Kitfox-List Digest Archive

Tue 02/10/09


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     1. 04:42 AM - Re: Re: Problem with FLUTTER ? ! ? ! (John W. Hart)
     2. 06:06 AM - Re: Handpropping a 912 (Catz631@aol.com)
     3. 06:28 AM - Re: Handpropping a 912 (Bob Brennan)
     4. 06:43 AM - Re: 815TL finaly takes to the air!! (Daniel Wild)
     5. 06:45 AM - Re: Problem with FLUTTER ? ! ? ! (WurlyBird)
     6. 07:24 AM - Re: Re: Problem with FLUTTER ? ! ? ! (Lynn Matteson)
     7. 08:22 AM - Re: Problem with FLUTTER ? ! ? ! (akflyer)
     8. 08:54 AM - Tank repair (Jim Feldmann)
     9. 09:39 AM - Re: Tank repair (Guy Buchanan)
    10. 09:39 AM - Re: Re: Problem with FLUTTER ? ! ? ! (Guy Buchanan)
    11. 09:45 AM - Re: Tank repair (Lynn Matteson)
    12. 10:13 AM - Re: Re: Problem with FLUTTER ? ! ? ! (Lynn Matteson)
    13. 10:13 AM - Re: Tank repair (Jim Feldmann)
    14. 10:14 AM - Re: Tank repair (Tim Vader)
    15. 10:21 AM - Re: 815TL finaly takes to the air!! (Marco Menezes)
    16. 10:27 AM - Re: Tank repair (Paul Franz - Merlin GT)
    17. 12:08 PM - Re: 815TL finaly takes to the air!! (815TL)
    18. 12:48 PM - Adding wing tanks (Bob Brennan)
    19. 01:22 PM - Re: Adding wing tanks (Paul Franz - Merlin GT)
    20. 01:54 PM - Re: Adding wing tanks (akflyer)
    21. 02:06 PM - Re: Adding wing tanks (Bob Brennan)
    22. 02:15 PM - Re: Adding wing tanks (Tom Jones)
    23. 02:26 PM - Re: Adding wing tanks (Jim_and_Lucy Chuk)
    24. 02:46 PM - Re: Adding wing tanks (Paul Franz - Merlin GT)
    25. 03:05 PM - Re: Adding wing tanks (Bob Brennan)
    26. 03:15 PM - Re: Adding wing tanks (Paul Franz)
    27. 03:19 PM - Re: Re: Problem with FLUTTER ? ! ? ! (Noel Loveys)
    28. 03:21 PM - Re: Adding wing tanks (akflyer)
    29. 04:34 PM - Re: Adding wing tanks (Paul Franz - Merlin GT)
    30. 05:03 PM - Re: Adding wing tanks (jdmcbean)
    31. 05:40 PM - Re: Re: Adding wing tanks (Lynn Matteson)
    32. 06:09 PM - Re: Re: Adding wing tanks (Bob Brennan)
    33. 09:40 PM - Handpropping a 912 (John Allen)
 
 
 


Message 1


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    Time: 04:42:18 AM PST US
    From: "John W. Hart" <helili@chahtatushka.net>
    Subject: Re: Problem with FLUTTER ? ! ? !
    Well, I spent 26 years as a military helicopter pilot and maintenance officer and haven't heard rod end bearings referred to as anything other than rod end bearings on a helicopter. John Hart KF IV, NSI Subaru Wilburton, OK -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Tom Jones Sent: Monday, February 09, 2009 8:19 PM Subject: Kitfox-List: Re: Problem with FLUTTER ? ! ? ! > I just never > heard of this device called a spherical "bolt"...which, of course, it > is not...a "bolt" that is. Lynn, you have to of been around helicopters to get the lingo. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229467#229467


    Message 2


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    Time: 06:06:55 AM PST US
    From: Catz631@aol.com
    Subject: Re: Handpropping a 912
    Don't hand prop a 912 ! Again to refer to my Rotax class at Lockwood ,Dean (the instructor) said he had heard of two guys that successfully did it but both said they would NEVER attempt it again !. Keep in mind you have to get the prop to 200 rpm before the ignition kicks in. Odds are you will stick your hands into the just started engine as you have to get the prop moving so fast and it raps up to 1800 rpm like now !. Talk about a meat cleaver! Dick Maddux Fox 4-1200 912 Ul Pensacola,Fl **************The year's hottest artists on the red carpet at the Grammy Awards. AOL Music takes you there. (http://music.aol.com/grammys?ncid=emlcntusmusi00000002)


    Message 3


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    Time: 06:28:57 AM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Handpropping a 912
    Gary - if you're worried about getting stuck on a frozen lake with a dead battery - carry a spare battery! As others have advised, handpropping could spoil your day, if not your life. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa Subject: Handpropping a 912 From: <mailto:kitfoxjunky@decisionlabs.com?subject=Re:%20Handpropping%20a%20912&re plyto=OFC7FF6EF1.B6B0049C-ON85257558.007BA9E9-85257558.007BB43F@decisionlabs .com> kitfoxjunky@decisionlabs.com Date: Mon Feb 09 - 2:33 PM Anyone ever do this successfully? Was looking to do some ski flying, but spending the winter on a frozen lake with a dead battery does not seem appealing. I think if heard of someone handpropping a 912...but never a 912s. Any feedback? Gary Walsh KF IV Anphib 912S C-GOOT www.decisionlabs.com/kitfox do not archive


