Kitfox-List Digest Archive

Sun 10/18/09


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 04:54 AM - Re: What's your prop size/ prop clearance? (Ken Potter)
     2. 08:16 AM - Adhesive rework (Mark Napier (napierm))
     3. 08:28 AM - Re: Adhesive rework (fox5flyer)
     4. 09:45 AM - Flaperon Rigging Problem (DanM)
     5. 11:02 AM - Re: O200 engine in a Kitfox Super Sport S7 (Mnflyer)
     6. 11:57 AM - Re: What's your prop size/ prop clearance? (WurlyBird)
     7. 01:30 PM - Re: O200 engine in a Kitfox Super Sport S7 (steve eccles)
     8. 03:27 PM - Re: jetting a 582 and a choped elbow (akflyer)
     9. 03:32 PM - Re: Adhesive rework (akflyer)
    10. 03:41 PM - Re: What's your prop size/ prop clearance? (akflyer)
    11. 05:03 PM - Re: Flaperon Rigging Problem (Tom Jones)
    12. 05:11 PM - Re: Re: What's your prop size/ prop clearance? (Lynn Matteson)
    13. 05:15 PM - Re: What's your prop size/ prop clearance? (Tom Jones)
    14. 05:18 PM - Ribs for tail feathers (Mark Napier (napierm))
    15. 06:33 PM - Re: Re: jetting a 582 and a choped elbow (Lynn Matteson)
    16. 09:36 PM - Re: Re: jetting a 582 and a choped elbow (Malcolm Brubaker)
 
 
 


Message 1


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    Time: 04:54:50 AM PST US
    Subject: Re: What's your prop size/ prop clearance?
    From: "Ken Potter" <kjpotter@sympatico.ca>
    Dave; I'm interested in that GSC IFA prop. I've e.mailed you off list. Cheers Ken -------- Ken Potter Model II, No. 483 Rotax 582, C-Box, 98% Complete C-FJKP (marks reserved) Lanark, Ontario Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268387#268387


    Message 2


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    Time: 08:16:52 AM PST US
    Subject: Adhesive rework
    From: "Mark Napier (napierm)" <napierm@cisco.com>
    Any good suggestions on removing that gray structural adhesive from otherwise bare aluminum? I thought maybe someone had come up with a good recipe for getting it off w/o damaging fragile parts. Thanks in advance, Mark Napier


    Message 3


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    Time: 08:28:05 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: Adhesive rework
    If you're talking about the 3M 2216 a heat gun will soften it right up. Deke Morisse Mikado Michigan S5/Subaru/CAP 438+ TT "If you put the federal government in charge of the Sahara Desert, in five years there'd be a shortage of sand." -- Nobel prize-winning economist Milton Friedman (1912-2006) > > Any good suggestions on removing that gray structural adhesive from > otherwise bare aluminum? I thought maybe someone had come up with a > good recipe for getting it off w/o damaging fragile parts. > > Thanks in advance, > > Mark Napier > > > > > >


    Message 4


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    Time: 09:45:16 AM PST US
    Subject: Flaperon Rigging Problem
    From: "DanM" <danm@powerdesignelectric.com>
    Hello all--- I preparing N443DM (mod IV) for 1st flight and am having a problem rigging the flaperons! 1st-- the construction manual call out an angle of 19 to 20 deg down from horizontal on the flaperon bell crank. I also have spec sheets that says the angle should be 11 1/2 deg. I don't know which is correct. 2nd-- is the flap handle suppose to be full forward until it contacts the cross tube during the setup procedure.? Thanks for the help -------- Dan Mc Intyre Kitfox IV , Ready for 1st Flight Jabiru 2200 , 2.0 hours Sensenich 62x46 N443DM do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268414#268414


    Message 5


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    Time: 11:02:32 AM PST US
    Subject: Re: O200 engine in a Kitfox Super Sport S7
    From: "Mnflyer" <gbsb2002@yahoo.com>
    Hi the Cont. 0-200 would make an excellent powerplant in a Kitfox 5 and up, the great thing about the 0-200 is no liquid cooling Dual ignition, an engine designed for aircraft not a auto engine. While a Champ is a good airplane but the Kitfox is also a great airplane so it just depends on the type of flying one wants to do. one of the big advantages of the Kitfox is maintenance and the ability make modifications much easier than on a certifed aircraft. -------- GB MNFlyer Flying a HKS Kitfox III Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268424#268424


