table at the bottom of >>>> this page: >>>> >>>> <http://www.evanscooling.com/html/tech1.htm> >>>> >>>> I have done quite a bit of research on failures of heat transfer >>>> systems filled with >>>> food grade glycol (propylene) and inhibited ethylene glycol. In >>>> fact I spent an entire >>>> year doing so. In large mixed metal systems the expected life of >>>> propylene glycol as a >>>> coolant is significantly less than ethylene glycol systems. The >>>> biggest contributor to >>>> failure is entrained air and high operating temperatures. The >>>> air oxidizes the glycol >>>> forming fairly long molecular chain organic acids. The >>>> inhibitors have capacity to >>>> buffer the pH change to a limit. What you'll notice with >>>> propylene glycol (NPG and >>>> NPG+) filled systems is steady and gradual discoloration of the >>>> coolant. It begins to >>>> start turning brown soon after installing and at some point it >>>> can start to form a >>>> corrosive sludge that will plug heat exchangers. Of course in a >>>> small engine, you >>>> don't have to maintain inhibitors or worry about filtering, you >>>> just drain, flush and >>>> refill. >>>> >>>> Because of the significantly lower heat capacity of pure >>>> inhibited propylene glycol, >>>> more flow is required. For some applications this means using a >>>> higher flow capacity >>>> water pump and more tubes in the radiator. The Evans people, in >>>> fact, sell cooling >>>> system mods for engines they use in racing conditions because >>>> of this. >>>> >>>> So, if you are convinced this is something you want to use, you >>>> will need to change >>>> out the fluid more often and use twice as much than if you use >>>> 50-50 mix of water and >>>> inhibited ethylene glycol and you will not have the freeze >>>> protection and the NPG or >>>> NPG+ should not be operated much below 40F which is >>>> problematic in aircraft where the >>>> ambient air temperature is often colder than this. >>>> >>>> I think using a higher pressure cap and the heavy duty >>>> (extended life) rated for mixed >>>> metals type of inhibited ethylene glycol which is color coded >>>> orange in the US and is >>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and >>>> Cummins is my preference >>>> and I will use in my Rotax 914. >>>> >>>> The extended life coolants use an entirely different corrosion >>>> inhibiting chemistry >>>> that uses carboxylate organic acids instead of the silicates, >>>> phosphates or borates. >>>> >>>> Here's a brief overview of engine coolants: >>>> >>>> <http://www.aa1car.com/library/coolant.htm> >>>> >>>> I am neither endorsing nor discouraging the use of Evans' >>>> waterless coolant. >>>> >>>> -- >>>> Paul A. Franz >>>> Registration/Aircraft - N14UW/Merlin GT >>>> Engine/Prop - Rotax 914/NSI CAP >>>> Bellevue WA >>>> 425.241.1618 Cell >>>> >>>> >>>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 22


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    Time: 12:02:21 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    That depends on if you call the Kitfox Owner's Manual "brown and smelly"(huh?) Leonard. From the manual, posted at http://cfisher.com/kitfox/kitfox2poh.pdf, page 5 - "The airplane should not be towed on its own gear for long distances (more than 10 miles)." Thanks for your ideas regarding the question of service life of a fabric-and-tube aircraft, such as the Kitfox and the Taylorcraft. As I said when the designer of the Avid stated "higher fatigue life" I am guessing he meant higher than old Cubs and that sort of design, which I am also guessing was a starting point for the design of the Avid and eventually the Kitfox. I'll do some research on the service lifetime of that type of aircraft later tonight, and/or leave the question open to anyone else on the list who may have some real numbers or know where to get them. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 2:41 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > "We recommend that you trailer your AVID FLYER if you want to transport it > long distances [ie >10 miles]. Always install wing towing supports when the > wings are folded" > > > Oh, ok then. Everybody on this list attaches the factory-supplied towing > supports and puts their plane on a trailer in the same attitude as the > factory-supplied towbar. > So no problems then! > > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- what data did you use to determine that >10 miles is considered "long distance", or is that a brown and smelly number? I have the full file from the manufacture and did not see a hard number they considered a "long distance". It seems the most info to be had in that statement was to "make sure you have the wing braces installed when the wings are folded". This is the brace that slips into the forward spar and pins in at the strut attachment on the fuse. In respect to you other post, it is safe to assume that the welds were made using oxy acetylene and mild steel tubing. Atleast, the early pipers were made this way. I would venture to say that a quick web search would back this up as well as asking anyone of the number of people who have restored one, or asking an A&P with Grey, thinning hair. The service life you mentioned is more determined by how the AC was used not really how many years old it is. If it was flown off grass strips or paved runways and taken to shows every year and kept in a hangar and has 5000 hrs on it, I would bet it is better shape and has less fatigue than a cub that was built in '78 that has been flown in the Alaskan bush by a sheep or bear guide yet it only has 2800 hrs on it. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224080#224080


    Message 23


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    Time: 12:08:04 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: EA 81 Turbo Thermostat
    > I think probably it would have, or better yet kept my comment and thoughts on this subject to myself. Hell no Lynn, from what I've read here you're a smart and tough old coot, and your tinkering, even when it doesn't work, saves us from making the same mistakes! ;-) And I quote here from someone else on the list I don't know well, but respect his opinion, Deke's sig says "The aim of an argument or discussion should not be victory, but progress." Amen to that bob do not archive -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Lynn Matteson Sent: 11 January 2009 2:50 pm Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat What I was thinking, and didn't relate it all, was that every time I hear the Rotax guys, and I guess any of the water-cooled guys talking about that expensive waterless stuff, and having to relocate radiators, and where to place the thermostat, and dealing with all the hoses, etc., I just am thankful that air-cooled engines at least don't have to worry about leakage and all the other attendant problems that seem to come up so often. Yes, air-cooled engines need their own touches to make them perfect, but the proper coolant and possible loss thereof isn't one of them. Yes, I've had problems with *my* engine, but not all the Jabs have had the gear problem. Just like not all the water-cooled guys have problems, not all the air-cooled engines break a timing gear. Yes, the ignition system is a weak link, but I chose to replace mine rather than glue the rotors on, because I wanted something different, and better, and more modern. I could have changed caps and rotors every month for 10 years and not spend what I did for my new ignition, but I'm an experimenter and chose to spend the money...overkill? Yes. Necessary? No. Am I satisfied? Yes. If you didn't know I had those engine problems...or if I hadn't mentioned it...and simply said "glad I chose an air-cooled engine", would that have been better?I think probably it would have, or better yet kept my comment and thoughts on this subject to myself. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: > <lcfitt@sbcglobal.net> > > Hey Lynn, Your comment blows my mind. Are you suggestion that > your catastrophic failure of that hat shaped gear and your > megabucks repair of that and your ignition mods to help mitigate a > weak design there as well somehow relates to deciding whether or > not to use evans coolant. > > Sorry if this comes along as a bit strong, and please correct me > if I misunderstood your meaning. > > Lowell > Do not archive > ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> > To: <kitfox-list@matronics.com> > Sent: Sunday, January 11, 2009 6:16 AM > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > >> >> Not to start an engine war, but it is threads like this one that >> make me smile about my choice of engine, even with all the >> problems that I have had with mine. >> >> Lynn Matteson >> Kitfox IV Speedster, taildragger >> Jabiru 2200, #2062, 600.2 hrs >> Sensenich 62x46 >> flying again after engine rebuild, and new Electroair direct-fire >> ignition system; >> also building a new pair of snow skis >> do not archive >> >> >> >> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: >> >>> <lcfitt@sbcglobal.net> >>> >>> Paul, >>> >>> This has sort of been my take on the Evans Coolant. I think we >>> sometimes forget that there are many airplanes experimantal and >>> certified that use a version of the Rotax 912. I know from >>> group flying experience that the Rans S-7 has a cooling problem >>> and often has to step climb to avoid going into temps I have >>> never seen on my Model IV. It is my belief that the Evans >>> coolant might be appropriate for that application as the temps >>> are much higher than the boiling point of water. For me, I was >>> never tempted to use it. It is sort of like putting a cast on a >>> perfectly good leg because my friend has one on his leg. >>> >>> Lowell Fitt >>> Cameron Park, CA >>> Model IV-1200 R-912 UL >>> Currently focusing on the Left Wing - doing the precover >>> checklist, Rudder trim system - my rib warp design, and Landing >>> Gear - done. >>> >>> ----- Original Message ----- From: "Paul Franz - Merlin GT" >>> <paul@eucleides.com> >>> To: <kitfox-list@matronics.com> >>> Sent: Saturday, January 10, 2009 1:29 PM >>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>> >>> >>>> <paul@eucleides.com> >>>> >>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>>> <earnestj@frontiernet.net> >>>>> >>>>> Thanks Rick, I would appreciate a photo and also information >>>>> on the "waterless" that >>>>> you are talking about. >>>> >>>> "In the 1980s inventor Jack Evans discovered the advantages of >>>> using a waterless >>>> coolant. His final formulation is a mixture of ethylene glycol >>>> and propylene glycol. >>>> This coolant has a high boiling point of 188 C (370 F) and is >>>> not corrosive, solving >>>> many of water's problems including freezing." >>>> >>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>>> >>>> I got curious and did a little research on this. Rick talked >>>> about using NPG+ made by >>>> Evans Cooling. Here is their website. >>>> >>>> <http://www.evanscooling.com/main1.htm> >>>> >>>> I found nothing on their website that was other than sales/ >>>> marketing/folklore >>>> presentation. There is no "white paper" or generally accepted >>>> format for research to >>>> corroborate their claims. >>>> >>>> Their product is called "NPG+" which is a corrosion inhibited >>>> propylene glycol >>>> ethylene glycol blend. >>>> >>>> It has a much higher temperature boiling point than an ideal >>>> mix of inhibited ethylene >>>> glycol and water. However it is substantially more viscous >>>> (especially at low >>>> temperatures), has a lower heat capacity and offers less freeze >>>> protection. >>>> >>>> They make a claim that major engine manufacturers and >>>> specifically Rotax require their >>>> fluid. >>>> >>>> I looked through all the Rotax service bulletins and found this: >>>> >>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>>> >>>> Well, from reading that, it sounds like it is a little less than >>>> mandatory. A higher >>>> pressure cap seems to be the emphasis and no where does it >>>> actually say that NPG or >>>> NPG+ is required. >>>> >>>> Evans summarizes the properties in a table at the bottom of >>>> this page: >>>> >>>> <http://www.evanscooling.com/html/tech1.htm> >>>> >>>> I have done quite a bit of research on failures of heat transfer >>>> systems filled with >>>> food grade glycol (propylene) and inhibited ethylene glycol. In >>>> fact I spent an entire >>>> year doing so. In large mixed metal systems the expected life of >>>> propylene glycol as a >>>> coolant is significantly less than ethylene glycol systems. The >>>> biggest contributor to >>>> failure is entrained air and high operating temperatures. The >>>> air oxidizes the glycol >>>> forming fairly long molecular chain organic acids. The >>>> inhibitors have capacity to >>>> buffer the pH change to a limit. What you'll notice with >>>> propylene glycol (NPG and >>>> NPG+) filled systems is steady and gradual discoloration of the >>>> coolant. It begins to >>>> start turning brown soon after installing and at some point it >>>> can start to form a >>>> corrosive sludge that will plug heat exchangers. Of course in a >>>> small engine, you >>>> don't have to maintain inhibitors or worry about filtering, you >>>> just drain, flush and >>>> refill. >>>> >>>> Because of the significantly lower heat capacity of pure >>>> inhibited propylene glycol, >>>> more flow is required. For some applications this means using a >>>> higher flow capacity >>>> water pump and more tubes in the radiator. The Evans people, in >>>> fact, sell cooling >>>> system mods for engines they use in racing conditions because >>>> of this. >>>> >>>> So, if you are convinced this is something you want to use, you >>>> will need to change >>>> out the fluid more often and use twice as much than if you use >>>> 50-50 mix of water and >>>> inhibited ethylene glycol and you will not have the freeze >>>> protection and the NPG or >>>> NPG+ should not be operated much below 40F which is >>>> problematic in aircraft where the >>>> ambient air temperature is often colder than this. >>>> >>>> I think using a higher pressure cap and the heavy duty >>>> (extended life) rated for mixed >>>> metals type of inhibited ethylene glycol which is color coded >>>> orange in the US and is >>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and >>>> Cummins is my preference >>>> and I will use in my Rotax 914. >>>> >>>> The extended life coolants use an entirely different corrosion >>>> inhibiting chemistry >>>> that uses carboxylate organic acids instead of the silicates, >>>> phosphates or borates. >>>> >>>> Here's a brief overview of engine coolants: >>>> >>>> <http://www.aa1car.com/library/coolant.htm> >>>> >>>> I am neither endorsing nor discouraging the use of Evans' >>>> waterless coolant. >>>> >>>> -- >>>> Paul A. Franz >>>> Registration/Aircraft - N14UW/Merlin GT >>>> Engine/Prop - Rotax 914/NSI CAP >>>> Bellevue WA >>>> 425.241.1618 Cell >>>> >>>> >>>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 24