    Message 4


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    Time: 06:43:11 AM PST US
    From: "Daniel Wild" <djwild2@hotmail.com>
    Subject: Re: 815TL finaly takes to the air!!
    The only accurate way to tell if your temps are right is to yank the plugs and look at the to see what color they are. Dan Wild 532 mdl1 -------------------------------------------------- From: "815TL" <lawrenceaw@corning.com> Sent: Monday, February 09, 2009 5:03 PM Subject: Kitfox-List: 815TL finaly takes to the air!! Well, not for the first time, but for the first time with me in it as it's new owner. I traveled 1100miles in July to go pick it up. Then we had to replace some rod ends, and inspect everything well. Everything seemed to be ready to go, and starter problems cropped up. By the time I got it fixed, the weather had turned bad, then illness set in for a couple of weeks. I thought we were ready to go with it last weekend, when I found that I was sold a bad used intercom, and a tach issue. A new TinyTach, and a new intercom, and it was ready to go today. My instructor and I flew it for about 2 hours. Did some basic turns, stalls, stuff like that. The airplane flew well, and ran pretty good except for one slight misfire on descent. My instructor was very pleased with how it files, and handles. I could not be happier to finally get it up in the air, and to start learning on it. The feel was not all that much different than the gliders I used to fly, if anything it required less input from the controls. I would like to thank Larry Huntly once again for all the help he has given me in this endeavor. Without his input, I would still be sitting on the ramp, scratching my head. OK, now for one question about the 582. I think we found the issue was that we were running the engine way to rich, but I wanted to ask anyway. On the ground it would not really smooth out till over 2500RPM. In the air at 5200RPM, it was fine, but on descent around 4000RPM, we felt a couple of stumbles. We were keeping the setting verry rich, as we did not want the EGT to go above 1100*. Once on the ground again, we leaned it way out, and were able to get smooth idle at 1900RPM. Using the Hacman mixture control, how many turns to the left to lean it out, on a typical day? The one EGT was reading around 1100* already, the other about 950-1000*. I did not want to get it too hot, but it may be reading a bit high. Andrew 815TL, Kitfox II, Rotax 582-C Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229439#229439


    Message 5


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    Time: 06:45:05 AM PST US
    Subject: Re: Problem with FLUTTER ? ! ? !
    From: "WurlyBird" <james.t.trizzino@us.army.mil>
    Sorry about the bolt mixup. Our tail rotors have very similar looking parts and I have a tendency to make my words only accurate enough to get people to understand me. So yeah, rod ends. And here is what I have going on. Some of the rod ends were able to slide back and forth on the bolt which held it in place. This was some of the slop that I found, I put washers in to keep the rod end from slipping. There are a few locations where the bolt holding the rod end is able to wiggle a little in the outer holes. So even if it had a nice new snug rod end there would be some play. So what is the solution for an area like this? -------- Prospective Kitfox buyer Here for information on airframes and engines Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229530#229530


    Message 6


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    Time: 07:24:23 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Problem with FLUTTER ? ! ? !
    I have a tendency to use MORE words than is necessary, so we ought to be able to come to a good understandable average. : ) When you say "There are a few locations where the bolt holding the rod end is able to wiggle a little in the outer holes." I assume by "the bolt holding the rod end" you mean the bolt that goes through the spherical bearing in the rod end, correct? Let's call that the "cross bolt" or a "pivot bolt" to differentiate it from the threaded end of the linkage that the rod end bearing screws onto. Now when you say "wiggle a little in the outer holes"...where are these "outer holes" you refer to? I'm looking at my builder's manual, and I'm not seeing any "outer holes", so I think we need to get to the heart of the matter here first. Unless I'm missing something, there are no outer holes...which might suggest selectable holes...in my manual, or on my plane, so I'm trying to find out where these holes are that you refer to. I'm starting to imagine that maybe a builder had drilled some extra holes into certain parts to modify the control surfaces, and if so, you might want to think again about buying this plane. Can you take pictures of the parts in question...from various angles? Don't spare the words...or the pictures in this case. People need to see exactly what parts you are talking about so they can help you decide whether this plane has been altered, and if so, if it is safe to continue on with it....my opinion only. Looking back over your previous posts, it sounds like the builder "reamed every single hole over size."...your words. I'm starting to get very nervous about this build, and I think you should too. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 605 hrs Sensenich 62x46 Electroair direct-fire ignition system New skis done and flying On Feb 10, 2009, at 9:44 AM, WurlyBird wrote: > <james.t.trizzino@us.army.mil> > > Sorry about the bolt mixup. Our tail rotors have very similar > looking parts and I have a tendency to make my words only accurate > enough to get people to understand me. So yeah, rod ends. And > here is what I have going on. > > Some of the rod ends were able to slide back and forth on the bolt > which held it in place. This was some of the slop that I found, I > put washers in to keep the rod end from slipping. > > There are a few locations where the bolt holding the rod end is > able to wiggle a little in the outer holes. So even if it had a > nice new snug rod end there would be some play. So what is the > solution for an area like this? > > -------- > Prospective Kitfox buyer > Here for information on airframes and engines > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229530#229530 > >