    Message 6


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    Time: 11:57:06 AM PST US
    Subject: Re: What's your prop size/ prop clearance?
    From: "WurlyBird" <james.t.trizzino@us.army.mil>
    Here is what IVOProp told me about 3 blades and 3:1 trannys; Rotax 503, 532, 582, 583, 618 with 3:1, 3.47:1, 4:1 gear ratios or other similar engines with high reduction ratios. Recommendation is the meDium propeller with 5.5 inch diameter hub. We can no longer recommend the Ultriaght model propeller because of harmonics associated with these higher ratios causing blades to move in the 4 inch diameter hub in the direction of rotation indicated by the motion detector tape that cannot be stopped with the torque value. We no longer give refund or credit for undamaged parts with Ultralight model on these combinations. So my next question is based on the fact that I do not have my head wrapped around prop dynamics. What would be better, a 3 blade ultralight prop or a 2 blade medium? Based on what I have heard I could probably run 70-72" on either setup with difference being 2 thick blades or 3 thin. Anyone have some science or math they can throw at this question? -------- James Kitfox 3 / 582 / GSC prop The ink is still drying on my new certificate Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268427#268427


    Message 7


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    Time: 01:30:37 PM PST US
    From: "steve eccles" <eccles@Chartermi.net>
    Subject: O200 engine in a Kitfox Super Sport S7
    here's a couple from a series 5. I have it set up with a 3 blade warp drive , continental 0-200, 115 cruise . works for me From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Zimmermans Sent: Saturday, October 17, 2009 6:37 PM Subject: Kitfox-List: O200 engine in a Kitfox Super Sport S7 Here is a picture of an 0-200 in a series 5. I think they are the same. Jim Series 5 21D MN


    Message 8


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    Time: 03:27:10 PM PST US
    Subject: Re: jetting a 582 and a choped elbow
    From: "akflyer" <akflyer_2000@yahoo.com>
    No you dont need to move the EGT probe when the elbow was chopped. The EGT probe gets installed at X distance from the face of the piston. If the plugs are black, and the EGTS are high then I would think of the pitch on the prop. What is the MAX RPM you can turn on the ground and in the air? -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268448#268448


    Message 9


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    Time: 03:32:30 PM PST US
    Subject: Re: Adhesive rework
    From: "akflyer" <akflyer_2000@yahoo.com>
    Heat gun and putty knife or a dremel and wire wheel. Those are the 2 weapons I used to remove the structural adhesive on my project. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268449#268449


    Message 10


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    Time: 03:41:32 PM PST US
    Subject: Re: What's your prop size/ prop clearance?
    From: "akflyer" <akflyer_2000@yahoo.com>
    I did a science project on my brothers kitfox II with 2:62-1 gears. WE had my 72: IVO IFA ultralight prop on it, and for grins and giggles one day I pulled one of the blades and went 2 blade with it (I was on floats). Dont know what I was thinking, but I just did it..... With the IFA I was able to dial the prop in for max TO RPM then bump in more pitch to keep the EGTs under control in flight... IT SUCKED with the 2 blade. Take off run was about 3000' and it took me the other 3000' of lake to get high enough to turn down wind so I could land. I got back on the water, changed my pants and put the other blade back on and by golly we had an airplane again not a "fly in ground effect" worthless airboat. Just my .02 on a personal experience. FWIW, I am planning on trying out an IVO medium Ground Adjust to see if I get more thrust than the ultralight blades. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268450#268450


    Message 11


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    Time: 05:03:41 PM PST US
    Subject: Re: Flaperon Rigging Problem
    From: "Tom Jones" <nahsikhs@elltel.net>
    > 1st-- the construction manual call out an angle of 19 to 20 deg down from horizontal on the flaperon bell crank. I also have spec sheets that says the angle should be 11 1/2 deg. I don't know which is correct. > Dan, from my 1994 classic 4 assembly manual, "Rigging the Flaperons": step (16): Adjust the flap push-pull tube so the angle between the belly of the aircraft and the #15049 bellcrank is 11.4 degrees...(A "Smartlevel" is invaluable for this.) > 2nd-- is the flap handle suppose to be full forward until it contacts the cross tube during the setup procedure.? Yes, that's how I rigged mine. I also second the vote for the smart level. I rigged mine the old fashion way with a bubble level and a protractor the first time. That took me several days. I rigged it again a couple years ago with a smart level in a couple hours. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268456#268456


