Kitfox-List Digest Archive

Mon 11/16/09


Total Messages Posted: 34



Today's Message Index:
----------------------
 
     0. 12:16 AM - Contributions Down By 21%... (Matt Dralle)
     1. 04:54 AM - Re: Rotax spark plugs (Catz631@aol.com)
     2. 05:02 AM - Re: Metal panels under stab (W Duke)
     3. 06:25 AM - Re: kitfox 3 (kenjrichter)
     4. 06:27 AM - Re: Rotax spark plugs (paul perry)
     5. 07:11 AM - Re: Rotax spark plugs (Roger Lee)
     6. 07:33 AM - Re: Rotax spark plugs (Lowell Fitt)
     7. 08:05 AM - Re: Re: Rotax spark plugsRotax spark plugsRotax spark plugs (Joel Mapes)
     8. 08:06 AM - Re: kitfox 3 (akflyer)
     9. 08:12 AM - Re: Metal panels under stab (akflyer)
    10. 08:56 AM - Re: Re: Metal panels under stab (Dave G)
    11. 08:57 AM - Re: kitfox 3 (kenjrichter)
    12. 09:25 AM - Re: Engine Restraint Cable (Av8r3400)
    13. 09:53 AM - Re: Re: Engine Restraint Cable (Lynn Matteson)
    14. 10:57 AM - Changing engines (akflyer)
    15. 11:14 AM - wing attachment (jlno7@aim.com)
    16. 11:31 AM - Re: Changing engines (Jim_and_Lucy Chuk)
    17. 11:50 AM - Re: Re: Rotax spark plugs (Clint Bazzill)
    18. 11:59 AM - Anti-Seize (Clint Bazzill)
    19. 12:02 PM - Re: Engine Restraint Cable (akflyer)
    20. 12:19 PM - Re: Re: Engine Restraint Cable (Clint Bazzill)
    21. 01:19 PM - Re: Changing engines (akflyer)
    22. 01:20 PM - Re: Changing engines (Mike Chaney)
    23. 02:04 PM - Re: Changing engines (Av8r3400)
    24. 02:09 PM - Re: Changing engines (akflyer)
    25. 03:15 PM - Re: Engine Restraint Cable (Tex Mantell)
    26. 03:53 PM - Re: Engine Restraint Cable (Av8r3400)
    27. 05:16 PM - Re: Re: Engine Restraint Cable (Lynn Matteson)
    28. 05:24 PM - Re: kitfox 3 (kenjrichter)
    29. 05:30 PM - Re: Re: Engine Restraint Cable (Lynn Matteson)
    30. 07:21 PM - Oil Cooler Thermostat (frank3phyl@comcast.net)
    31. 08:25 PM - Re: Rotax spark plugs (paul perry)
    32. 08:58 PM - Re: Oil Cooler Thermostat (Maurice)
    33. 09:31 PM - Re: Rotax spark plugs (Roger Lee)
 
 
 


Message 0


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    Time: 12:16:54 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Contributions Down By 21%...
    Dear Listers, As of today, contributions to the Matronics List Fund Raiser are lagging behind last year at this time by 21%. I have a fund raiser each year simply to cover my operating costs for the Lists. I *do not* accept any advertising income to support the Lists and rely solely on the contributions of members to keep the expenses paid. I run all of my own servers and they are housed here locally, and the Internet connection is a commercial-grade, T1 connection with public address space. I also maintain a full backup system that does nightly backups of all List-related data so that in the event of a server crash or worse, all of the Lists and the many years of List archive data could be restored onto a new server in a matter of hours. All of this costs a fair amount of money, not to mention a significant amount of my personal time as well. I have a Fund Raiser each year to cover these costs and I ask that members that feel they receive a benefit from my investments, make a modest contribution each year to support the continued operation and upgrade of these services. If you enjoy the Lists, please make a contribution today. I also offer some incentive gifts for larger contribution levels. At the Contribution Web Wite, you can use a credit card, Paypal, or personal check to show your support for the continuation of these services: http://www.matronics.com/contribution Thank you for your support! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:54:46 AM PST US
    From: Catz631@aol.com
    Subject: Re: Rotax spark plugs
    Roger is correct,the silicone paste used on the plugs is not the same formulation as the common silicone grease you find in hardware stores,Radio Shack etc.This information came from Lockwood as I addressed it specifically in Rotax engine class. I too have a "truck load" of the standard stuff but was told not to use it. You use very little of the heat transfer compound on each plug. I have done two spark plug changes and still have plenty left out of that little packet. As mentioned the stuff is available at Lockwood,Leading Edge,CPS and I am sure other Rotax dealers. Dick Maddux Fox 4 912 UL Milton,Fl