    Message 7


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    Time: 08:22:36 AM PST US
    Subject: Re: Problem with FLUTTER ? ! ? !
    From: "akflyer" <akflyer_2000@yahoo.com>
    Lynn, I am just gonna toss a little snake oil out here.... I am thinking (that gets me into alot of trouble) that the outer hole whurlygigahelichopter is referring to would be the "fork" that the bolt goes through in which the heim joint is captured. Say the flaperon mixer for instance. On the back side of the flap handle, under the seat the handle has a fork in which the rod end bolts through. Whurly gig a guy is saying that the forks were reamed out to big so now the bolt hole has slop in it. The only answer to that is new parts, weld build up and reaming to he proper size, or is there is enough "meat" you could drill oversize for a bushing. snakeman.... out -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229547#229547


    Message 8


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    Time: 08:54:33 AM PST US
    Subject: Tank repair
    From: "Jim Feldmann" <feldesign@earthlink.net>
    I have the fiberglass wing tanks. They have been sloshed and they look very good inside, except for some small spots directly under the filler cap. Apparently ham-handed gas jockeys have hit the bottom of the tank with the nozzle and broken through the slosh coating and now the glass is deteriorating. I can reach those spots easily, but I don't know what to use to repair them. As an RC modeler for many years, my first choice would be Cyanoacrylate (Super Glue). Has anyone had good results with anything else? What should I use to clean the area before repairing it? Thanks -------- Jim Feldmann, 3rd owner 1994 Kitfox IV Speedster / 912 Down for engine work Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229555#229555


    Message 9


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    Time: 09:39:10 AM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: Tank repair
    At 08:53 AM 2/10/2009, you wrote: >I have the fiberglass wing tanks. They have been sloshed and they >look very good inside, except for some small spots directly under >the filler cap. Apparently ham-handed gas jockeys have hit the >bottom of the tank with the nozzle and broken through the slosh >coating and now the glass is deteriorating. Jim, What's failed, the Kreem coating, or is the glass shattered? If the Kreem coating I assume you could rub the local area with MEK to form some kind of blend, then re-coat with Kreem. I don't know how fuel resistant CYA is, or whether it would bond to Kreem, which is what you want to have happen. If the glass has been locally damaged, then you're right, thin CYA can often be wicked into the fibers to stabilize the matrix. You'd then want to re-coat locally with Kreem. Just whatever you do, don't use a heat gun on it. ;-) Guy Buchanan San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 10


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    Time: 09:39:11 AM PST US
    From: Guy Buchanan <bnn@nethere.com>
    Subject: Re: Problem with FLUTTER ? ! ? !
    At 06:44 AM 2/10/2009, you wrote: >Some of the rod ends were able to slide back and forth on the bolt >which held it in place. This was some of the slop that I found, I >put washers in to keep the rod end from slipping. > >There are a few locations where the bolt holding the rod end is able >to wiggle a little in the outer holes. So even if it had a nice new >snug rod end there would be some play. So what is the solution for >an area like this? James, (I hope it's James. I do wish you'd put your name, location, and aircraft type / status in your signature.) With a rod end you're expected to torque the bolt through the ball to maximum. This helps prevent any slop between the bolt and ball and between the bolt and clevis. (The outer holes.) It's particularly useful in low-load implementations like control systems. The only slop you should have should be in the rod end itself, and that should be negligible. Of course you'll have to make sure the rod end fits the clevis closely before you torque so you don't bend the clevis, but it sounds like you've already done that by adding washers. Above all, keep asking the questions. The web is a horrible medium for fixing problems but it seems like we nearly always get there eventually. (Also, if you put your location in your signature, many times a nearby "expert" pipes up and offers to help in-person.) Respectfully, Guy Buchanan, Kitfox List Moderator San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 11


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    Time: 09:45:31 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Tank repair
    Why not use what the tank is built from...fiberglass. If it was me, I'd clean the area with MEK or acetone, stick a Dremel in there to scuff it up, or a long dowel with sandpaper glued to the end, or any other such tool to roughen the area, then apply some chopped fiberglass and resin to the area for reinforcement, and finally follow up with a new Kreem treatment, if this is what it had before. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 605 hrs Sensenich 62x46 Electroair direct-fire ignition system New skis done and flying do not archive On Feb 10, 2009, at 11:53 AM, Jim Feldmann wrote: > <feldesign@earthlink.net> > > I have the fiberglass wing tanks. They have been sloshed and they > look very good inside, except for some small spots directly under > the filler cap. Apparently ham-handed gas jockeys have hit the > bottom of the tank with the nozzle and broken through the slosh > coating and now the glass is deteriorating. > > I can reach those spots easily, but I don't know what to use to > repair them. As an RC modeler for many years, my first choice > would be Cyanoacrylate (Super Glue). Has anyone had good results > with anything else? > > What should I use to clean the area before repairing it? > > Thanks > > -------- > Jim Feldmann, 3rd owner > 1994 Kitfox IV Speedster / 912 > Down for engine work > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229555#229555 > >