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    Time: 12:21:45 PM PST US
    From: "Gary Glasgow" <gary-n-dorothy@tctwest.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    This picture is from the avid yahoo list and shows how one person installed transport braces. http://groups.yahoo.com/group/avid_flyer/photos/album/1859297514/pic/1131 734089/view?picmode=&mode=tn&order=ordinal&start=1&count &dir =asc note that there are 2 braces per wing. It looks like a good way to do it. ----- Original Message ----- From: Bob Brennan To: kitfox-list@matronics.com Sent: Sunday, January 11, 2009 12:05 PM Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox <matronics@bob.brennan.name> "We recommend that you trailer your AVID FLYER if you want to transport it long distances [ie >10 miles]. Always install wing towing supports when the wings are folded" <well-intentioned sarcasm> Oh, ok then. Everybody on this list attaches the factory-supplied towing supports and puts their plane on a trailer in the same attitude as the factory-supplied towbar. So no problems then! </sarcasm> Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 1:09 pm To: kitfox-list@matronics.com Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > Since the same person also implied that there was no such thing as > consideration of metal fatigue in the design does anyone know any more > about, or have documentation to support, the statement "light structure with > high fatigue life" in that last paragraph? Obviously structure fatigue was a > consideration, but is the airframe's actual "high fatigue life" documented > anywhere? > > Also does anyone know what the paragraph means by "towing" in the statement > "strong for towing"? I am thinking they meant towing with the factory > supplied towbar and braces at the recommended speed and distance limits, but > it would be nice to have any confirmation. > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- I wonder if it is possible that someone may have eaten alot of paint chips as a child.... who knows.... I guess that just as above has shown, thinking can get us all into trouble.. The full file is too large to post (12.8 MB) so I cut out the page for transport. Read the last sentence on transport... -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224065#224065 Attachments: http://forums.matronics.com//files/avidflyerbrochure1990_7_162.pdf


    Message 25


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    Time: 12:45:00 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: EA 81 Turbo Thermostat
    Lynn, I understand and after sending off the post I did a bit of Googling around (Jabiru Cooling) and found a very interesting quote among many others folks will have to find for themselves. The quote reads: "My grandpa was a pretty smart fellow. One thing he used to say is, "If we all wanted the same things, we'd all be chasing Grandma."" Lowell ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> Sent: Sunday, January 11, 2009 11:50 AM Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > What I was thinking, and didn't relate it all, was that every time I hear > the Rotax guys, and I guess any of the water-cooled guys talking about > that expensive waterless stuff, and having to relocate radiators, and > where to place the thermostat, and dealing with all the hoses, etc., I > just am thankful that air-cooled engines at least don't have to worry > about leakage and all the other attendant problems that seem to come up > so often. > > Yes, air-cooled engines need their own touches to make them perfect, but > the proper coolant and possible loss thereof isn't one of them. > Yes, I've had problems with *my* engine, but not all the Jabs have had > the gear problem. Just like not all the water-cooled guys have problems, > not all the air-cooled engines break a timing gear. > Yes, the ignition system is a weak link, but I chose to replace mine > rather than glue the rotors on, because I wanted something different, and > better, and more modern. I could have changed caps and rotors every month > for 10 years and not spend what I did for my new ignition, but I'm an > experimenter and chose to spend the money...overkill? Yes. Necessary? No. > Am I satisfied? Yes. > > If you didn't know I had those engine problems...or if I hadn't mentioned > it...and simply said "glad I chose an air-cooled engine", would that have > been better?I think probably it would have, or better yet kept my comment > and thoughts on this subject to myself. > > Lynn Matteson > Kitfox IV Speedster, taildragger > Jabiru 2200, #2062, 600.2 hrs > Sensenich 62x46 > flying again after engine rebuild, and new Electroair direct-fire > ignition system; > also building a new pair of snow skis > do not archive > > > On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: > >> >> Hey Lynn, Your comment blows my mind. Are you suggestion that your >> catastrophic failure of that hat shaped gear and your megabucks repair >> of that and your ignition mods to help mitigate a weak design there as >> well somehow relates to deciding whether or not to use evans coolant. >> >> Sorry if this comes along as a bit strong, and please correct me if I >> misunderstood your meaning. >> >> Lowell >> Do not archive >> ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> >> To: <kitfox-list@matronics.com> >> Sent: Sunday, January 11, 2009 6:16 AM >> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >> >> >>> >>> Not to start an engine war, but it is threads like this one that make >>> me smile about my choice of engine, even with all the problems that I >>> have had with mine. >>> >>> Lynn Matteson >>> Kitfox IV Speedster, taildragger >>> Jabiru 2200, #2062, 600.2 hrs >>> Sensenich 62x46 >>> flying again after engine rebuild, and new Electroair direct-fire >>> ignition system; >>> also building a new pair of snow skis >>> do not archive >>> >>> >>> >>> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: >>> >>>> <lcfitt@sbcglobal.net> >>>> >>>> Paul, >>>> >>>> This has sort of been my take on the Evans Coolant. I think we >>>> sometimes forget that there are many airplanes experimantal and >>>> certified that use a version of the Rotax 912. I know from group >>>> flying experience that the Rans S-7 has a cooling problem and often >>>> has to step climb to avoid going into temps I have never seen on my >>>> Model IV. It is my belief that the Evans coolant might be >>>> appropriate for that application as the temps are much higher than >>>> the boiling point of water. For me, I was never tempted to use it. >>>> It is sort of like putting a cast on a perfectly good leg because my >>>> friend has one on his leg. >>>> >>>> Lowell Fitt >>>> Cameron Park, CA >>>> Model IV-1200 R-912 UL >>>> Currently focusing on the Left Wing - doing the precover checklist, >>>> Rudder trim system - my rib warp design, and Landing Gear - done. >>>> >>>> ----- Original Message ----- From: "Paul Franz - Merlin GT" >>>> <paul@eucleides.com> >>>> To: <kitfox-list@matronics.com> >>>> Sent: Saturday, January 10, 2009 1:29 PM >>>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>>> >>>> >>>>> <paul@eucleides.com> >>>>> >>>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>>>> <earnestj@frontiernet.net> >>>>>> >>>>>> Thanks Rick, I would appreciate a photo and also information on the >>>>>> "waterless" that >>>>>> you are talking about. >>>>> >>>>> "In the 1980s inventor Jack Evans discovered the advantages of using >>>>> a waterless >>>>> coolant. His final formulation is a mixture of ethylene glycol and >>>>> propylene glycol. >>>>> This coolant has a high boiling point of 188 C (370 F) and is not >>>>> corrosive, solving >>>>> many of water's problems including freezing." >>>>> >>>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>>>> >>>>> I got curious and did a little research on this. Rick talked about >>>>> using NPG+ made by >>>>> Evans Cooling. Here is their website. >>>>> >>>>> <http://www.evanscooling.com/main1.htm> >>>>> >>>>> I found nothing on their website that was other than sales/ >>>>> marketing/folklore >>>>> presentation. There is no "white paper" or generally accepted format >>>>> for research to >>>>> corroborate their claims. >>>>> >>>>> Their product is called "NPG+" which is a corrosion inhibited >>>>> propylene glycol >>>>> ethylene glycol blend. >>>>> >>>>> It has a much higher temperature boiling point than an ideal mix of >>>>> inhibited ethylene >>>>> glycol and water. However it is substantially more viscous >>>>> (especially at low >>>>> temperatures), has a lower heat capacity and offers less freeze >>>>> protection. >>>>> >>>>> They make a claim that major engine manufacturers and specifically >>>>> Rotax require their >>>>> fluid. >>>>> >>>>> I looked through all the Rotax service bulletins and found this: >>>>> >>>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>>>> >>>>> Well, from reading that, it sounds like it is a little less than >>>>> mandatory. A higher >>>>> pressure cap seems to be the emphasis and no where does it actually >>>>> say that NPG or >>>>> NPG+ is required. >>>>> >>>>> Evans summarizes the properties in a table at the bottom of this >>>>> page: >>>>> >>>>> <http://www.evanscooling.com/html/tech1.htm> >>>>> >>>>> I have done quite a bit of research on failures of heat transfer >>>>> systems filled with >>>>> food grade glycol (propylene) and inhibited ethylene glycol. In fact >>>>> I spent an entire >>>>> year doing so. In large mixed metal systems the expected life of >>>>> propylene glycol as a >>>>> coolant is significantly less than ethylene glycol systems. The >>>>> biggest contributor to >>>>> failure is entrained air and high operating temperatures. The air >>>>> oxidizes the glycol >>>>> forming fairly long molecular chain organic acids. The inhibitors >>>>> have capacity to >>>>> buffer the pH change to a limit. What you'll notice with propylene >>>>> glycol (NPG and >>>>> NPG+) filled systems is steady and gradual discoloration of the >>>>> coolant. It begins to >>>>> start turning brown soon after installing and at some point it can >>>>> start to form a >>>>> corrosive sludge that will plug heat exchangers. Of course in a >>>>> small engine, you >>>>> don't have to maintain inhibitors or worry about filtering, you just >>>>> drain, flush and >>>>> refill. >>>>> >>>>> Because of the significantly lower heat capacity of pure inhibited >>>>> propylene glycol, >>>>> more flow is required. For some applications this means using a >>>>> higher flow capacity >>>>> water pump and more tubes in the radiator. The Evans people, in >>>>> fact, sell cooling >>>>> system mods for engines they use in racing conditions because of >>>>> this. >>>>> >>>>> So, if you are convinced this is something you want to use, you will >>>>> need to change >>>>> out the fluid more often and use twice as much than if you use 50-50 >>>>> mix of water and >>>>> inhibited ethylene glycol and you will not have the freeze >>>>> protection and the NPG or >>>>> NPG+ should not be operated much below 40F which is problematic in >>>>> aircraft where the >>>>> ambient air temperature is often colder than this. >>>>> >>>>> I think using a higher pressure cap and the heavy duty (extended >>>>> life) rated for mixed >>>>> metals type of inhibited ethylene glycol which is color coded orange >>>>> in the US and is >>>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and Cummins >>>>> is my preference >>>>> and I will use in my Rotax 914. >>>>> >>>>> The extended life coolants use an entirely different corrosion >>>>> inhibiting chemistry >>>>> that uses carboxylate organic acids instead of the silicates, >>>>> phosphates or borates. >>>>> >>>>> Here's a brief overview of engine coolants: >>>>> >>>>> <http://www.aa1car.com/library/coolant.htm> >>>>> >>>>> I am neither endorsing nor discouraging the use of Evans' waterless >>>>> coolant. >>>>> >>>>> -- >>>>> Paul A. Franz >>>>> Registration/Aircraft - N14UW/Merlin GT >>>>> Engine/Prop - Rotax 914/NSI CAP >>>>> Bellevue WA >>>>> 425.241.1618 Cell >>>>> >>>>> >>>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >> >> >> >> >> > > >