    Message 2


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    Time: 05:02:51 AM PST US
    From: W Duke <n981ms@yahoo.com>
    Subject: Re: Metal panels under stab
    Knock on wood but I have not lost one in 500 hours.- That is not to say t hat I don't have a screw loose. Maxwell Duke S6/TD/IO240 Dublin, GA --- On Sun, 11/15/09, Lowell Fitt <lcfitt@sbcglobal.net> wrote: From: Lowell Fitt <lcfitt@sbcglobal.net> Subject: Re: Kitfox-List: Metal panels under stab Dave, That is what I used on my model IV.- I used screws about 3/4" long and on ce in a while they would back out a thread or two, but I never lost one in 900 hours.- After getting tired of tighening them from time to time, I us ed some medium thread locker on the screws.- No problems then. Lowell ----- Original Message ----- From: "Dave G" <occom@ns.sympatico.ca> Sent: Sunday, November 15, 2009 6:30 AM Subject: Kitfox-List: Metal panels under stab Mine look for all the world like the original method of fastening was using very course sheet metal screws in the tabs in the (poor) cellphone photo. Is this what everyone uses? It seems to me they'll fall out and end up in a nother aircraft's tire. Dave Goddard KF IV 1050 / 582 / Warp le, List Admin. =0A=0A=0A


    Message 3


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    Time: 06:25:30 AM PST US
    Subject: Re: kitfox 3
    From: "kenjrichter" <kenrichter@centurytel.net>
    Thanks for the response Michel and the question was about Subaru but I am interested in any info about the model 3, I flew a Jabiru in a Titan for a while and I really liked the engine light and powerfull but also expensive not as bad as the 912 but unfortunatley too much for my budget unless a cheap used one shows up,I think for now I will keep flying the 582 after hearing from Deke and others and reading some archives about the engine I fell better about it, I am really interested in how Murle williams modified the wing on his model 3 for more speed I looked up the sport aviation article on this and it looks like he just glued the half 1" pvc to the leading edge and feathered it in and left the rest of the wing alone if thats really all he did I would consider this but I will need more info before I try it hopefully I will hear back from him. Ken Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273118#273118


    Message 4


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    Time: 06:27:25 AM PST US
    Subject: Re: Rotax spark plugs
    From: "paul perry" <pperryrph@sbcglobal.net>
    Could someone explain why anti-seize is not to be used on the spark plug threads in the 912 series engines as I would like to pass the info on to my A&P. Thanks, Paul Perry KFIV Speedster 912UL Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273119#273119


    Message 5


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    Time: 07:11:14 AM PST US
    Subject: Re: Rotax spark plugs
    From: "Roger Lee" <ssadiver1@yahoo.com>
    anti-seize is the wrong chemical compound and it is designed to lubricate and not transfer heat as a primary function. We care about even heat transfer and that's not what anti seize does. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Service Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273130#273130


    Message 6


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    Time: 07:33:30 AM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Rotax spark plugs
    I have a question. What is it about the Rotax technology that it requires proprietary heat transfer compound on the spark plugs. Is it something like only using genuine Rotax oil filters? Or genuine GM parts on my car? Or the factory recommendation that my wife's car only run on name brand gas? - we discuss this pretty often. I am a born skeptic, I guess, but intelligent enough to understand an explanation. if there is one. I ran my old 912 using graphited antisieze on the plugs, but of course, this began long before Rotax began conducting - and charging for, I might add - their maintenance seminars. Can someone give a real rason other than Rotax recommends it? Lowell ----- Original Message ----- From: <Catz631@aol.com> Sent: Monday, November 16, 2009 4:50 AM Subject: Re: Kitfox-List: Rotax spark plugs > Roger is correct,the silicone paste used on the plugs is not the same > formulation as the common silicone grease you find in hardware > stores,Radio Shack > etc.This information came from Lockwood as I addressed it specifically in > Rotax engine class. I too have a "truck load" of the standard stuff but > was > told not to use it. > You use very little of the heat transfer compound on each plug. I have > done two spark plug changes and still have plenty left out of that little > packet. As mentioned the stuff is available at Lockwood,Leading Edge,CPS > and I am > sure other Rotax dealers. > Dick Maddux > Fox 4 > 912 UL > Milton,Fl >