    Message 12


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    Time: 10:13:52 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Problem with FLUTTER ? ! ? !
    I got rather confused with the early reports of "30+ spherical bolts" and "every single spherical bolt in the system, there is about 16 per side I think", and didn't pay this thread too much attention, thinking we had a person who...pardon my straight-forward analysis...didn't know what he was talking about or didn't/couldn't explain himself, but now I'm intrigued, and would like to get to the bottom of the problem. I'm also a bit nervous for this new owner AND the flight instructor who went up with him, if all these holes are as bad as he says they are. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 605 hrs Sensenich 62x46 Electroair direct-fire ignition system New skis done and flying do not archive On Feb 10, 2009, at 11:21 AM, akflyer wrote: > > Lynn, I am just gonna toss a little snake oil out here.... > > I am thinking (that gets me into alot of trouble) that the outer > hole whurlygigahelichopter is referring to would be the "fork" that > the bolt goes through in which the heim joint is captured. Say the > flaperon mixer for instance. On the back side of the flap handle, > under the seat the handle has a fork in which the rod end bolts > through. Whurly gig a guy is saying that the forks were reamed out > to big so now the bolt hole has slop in it. The only answer to > that is new parts, weld build up and reaming to he proper size, or > is there is enough "meat" you could drill oversize for a bushing. > > snakeman.... out > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229547#229547 > >


    Message 13


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    Time: 10:13:52 AM PST US
    Subject: Re: Tank repair
    From: "Jim Feldmann" <feldesign@earthlink.net>
    Thanks guys' I don't know what the slosh material is. The builders documentation does not mention it. I also don't know whether the fiberglass resin is polyester or epoxy. As you probably know, applying one type over the other does not work. Maybe John McBean can tell me which was used in this 1992 kit. CA is 100% fuel proof (gas, oil and methanol) but as you point out, there may be issues with it adhering to the slosh material. I will do a test. I have Acetone on hand. Will that work as well as MEK for cleaning? Jim -------- Jim Feldmann, 3rd owner 1994 Kitfox IV Speedster / 912 Down for engine work Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229571#229571


    Message 14


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    Time: 10:14:54 AM PST US
    From: "Tim Vader" <vadert@shaw.ca>
    Subject: Re: Tank repair
    Jim When rebuilding my wings I sloshed the tanks with an epoxy resin from Caswell Coatings. While the resin was still drying I cut an aluminum disc the size of the filler neck and dropped it in the tank. I positioned it directly below the filler neck and when the epoxy was nearly dry I poured a bit more over top to cover the disc. Hopefully thiswill protect the tank bottom from just the damage you describe. Tim Vader Kitfox IV 2276 cc Great Plains Calgary Alberta ----- Original Message ----- From: "Jim Feldmann" <feldesign@earthlink.net> Sent: Tuesday, February 10, 2009 9:53 AM Subject: Kitfox-List: Tank repair > <feldesign@earthlink.net> > > I have the fiberglass wing tanks. They have been sloshed and they look > very good inside, except for some small spots directly under the filler > cap. Apparently ham-handed gas jockeys have hit the bottom of the tank > with the nozzle and broken through the slosh coating and now the glass is > deteriorating. > > I can reach those spots easily, but I don't know what to use to repair > them. As an RC modeler for many years, my first choice would be > Cyanoacrylate (Super Glue). Has anyone had good results with anything > else? > > What should I use to clean the area before repairing it? > > Thanks > > -------- > Jim Feldmann, 3rd owner > 1994 Kitfox IV Speedster / 912 > Down for engine work > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229555#229555 > > >


    Message 15


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    Time: 10:21:16 AM PST US
    From: Marco Menezes <msm_9949@yahoo.com>
    Subject: Re: 815TL finaly takes to the air!!
    Andrew, - Congradulations! - Hiccups at 4000 rpm are probably due to over-rich setting on mid-range jet needles.- (I'm guessing your EGT's are pretty low when this happens?) Try moving the circlip on each carb up one notch (leaner). My experience with the Hac-Man is-that you just keep turning it until the EGTs reach accepta ble levels for the desired power setting.-As Guy said, it's-a-pretty fine adjustment, not alot-to-be gained or lost throughout the-Hac-Man 's full range. The-macro adjustments are done through carb jetting (parti cularly mid-range) and prop pitch. - What are you getting for max rpms, static at WOT with-your current-jett ing and pitch? - Marco Menezes N99KX Model 2 582-90 C-Box 3:1 w/clutch- --- On Mon, 2/9/09, 815TL <lawrenceaw@corning.com> wrote: From: 815TL <lawrenceaw@corning.com> Subject: Kitfox-List: 815TL finaly takes to the air!! <lawrenceaw@corning.com> Well, not for the first time, but for the first time with me in it as it's new owner. I traveled 1100miles in July to go pick it up. Then we had to replace some rod ends, and inspect everything well. Everything seemed to be ready to go, an d starter problems cropped up. By the time I got it fixed, the weather had t urned bad, then illness set in for a couple of weeks. I thought we were ready to go with it last weekend, when I found that I was sold a bad used intercom, and a tach issue. A new TinyTach, and a new inte rcom, and it was ready to go today. My instructor and I flew it for about 2 hours. Did some basic turns, stall s, stuff like that. The airplane flew well, and ran pretty good except for on e slight misfire on descent. My instructor was very pleased with how it file s, and handles. I could not be happier to finally get it up in the air, and to start learni ng on it. The feel was not all that much different than the gliders I used to fly, if anything it required less input from the controls. I would like to thank Larry Huntly once again for all the help he has given me in this endeavor. Without his input, I would still be sitting on the ramp, scratching my head. OK, now for one question about the 582. I think we found the issue was tha t we were running the engine way to rich, but I wanted to ask anyway. On the gr ound it would not really smooth out till over 2500RPM. In the air at 5200RPM, i t was fine, but on descent around 4000RPM, we felt a couple of stumbles. We were keeping the setting verry rich, as we did not want the EGT to go above 1100 *. Once on the ground again, we leaned it way out, and were able to get smooth idle at 1900RPM. Using the Hacman mixture control, how many turns to the left to lean it out , on a typical day? The one EGT was reading around 1100* already, the other abo ut 950-1000*. I did not want to get it too hot, but it may be reading a bit h igh. Andrew 815TL, Kitfox II, Rotax 582-C Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229439#229439 =0A=0A=0A