    Message 26


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    Time: 01:38:08 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: EA 81 Turbo Thermostat
    Who you callin' "old" and when did my tinkering NOT work? ...I'm kidding, Bob..... : ) And speaking of saving "us from making the same mistakes", if I've saved just one person from buying a Jabiru, I'll consider that progress.....(and another engine saved for my own purchase.) : ) Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 3:06 PM, Bob Brennan wrote: > <matronics@bob.brennan.name> > >> I think probably it would have, or better yet kept my comment and >> thoughts > on this subject to myself. > > Hell no Lynn, from what I've read here you're a smart and tough old > coot, > and your tinkering, even when it doesn't work, saves us from making > the same > mistakes! ;-) > > And I quote here from someone else on the list I don't know well, but > respect his opinion, Deke's sig says "The aim of an argument or > discussion > should not be victory, but progress." > > Amen to that > bob > > do not archive > > > -----Original Message----- > From: owner-kitfox-list-server@matronics.com > [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Lynn > Matteson > Sent: 11 January 2009 2:50 pm > To: kitfox-list@matronics.com > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > > What I was thinking, and didn't relate it all, was that every time I > hear the Rotax guys, and I guess any of the water-cooled guys talking > about that expensive waterless stuff, and having to relocate > radiators, and where to place the thermostat, and dealing with all > the hoses, etc., I just am thankful that air-cooled engines at least > don't have to worry about leakage and all the other attendant > problems that seem to come up so often. > > Yes, air-cooled engines need their own touches to make them perfect, > but the proper coolant and possible loss thereof isn't one of them. > Yes, I've had problems with *my* engine, but not all the Jabs have > had the gear problem. Just like not all the water-cooled guys have > problems, not all the air-cooled engines break a timing gear. > Yes, the ignition system is a weak link, but I chose to replace mine > rather than glue the rotors on, because I wanted something different, > and better, and more modern. I could have changed caps and rotors > every month for 10 years and not spend what I did for my new > ignition, but I'm an experimenter and chose to spend the > money...overkill? Yes. Necessary? No. Am I satisfied? Yes. > > If you didn't know I had those engine problems...or if I hadn't > mentioned it...and simply said "glad I chose an air-cooled engine", > would that have been better?I think probably it would have, or better > yet kept my comment and thoughts on this subject to myself. > > Lynn Matteson > Kitfox IV Speedster, taildragger > Jabiru 2200, #2062, 600.2 hrs > Sensenich 62x46 > flying again after engine rebuild, and new Electroair direct-fire > ignition system; > also building a new pair of snow skis > do not archive > > > On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: > >> <lcfitt@sbcglobal.net> >> >> Hey Lynn, Your comment blows my mind. Are you suggestion that >> your catastrophic failure of that hat shaped gear and your >> megabucks repair of that and your ignition mods to help mitigate a >> weak design there as well somehow relates to deciding whether or >> not to use evans coolant. >> >> Sorry if this comes along as a bit strong, and please correct me >> if I misunderstood your meaning. >> >> Lowell >> Do not archive >> ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> >> To: <kitfox-list@matronics.com> >> Sent: Sunday, January 11, 2009 6:16 AM >> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >> >> >>> >>> Not to start an engine war, but it is threads like this one that >>> make me smile about my choice of engine, even with all the >>> problems that I have had with mine. >>> >>> Lynn Matteson >>> Kitfox IV Speedster, taildragger >>> Jabiru 2200, #2062, 600.2 hrs >>> Sensenich 62x46 >>> flying again after engine rebuild, and new Electroair direct-fire >>> ignition system; >>> also building a new pair of snow skis >>> do not archive >>> >>> >>> >>> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: >>> >>>> <lcfitt@sbcglobal.net> >>>> >>>> Paul, >>>> >>>> This has sort of been my take on the Evans Coolant. I think we >>>> sometimes forget that there are many airplanes experimantal and >>>> certified that use a version of the Rotax 912. I know from >>>> group flying experience that the Rans S-7 has a cooling problem >>>> and often has to step climb to avoid going into temps I have >>>> never seen on my Model IV. It is my belief that the Evans >>>> coolant might be appropriate for that application as the temps >>>> are much higher than the boiling point of water. For me, I was >>>> never tempted to use it. It is sort of like putting a cast on a >>>> perfectly good leg because my friend has one on his leg. >>>> >>>> Lowell Fitt >>>> Cameron Park, CA >>>> Model IV-1200 R-912 UL >>>> Currently focusing on the Left Wing - doing the precover >>>> checklist, Rudder trim system - my rib warp design, and Landing >>>> Gear - done. >>>> >>>> ----- Original Message ----- From: "Paul Franz - Merlin GT" >>>> <paul@eucleides.com> >>>> To: <kitfox-list@matronics.com> >>>> Sent: Saturday, January 10, 2009 1:29 PM >>>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>>> >>>> >>>>> <paul@eucleides.com> >>>>> >>>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>>>> <earnestj@frontiernet.net> >>>>>> >>>>>> Thanks Rick, I would appreciate a photo and also information >>>>>> on the "waterless" that >>>>>> you are talking about. >>>>> >>>>> "In the 1980s inventor Jack Evans discovered the advantages of >>>>> using a waterless >>>>> coolant. His final formulation is a mixture of ethylene glycol >>>>> and propylene glycol. >>>>> This coolant has a high boiling point of 188 C (370 F) and is >>>>> not corrosive, solving >>>>> many of water's problems including freezing." >>>>> >>>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>>>> >>>>> I got curious and did a little research on this. Rick talked >>>>> about using NPG+ made by >>>>> Evans Cooling. Here is their website. >>>>> >>>>> <http://www.evanscooling.com/main1.htm> >>>>> >>>>> I found nothing on their website that was other than sales/ >>>>> marketing/folklore >>>>> presentation. There is no "white paper" or generally accepted >>>>> format for research to >>>>> corroborate their claims. >>>>> >>>>> Their product is called "NPG+" which is a corrosion inhibited >>>>> propylene glycol >>>>> ethylene glycol blend. >>>>> >>>>> It has a much higher temperature boiling point than an ideal >>>>> mix of inhibited ethylene >>>>> glycol and water. However it is substantially more viscous >>>>> (especially at low >>>>> temperatures), has a lower heat capacity and offers less freeze >>>>> protection. >>>>> >>>>> They make a claim that major engine manufacturers and >>>>> specifically Rotax require their >>>>> fluid. >>>>> >>>>> I looked through all the Rotax service bulletins and found this: >>>>> >>>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>>>> >>>>> Well, from reading that, it sounds like it is a little less than >>>>> mandatory. A higher >>>>> pressure cap seems to be the emphasis and no where does it >>>>> actually say that NPG or >>>>> NPG+ is required. >>>>> >>>>> Evans summarizes the properties in a table at the bottom of >>>>> this page: >>>>> >>>>> <http://www.evanscooling.com/html/tech1.htm> >>>>> >>>>> I have done quite a bit of research on failures of heat transfer >>>>> systems filled with >>>>> food grade glycol (propylene) and inhibited ethylene glycol. In >>>>> fact I spent an entire >>>>> year doing so. In large mixed metal systems the expected life of >>>>> propylene glycol as a >>>>> coolant is significantly less than ethylene glycol systems. The >>>>> biggest contributor to >>>>> failure is entrained air and high operating temperatures. The >>>>> air oxidizes the glycol >>>>> forming fairly long molecular chain organic acids. The >>>>> inhibitors have capacity to >>>>> buffer the pH change to a limit. What you'll notice with >>>>> propylene glycol (NPG and >>>>> NPG+) filled systems is steady and gradual discoloration of the >>>>> coolant. It begins to >>>>> start turning brown soon after installing and at some point it >>>>> can start to form a >>>>> corrosive sludge that will plug heat exchangers. Of course in a >>>>> small engine, you >>>>> don't have to maintain inhibitors or worry about filtering, you >>>>> just drain, flush and >>>>> refill. >>>>> >>>>> Because of the significantly lower heat capacity of pure >>>>> inhibited propylene glycol, >>>>> more flow is required. For some applications this means using a >>>>> higher flow capacity >>>>> water pump and more tubes in the radiator. The Evans people, in >>>>> fact, sell cooling >>>>> system mods for engines they use in racing conditions because >>>>> of this. >>>>> >>>>> So, if you are convinced this is something you want to use, you >>>>> will need to change >>>>> out the fluid more often and use twice as much than if you use >>>>> 50-50 mix of water and >>>>> inhibited ethylene glycol and you will not have the freeze >>>>> protection and the NPG or >>>>> NPG+ should not be operated much below 40F which is >>>>> problematic in aircraft where the >>>>> ambient air temperature is often colder than this. >>>>> >>>>> I think using a higher pressure cap and the heavy duty >>>>> (extended life) rated for mixed >>>>> metals type of inhibited ethylene glycol which is color coded >>>>> orange in the US and is >>>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and >>>>> Cummins is my preference >>>>> and I will use in my Rotax 914. >>>>> >>>>> The extended life coolants use an entirely different corrosion >>>>> inhibiting chemistry >>>>> that uses carboxylate organic acids instead of the silicates, >>>>> phosphates or borates. >>>>> >>>>> Here's a brief overview of engine coolants: >>>>> >>>>> <http://www.aa1car.com/library/coolant.htm> >>>>> >>>>> I am neither endorsing nor discouraging the use of Evans' >>>>> waterless coolant. >>>>> >>>>> -- >>>>> Paul A. Franz >>>>> Registration/Aircraft - N14UW/Merlin GT >>>>> Engine/Prop - Rotax 914/NSI CAP >>>>> Bellevue WA >>>>> 425.241.1618 Cell >>>>> >>>>> >>>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 27


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    Time: 02:02:49 PM PST US
    From: "John W. Hart" <helili@chahtatushka.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    FWIW, TCSD for the Taylorcraft L-2 can be found at: http://www.airweb.faa.gov/Regulatory_and_Guidance_Library%5CrgMakeModel.nsf/ 0/A9F4EAFB56CCBA638525673E00624DE4/$FILE/a-699.pdf John Hart KF IV, NSI Subaru Wilburton, OK -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Bob Brennan Sent: Sunday, January 11, 2009 2:01 PM Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox <matronics@bob.brennan.name> That depends on if you call the Kitfox Owner's Manual "brown and smelly"(huh?) Leonard. From the manual, posted at http://cfisher.com/kitfox/kitfox2poh.pdf, page 5 - "The airplane should not be towed on its own gear for long distances (more than 10 miles)." Thanks for your ideas regarding the question of service life of a fabric-and-tube aircraft, such as the Kitfox and the Taylorcraft. As I said when the designer of the Avid stated "higher fatigue life" I am guessing he meant higher than old Cubs and that sort of design, which I am also guessing was a starting point for the design of the Avid and eventually the Kitfox. I'll do some research on the service lifetime of that type of aircraft later tonight, and/or leave the question open to anyone else on the list who may have some real numbers or know where to get them. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 2:41 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > "We recommend that you trailer your AVID FLYER if you want to transport it > long distances [ie >10 miles]. Always install wing towing supports when the > wings are folded" > > > Oh, ok then. Everybody on this list attaches the factory-supplied towing > supports and puts their plane on a trailer in the same attitude as the > factory-supplied towbar. > So no problems then! > > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- what data did you use to determine that >10 miles is considered "long distance", or is that a brown and smelly number? I have the full file from the manufacture and did not see a hard number they considered a "long distance". It seems the most info to be had in that statement was to "make sure you have the wing braces installed when the wings are folded". This is the brace that slips into the forward spar and pins in at the strut attachment on the fuse. In respect to you other post, it is safe to assume that the welds were made using oxy acetylene and mild steel tubing. Atleast, the early pipers were made this way. I would venture to say that a quick web search would back this up as well as asking anyone of the number of people who have restored one, or asking an A&P with Grey, thinning hair. The service life you mentioned is more determined by how the AC was used not really how many years old it is. If it was flown off grass strips or paved runways and taken to shows every year and kept in a hangar and has 5000 hrs on it, I would bet it is better shape and has less fatigue than a cub that was built in '78 that has been flown in the Alaskan bush by a sheep or bear guide yet it only has 2800 hrs on it. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224080#224080