    Message 7


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    Time: 08:05:11 AM PST US
    From: Joel Mapes <foxfloatflyer@hotmail.com>
    Subject: Re: Rotax spark plugsRotax spark plugsRotax spark plugs
    It is also available in smaller quantities at Radio Shack http://www.radioshack.com/search/index.jsp?kwCatId=&kw=silicone%20paste &origkw=silicone%20paste&sr=1 _________________________________________________________________ Bing brings you maps=2C menus=2C and reviews organized in one place. http://www.bing.com/search?q=restaurants&form=MFESRP&publ=WLHMTAG&cre a=TEXT_MFESRP_Local_MapsMenu_Resturants_1x1


    Message 8


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    Time: 08:06:47 AM PST US
    Subject: Re: kitfox 3
    From: "akflyer" <akflyer_2000@yahoo.com>
    Kitfox has a PVC leading edge that glues on and gets covered over. Does clean up the leading edge a bit. It is not too expensive and installs easily! -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273140#273140


    Message 9


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    Time: 08:12:54 AM PST US
    Subject: Re: Metal panels under stab
    From: "akflyer" <akflyer_2000@yahoo.com>
    [/quote] Dave, yes that is the original installation method. The tabs are so hardened from the welding that even the stainless sheet metal screws strip out. I kept finding a few loose screws on each preflight so I switched to J-nuts with machine screws. Here's an example. http://www.aircraftspruce.com/catalog/hapages/04-00152.php[/quote] Stainless Steel is softer than Carbon Steel until you get into some of the exotic, or duplex alloys. FWIW, the 2 kitfoxes I have worked on just had SS sheet metal screws and they have never come loose. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273147#273147


    Message 10


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    Time: 08:56:26 AM PST US
    From: "Dave G" <occom@ns.sympatico.ca>
    Subject: Re: Metal panels under stab
    Ok Thanks. I will re-apply the original stainless sheet metal screws with a threadlock compound. I was not concerned for the panels, just for the tires/safety of others. Sheet metal screws love tires. ----- Original Message ----- From: "akflyer" <akflyer_2000@yahoo.com> Sent: Monday, November 16, 2009 12:10 PM Subject: Kitfox-List: Re: Metal panels under stab > > [/quote] > > Dave, yes that is the original installation method. The tabs are so > hardened from the welding that even the stainless sheet metal screws strip > out. I kept finding a few loose screws on each preflight so I switched to > J-nuts with machine screws. > > Here's an example. > http://www.aircraftspruce.com/catalog/hapages/04-00152.php[/quote] > > Stainless Steel is softer than Carbon Steel until you get into some of the > exotic, or duplex alloys. > > FWIW, the 2 kitfoxes I have worked on just had SS sheet metal screws and > they have never come loose. > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot;C&quot; / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=273147#273147 > > >


    Message 11


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    Time: 08:57:25 AM PST US
    Subject: Re: kitfox 3
    From: "kenjrichter" <kenrichter@centurytel.net>
    I have talked to John Mcbean at Kitfox a few times about pricing and installing a mod 4 wing on my 3 but he never mentioned a pvc leading edge that he could sell me I will email him and ask about this. Thanks Ken Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273157#273157


    Message 12


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    Time: 09:25:06 AM PST US
    Subject: Re: Engine Restraint Cable
    From: "Av8r3400" <theav8rweb@yahoo.com>
    Help me understand how this is going to help an emergency situation. If the engine departs the airframe or the its dangling by a cable or two? Either way leaves mostly an uncontrollable situation, doesn't it? -------- Thanks, Av8r3400 Kitfox Model IV-1200 W/912UL &amp; IVO Kitfox Model IV-1050 W/912UL &amp; Warp Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273162#273162