    Message 16


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    Time: 10:27:30 AM PST US
    Subject: Re: Tank repair
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Tue, February 10, 2009 9:44 am, Lynn Matteson wrote: > > ..... and finally > follow up with a new Kreem treatment, if this is what it had before. Can this be done in a small area? I suspect you have to slosh the whole thing with Kreem. If that's the case, he may as well have sloshed with solvent (MEK) to begin with, do the Fiberglas repairs as you suggest then reslosh with Kreem and thinner. No matter which alternative is chosen for the repair, something has to be done as a preventative measure to keep this type of damage from recurring. My suggestion is to fabricate aluminum sleeves that can be inserted into the tank filler that have a collar on them to prevent them from bottoming out in the tank by resting on the filler neck. These sleeves should protrude far enough out of the tank such that the typical fuel filler nozzle can no longer bottom out in the tank causing the damage to occur. You just carry the slip in sleeves with you. Probably only one is needed if it will fit the other fill points. The sleeve could be made with a nice tang on it for connecting the ground wire when filling too. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 17


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    Time: 12:08:20 PM PST US
    Subject: Re: 815TL finaly takes to the air!!
    From: "815TL" <lawrenceaw@corning.com>
    Thank you everyone for your input. I am fairly certain that the stumbe was indeed caused by the extreemly lean setting. We were trying to keep the 1 EGT low, which allowed for real low on the other. I believe the sensor may be lieing a little bit. I am going to swap sensor locations and see if it follows, or if it is something with that cylinder. Full throttle RPM was lower than what it should be, I recall seeing over 6K, but not sure how high, maybe 6300. I think most of that was due to prop pitch, which for now I am not going to mess with, and being extreemley rich. Andrew Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229593#229593


    Message 18


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    Time: 12:48:27 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Adding wing tanks
    Hey all, I'm starting to dream of some cross-country adventures as soon as my mud strip becomes a grass strip again. A large part of my planning would involve where to stop to refuel and how to get decent mogas. Not to start any new mogas vs 100LL discussions or recommendations as to the strength of my bladder and/or constitution - I saved this link from Noel: http://www.wingtanks.com I currently have the 9+ gallon in-the-dash tank plus a 6 gallon aluminum reserve tank in the starboard wing. I like the look of the 6 gallon tanks on the website and am thinking that 2 of them in the port wing with a valve in the line as an additional 10+ gallon dump-in-flight reserve tank could get me to where I want to go without stops. The extra weight of the fuel would not matter as it would be just me and some camping gear, and if I carried a passenger I obviously would just not carry as much reserve or go as far. Can anyone advise as to why this might be a dumb idea? I know you guys *love* to point out dumb ideas... ;-) Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa


    Message 19


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    Time: 01:22:12 PM PST US
    Subject: Re: Adding wing tanks
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Tue, February 10, 2009 12:47 pm, Bob Brennan wrote: > I'm starting to dream of some cross-country adventures as soon as my mud > strip becomes a grass strip again. A large part of my planning would involve > where to stop to refuel and how to get decent mogas. Here's the ticket to fuel stop planning. <http://www.airnav.com/plan/fuel/> You can pick the type of strips you prefer and the fuel required. A long time ago I did the flight planning for Miguel Ramirez' first trips into the US including his trip to Sun 'n Fun using this tool. One thing to consider as a possibility for doing some long legs without passenger is doing something like Michael Gordillo did with his KF 4 on his round the world trip to OSH. He used a fuel bladder. Something you could easily remove when not needed and would not require the investment and labor of installing custom tanks which you normally don't need. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 20