    Message 28


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    Time: 02:12:19 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: EA 81 Turbo Thermostat
    I've done some more thinking too, Lowell, and it would have better if I had just posted the following: air-cooling versus liquid- cooling...which is less troublesome? Both camps have their plusses and minuses, but after reading Paul's post regarding Evans Coolant, and then thinking about all the air burping and pressure cap talk, water pump flow, location of radiator in or out of the airstream, people having to make up special nipples for heater hose connections, and I can't begin to remember all the other posts I've read regarding liquid cooling, it just *seems* like there is less talk over on the Jabiru site regarding cooling issues. Because I don't search out all the other engine groups, I'm basing my comments on the Matronics Kitfox list, and the Yahoo Jab group and the Matronics Jabiru-Engine (almost non-existent) list. Granted, Jabiru had early cooling problems and solved them by increasing the number of head fins and fin area. Most of the rest of their cooling can be dealt with by the strategic placement of baffles, or by establishing the proper cowl inlet and outlet area and shape. I wasn't into aircraft when Rotax began using their engines in airplanes, so I don't know their history, but it *seems* like Jabiru has built an engine, perhaps stopping a bit short of engineering it all the way, then marketed it before it was ready to be marketed, relying on the customer to do their test program for them. I say this based on my findings with my engine....others may not have the hours that I've put on mine, so haven't got to the point in their engine's life that mine has gotten to. But as I've said before, I may have the fruit of the lemon tree, but it's my lemon and I'm trying to sweeten it as best I can......OH MAN!, is that poetic or what?????? But I digress................................again................... : ) Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 3:40 PM, Lowell Fitt wrote: > <lcfitt@sbcglobal.net> > > Lynn, > > I understand and after sending off the post I did a bit of Googling > around (Jabiru Cooling) and found a very interesting quote among > many others folks will have to find for themselves. > > The quote reads: "My grandpa was a pretty smart fellow. One > thing he used to say is, "If we all wanted the same things, we'd > all be chasing Grandma."" > > Lowell > ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> > To: <kitfox-list@matronics.com> > Sent: Sunday, January 11, 2009 11:50 AM > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > >> >> What I was thinking, and didn't relate it all, was that every time >> I hear the Rotax guys, and I guess any of the water-cooled guys >> talking about that expensive waterless stuff, and having to >> relocate radiators, and where to place the thermostat, and >> dealing with all the hoses, etc., I just am thankful that air- >> cooled engines at least don't have to worry about leakage and >> all the other attendant problems that seem to come up so often. >> >> Yes, air-cooled engines need their own touches to make them >> perfect, but the proper coolant and possible loss thereof isn't >> one of them. >> Yes, I've had problems with *my* engine, but not all the Jabs >> have had the gear problem. Just like not all the water-cooled >> guys have problems, not all the air-cooled engines break a timing >> gear. >> Yes, the ignition system is a weak link, but I chose to replace >> mine rather than glue the rotors on, because I wanted something >> different, and better, and more modern. I could have changed caps >> and rotors every month for 10 years and not spend what I did for >> my new ignition, but I'm an experimenter and chose to spend the >> money...overkill? Yes. Necessary? No. Am I satisfied? Yes. >> >> If you didn't know I had those engine problems...or if I hadn't >> mentioned it...and simply said "glad I chose an air-cooled >> engine", would that have been better?I think probably it would >> have, or better yet kept my comment and thoughts on this subject >> to myself. >> >> Lynn Matteson >> Kitfox IV Speedster, taildragger >> Jabiru 2200, #2062, 600.2 hrs >> Sensenich 62x46 >> flying again after engine rebuild, and new Electroair direct-fire >> ignition system; >> also building a new pair of snow skis >> do not archive >> >> >> >> On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: >> >>> <lcfitt@sbcglobal.net> >>> >>> Hey Lynn, Your comment blows my mind. Are you suggestion that >>> your catastrophic failure of that hat shaped gear and your >>> megabucks repair of that and your ignition mods to help mitigate >>> a weak design there as well somehow relates to deciding whether >>> or not to use evans coolant. >>> >>> Sorry if this comes along as a bit strong, and please correct >>> me if I misunderstood your meaning. >>> >>> Lowell >>> Do not archive >>> ----- Original Message ----- From: "Lynn Matteson" >>> <lynnmatt@jps.net> >>> To: <kitfox-list@matronics.com> >>> Sent: Sunday, January 11, 2009 6:16 AM >>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>> >>> >>>> >>>> Not to start an engine war, but it is threads like this one >>>> that make me smile about my choice of engine, even with all >>>> the problems that I have had with mine. >>>> >>>> Lynn Matteson >>>> Kitfox IV Speedster, taildragger >>>> Jabiru 2200, #2062, 600.2 hrs >>>> Sensenich 62x46 >>>> flying again after engine rebuild, and new Electroair direct- >>>> fire ignition system; >>>> also building a new pair of snow skis >>>> do not archive >>>> >>>> >>>> >>>> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: >>>> >>>>> <lcfitt@sbcglobal.net> >>>>> >>>>> Paul, >>>>> >>>>> This has sort of been my take on the Evans Coolant. I think we >>>>> sometimes forget that there are many airplanes experimantal and >>>>> certified that use a version of the Rotax 912. I know from >>>>> group flying experience that the Rans S-7 has a cooling >>>>> problem and often has to step climb to avoid going into temps >>>>> I have never seen on my Model IV. It is my belief that the >>>>> Evans coolant might be appropriate for that application as the >>>>> temps are much higher than the boiling point of water. For >>>>> me, I was never tempted to use it. It is sort of like putting >>>>> a cast on a perfectly good leg because my friend has one on >>>>> his leg. >>>>> >>>>> Lowell Fitt >>>>> Cameron Park, CA >>>>> Model IV-1200 R-912 UL >>>>> Currently focusing on the Left Wing - doing the precover >>>>> checklist, Rudder trim system - my rib warp design, and >>>>> Landing Gear - done. >>>>> >>>>> ----- Original Message ----- From: "Paul Franz - Merlin GT" >>>>> <paul@eucleides.com> >>>>> To: <kitfox-list@matronics.com> >>>>> Sent: Saturday, January 10, 2009 1:29 PM >>>>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat >>>>> >>>>> >>>>>> <paul@eucleides.com> >>>>>> >>>>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: >>>>>>> <earnestj@frontiernet.net> >>>>>>> >>>>>>> Thanks Rick, I would appreciate a photo and also information >>>>>>> on the "waterless" that >>>>>>> you are talking about. >>>>>> >>>>>> "In the 1980s inventor Jack Evans discovered the advantages >>>>>> of using a waterless >>>>>> coolant. His final formulation is a mixture of ethylene >>>>>> glycol and propylene glycol. >>>>>> This coolant has a high boiling point of 188 C (370 F) and >>>>>> is not corrosive, solving >>>>>> many of water's problems including freezing." >>>>>> >>>>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> >>>>>> >>>>>> I got curious and did a little research on this. Rick talked >>>>>> about using NPG+ made by >>>>>> Evans Cooling. Here is their website. >>>>>> >>>>>> <http://www.evanscooling.com/main1.htm> >>>>>> >>>>>> I found nothing on their website that was other than sales/ >>>>>> marketing/folklore >>>>>> presentation. There is no "white paper" or generally >>>>>> accepted format for research to >>>>>> corroborate their claims. >>>>>> >>>>>> Their product is called "NPG+" which is a corrosion inhibited >>>>>> propylene glycol >>>>>> ethylene glycol blend. >>>>>> >>>>>> It has a much higher temperature boiling point than an ideal >>>>>> mix of inhibited ethylene >>>>>> glycol and water. However it is substantially more viscous >>>>>> (especially at low >>>>>> temperatures), has a lower heat capacity and offers less >>>>>> freeze protection. >>>>>> >>>>>> They make a claim that major engine manufacturers and >>>>>> specifically Rotax require their >>>>>> fluid. >>>>>> >>>>>> I looked through all the Rotax service bulletins and found this: >>>>>> >>>>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> >>>>>> >>>>>> Well, from reading that, it sounds like it is a little less >>>>>> than mandatory. A higher >>>>>> pressure cap seems to be the emphasis and no where does it >>>>>> actually say that NPG or >>>>>> NPG+ is required. >>>>>> >>>>>> Evans summarizes the properties in a table at the bottom of >>>>>> this page: >>>>>> >>>>>> <http://www.evanscooling.com/html/tech1.htm> >>>>>> >>>>>> I have done quite a bit of research on failures of heat >>>>>> transfer systems filled with >>>>>> food grade glycol (propylene) and inhibited ethylene glycol. >>>>>> In fact I spent an entire >>>>>> year doing so. In large mixed metal systems the expected life >>>>>> of propylene glycol as a >>>>>> coolant is significantly less than ethylene glycol systems. >>>>>> The biggest contributor to >>>>>> failure is entrained air and high operating temperatures. The >>>>>> air oxidizes the glycol >>>>>> forming fairly long molecular chain organic acids. The >>>>>> inhibitors have capacity to >>>>>> buffer the pH change to a limit. What you'll notice with >>>>>> propylene glycol (NPG and >>>>>> NPG+) filled systems is steady and gradual discoloration of >>>>>> the coolant. It begins to >>>>>> start turning brown soon after installing and at some point >>>>>> it can start to form a >>>>>> corrosive sludge that will plug heat exchangers. Of course in >>>>>> a small engine, you >>>>>> don't have to maintain inhibitors or worry about filtering, >>>>>> you just drain, flush and >>>>>> refill. >>>>>> >>>>>> Because of the significantly lower heat capacity of pure >>>>>> inhibited propylene glycol, >>>>>> more flow is required. For some applications this means using >>>>>> a higher flow capacity >>>>>> water pump and more tubes in the radiator. The Evans people, >>>>>> in fact, sell cooling >>>>>> system mods for engines they use in racing conditions because >>>>>> of this. >>>>>> >>>>>> So, if you are convinced this is something you want to use, >>>>>> you will need to change >>>>>> out the fluid more often and use twice as much than if you >>>>>> use 50-50 mix of water and >>>>>> inhibited ethylene glycol and you will not have the freeze >>>>>> protection and the NPG or >>>>>> NPG+ should not be operated much below 40F which is >>>>>> problematic in aircraft where the >>>>>> ambient air temperature is often colder than this. >>>>>> >>>>>> I think using a higher pressure cap and the heavy duty >>>>>> (extended life) rated for mixed >>>>>> metals type of inhibited ethylene glycol which is color >>>>>> coded orange in the US and is >>>>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and >>>>>> Cummins is my preference >>>>>> and I will use in my Rotax 914. >>>>>> >>>>>> The extended life coolants use an entirely different corrosion >>>>>> inhibiting chemistry >>>>>> that uses carboxylate organic acids instead of the silicates, >>>>>> phosphates or borates. >>>>>> >>>>>> Here's a brief overview of engine coolants: >>>>>> >>>>>> <http://www.aa1car.com/library/coolant.htm> >>>>>> >>>>>> I am neither endorsing nor discouraging the use of Evans' >>>>>> waterless coolant. >>>>>> >>>>>> -- >>>>>> Paul A. Franz >>>>>> Registration/Aircraft - N14UW/Merlin GT >>>>>> Engine/Prop - Rotax 914/NSI CAP >>>>>> Bellevue WA >>>>>> 425.241.1618 Cell >>>>>> >>>>>> >>>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 29


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    Time: 02:42:13 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Thanks for the link John, I'll print that out for the next time I give that L2 a good looking over. It last flew in 1995 and has quite a bit of fabric damage, so I don't think it's going anywhere too soon. Bob Do not archive -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of John W. Hart Sent: 11 January 2009 5:00 pm Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox FWIW, TCSD for the Taylorcraft L-2 can be found at: http://www.airweb.faa.gov/Regulatory_and_Guidance_Library%5CrgMakeModel.nsf/ 0/A9F4EAFB56CCBA638525673E00624DE4/$FILE/a-699.pdf John Hart KF IV, NSI Subaru Wilburton, OK -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Bob Brennan Sent: Sunday, January 11, 2009 2:01 PM Subject: RE: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox <matronics@bob.brennan.name> That depends on if you call the Kitfox Owner's Manual "brown and smelly"(huh?) Leonard. From the manual, posted at http://cfisher.com/kitfox/kitfox2poh.pdf, page 5 - "The airplane should not be towed on its own gear for long distances (more than 10 miles)." Thanks for your ideas regarding the question of service life of a fabric-and-tube aircraft, such as the Kitfox and the Taylorcraft. As I said when the designer of the Avid stated "higher fatigue life" I am guessing he meant higher than old Cubs and that sort of design, which I am also guessing was a starting point for the design of the Avid and eventually the Kitfox. I'll do some research on the service lifetime of that type of aircraft later tonight, and/or leave the question open to anyone else on the list who may have some real numbers or know where to get them. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 2:41 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > "We recommend that you trailer your AVID FLYER if you want to transport it > long distances [ie >10 miles]. Always install wing towing supports when the > wings are folded" > > > Oh, ok then. Everybody on this list attaches the factory-supplied towing > supports and puts their plane on a trailer in the same attitude as the > factory-supplied towbar. > So no problems then! > > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- what data did you use to determine that >10 miles is considered "long distance", or is that a brown and smelly number? I have the full file from the manufacture and did not see a hard number they considered a "long distance". It seems the most info to be had in that statement was to "make sure you have the wing braces installed when the wings are folded". This is the brace that slips into the forward spar and pins in at the strut attachment on the fuse. In respect to you other post, it is safe to assume that the welds were made using oxy acetylene and mild steel tubing. Atleast, the early pipers were made this way. I would venture to say that a quick web search would back this up as well as asking anyone of the number of people who have restored one, or asking an A&P with Grey, thinning hair. The service life you mentioned is more determined by how the AC was used not really how many years old it is. If it was flown off grass strips or paved runways and taken to shows every year and kept in a hangar and has 5000 hrs on it, I would bet it is better shape and has less fatigue than a cub that was built in '78 that has been flown in the Alaskan bush by a sheep or bear guide yet it only has 2800 hrs on it. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224080#224080