    Message 13


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    Time: 09:53:52 AM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Engine Restraint Cable
    I would suggest that a dangling engine is better than losing it altogether.....think tail heavy if it's gone. If it's dangling by a cable or two, the last 3-4 feet of landing altitude might get exciting, but if it's gone, you're gone. At least that's the way I've imagined it working out. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 814.7 hrs Countdown to 1000 hrs~185 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying (and learning) On Nov 16, 2009, at 12:22 PM, Av8r3400 wrote: > > Help me understand how this is going to help an emergency situation. > > If the engine departs the airframe or the its dangling by a cable > or two? Either way leaves mostly an uncontrollable situation, > doesn't it? > > -------- > Thanks, > Av8r3400 > > Kitfox Model IV-1200 W/912UL &amp; IVO > Kitfox Model IV-1050 W/912UL &amp; Warp > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=273162#273162 > >


    Message 14


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    Time: 10:57:12 AM PST US
    Subject: Changing engines
    From: "akflyer" <akflyer_2000@yahoo.com>
    OK guys, I am working on an engine swap, and called he local FSDO to see what I needed to do as this is a different engine manufacture than what is on my airworthiness (mine states that it is good with ALL rotax engines). The local guy said that I needed to go back to the original faa office that gave approval the kit manufacture ?? Has anyone else gone through this? say a swap from a rotax to a VW or Subie or some other engine that is not purpose built for aircraft? I would think that the inspector may want to come out and look at it, maybe through me back to phase 1 for XX hrs to prove out the engine, but it should be done on the local level I would think... -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273176#273176


    Message 15


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    Time: 11:14:45 AM PST US
    Subject: wing attachment
    From: jlno7@aim.com
    I have a Kitfox one with two modifications. How can I replace the piece of metal that reinforces two bolts that are used when you fold the wings out at the leading edge? They look like they have four rivets each. How can I get to them? On one side is a wing tank and the other has a storage compartment. The metal pieces are broken on one side and bent inward on the other side. Do I need to purchase these metal pieces or can they be fabricated? What gage of metal is used and how can they be shaped? Jerry Novak Pulaski, WI


    Message 16


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    Time: 11:31:28 AM PST US
    From: Jim_and_Lucy Chuk <thesupe@hotmail.com>
    Subject: Changing engines
    I went through this on my Avid B and later on my MK IV Avid when I changed the 582 out to the Jabiru. Depending when your airworthyness cert was issu ed=2C different procedures come into play. Some require an FAA inspection =2C with a more recently issued AW cert it may not. Look in your operating limitations=2C and it will tell you what you have to do with your plane. I needed inspections on both of my Avids=2C even when I changed out from a 532 to a 582 on my first B model Avid. Both times the local FSDO did the i nspections (at no charge)=2C although the B was originaly from Washington a nd the MK IV was from Michagan. The FAA was really helpfull in all of this . Take care=2C Jim Chuk > Subject: Kitfox-List: Changing engines > From: akflyer_2000@yahoo.com > Date: Mon=2C 16 Nov 2009 10:54:32 -0800 > To: kitfox-list@matronics.com > > > OK guys=2C > > I am working on an engine swap=2C and called he local FSDO to see what I needed to do as this is a different engine manufacture than what is on my a irworthiness (mine states that it is good with ALL rotax engines). > > The local guy said that I needed to go back to the original faa office th at gave approval the kit manufacture ?? Has anyone else gone through this? say a swap from a rotax to a VW or Subie or some other engine that is not p urpose built for aircraft? I would think that the inspector may want to com e out and look at it=2C maybe through me back to phase 1 for XX hrs to prov e out the engine=2C but it should be done on the local level I would think. .. > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot=3BC&quot=3B / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=273176#273176 > > > > > > > =========== =========== =========== =========== > > > _________________________________________________________________ Bing brings you maps=2C menus=2C and reviews organized in one place. http://www.bing.com/search?q=restaurants&form=MFESRP&publ=WLHMTAG&cre a=TEXT_MFESRP_Local_MapsMenu_Resturants_1x1