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    Time: 01:54:42 PM PST US
    Subject: Re: Adding wing tanks
    From: "akflyer" <akflyer_2000@yahoo.com>
    [quote="matronics(at)bob.brennan."]Hey all, I'm starting to dream of some cross-country adventures as soon as my mud strip becomes a grass strip again. A large part of my planning would involve where to stop to refuel and how to get decent mogas. Not to start any new mogas vs 100LL discussions or recommendations as to the strength of my bladder and/or constitution - I saved this link from Noel: http://www.wingtanks.com (http://www.wingtanks.com) I currently have the 9+ gallon in-the-dash tank plus a 6 gallon aluminum reserve tank in the starboard wing. I like the look of the 6 gallon tanks on the website and am thinking that 2 of them in the port wing with a valve in the line as an additional 10+ gallon dump-in-flight reserve tank could get me to where I want to go without stops. The extra weight of the fuel would not matter as it would be just me and some camping gear, and if I carried a passenger I obviously would just not carry as much reserve or go as far. Can anyone advise as to why this might be a dumb idea? I know you guys *love* to point out dumb ideas... ;-) Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa > [b] Bob, My Brothers old KF II has the 9 gallon nose tank and a 12 gallon wing tank. On wheels and floats, it was not uncommon for me to top the tanks and put another 12 gallons strapped to the float and 12 gallons in the seat next to me. The plane will carry the weight, just stay out of bad turbulence and grease the landings when loaded real heavy. I am certain that the "gross" weight has a little fudge factor built in. Course, this is only personal experience over a couple hundred hours in his plane so take it as snake oil if you feel the need LOL. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229609#229609


    Message 21


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    Time: 02:06:37 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Adding wing tanks
    Thanks for the reply Paul but I've used airnav before but for the trip I am planning, for instance, from K8N7 to KLUK it only comes up with 1 possible stop that sells mogas. More than 100 miles out of the way and the airport info does not actually state that they sell mogas. My actual question to the list is, disregarding the time and expense to install the tanks or alternative ways of getting fuel, how smart/hard is it to install the tanks at wingtanks.com in a Model 2? I am assuming it is a matter or opening up the top of the wing, gluing the tanks in, running the lines, and new fabric and paint. No major structural changes or gotchas that I might discover after opening the wing and spending the money on the tanks? Anyone on the list actually installed these tanks in a completed Kitfox? Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Paul Franz - Merlin GT Sent: 10 February 2009 4:21 pm Subject: Re: Kitfox-List: Adding wing tanks <paul@eucleides.com> On Tue, February 10, 2009 12:47 pm, Bob Brennan wrote: > I'm starting to dream of some cross-country adventures as soon as my mud > strip becomes a grass strip again. A large part of my planning would involve > where to stop to refuel and how to get decent mogas. Here's the ticket to fuel stop planning. <http://www.airnav.com/plan/fuel/> You can pick the type of strips you prefer and the fuel required. A long time ago I did the flight planning for Miguel Ramirez' first trips into the US including his trip to Sun 'n Fun using this tool. One thing to consider as a possibility for doing some long legs without passenger is doing something like Michael Gordillo did with his KF 4 on his round the world trip to OSH. He used a fuel bladder. Something you could easily remove when not needed and would not require the investment and labor of installing custom tanks which you normally don't need. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 22


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    Time: 02:15:26 PM PST US
    Subject: Re: Adding wing tanks
    From: "Tom Jones" <nahsikhs@elltel.net>
    > Can anyone advise as to why this might be a dumb idea? I know you guys *love* to point out dumb ideas... > Bob Brennan - N717GB > > http://www.wingtanks.com/ Bob, the information I can't see on that web site is if there is some structural component to replace the drag/anti drag tubes that would be removed from the wing when installing the tanks in a wing with no original tank. It could be a good modification, I would want to know more before diving in to it though. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229614#229614


    Message 23


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    Time: 02:26:08 PM PST US
    From: Jim_and_Lucy Chuk <thesupe@hotmail.com>
    Subject: Adding wing tanks
    You might try a search in the Avid Yahoo group's archives. I think Steve W inder posted some info on installing the tanks a while back. Jim Chuk A vid MK IV Mn> From: matronics@bob.brennan.name> To: kitfox-list@matronics .com> Subject: RE: Kitfox-List: Adding wing tanks> Date: Tue=2C 10 Feb 2009 ics@bob.brennan.name>> > Thanks for the reply Paul but I've used airnav bef ore but for the trip I am> planning=2C for instance=2C from K8N7 to KLUK it only comes up with 1 possible> stop that sells mogas. More than 100 miles out of the way and the airport> info does not actually state that they sell mogas.> > My actual question to the list is=2C disregarding the time and e xpense to> install the tanks or alternative ways of getting fuel=2C how sma rt/hard is it> to install the tanks at wingtanks.com in a Model 2? I am ass uming it is a> matter or opening up the top of the wing=2C gluing the tanks in=2C running the> lines=2C and new fabric and paint. No major structural changes or gotchas that> I might discover after opening the wing and spendi ng the money on the tanks?> > > Anyone on the list actually installed these tanks in a completed Kitfox?> > Bob Brennan - N717GB> ELSA Repairman=2C in spection rated> 1991 UK Model 2 ELSA Kitfox> Rotax 582 with 3 blade prop> W rightsville Pa > > -----Original Message-----> From: owner-kitfox-list-serv er@matronics.com> [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Paul Franz -> Merlin GT> Sent: 10 February 2009 4:21 pm> To: kitfox-lis t@matronics.com> Subject: Re: Kitfox-List: Adding wing tanks> > --> Kitfox- List message posted by: "Paul Franz - Merlin GT"> <paul@eucleides.com>> > O n Tue=2C February 10=2C 2009 12:47 pm=2C Bob Brennan wrote:> > > I'm starti ng to dream of some cross-country adventures as soon as my mud> > strip bec omes a grass strip again. A large part of my planning would> involve> > whe re to stop to refuel and how to get decent mogas.> > Here's the ticket to f uel stop planning.> > <http://www.airnav.com/plan/fuel/>> > You can pick th e type of strips you prefer and the fuel required.> > A long time ago I did the flight planning for Miguel Ramirez' first trips> into the US> includin g his trip to Sun 'n Fun using this tool.> > One thing to consider as a pos sibility for doing some long legs without> passenger is> doing something li ke Michael Gordillo did with his KF 4 on his round the> world trip to> OSH. He used a fuel bladder. Something you could easily remove when not> needed and> would not require the investment and labor of installing custom tanks which> you> normally don't need.> > -- > Paul A. Franz> Registration/Aircr aft - N14UW/Merlin GT> Engine/Prop - Rotax 914/NSI CAP> Bellevue WA> 425.24 =====================> > > _________________________________________________________________ Windows Live=99: E-mail. Chat. Share. Get more ways to connect. http://windowslive.com/howitworks?ocid=TXT_TAGLM_WL_t2_allup_howitworks_0 22009