    Message 30


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    Time: 02:53:36 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    You're right Leonard, the service life of a commercial aircraft is limited to a number of take-off and landing "cycles" rather than hours flown, specifically because of the predicted occurrence of fatigue failure after a certain number of "cycles", which is where all the stress occurs. However, I also know from working at a flight data recorder analysis company for a while that *any* non-flight related stress on a commercial airliner requires mandatory inspection for stress fractures. Tail scrapes, bumping into or being bumped by something, hard landings, departure from a taxiway or runway, all these things and more require an inspection before the aircraft can be put back in commercial service. My DAR was surprised to see my airframe logbook contained the number of take-offs and landings per entry as well as the hours flown, and the engine logbook has a running count of starts and stops. Apparently you yanks don't record those details? bob -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 2:41 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > "We recommend that you trailer your AVID FLYER if you want to transport it > long distances [ie >10 miles]. Always install wing towing supports when the > wings are folded" > > > Oh, ok then. Everybody on this list attaches the factory-supplied towing > supports and puts their plane on a trailer in the same attitude as the > factory-supplied towbar. > So no problems then! > > > Bob Brennan - N717GB > ELSA Repairman, inspection rated > 1991 UK Model 2 ELSA Kitfox > Rotax 582 with 3 blade prop > Wrightsville Pa > > -- what data did you use to determine that >10 miles is considered "long distance", or is that a brown and smelly number? I have the full file from the manufacture and did not see a hard number they considered a "long distance". It seems the most info to be had in that statement was to "make sure you have the wing braces installed when the wings are folded". This is the brace that slips into the forward spar and pins in at the strut attachment on the fuse. In respect to you other post, it is safe to assume that the welds were made using oxy acetylene and mild steel tubing. Atleast, the early pipers were made this way. I would venture to say that a quick web search would back this up as well as asking anyone of the number of people who have restored one, or asking an A&P with Grey, thinning hair. The service life you mentioned is more determined by how the AC was used not really how many years old it is. If it was flown off grass strips or paved runways and taken to shows every year and kept in a hangar and has 5000 hrs on it, I would bet it is better shape and has less fatigue than a cub that was built in '78 that has been flown in the Alaskan bush by a sheep or bear guide yet it only has 2800 hrs on it. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224080#224080


    Message 31


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    Time: 03:26:52 PM PST US
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    From: "akflyer" <akflyer_2000@yahoo.com>
    matronics(at)bob.brennan. wrote: > You're right Leonard, the service life of a commercial aircraft is limited > to a number of take-off and landing "cycles" rather than hours flown, > specifically because of the predicted occurrence of fatigue failure after a > certain number of "cycles", which is where all the stress occurs. > > However, I also know from working at a flight data recorder analysis company > for a while that *any* non-flight related stress on a commercial airliner > requires mandatory inspection for stress fractures. Tail scrapes, bumping > into or being bumped by something, hard landings, departure from a taxiway > or runway, all these things and more require an inspection before the > aircraft can be put back in commercial service. > > My DAR was surprised to see my airframe logbook contained the number of > take-offs and landings per entry as well as the hours flown, and the engine > logbook has a running count of starts and stops. Apparently you yanks don't > record those details? > > bob > > -- I was getting more at how the aircraft is used, not necessarily commercial or not. To keep it relevant, if you were looking at buying a used Kitfox (as an example), you would probably be better off buying one from a guy that has only flown it on sunny days, it has had a set of wheel pants on it since day one (and they are not cracked) and there is not one spec of dirt on it, as opposed to buying one that I have flown lol... Mine has big tires and sees most of its action on unimproved strips, getting abused (or should I say used to the full potential) as they were originally designed to be used. I also trailer mine every flight so I can keep it in a nice warm garage instead of out in the -34 crap we have had sitting on top of us for the last 3 weeks. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224110#224110


    Message 32


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    Time: 03:35:50 PM PST US
    From: "Paul Morel" <pmorel@bellsouth.net>
    Subject: Need Model IV interior
    It's me again asking if someone in Kitfox land has an old interior that will fit in a Model IV that I can buy. If I come up empty handed, I'll be calling John to order a new one. My wife wanted me to try the list first and get a used one cheaper and she obviously doesn't seem to care what color it is. I'm hoping someone out there might have changed out some seats at some time or another. Please email me off list at pmorel@bellsouth.net I want to thank Ron Smith for coming to my aid with a glairshield and Norm Vrooman with a seatpan. This truly is great fraternity of Kitfox enthusiasts that help each other get our planes in the air and help keep them there! Paul Morel 912 Model IV Speedster Locust Grove, GA


    Message 33


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    Time: 04:02:25 PM PST US
    From: "Dwight Purdy" <dpurdy@comteck.com>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    Was just thing about the post a year ago of how you could take the wing spar bolts out in flight and they would not go anywhere. Compression forces. In transit the forces are just the opposite especially if the tail is left down. Dwight Purdy model II ----- Original Message ----- From: "815TL" <lawrenceaw@corning.com> Sent: Saturday, January 10, 2009 8:05 PM Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > > > Dick Maddux wrote: >> I know we have beat this subject to death but I really would like to >> solicit an opinion on the best way to check the rear spar pivot point for >> damage. Unfortunately I had to trailer my Kitfox from just south of >> Boston to Pensacola ,Fl due to the lousy weather enroute when I bought >> it. It was towed on a tandem wheel trailer and it was a rough ride on the >> interstate due to the light weight of the Kitfox. The tanks were empty >> and the front brace bar was installed. I examined the rear spar pivot >> point visually upon arrival as I thought this might be a possible weak >> point. It appeared to be ok but now with all this discussion I think I >> will reexamine it. Any good ideas on how to check it other than visual >> (i.e.: dye penetrant,etc) Any other areas to check? >> Thanks >> ? Dick Maddux >> ? Fox 4-1200 >> ? Pensacola Fl >> >> >> >> New year...new news. Be the first to know what is making headlines >> (http://news.aol.com?ncid=emlcntusnews00000002). > > > I have to second this request. I did not even give it a thought as I > figured the support was enough. My plane has flown a handfull of times > since the 1100 mile journey, but it would be nice to make sure those > attach points are sound. I looked them over as well and they looked OK, > but if there are any other methods of checking them, it would make me feel > even more secure. > > Andrew > 815TL, Kitfox II, 582-C > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=223946#223946 > > >


    Message 34


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    Time: 04:32:23 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    So never buy a Kitfox from Leonard Perry... got it ;-) Mine had been through 5 owners already when I got it, and I was not a wizened aircraft buyer at the time (an owner-virgin one might say). Other than a leaky wing tank, leaky tyre (Brit for "tire"), and at least one owner who thought electrical tape was the only way to repair anything on an airplane... I think I got lucky and got myself a really perfect aeroplane (Brit for "airplane"), for my purposes at least. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of akflyer Sent: 11 January 2009 6:26 pm Subject: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox matronics(at)bob.brennan. wrote: > You're right Leonard, the service life of a commercial aircraft is limited > to a number of take-off and landing "cycles" rather than hours flown, > specifically because of the predicted occurrence of fatigue failure after a > certain number of "cycles", which is where all the stress occurs. > > However, I also know from working at a flight data recorder analysis company > for a while that *any* non-flight related stress on a commercial airliner > requires mandatory inspection for stress fractures. Tail scrapes, bumping > into or being bumped by something, hard landings, departure from a taxiway > or runway, all these things and more require an inspection before the > aircraft can be put back in commercial service. > > My DAR was surprised to see my airframe logbook contained the number of > take-offs and landings per entry as well as the hours flown, and the engine > logbook has a running count of starts and stops. Apparently you yanks don't > record those details? > > bob > > -- I was getting more at how the aircraft is used, not necessarily commercial or not. To keep it relevant, if you were looking at buying a used Kitfox (as an example), you would probably be better off buying one from a guy that has only flown it on sunny days, it has had a set of wheel pants on it since day one (and they are not cracked) and there is not one spec of dirt on it, as opposed to buying one that I have flown lol... Mine has big tires and sees most of its action on unimproved strips, getting abused (or should I say used to the full potential) as they were originally designed to be used. I also trailer mine every flight so I can keep it in a nice warm garage instead of out in the -34 crap we have had sitting on top of us for the last 3 weeks. -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224110#224110


    Message 35


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    Time: 04:38:30 PM PST US
    Subject: Re: Fuel flow indicator
    From: "akflyer" <akflyer_2000@yahoo.com>
    It is a "turbine" in there not an impeller.... now you can brag about having a turbine in your kitfox.... Here are a couple pics of mine -------- DO NOT ARCHIVE Leonard Perry Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 As done as any plane will ever be.... cause now the tinkeritis takes over. hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=224120#224120 Attachments: http://forums.matronics.com//files/transducer_install_2_161.jpg http://forums.matronics.com//files/transducer_install_1_608.jpg


    Message 36


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    Time: 04:54:04 PM PST US
    Subject: Re: recording in logs
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Sun, January 11, 2009 2:52 pm, Bob Brennan wrote: > My DAR was surprised to see my airframe logbook contained the number of > take-offs and landings per entry as well as the hours flown, and the engine > logbook has a running count of starts and stops. Apparently you yanks don't > record those details? My Pilot's log has all those entries plus flight instruction and ratings updates. My engine logs for my certified aircraft had only entries made by certified inspectors and repairman. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 37


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    Time: 05:19:27 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    I record all the landings....assuming I made a take-off to get to that point...and hours and tenths, plus where I went, amount of fuel installed in plane and miles flown. If something eventful happens, I note that too...like taking off up through fog (known thickness) during one brain fart incident: Note to self: "Don't ever do this again." I since then bought an artificial horizon, so I may not have learned my lesson. : ) Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 5:52 PM, Bob Brennan wrote: > <matronics@bob.brennan.name> > > My DAR was surprised to see my airframe logbook contained the > number of > take-offs and landings per entry as well as the hours flown, and > the engine > logbook has a running count of starts and stops. Apparently you > yanks don't > record those details? > > bob


    Message 38


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    Time: 05:36:50 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Fuel flow indicator
    Touche.... : ) Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 600.2 hrs Sensenich 62x46 flying again after engine rebuild, and new Electroair direct-fire ignition system; also building a new pair of snow skis do not archive On Jan 11, 2009, at 7:38 PM, akflyer wrote: > > It is a "turbine" in there not an impeller.. > DO NOT ARCHIVE > Leonard Perry > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > As done as any plane will ever be.... cause now the tinkeritis > takes over. > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=224120#224120 > > > Attachments: > > http://forums.matronics.com//files/transducer_install_2_161.jpg > http://forums.matronics.com//files/transducer_install_1_608.jpg > >


    Message 39


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    Time: 06:28:27 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Need Model IV interior
    Paul, This is on list because others might benefit. This was some time ago but one of our list members - since on to other endeavors - used chair covers he found at Walmart? Actually I don't recall exactly where he got them, but after his report, several others got them there and the talk was that they fit exactly. I suspect this info can be found in the archives. The former lister is Don Smythe. Lowell ----- Original Message ----- From: "Paul Morel" <pmorel@bellsouth.net> Sent: Sunday, January 11, 2009 3:35 PM Subject: Kitfox-List: Need Model IV interior It's me again asking if someone in Kitfox land has an old interior that will fit in a Model IV that I can buy. If I come up empty handed, I'll be calling John to order a new one. My wife wanted me to try the list first and get a used one cheaper and she obviously doesn't seem to care what color it is. I'm hoping someone out there might have changed out some seats at some time or another. Please email me off list at pmorel@bellsouth.net I want to thank Ron Smith for coming to my aid with a glairshield and Norm Vrooman with a seatpan. This truly is great fraternity of Kitfox enthusiasts that help each other get our planes in the air and help keep them there! Paul Morel 912 Model IV Speedster Locust Grove, GA