    Message 17


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    Time: 11:50:47 AM PST US
    From: Clint Bazzill <clint_bazzill@hotmail.com>
    Subject: Re: Rotax spark plugs
    Hi=2C I am using FEL-PRO N-1000 Nuclear Grade copper graphite anti-sieze lubrican t. Out of date and got it pretty cheap. Not so if its in date. 1lb can =2C will last me for 1000 years. Will send some if you need it. Clint > From: vr_baker@nvbell.net > To: kitfox-list@matronics.com > Subject: Kitfox-List: Re: Rotax spark plugs > Date: Sun=2C 15 Nov 2009 08:09:20 -0800 > > > Anyone out there found silicone heat conductivity paste=2C Rotax p/n 897 186=2C > for less than $158 for a small tube? > > > Vic Baker > S7 912S Warp > Carson City=2C Nv > ----- Original Message ----- > From: "Roger Lee" <ssadiver1@yahoo.com> > To: <kitfox-list@matronics.com> > Sent: Saturday=2C November 14=2C 2009 8:57 PM > Subject: Kitfox-List: Re: Rotax spark plugs > > > > > > 582 plug threads are dry because of the aluminum heads and if you apply > > any lube you will not torque them correctly (correct torque is 238 > > in/lbs)=2C they will be over torqued and it should be on a cold engine =2C too. > > (page 11-4 of the 2 stroke maint. manual) > > > > -------- > > Roger Lee > > Tucson=2C Az. > > Light Sport Repairman - Maintenance Rated > > Rotax Service Center > > 520-574-1080 > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=272879#272879 > > > > > > > > > > > > > > > > > > > > > > =========== =========== =========== =========== > > >


    Message 18


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    Time: 11:59:59 AM PST US
    From: Clint Bazzill <clint_bazzill@hotmail.com>
    Subject: Anti-Seize
    Check out this=2C good for very high temps=2C I use it all the time. Clint http://www.newmantools.com/felpro/n1000.htm


    Message 19


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    Time: 12:02:43 PM PST US
    Subject: Re: Engine Restraint Cable
    From: "akflyer" <akflyer_2000@yahoo.com>
    I have not had this happen on a "real" plane, but lots of times on models. One of the local guys builds alot and I do the test flights for him. When we go into electrics, he though that a good friction fit would hold the engine on... I flew a few of his variable CG airplanes till I started checking them over real good before the first flight! He used a plug in harness on one and when the motor came off, it came unplugged and was gone. She was uncontrollable tail heavy and came in spinning hard. 2 others he soldered the connections and when they came off it was just exciting for a few till I got it settled down.. it was kinda like chasing a crane load that starts swinging on ya. Both of those planes I was able to land in one piece. I know the scale is different, but I am with Lynn on this one. I would rather have a engine swinging a little and have a chance to get it on the ground, than to have the engine depart completely and have no option other than to try to bend over in the cramped cockpit and kiss your @ss good by! -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273185#273185


    Message 20


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    Time: 12:19:16 PM PST US
    From: Clint Bazzill <clint_bazzill@hotmail.com>
    Subject: Re: Engine Restraint Cable
    I do not think you need a cable around the engine on a Rotax powered aircra ft. I know of 2 props that came apart=2C the vibration was so great that t he carbs flew off and engine stopped. These engines are not like the heavy direct drive aircraft engines. Clint > Subject: Kitfox-List: Re: Engine Restraint Cable > From: akflyer_2000@yahoo.com > Date: Mon=2C 16 Nov 2009 11:56:53 -0800 > To: kitfox-list@matronics.com > > > I have not had this happen on a "real" plane=2C but lots of times on mode ls. One of the local guys builds alot and I do the test flights for him. Wh en we go into electrics=2C he though that a good friction fit would hold th e engine on... I flew a few of his variable CG airplanes till I started che cking them over real good before the first flight! He used a plug in harnes s on one and when the motor came off=2C it came unplugged and was gone. She was uncontrollable tail heavy and came in spinning hard. 2 others he solde red the connections and when they came off it was just exciting for a few t ill I got it settled down.. it was kinda like chasing a crane load that sta rts swinging on ya. Both of those planes I was able to land in one piece. I know the scale is different=2C but I am with Lynn on this one. I would rat her have a engine swinging a little and have a chance to get it on the grou nd=2C than to have the engine depart completely and have no option other th an to try to bend! > over in the cramped cockpit and kiss your @ss good by! > > -------- > DO NOT ARCHIVE > Leonard Perry aka SNAKE > Soldotna AK > Avid &quot=3BC&quot=3B / Mk IV > 582 IVO IFA > Full Lotus 1450 > #1 snake oil salesman since 1-22-2009 > > hander outer of humorless darwin awards > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=273185#273185 > > > > > > > =========== =========== =========== =========== > > >