    Message 24


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    Time: 02:46:16 PM PST US
    Subject: Adding wing tanks
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Tue, February 10, 2009 1:58 pm, Bob Brennan wrote: > > Thanks for the reply Paul but I've used airnav before but for the trip I am > planning, for instance, from K8N7 to KLUK Could you provide a nearby town and state for those two or lat lon? I couldn't find either of those in my directory search. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 25


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    Time: 03:05:37 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Adding wing tanks
    It's a trip from Columbia Pa to Cincinnati Ohio, where I haven't yet decided on a small airport near Cincinnati and picked KLUK as the nearest to my destination. I would be visiting my daughter and her family and expect to refuel using gas cans and going to a local gas station. I expect the trip to be between 4 and 5 hours and with my current 16 gallons I can easily go 3.5 hours with reserves, it would be nice to go that little extra without stopping and with a permanently and properly installed solution. The point is I would rather not land to get mogas, or 100LL, or even pour in some I brought with me in a gerry can; and am hoping that wingtanks.com might be a viable alternative. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Paul Franz - Merlin GT Sent: 10 February 2009 5:45 pm Subject: RE: Kitfox-List: Adding wing tanks <paul@eucleides.com> On Tue, February 10, 2009 1:58 pm, Bob Brennan wrote: <matronics@bob.brennan.name> > > Thanks for the reply Paul but I've used airnav before but for the trip I am > planning, for instance, from K8N7 to KLUK Could you provide a nearby town and state for those two or lat lon? I couldn't find either of those in my directory search. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 26


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    Time: 03:15:26 PM PST US
    Subject: Adding wing tanks
    From: "Paul Franz" <paul@eucleides.com>
    On Tue, February 10, 2009 1:58 pm, Bob Brennan wrote: > > Thanks for the reply Paul but I've used airnav before but for the trip I am > planning, for instance, from K8N7 to KLUK it only comes up with 1 possible > stop that sells mogas. More than 100 miles out of the way and the airport > info does not actually state that they sell mogas. This route is only 10 miles more than the great circle route. Fuel stop pretty close to the middle. <http://www.airnav.com/cgi-bin/fuelroute/M/8N7-3PN9-LUK> This route only adds about 31 miles and is a sure bet for fuel. <http://www.airnav.com/cgi-bin/fuelroute/M/8N7-1OA7-LUK> The trick is to call the airport first and tell them that you're wanting to stop for fuel and you'll be coming in an experimental aircraft. My experience is that you'll be give the red carpet treatment at a small field. Offer to buy the guy who answers the phone lunch for giving you the help. You'll likely meet a new friend and this will just add to the fun of the adventure of traveling. Fuel at Phil Cain call 724-468-5482 - the only fuel they have is MoGas! Fuel at Yoder call 330-875-8800 You might want to revisit AirNav. When Miguel flew from San Luis Potosi Mexico his first stop in the US wa to clear customs was McAllen TX. From there I found stops for him no more than 2.5 hours apart all the way to Sun 'n Fun. I made the first few calls for him and reported my findings and Miguel caught on to this and had an absolutely wonderful experience in his KF model 4. Especially at small and private fields. He had all kinds of offers to use a car, for a place to stay and even free hangar overnight space. -- Paul Franz 425.440.9505 (O) 425.241.1618 (C)


    Message 27


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    Time: 03:19:40 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: Problem with FLUTTER ? ! ? !
    .001 brass shimstock?? Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Guy Buchanan Sent: Tuesday, February 10, 2009 2:01 PM Subject: Re: Kitfox-List: Re: Problem with FLUTTER ? ! ? ! At 06:44 AM 2/10/2009, you wrote: Some of the rod ends were able to slide back and forth on the bolt which held it in place. This was some of the slop that I found, I put washers in to keep the rod end from slipping. There are a few locations where the bolt holding the rod end is able to wiggle a little in the outer holes. So even if it had a nice new snug rod end there would be some play. So what is the solution for an area like this? James, (I hope it's James. I do wish you'd put your name, location, and aircraft type / status in your signature.) With a rod end you're expected to torque the bolt through the ball to maximum. This helps prevent any slop between the bolt and ball and between the bolt and clevis. (The outer holes.) It's particularly useful in low-load implementations like control systems. The only slop you should have should be in the rod end itself, and that should be negligible. Of course you'll have to make sure the rod end fits the clevis closely before you torque so you don't bend the clevis, but it sounds like you've already done that by adding washers. Above all, keep asking the questions. The web is a horrible medium for fixing problems but it seems like we nearly always get there eventually. (Also, if you put your location in your signature, many times a nearby "expert" pipes up and offers to help in-person.) Respectfully, Guy Buchanan, Kitfox List Moderator San Diego, CA K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