    Message 40


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    Time: 06:39:16 PM PST US
    From: Clint Bazzill <clint_bazzill@hotmail.com>
    Subject: Re: EA 81 Turbo Thermostat
    Gee=2C I guess that its my turn now. Not too many air cooled cars left on road=2C wonder why. If I had known about all of these problems with liquid cooled engines=2C wouldn't have sold my bug. Takes a long time to read th ese comments about engines. If you like it or not=2C Rotax is engine of ch oice for darn good reasons. I am sure the 912ULS will out perform the Jab 3300 with not as much fuel burn. Clint with a lot of hours in those dreaded liquid cooled engines.> From: ly nnmatt@jps.net> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat> Date: Sun=2C 11 Jan 2009 17:11:29 -0500> To: kitfox-list@matronics.com> > --> Ki tfox-List message posted by: Lynn Matteson <lynnmatt@jps.net>> > I've done some more thinking too=2C Lowell=2C and it would have better if > I had jus t posted the following: air-cooling versus liquid- > cooling...which is les s troublesome? Both camps have their plusses > and minuses=2C but after rea ding Paul's post regarding Evans Coolant=2C > and then thinking about all t he air burping and pressure cap talk=2C > water pump flow=2C location of ra diator in or out of the airstream=2C > people having to make up special nip ples for heater hose connections=2C > and I can't begin to remember all the other posts I've read regarding > liquid cooling=2C it just *seems* like t here is less talk over on the > Jabiru site regarding cooling issues. Becau se I don't search out all > the other engine groups=2C I'm basing my commen ts on the Matronics > Kitfox list=2C and the Yahoo Jab group and the Matron ics Jabiru-Engine > (almost non-existent) list. Granted=2C Jabiru had early cooling > problems and solved them by increasing the number of head fins a nd > fin area. Most of the rest of their cooling can be dealt with by the > strategic placement of baffles=2C or by establishing the proper cowl > inl et and outlet area and shape. I wasn't into aircraft when Rotax > began usi ng their engines in airplanes=2C so I don't know their > history=2C but it *seems* like Jabiru has built an engine=2C perhaps > stopping a bit short o f engineering it all the way=2C then marketed it > before it was ready to b e marketed=2C relying on the customer to do > their test program for them. I say this based on my findings with my > engine....others may not have the hours that I've put on mine=2C so > haven't got to the point in their engi ne's life that mine has gotten > to. But as I've said before=2C I may have the fruit of the lemon tree=2C > but it's my lemon and I'm trying to sweete n it as best I can......OH > MAN!=2C is that poetic or what??????> > But I > digress................................again................... : )> > > > Lynn Matteson> Kitfox IV Speedster=2C taildragger> Jabiru 2200=2C #2062 =2C 600.2 hrs> Sensenich 62x46> flying again after engine rebuild=2C and ne w Electroair direct-fire > ignition system=3B> also building a new pair of snow skis> do not archive> > > > On Jan 11=2C 2009=2C at 3:40 PM=2C Lowell tt@sbcglobal.net>> >> > Lynn=2C> >> > I understand and after sending off th e post I did a bit of Googling > > around (Jabiru Cooling) and found a very interesting quote among > > many others folks will have to find for themse lves.> >> > The quote reads: "My grandpa was a pretty smart fellow. One > > thing he used to say is=2C "If we all wanted the same things=2C we'd > > a ll be chasing Grandma.""> >> > Lowell> > ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net>> > To: <kitfox-list@matronics.com>> > S ent: Sunday=2C January 11=2C 2009 11:50 AM> > Subject: Re: Kitfox-List: Re: atteson <lynnmatt@jps.net>> >>> >> What I was thinking=2C and didn't relate it all=2C was that every time > >> I hear the Rotax guys=2C and I guess an y of the water-cooled guys > >> talking about that expensive waterless stuf f=2C and having to > >> relocate radiators=2C and where to place the thermo stat=2C and > >> dealing with all the hoses=2C etc.=2C I just am thankful t hat air- > >> cooled engines at least don't have to worry about leakage and > >> all the other attendant problems that seem to come up so often.> >>> >> Yes=2C air-cooled engines need their own touches to make them > >> perfe ct=2C but the proper coolant and possible loss thereof isn't > >> one of th em.> >> Yes=2C I've had problems with *my* engine=2C but not all the Jabs > >> have had the gear problem. Just like not all the water-cooled > >> guys have problems=2C not all the air-cooled engines break a timing > >> gear.> >> Yes=2C the ignition system is a weak link=2C but I chose to replace > > > mine rather than glue the rotors on=2C because I wanted something > >> di fferent=2C and better=2C and more modern. I could have changed caps > >> an d rotors every month for 10 years and not spend what I did for > >> my new ignition=2C but I'm an experimenter and chose to spend the > >> money...ove rkill? Yes. Necessary? No. Am I satisfied? Yes.> >>> >> If you didn't know I had those engine problems...or if I hadn't > >> mentioned it...and simply said "glad I chose an air-cooled > >> engine"=2C would that have been bett er?I think probably it would > >> have=2C or better yet kept my comment and thoughts on this subject > >> to myself.> >>> >> Lynn Matteson> >> Kitfox IV Speedster=2C taildragger> >> Jabiru 2200=2C #2062=2C 600.2 hrs> >> Sense nich 62x46> >> flying again after engine rebuild=2C and new Electroair dire ct-fire > >> ignition system=3B> >> also building a new pair of snow skis> >> do not archive> >>> >>> >>> >> On Jan 11=2C 2009=2C at 12:38 PM=2C Lowel >> <lcfitt@sbcglobal.net>> >>>> >>> Hey Lynn=2C Your comment blows my mind. Are you suggestion that > >>> your catastrophic failure of that hat shaped gear and your > >>> megabucks repair of that and your ignition mods to hel p mitigate > >>> a weak design there as well somehow relates to deciding wh ether > >>> or not to use evans coolant.> >>>> >>> Sorry if this comes alon g as a bit strong=2C and please correct > >>> me if I misunderstood your me aning.> >>>> >>> Lowell> >>> Do not archive> >>> ----- Original Message --- -- From: "Lynn Matteson" > >>> <lynnmatt@jps.net>> >>> To: <kitfox-list@mat ronics.com>> >>> Sent: Sunday=2C January 11=2C 2009 6:16 AM> >>> Subject: R e: Kitfox-List: Re: EA 81 Turbo Thermostat> >>>> >>>> >>>> --> Kitfox-List message posted by: Lynn Matteson <lynnmatt@jps.net>> >>>>> >>>> Not to star t an engine war=2C but it is threads like this one > >>>> that make me smil e about my choice of engine=2C even with all > >>>> the problems that I hav e had with mine.> >>>>> >>>> Lynn Matteson> >>>> Kitfox IV Speedster=2C tai ldragger> >>>> Jabiru 2200=2C #2062=2C 600.2 hrs> >>>> Sensenich 62x46> >>> > flying again after engine rebuild=2C and new Electroair direct- > >>>> fi re ignition system=3B> >>>> also building a new pair of snow skis> >>>> do not archive> >>>>> >>>>> >>>>> >>>> On Jan 10=2C 2009=2C at 8:39 PM=2C Lowe " > >>>>> <lcfitt@sbcglobal.net>> >>>>>> >>>>> Paul=2C> >>>>>> >>>>> This h as sort of been my take on the Evans Coolant. I think we > >>>>> sometimes forget that there are many airplanes experimantal and > >>>>> certified tha t use a version of the Rotax 912. I know from > >>>>> group flying experien ce that the Rans S-7 has a cooling > >>>>> problem and often has to step cl imb to avoid going into temps > >>>>> I have never seen on my Model IV. It is my belief that the > >>>>> Evans coolant might be appropriate for that a pplication as the > >>>>> temps are much higher than the boiling point of w ater. For > >>>>> me=2C I was never tempted to use it. It is sort of like p utting > >>>>> a cast on a perfectly good leg because my friend has one on > >>>>> his leg.> >>>>>> >>>>> Lowell Fitt> >>>>> Cameron Park=2C CA> >>>>> Model IV-1200 R-912 UL> >>>>> Currently focusing on the Left Wing - doing the precover > >>>>> checklist=2C Rudder trim system - my rib warp design =2C and > >>>>> Landing Gear - done.> >>>>>> >>>>> ----- Original Message - ---- From: "Paul Franz - Merlin GT" > >>>>> <paul@eucleides.com>> >>>>> To: <kitfox-list@matronics.com>> >>>>> Sent: Saturday=2C January 10=2C 2009 1: 29 PM> >>>>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat> >>>>>> > >>>>>> <paul@eucleides.com>> >>>>>>> >>>>>> On Sat=2C January 10=2C 2009 7: estj0" > >>>>>>> <earnestj@frontiernet.net>> >>>>>>>> >>>>>>> Thanks Rick =2C I would appreciate a photo and also information > >>>>>>> on the "water less" that> >>>>>>> you are talking about.> >>>>>>> >>>>>> "In the 1980s in ventor Jack Evans discovered the advantages > >>>>>> of using a waterless> >>>>>> coolant. His final formulation is a mixture of ethylene > >>>>>> gly col and propylene glycol.> >>>>>> This coolant has a high boiling point of 188 =B0C (370 =B0F) and > >>>>>> is not corrosive=2C solving> >>>>>> many o f water's problems including freezing."> >>>>>>> >>>>>> <http://www.nationm aster.com/encyclopedia/Antifreeze>> >>>>>>> >>>>>> I got curious and did a little research on this. Rick talked > >>>>>> about using NPG+ made by> >>> >>> Evans Cooling. Here is their website.> >>>>>>> >>>>>> <http://www.evans cooling.com/main1.htm>> >>>>>>> >>>>>> I found nothing on their website tha t was other than sales/ > >>>>>> marketing/folklore> >>>>>> presentation. T here is no "white paper" or generally > >>>>>> accepted format for research to> >>>>>> corroborate their claims.> >>>>>>> >>>>>> Their product is call ed "NPG+" which is a corrosion inhibited > >>>>>> propylene glycol> >>>>>> ethylene glycol blend.> >>>>>>> >>>>>> It has a much higher temperature boi ling point than an ideal > >>>>>> mix of inhibited ethylene> >>>>>> glycol and water. However it is substantially more viscous > >>>>>> (especially at low> >>>>>> temperatures)=2C has a lower heat capacity and offers less > > >>>>> freeze protection.> >>>>>>> >>>>>> They make a claim that major engin e manufacturers and > >>>>>> specifically Rotax require their> >>>>>> fluid .> >>>>>>> >>>>>> I looked through all the Rotax service bulletins and foun d this:> >>>>>>> >>>>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d0 2398.pdf>> >>>>>>> >>>>>> Well=2C from reading that=2C it sounds like it is a little less > >>>>>> than mandatory. A higher> >>>>>> pressure cap seems to be the emphasis and no where does it > >>>>>> actually say that NPG or> >>>>>> NPG+ is required.> >>>>>>> >>>>>> Evans summarizes the properties i n a table at the bottom of > >>>>>> this page:> >>>>>>> >>>>>> <http://www. evanscooling.com/html/tech1.htm>> >>>>>>> >>>>>> I have done quite a bit of research on failures of heat > >>>>>> transfer systems filled with> >>>>>> food grade glycol (propylene) and inhibited ethylene glycol. > >>>>>> In f act I spent an entire> >>>>>> year doing so. In large mixed metal systems t he expected life > >>>>>> of propylene glycol as a> >>>>>> coolant is signi ficantly less than ethylene glycol systems. > >>>>>> The biggest contributo r to> >>>>>> failure is entrained air and high operating temperatures. The > >>>>>> air oxidizes the glycol> >>>>>> forming fairly long molecular chai n organic acids. The > >>>>>> inhibitors have capacity to> >>>>>> buffer th e pH change to a limit. What you'll notice with > >>>>>> propylene glycol ( NPG and> >>>>>> NPG+) filled systems is steady and gradual discoloration of > >>>>>> the coolant. It begins to> >>>>>> start turning brown soon after installing and at some point > >>>>>> it can start to form a> >>>>>> corros ive sludge that will plug heat exchangers. Of course in > >>>>>> a small en gine=2C you> >>>>>> don't have to maintain inhibitors or worry about filter ing=2C > >>>>>> you just drain=2C flush and> >>>>>> refill.> >>>>>>> >>>>>> Because of the significantly lower heat capacity of pure > >>>>>> inhibite d propylene glycol=2C> >>>>>> more flow is required. For some applications this means using > >>>>>> a higher flow capacity> >>>>>> water pump and mor e tubes in the radiator. The Evans people=2C > >>>>>> in fact=2C sell cooli ng> >>>>>> system mods for engines they use in racing conditions because > >>>>>> of this.> >>>>>>> >>>>>> So=2C if you are convinced this is somethin g you want to use=2C > >>>>>> you will need to change> >>>>>> out the fluid more often and use twice as much than if you > >>>>>> use 50-50 mix of wat er and> >>>>>> inhibited ethylene glycol and you will not have the freeze > >>>>>> protection and the NPG or> >>>>>> NPG+ should not be operated much below 40=B0F which is > >>>>>> problematic in aircraft where the> >>>>>> am bient air temperature is often colder than this.> >>>>>>> >>>>>> I think us ing a higher pressure cap and the heavy duty > >>>>>> (extended life) rated for mixed> >>>>>> metals type of inhibited ethylene glycol which is color > >>>>>> coded orange in the US and is> >>>>>> the recommended fluid by For d=2C GM=2C Chrysler=2C Caterpillar and > >>>>>> Cummins is my preference> > >>>>> and I will use in my Rotax 914.> >>>>>>> >>>>>> The extended life coo lants use an entirely different corrosion > >>>>>> inhibiting chemistry> >> >>>> that uses carboxylate organic acids instead of the silicates=2C > >>>> >> phosphates or borates.> >>>>>>> >>>>>> Here's a brief overview of engine coolants:> >>>>>>> >>>>>> <http://www.aa1car.com/library/coolant.htm>> >>> >>>> >>>>>> I am neither endorsing nor discouraging the use of Evans' > >>> >>> waterless coolant.> >>>>>>> >>>>>> -- > >>>>>> Paul A. Franz> >>>>>> Re gistration/Aircraft - N14UW/Merlin GT> >>>>>> Engine/Prop - Rotax 914/NSI C AP> >>>>>> Bellevue WA> >>>>>> 425.241.1618 Cell> >>>>>>> >>>>>>> >>>>>>> > >>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>>> > ======> > >