    Message 21


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    Time: 01:19:37 PM PST US
    Subject: Re: Changing engines
    From: "akflyer" <akflyer_2000@yahoo.com>
    Thanks Jim, I am trying to get ahold of the Seattle MIDA office, and I am sure they will direct me back to the local office... Fn government cant make anything simple, and they keep wanting to pawn it off on someone else to do their job. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273197#273197


    Message 22


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    Time: 01:20:07 PM PST US
    From: Mike Chaney <poasttown@yahoo.com>
    Subject: Re: Changing engines
    Leonard - If I remember correctly when I changed from a Rotax to a Jabiru all I did w as contact the FSDO office and spoke to, is this case, the same individual who performed my original inspection.- I think some paperwork exchaned ha nds and I was good to go. - Mike Chaney --- On Mon, 11/16/09, akflyer <akflyer_2000@yahoo.com> wrote: From: akflyer <akflyer_2000@yahoo.com> Subject: Kitfox-List: Changing engines OK guys, I am working on an engine swap, and called he local FSDO to see what I need ed to do as this is a different engine manufacture than what is on my airwo rthiness (mine states that it is good with ALL rotax engines). The local guy said that I needed to go back to the original faa office that gave approval the kit manufacture ?? Has anyone else gone through this?- say a swap from a rotax to a VW or Subie or some other engine that is not purpose built for aircraft?- I would think that the inspector may want to come out and look at it, maybe through me back to phase 1 for XX hrs to pr ove out the engine, but it should be done on the local level I would think. .. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273176#273176 le, List Admin. =0A=0A=0A


    Message 23


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    Time: 02:04:19 PM PST US
    Subject: Re: Changing engines
    From: "Av8r3400" <theav8rweb@yahoo.com>
    I don't know about you and your big two-strokes, Leni. I still think an 8V71 Detroit is too much motor for an Avid. Maybe okay in a a Magnum, but not your Mark IV... [Laughing] -------- Thanks, Av8r3400 Kitfox Model IV-1200 W/912UL &amp; IVO Kitfox Model IV-1050 W/912UL &amp; Warp Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273207#273207


    Message 24


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    Time: 02:09:28 PM PST US
    Subject: Re: Changing engines
    From: "akflyer" <akflyer_2000@yahoo.com>
    prop Tq may be an issue, but dont you worry none, I beefed up the gear legs and the rudder area to handle it. Thinking the gross weight is gonna be an issue for some... I aint skeered! [Shocked] -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 hander outer of humorless darwin awards Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273208#273208


    Message 25


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    Time: 03:15:16 PM PST US
    From: "Tex Mantell" <wb2ssj@frontiernet.net>
    Subject: Re: Engine Restraint Cable
    If you ever hit a bird and broke a prop, you would install a cable from the engine to the firewall. ----- Original Message ----- From: KITFOXZ@aol.com To: kitfox-list@matronics.com Sent: Sunday, November 15, 2009 8:17 PM Subject: Kitfox-List: Engine Restraint Cable Hello Kitfoxers, Has anyone ever heard of an engine completely departing from a Kitfox in flight? Has there ever been an actual case of a cable restraint system proven in preventing this event? Is employing a cable restraint system a practical effort or a needless worry? John Columbus, Ohio Series V Outback, 912S


    Message 26


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    Time: 03:53:31 PM PST US
    Subject: Re: Engine Restraint Cable
    From: "Av8r3400" <theav8rweb@yahoo.com>
    Sorry, guys. I'm not getting this at all. You recommend putting a cable to a light sheet-metal firewall? What will that do? Or through the firewall to the airframe? Do you expect the cable to be stronger than the bolts that bolt the engine mount to the airframe? Or is the whole purpose of this cable to be a backup in case the rubber engine mounts tear apart? This seems more likely, but isn't the mount designed to not completely separate if the rubber is torn out? I'm not trying to be a wise-guy here, just trying to understand the logic. -------- Thanks, Av8r3400 Kitfox Model IV-1200 W/912UL &amp; IVO Kitfox Model IV-1050 W/912UL &amp; Warp Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273218#273218