    Message 12


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    Time: 05:11:49 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: What's your prop size/ prop clearance?
    Lenny, am I to understand that you removed one blade from a three- bladed prop? And then ran the engine with 2 blades? WAAAAY out-of- balance? That's what it sounds like to me. Or is this a prop that allows you to do this. Admittedly I'm out of my league when it comes to other than a fixed-pitch prop, but this sounds like a recipe for engine shake, rattle and roll. : ) (Bill Haley, are you listening?) Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 800.0 hrs Countdown to 1000 hrs--200 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying On Oct 18, 2009, at 6:35 PM, akflyer wrote: > > I did a science project on my brothers kitfox II with 2:62-1 > gears. WE had my 72: IVO IFA ultralight prop on it, and for grins > and giggles one day I pulled one of the blades and went 2 blade > with it (I was on floats). Dont know what I was thinking, but I > just did it..... With the IFA I was able to dial the prop in for > max TO RPM then bump in more pitch to keep the EGTs under control > in flight... IT SUCKED with the 2 blade. Take off run was about > 3000' and it took me the other 3000' of lake to get high enough to > turn down wind so I could land. I got back on the water, changed > my pants and put the other blade back on and by golly we had an > airplane again not a "fly in ground effect" worthless airboat. > > Just my .02 on a personal experience. > > FWIW, I am planning on trying out an IVO medium Ground Adjust to > see if I get more thrust than the ultralight blades. > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=268450#268450 > >


    Message 13


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    Time: 05:15:08 PM PST US
    Subject: Re: What's your prop size/ prop clearance?
    From: "Tom Jones" <nahsikhs@elltel.net>
    For general reference. It is commonly accepted that the longer the prop and the slower you can turn it the more efficient it is. The fewer blades are moe efficient than more, ie. Two blades are more efficient than three blades and one blade (They used to run those with a counter weight to balance) is more efficient than two. I run a 72 inch two blade warp prop on a 503 50 horse power with a 3:1 gear reduction. I used to have a 68: three blade GSC. My impression is the 2 blade climbs better but is not as smooth as the 3 blade. If I had a 582 I would run a three blade prop. That seems to be the prop of choice for Kitfoxes with two strokes. -------- Tom Jones Classic IV 503 Rotax, 72 inch Two blade Warp Ellensburg, WA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=268458#268458


    Message 14


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    Time: 05:18:58 PM PST US
    Subject: Ribs for tail feathers
    From: "Mark Napier (napierm)" <napierm@cisco.com>
    Does anyone have the thickness of the various ribs used in the vertical stab/rudder and horizontal stab/elevator for the classic IV with the large elevator/rudder and the speedster type fairings? I'm drawing up a set I think will work but the 5mm that the building guide mentions seems too heavy esp. for the rudder and elevator. Any good pictures of the same? Thanks in advance, Mark Napier


    Message 15


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    Time: 06:33:56 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: jetting a 582 and a choped elbow
    I may have overlooked it, but has anyone confirmed how these "black plug readings" were obtained? Was it after a lengthy taxi back to the hangar...if so, shame on the mechanic. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 800.0 hrs Countdown to 1000 hrs--200 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying do not archive On Oct 18, 2009, at 6:22 PM, akflyer wrote: > > No you dont need to move the EGT probe when the elbow was chopped. > The EGT probe gets installed at X distance from the face of the > piston. > > If the plugs are black, and the EGTS are high then I would think of > the pitch on the prop. What is the MAX RPM you can turn on the > ground and in the air? > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=268448#268448 > >


    Message 16


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    Time: 09:36:37 PM PST US
    From: Malcolm Brubaker <brubakermal@yahoo.com>
    Subject: Re: jetting a 582 and a choped elbow
    To answer you both- the max rpm is 5850 static and 6300 climbing and 6600 now in colder air flying flat and level. -- there is lots of carbine b uilt up in the manifold and jug just 3/8 of an inch from the piston all the way out and not so much a long taxi back to the hanger but carbon built up allot on the plugs after 31 hrs on my last set and just as black after onl y6 hrs and one needle adjustment since my last plug change-- malcolm --- On Sun, 10/18/09, Lynn Matteson <lynnmatt@jps.net> wrote: From: Lynn Matteson <lynnmatt@jps.net> Subject: Re: Kitfox-List: Re: jetting a 582 and a choped elbow I may have overlooked it, but has anyone confirmed how these "black plug re adings" were obtained? Was it after a lengthy taxi back to the hangar...if so, shame on the mechanic. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 800.0 hrs Countdown to 1000 hrs--200 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying do not archive On Oct 18, 2009, at 6:22 PM, akflyer wrote: > > No you dont need to move the EGT probe when the elbow was chopped.- The EGT probe gets installed at X distance from the face of the piston. > > If the plugs are black, and the EGTS are high then I would think of the p itch on the prop.- What is the MAX RPM you can turn on the ground and in the air? > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=268448#268448 > > > > > > > > > > le, List Admin. =0A=0A=0A




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