    Message 41


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    Time: 06:41:49 PM PST US
    From: "Larry Huntley" <asq@roadrunner.com>
    Subject: Re: Need Model IV interior
    Lowell, You said "former". Is Don no longer on the list? Did he sell "Fat Alberta"? I was hoping he would change his mind. Larry Huntley ----- Original Message ----- From: "Lowell Fitt" <lcfitt@sbcglobal.net> Sent: Sunday, January 11, 2009 9:24 PM Subject: Re: Kitfox-List: Need Model IV interior > > Paul, > > This is on list because others might benefit. This was some time ago but > one of our list members - since on to other endeavors - used chair covers > he > found at Walmart? Actually I don't recall exactly where he got them, but > after his report, several others got them there and the talk was that they > fit exactly. I suspect this info can be found in the archives. The > former > lister is Don Smythe. > > Lowell > ----- Original Message ----- > From: "Paul Morel" <pmorel@bellsouth.net> > To: <kitfox-list@matronics.com> > Sent: Sunday, January 11, 2009 3:35 PM > Subject: Kitfox-List: Need Model IV interior > > > It's me again asking if someone in Kitfox land has an old interior that > will > fit in a Model IV that I can buy. If I come up empty handed, I'll be > calling John to order a new one. My wife wanted me to try the list first > and get a used one cheaper and she obviously doesn't seem to care what > color > it is. I'm hoping someone out there might have changed out some seats at > some time or another. Please email me off list at pmorel@bellsouth.net > > I want to thank Ron Smith for coming to my aid with a glairshield and > Norm > Vrooman with a seatpan. This truly is great fraternity of Kitfox > enthusiasts that help each other get our planes in the air and help keep > them there! > > Paul Morel > 912 Model IV Speedster > Locust Grove, GA > > -------------------------------------------------------------------------------- Checked by AVG - http://www.avg.com 5:57 PM


    Message 42


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    Time: 06:50:40 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Trailering a KitfoxTrailering a Kitfox
    For what it's worth and from someone who went through it last year, I would suggest that all Log Book entries be made with the thought of just who you would want to read them. These are legal documents and if there is ever an incident or accident, these will be surrendered to the FAA for their inpection - no warrant required. In my personal case, all engine and airframe info was logged in the book. Personal flight data was logged in a trip form I made up (four to a page, both sides - eight days from the first take off of the day wherever that was) and kept in a binder. Periodically, all pertinent hours, and landings were transferred to my pilot's log in bulk form. When the FAA came calling, I gave him the two log books and everyone was satisfied. I still have all the personal data, T/Os and landings, fuel, landing sites, persons on board, observation notes and stuff in a very personal file. I don't mean to imply that I flew without regard to the regs, but I just think some of the observarions and comments were logged for my benefit alone. Lowell ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> Sent: Sunday, January 11, 2009 5:18 PM Subject: Re: Kitfox-List: Re: Trailering a KitfoxTrailering a Kitfox > > I record all the landings....assuming I made a take-off to get to that > point...and hours and tenths, plus where I went, amount of fuel installed > in plane and miles flown. > If something eventful happens, I note that too...like taking off up > through fog (known thickness) during one brain fart incident: Note to > self: "Don't ever do this again." > I since then bought an artificial horizon, so I may not have learned my > lesson. : ) > > > Lynn Matteson > Kitfox IV Speedster, taildragger > Jabiru 2200, #2062, 600.2 hrs > Sensenich 62x46 > flying again after engine rebuild, and new Electroair direct-fire > ignition system; > also building a new pair of snow skis > do not archive > > > On Jan 11, 2009, at 5:52 PM, Bob Brennan wrote: > >> <matronics@bob.brennan.name> >> > >> My DAR was surprised to see my airframe logbook contained the number of >> take-offs and landings per entry as well as the hours flown, and the >> engine >> logbook has a running count of starts and stops. Apparently you yanks >> don't >> record those details? >> >> bob > > >


    Message 43


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    Time: 07:18:21 PM PST US
    Subject: Re: Need Model IV interior
    From: C David Estapa <davestapa@juno.com>
    I bought a set. They were J C Penney rocking chair pads. Still have them. Using as pads in the RV-9A construction (lying in the tunnel riviting). David Estapa Woodstock, GA N97DE 912ULS On Sun, 11 Jan 2009 18:24:03 -0800 "Lowell Fitt" <lcfitt@sbcglobal.net> writes: > <lcfitt@sbcglobal.net> > > Paul, > > This is on list because others might benefit. This was some time > ago but > one of our list members - since on to other endeavors - used chair > covers he > found at Walmart? Actually I don't recall exactly where he got > them, but > after his report, several others got them there and the talk was > that they > fit exactly. I suspect this info can be found in the archives. The > former > lister is Don Smythe. > ____________________________________________________________ Low rate Platinum Credit Cards. Compare and Save. Click here. http://thirdpartyoffers.juno.com/TGL2141/fc/PnY6rw1ewvHTrA865jPxupjdTrme60Oc0nw9IqocrYszqyN8tC6pd/


    Message 44


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    Time: 09:33:56 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Need Model IV interior
    Yes, Fat Alberta is gone. Don might lurk, but I don't know for sure. It is our loss. He is busy managing the estate. Lowell do not archive ----- Original Message ----- From: "Larry Huntley" <asq@roadrunner.com> Sent: Sunday, January 11, 2009 6:40 PM Subject: Re: Kitfox-List: Need Model IV interior > > Lowell, > You said "former". Is Don no longer on the list? Did he sell "Fat > Alberta"? I was hoping he would change his mind. Larry Huntley > > > ----- Original Message ----- > From: "Lowell Fitt" <lcfitt@sbcglobal.net> > To: <kitfox-list@matronics.com> > Sent: Sunday, January 11, 2009 9:24 PM > Subject: Re: Kitfox-List: Need Model IV interior > > >> >> Paul, >> >> This is on list because others might benefit. This was some time ago but >> one of our list members - since on to other endeavors - used chair covers >> he >> found at Walmart? Actually I don't recall exactly where he got them, but >> after his report, several others got them there and the talk was that >> they >> fit exactly. I suspect this info can be found in the archives. The >> former >> lister is Don Smythe. >> >> Lowell >> ----- Original Message ----- >> From: "Paul Morel" <pmorel@bellsouth.net> >> To: <kitfox-list@matronics.com> >> Sent: Sunday, January 11, 2009 3:35 PM >> Subject: Kitfox-List: Need Model IV interior >> >> >> It's me again asking if someone in Kitfox land has an old interior that >> will >> fit in a Model IV that I can buy. If I come up empty handed, I'll be >> calling John to order a new one. My wife wanted me to try the list first >> and get a used one cheaper and she obviously doesn't seem to care what >> color >> it is. I'm hoping someone out there might have changed out some seats at >> some time or another. Please email me off list at >> pmorel@bellsouth.net >> >> I want to thank Ron Smith for coming to my aid with a glairshield and >> Norm >> Vrooman with a seatpan. This truly is great fraternity of Kitfox >> enthusiasts that help each other get our planes in the air and help keep >> them there! >> >> Paul Morel >> 912 Model IV Speedster >> Locust Grove, GA >> >> >> >> >> > > > -------------------------------------------------------------------------------- > > > Checked by AVG - http://www.avg.com > 5:57 PM > > >