    Message 27


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    Time: 05:16:28 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Engine Restraint Cable
    Not to blatantly bash the Rotax (just subtly), but from what I've seen of 'em, there is enough wires, cables, hoses and fuel lines to probably hold the engine in place. I think that's what kept ....was it Gary's? ......plane flyable, and let him land after one blade departed and the resultant vibration shook the engine loose. You old- timers will recall who I mean. I'm pretty sure that was a Rotax engine. Seriously though, I'm NOT bashing Rotax, but I wouldn't bet on any amount of the normal wiring, hoses, etc. to hold ANY engine in place once the vibration of a less-than-complete prop begins. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 814.7 hrs Countdown to 1000 hrs~185 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying (and learning) On Nov 16, 2009, at 3:14 PM, Clint Bazzill wrote: > I do not think you need a cable around the engine on a Rotax > powered aircraft. I know of 2 props that came apart, the vibration > was so great that the carbs flew off and engine stopped. These > engines are not like the heavy direct drive aircraft engines. > > Clint > > > Subject: Kitfox-List: Re: Engine Restraint Cable > > From: akflyer_2000@yahoo.com > > Date: Mon, 16 Nov 2009 11:56:53 -0800 > > To: kitfox-list@matronics.com > > > <akflyer_2000@yahoo.com> > > > > I have not had this happen on a "real" plane, but lots of times > on models. One of the local guys builds alot and I do the test > flights for him. When we go into electrics, he though that a good > friction fit would hold the engine on... I flew a few of his > variable CG airplanes till I started checking them over real good > before the first flight! He used a plug in harness on one and when > the motor came off, it came unplugged and was gone. She was > uncontrollable tail heavy and came in spinning hard. 2 others he > soldered the connections and when they came off it was just > exciting for a few till I got it settled down.. it was kinda like > chasing a crane load that starts swinging on ya. Both of those > planes I was able to land in one piece. I know the scale is > different, but I am with Lynn on this one. I would rather have a > engine swinging a little and have a chance to get it on the ground, > than to have the engine depart completely and have no option other > than to try to bend! > > over in the cramped cockpit and kiss your @ss good by! > > > > -------- > > DO NOT ARCHIVE > > Leonard Perry aka SNAKE > > Soldotna AK > > Avid &quot;C&quot; / Mk IV > > 582 IVO IFA > > Full Lotus 1450 > > #1 snake oil salesman since 1-22-2009 > > > > hander outer of humorless darwin awards > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=273185#273185 > > > > > > > > > > > > > >============= > > > > > > > ============================================================ _- > ============================================================ _- > ===========================================================


    Message 28


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    Time: 05:24:47 PM PST US
    Subject: Re: kitfox 3
    From: "kenjrichter" <kenrichter@centurytel.net>
    I emailed John at Kitfox about the leading edge and they do sell a leading edge pvc piece that looks like the mod that Murle williams made with 1' pvc pipe but its molded so you don't need any filler I am planning on ordering this soon and installing it, I checked my Kitfox tonight with almost no wind and I get about 80mph gps confirmed at 5500 rpm I will post the results with the leading edge mod and no other changes. Ken Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273224#273224


    Message 29


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    Time: 05:30:08 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Engine Restraint Cable
    Putting a cable "TO" the firewall won't do a damn thing except wreck your once-pretty firewall. Putting the cable "through" the firewall, around some tubing members and back out through the firewall, around some substantial partof the engine where it can't slip off....through an unused hole, etc.,....then bring the cable ends together and parallel to each other, and use cable u-bolts/cable clamps to secure the ends together. At least that's the way I did mine. The idea is to require the cable to break a weld, tear a piece of airframe out, or do some other catastrophic damage in order to come free with the engine. Maybe it'll just slow things down a bit....kind of like an energy absorbing device. If some of that flailing engines' energy is subdued, you stand a better chance of writing about the incident on this forum....after a change of skivvies. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062, 814.7 hrs Countdown to 1000 hrs~185 to go Sensenich 62"x46" Wood prop Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying (and learning) On Nov 16, 2009, at 6:51 PM, Av8r3400 wrote: > > Sorry, guys. I'm not getting this at all. > > > You recommend putting a cable to a light sheet-metal firewall? > What will that do? > > Or through the firewall to the airframe? Do you expect the cable > to be stronger than the bolts that bolt the engine mount to the > airframe? > > Or is the whole purpose of this cable to be a backup in case the > rubber engine mounts tear apart? This seems more likely, but isn't > the mount designed to not completely separate if the rubber is torn > out? > > > I'm not trying to be a wise-guy here, just trying to understand the > logic. > > -------- > Thanks, > Av8r3400 > > Kitfox Model IV-1200 W/912UL &amp; IVO > Kitfox Model IV-1050 W/912UL &amp; Warp > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=273218#273218 > >