    Message 28


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    Time: 03:21:18 PM PST US
    Subject: Re: Adding wing tanks
    From: "akflyer" <akflyer_2000@yahoo.com>
    Bob, the website says they install in an afternoon, and go in either wing etc. on the FAQ tab. Why dont you email the manufacture at sales@wingtanks.com They can answer all your questions first hand. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1260 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=229631#229631


    Message 29


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    Time: 04:34:07 PM PST US
    Subject: Adding wing tanks
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Tue, February 10, 2009 3:02 pm, Bob Brennan wrote: > > It's a trip from Columbia Pa to Cincinnati Ohio, where I haven't yet decided > on a small airport near Cincinnati and picked KLUK as the nearest to my > destination. You probably would like Clermont County Airport (I69) a little better fora KF destination. It's about 10 miles from LUK. <http://www.airnav.com/airport/I69> I'd phone them before finalizing your destination. Another nice little airport not too far from your route is the Fayette County Airport (I23): <http://www.airnav.com/airport/I23> You could probably make that your first and only fuel stop too. -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell


    Message 30


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    Time: 05:03:55 PM PST US
    From: "jdmcbean" <jdmcbean@kitfoxaircraft.com>
    Subject: Adding wing tanks
    Bob, This discussion was talked about at length sometime ago. Please check the archives. There are several issues regarding the installation of these tanks on a Kitfox wing.. The drag-anti-drag being an important one and the plywood across the bottom has it's own issues. There are also issues with cross linked PE with expansion and heat. A wing with color on it could get very hot inside. And another important item.. The wing has not been structurally tested with that installation. Not to mention the weight of the installation. We also have tanks that are using ethanol resistant resins and are available for all the models.. in 6 and 13 gallon capacity. Fly Safe !! John McBean Ph 208.337.5111 www.kitfoxaircraft.com "The Sky is not the Limit... It's a Playground" -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Bob Brennan Sent: Tuesday, February 10, 2009 2:59 PM Subject: RE: Kitfox-List: Adding wing tanks --> <matronics@bob.brennan.name> Anyone on the list actually installed these tanks in a completed Kitfox? Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa


    Message 31


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    Time: 05:40:44 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Adding wing tanks
    Yeah, install in an afternoon and end up with as crappy a job as their photos show....sorry, but I'd rather take some time and do the job a *little* more professionally. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 605 hrs Sensenich 62x46 Electroair direct-fire ignition system New skis done and flying do not archive On Feb 10, 2009, at 6:21 PM, akflyer wrote: > > Bob, the website says they install in an afternoon, and go in > either wing etc. on the FAQ tab. Why dont you email the > manufacture at sales@wingtanks.com > > They can answer all your questions first hand. > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229631#229631 > >


    Message 32


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    Time: 06:09:17 PM PST US
    From: "Bob Brennan" <matronics@bob.brennan.name>
    Subject: Re: Adding wing tanks
    Well first of all it looks like they are removing some ribs, and the "drag/anti-drag tubes" that Tom Jones mentions - that worries me... http://groups.yahoo.com/group/avid_flyer/photos/album/353762308/pic/list John McBean - could you please advise on the "tanks that are using ethanol resistant resins and are available for all the models.. in 6 and 13 gallon capacity" that you are selling for a Model 2? I much prefer to buy from you. Bob Brennan - N717GB ELSA Repairman, inspection rated 1991 UK Model 2 ELSA Kitfox Rotax 582 with 3 blade prop Wrightsville Pa -----Original Message----- From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Lynn Matteson Sent: 10 February 2009 8:40 pm Subject: Re: Kitfox-List: Re: Adding wing tanks Yeah, install in an afternoon and end up with as crappy a job as their photos show....sorry, but I'd rather take some time and do the job a *little* more professionally. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 605 hrs Sensenich 62x46 Electroair direct-fire ignition system New skis done and flying do not archive On Feb 10, 2009, at 6:21 PM, akflyer wrote: > > Bob, the website says they install in an afternoon, and go in > either wing etc. on the FAQ tab. Why dont you email the > manufacture at sales@wingtanks.com > > They can answer all your questions first hand. > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1260 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=229631#229631 > >


    Message 33


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    Time: 09:40:54 PM PST US
    From: John Allen <kitfoxfugit@yahoo.com>
    Subject: Handpropping a 912
    Gary Walsh asked: Anyone ever do this successfully? Was looking to do some ski flying, but spending the winter on a frozen lake with a dead battery does not seem appealing. I think if heard of someone handpropping a 912...but never a 912s. I have hand propped a 912UL when the battery was low. It cannot be completely dead, though; it needs some battery to excite the alternator. If you are used to Continentals or Lycomings, watch out! Instead of sputtering to life it roars instantly to life at a fast RPM, and three blades come around faster than two. Also, you should not turn it backwards to try to unflood it. JA KF IV @ O70




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