    Message 45


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    Time: 11:32:29 PM PST US
    From: "JC Propeller Design" <propellerdesign@tele2.se>
    Subject: Re: EA 81 Turbo Thermostat
    Except for boats, liquid cooled engines are also air cooled at the end, best of two worlds? air or liquid cooled, if it is not don right it isn't! and have to be re-don. Jan ----- Original Message ----- From: Clint Bazzill To: Kitfox list Sent: Monday, January 12, 2009 3:38 AM Subject: RE: Kitfox-List: Re: EA 81 Turbo Thermostat Gee, I guess that its my turn now. Not too many air cooled cars left on road, wonder why. If I had known about all of these problems with liquid cooled engines, wouldn't have sold my bug. Takes a long time to read these comments about engines. If you like it or not, Rotax is engine of choice for darn good reasons. I am sure the 912ULS will out perform the Jab 3300 with not as much fuel burn. Clint with a lot of hours in those dreaded liquid cooled engines. > From: lynnmatt@jps.net > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > Date: Sun, 11 Jan 2009 17:11:29 -0500 > To: kitfox-list@matronics.com > > > I've done some more thinking too, Lowell, and it would have better if > I had just posted the following: air-cooling versus liquid- > cooling...which is less troublesome? Both camps have their plusses > and minuses, but after reading Paul's post regarding Evans Coolant, > and then thinking about all the air burping and pressure cap talk, > water pump flow, location of radiator in or out of the airstream, > people having to make up special nipples for heater hose connections, > and I can't begin to remember all the other posts I've read regarding > liquid cooling, it just *seems* like there is less talk over on the > Jabiru site regarding cooling issues. Because I don't search out all > the other engine groups, I'm basing my comments on the Matronics > Kitfox list, and the Yahoo Jab group and the Matronics Jabiru-Engine > (almost non-existent) list. Granted, Jabiru had early cooling > problems and solved them by increasing the number of head fins and > fin area. Most of the rest of their cooling can be dealt with by the > strategic placement of baffles, or by establishing the proper cowl > inlet and outlet area and shape. I wasn't into aircraft when Rotax > began using their engines in airplanes, so I don't know their > history, but it *seems* like Jabiru has built an engine, perhaps > stopping a bit short of engineering it all the way, then marketed it > before it was ready to be marketed, relying on the customer to do > their test program for them. I say this based on my findings with my > engine....others may not have the hours that I've put on mine, so > haven't got to the point in their engine's life that mine has gotten > to. But as I've said before, I may have the fruit of the lemon tree, > but it's my lemon and I'm trying to sweeten it as best I can......OH > MAN!, is that poetic or what?????? > > But I > digress................................again................... : ) > > > > Lynn Matteson > Kitfox IV Speedster, taildragger > Jabiru 2200, #2062, 600.2 hrs > Sensenich 62x46 > flying again after engine rebuild, and new Electroair direct-fire > ignition system; > also building a new pair of snow skis > do not archive > > > > On Jan 11, 2009, at 3:40 PM, Lowell Fitt wrote: > > > <lcfitt@sbcglobal.net> > > > > Lynn, > > > > I understand and after sending off the post I did a bit of Googling > > around (Jabiru Cooling) and found a very interesting quote among > > many others folks will have to find for themselves. > > > > The quote reads: "My grandpa was a pretty smart fellow. One > > thing he used to say is, "If we all wanted the same things, we'd > > all be chasing Grandma."" > > > > Lowell > > ----- Original Message ----- From: "Lynn Matteson" <lynnmatt@jps.net> > > To: <kitfox-list@matronics.com> > > Sent: Sunday, January 11, 2009 11:50 AM > > Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > > > > <lynnmatt@jps.net> > >> > >> What I was thinking, and didn't relate it all, was that every time > >> I hear the Rotax guys, and I guess any of the water-cooled guys > >> talking about that expensive waterless stuff, and having to > >> relocate radiators, and where to place the thermostat, and > >> dealing with all the hoses, etc., I just am thankful that air- > >> cooled engines at least don't have to worry about leakage and > >> all the other attendant problems that seem to come up so often. > >> > >> Yes, air-cooled engines need their own touches to make them > >> perfect, but the proper coolant and possible loss thereof isn't > >> one of them. > >> Yes, I've had problems with *my* engine, but not all the Jabs > >> have had the gear problem. Just like not all the water-cooled > >> guys have problems, not all the air-cooled engines break a timing > >> gear. > >> Yes, the ignition system is a weak link, but I chose to replace > >> mine rather than glue the rotors on, because I wanted something > >> different, and better, and more modern. I could have changed caps > >> and rotors every month for 10 years and not spend what I did for > >> my new ignition, but I'm an experimenter and chose to spend the > >> money...overkill? Yes. Necessary? No. Am I satisfied? Yes. > >> > >> If you didn't know I had those engine problems...or if I hadn't > >> mentioned it...and simply said "glad I chose an air-cooled > >> engine", would that have been better?I think probably it would > >> have, or better yet kept my comment and thoughts on this subject > >> to myself. > >> > >> Lynn Matteson > >> Kitfox IV Speedster, taildragger > >> Jabiru 2200, #2062, 600.2 hrs > >> Sensenich 62x46 > >> flying again after engine rebuild, and new Electroair direct-fire > >> ignition system; > >> also building a new pair of snow skis > >> do not archive > >> > >> > >> > >> On Jan 11, 2009, at 12:38 PM, Lowell Fitt wrote: > >> > >>> <lcfitt@sbcglobal.net> > >>> > >>> Hey Lynn, Your comment blows my mind. Are you suggestion that > >>> your catastrophic failure of that hat shaped gear and your > >>> megabucks repair of that and your ignition mods to help mitigate > >>> a weak design there as well somehow relates to deciding whether > >>> or not to use evans coolant. > >>> > >>> Sorry if this comes along as a bit strong, and please correct > >>> me if I misunderstood your meaning. > >>> > >>> Lowell > >>> Do not archive > >>> ----- Original Message ----- From: "Lynn Matteson" > >>> <lynnmatt@jps.net> > >>> To: <kitfox-list@matronics.com> > >>> Sent: Sunday, January 11, 2009 6:16 AM > >>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > >>> > >>> <lynnmatt@jps.net> > >>>> > >>>> Not to start an engine war, but it is threads like this one > >>>> that make me smile about my choice of engine, even with all > >>>> the problems that I have had with mine. > >>>> > >>>> Lynn Matteson > >>>> Kitfox IV Speedster, taildragger > >>>> Jabiru 2200, #2062, 600.2 hrs > >>>> Sensenich 62x46 > >>>> flying again after engine rebuild, and new Electroair direct- > >>>> fire ignition system; > >>>> also building a new pair of snow skis > >>>> do not archive > >>>> > >>>> > >>>> > >>>> On Jan 10, 2009, at 8:39 PM, Lowell Fitt wrote: > >>>> > >>>>> <lcfitt@sbcglobal.net> > >>>>> > >>>>> Paul, > >>>>> > >>>>> This has sort of been my take on the Evans Coolant. I think we > >>>>> sometimes forget that there are many airplanes experimantal and > >>>>> certified that use a version of the Rotax 912. I know from > >>>>> group flying experience that the Rans S-7 has a cooling > >>>>> problem and often has to step climb to avoid going into temps > >>>>> I have never seen on my Model IV. It is my belief that the > >>>>> Evans coolant might be appropriate for that application as the > >>>>> temps are much higher than the boiling point of water. For > >>>>> me, I was never tempted to use it. It is sort of like putting > >>>>> a cast on a perfectly good leg because my friend has one on > >>>>> his leg. > >>>>> > >>>>> Lowell Fitt > >>>>> Cameron Park, CA > >>>>> Model IV-1200 R-912 UL > >>>>> Currently focusing on the Left Wing - doing the precover > >>>>> checklist, Rudder trim system - my rib warp design, and > >>>>> Landing Gear - done. > >>>>> > >>>>> ----- Original Message ----- From: "Paul Franz - Merlin GT" > >>>>> <paul@eucleides.com> > >>>>> To: <kitfox-list@matronics.com> > >>>>> Sent: Saturday, January 10, 2009 1:29 PM > >>>>> Subject: Re: Kitfox-List: Re: EA 81 Turbo Thermostat > >>>>> > >>>>> > >>>>>> <paul@eucleides.com> > >>>>>> > >>>>>> On Sat, January 10, 2009 7:42 am, earnestj0 wrote: > >>>>>>> <earnestj@frontiernet.net> > >>>>>>> > >>>>>>> Thanks Rick, I would appreciate a photo and also information > >>>>>>> on the "waterless" that > >>>>>>> you are talking about. > >>>>>> > >>>>>> "In the 1980s inventor Jack Evans discovered the advantages > >>>>>> of using a waterless > >>>>>> coolant. His final formulation is a mixture of ethylene > >>>>>> glycol and propylene glycol. > >>>>>> This coolant has a high boiling point of 188 =B0C (370 =B0F) and > >>>>>> is not corrosive, solving > >>>>>> many of water's problems including freezing." > >>>>>> > >>>>>> <http://www.nationmaster.com/encyclopedia/Antifreeze> > >>>>>> > >>>>>> I got curious and did a little research on this. Rick talked > >>>>>> about using NPG+ made by > >>>>>> Evans Cooling. Here is their website. > >>>>>> > >>>>>> <http://www.evanscooling.com/main1.htm> > >>>>>> > >>>>>> I found nothing on their website that was other than sales/ > >>>>>> marketing/folklore > >>>>>> presentation. There is no "white paper" or generally > >>>>>> accepted format for research to > >>>>>> corroborate their claims. > >>>>>> > >>>>>> Their product is called "NPG+" which is a corrosion inhibited > >>>>>> propylene glycol > >>>>>> ethylene glycol blend. > >>>>>> > >>>>>> It has a much higher temperature boiling point than an ideal > >>>>>> mix of inhibited ethylene > >>>>>> glycol and water. However it is substantially more viscous > >>>>>> (especially at low > >>>>>> temperatures), has a lower heat capacity and offers less > >>>>>> freeze protection. > >>>>>> > >>>>>> They make a claim that major engine manufacturers and > >>>>>> specifically Rotax require their > >>>>>> fluid. > >>>>>> > >>>>>> I looked through all the Rotax service bulletins and found this: > >>>>>> > >>>>>> <http://www.rotax-aircraft-engines.com/pdf/dokus/d02398.pdf> > >>>>>> > >>>>>> Well, from reading that, it sounds like it is a little less > >>>>>> than mandatory. A higher > >>>>>> pressure cap seems to be the emphasis and no where does it > >>>>>> actually say that NPG or > >>>>>> NPG+ is required. > >>>>>> > >>>>>> Evans summarizes the properties in a table at the bottom of > >>>>>> this page: > >>>>>> > >>>>>> <http://www.evanscooling.com/html/tech1.htm> > >>>>>> > >>>>>> I have done quite a bit of research on failures of heat > >>>>>> transfer systems filled with > >>>>>> food grade glycol (propylene) and inhibited ethylene glycol. > >>>>>> In fact I spent an entire > >>>>>> year doing so. In large mixed metal systems the expected life > >>>>>> of propylene glycol as a > >>>>>> coolant is significantly less than ethylene glycol systems. > >>>>>> The biggest contributor to > >>>>>> failure is entrained air and high operating temperatures. The > >>>>>> air oxidizes the glycol > >>>>>> forming fairly long molecular chain organic acids. The > >>>>>> inhibitors have capacity to > >>>>>> buffer the pH change to a limit. What you'll notice with > >>>>>> propylene glycol (NPG and > >>>>>> NPG+) filled systems is steady and gradual discoloration of > >>>>>> the coolant. It begins to > >>>>>> start turning brown soon after installing and at some point > >>>>>> it can start to form a > >>>>>> corrosive sludge that will plug heat exchangers. Of course in > >>>>>> a small engine, you > >>>>>> don't have to maintain inhibitors or worry about filtering, > >>>>>> you just drain, flush and > >>>>>> refill. > >>>>>> > >>>>>> Because of the significantly lower heat capacity of pure > >>>>>> inhibited propylene glycol, > >>>>>> more flow is required. For some applications this means using > >>>>>> a higher flow capacity > >>>>>> water pump and more tubes in the radiator. The Evans people, > >>>>>> in fact, sell cooling > >>>>>> system mods for engines they use in racing conditions because > >>>>>> of this. > >>>>>> > >>>>>> So, if you are convinced this is something you want to use, > >>>>>> you will need to change > >>>>>> out the fluid more often and use twice as much than if you > >>>>>> use 50-50 mix of water and > >>>>>> inhibited ethylene glycol and you will not have the freeze > >>>>>> protection and the NPG or > >>>>>> NPG+ should not be operated much below 40=B0F which is > >>>>>> problematic in aircraft where the > >>>>>> ambient air temperature is often colder than this. > >>>>>> > >>>>>> I think using a higher pressure cap and the heavy duty > >>>>>> (extended life) rated for mixed > >>>>>> metals type of inhibited ethylene glycol which is color > >>>>>> coded orange in the US and is > >>>>>> the recommended fluid by Ford, GM, Chrysler, Caterpillar and > >>>>>> Cummins is my preference > >>>>>> and I will use in my Rotax 914. > >>>>>> > >>>>>> The extended life coolants use an entirely different corrosion > >>>>>> inhibiting chemistry > >>>>>> that uses carboxylate organic acids instead of the silicates, > >>>>>> phosphates or borates. > >>>>>> > >>>>>> Here's a brief overview of engine coolants: > >>>>>> > >>>>>> <http://www.aa1car.com/library/coolant.htm> > >>>>>> > >>>>>> I am neither endorsing nor discouraging the use of Evans' > >>>>>> waterless coolant. > >>>>>> > >>>>>> -- > >>>>>> Paul A. Franz > >>>>>> Registration/Aircraft - N14UW/Merlin GT > >>>>>> Engine/Prop - Rotax 914/NSI CAP > >>>>>> Bellevue WA > >>>>>> 425.241.1618 Cell > >>>>>> > >>>>>> > >>>>>> > >>>>> > >>>>> > >>>>> > >>>>> > >>>>> > >>>> > >>>> > >>>> > >>>> > >>>> > >>> > >>> > >>> > >>> > >>> > >> > >> > >> > >> > >> > > > > > > > > Archive Search & Download, 7-Day Browse, Chat, FAQ, >== > > > __________ Information from ESET NOD32 Antivirus, version of virus signature database 3757 (20090111) __________ The message was checked by ESET NOD32 Antivirus.




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