    Message 30


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    Time: 07:21:29 PM PST US
    From: frank3phyl@comcast.net
    Subject: Oil Cooler Thermostat
    I'm about to install an oil cooler thermostat on a 912S, Series 7.=C2- I' d appreciate any input on lessons learned, particularly on routing oil hose s=C2-and anchoring the thermostat & hoses. Frank Series 7, 912S, Ivo In-Flt adj prop N5929


    Message 31


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    Time: 08:25:08 PM PST US
    Subject: Re: Rotax spark plugs
    From: "paul perry" <pperryrph@sbcglobal.net>
    Thanks, Roger for responding, but I guess what I'm asking is why? Do the spark plugs in a Rotax get hotter than those in Lyc's and Cont's or are the NGK spark plugs more likely to be damaged by heat than those used in the other engines? Like Lowell...some explanation other than "just because Rotax said so" Paul Perry Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273249#273249


    Message 32


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    Time: 08:58:43 PM PST US
    From: "Maurice" <mo44d@comcast.net>
    Subject: Re: Oil Cooler Thermostat
    I mounted the Lockwood oil thermostat, upside down on the left rear cylinder head with an Adel clamp and short extension ( similar to Adel clamp mounting of oil line to the oil cooler to the left front cylinder head ), and close to the oil tank. The oil lines support the light oil thermostat well. The Adel clamp just assuages my worrying nature. This allows the oil lines that go to and return from the oil cooler at the front of the engine to connect at the forward end of the thermostat. The thermostat is mounted upside down to allow the bottom rear oil line to the oil pump to pass easily under the crankcase, and the oil supply from the oil tank to be at the same level with the upper rear connection to the thermostat. Lockwood told me that upside down mounting was fine as long as you were careful to purge all of the air out of the system. My oil cooler is on the front of the engine and my coolant radiator is on the lower rear of the engine. When all is done I plan to zip tie everything together to control movement. Maurice Series 7A, 912S, IVO 72" medium GA, Building ----- Original Message ----- From: frank3phyl@comcast.net To: kitfox-list@matronics.com Sent: Monday, November 16, 2009 7:18 PM Subject: Kitfox-List: Oil Cooler Thermostat I'm about to install an oil cooler thermostat on a 912S, Series 7. I'd appreciate any input on lessons learned, particularly on routing oil hoses and anchoring the thermostat & hoses. Frank Series 7, 912S, Ivo In-Flt adj prop N5929 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D


    Message 33


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    Time: 09:31:07 PM PST US
    Subject: Re: Rotax spark plugs
    From: "Roger Lee" <ssadiver1@yahoo.com>
    First Rotax is the expert and Mfg. They have hundreds of thousands of hours of actual flight data and testing, not to mention millions of $$$ in testing and the Mfg of the 912 engine since late 1989. How much of this do any of us have? Who has the facilities here to run an engine day in and out and the instruments to collect the data? Second maybe the rest of the old timers haven't caught up to newer ideas and technology, which is definitely the case in a lot of GA stuff. If you make a change you are liable and you have to invest tons of money for testing and STC's. That's one big reason you don't see big progressive changes in the GA engine stuff. If anyone chooses to experiment with their $18.5K engine then it's ok. This is also where they get good data on things not to do, from the guys that like to experiment. I think spending $3 on a little tube of heat conducting paste makes good sense and a good investment. The plugs don't get hotter. All we are trying to do is make the heads and plugs heat and transfer of the heat the same. By doing so you get a better marriage between heads and plugs. I don't quite understand why people are so reluctant to follow proven practices from an MFG that cost so little and is so easy. We have all invested so much time, money and education in our hobby, why stop on our on going educational process. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Service Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273255#273255




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