Kitfox-List Digest Archive

Thu 02/11/10


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 03:48 AM - Re: Re: Intermittent Ignition Issue (fox5flyer)
     2. 03:48 AM - Re: Re: Pitot Static Ports (fox5flyer)
     3. 05:06 AM - Re: Re: Intermittent Ignition Issue (Paul Franz - Merlin GT)
     4. 05:30 AM - Re: Intermittent Ignition IssueIntermittent Ignition Issue (Catz631@aol.com)
     5. 07:58 AM - Re: Re: Intermittent Ignition Issue (Noel Loveys)
     6. 07:58 AM - Re: Intermittent Ignition IssueIntermittent Ignition Issue (Noel Loveys)
 
 
 


Message 1


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    Time: 03:48:18 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: Intermittent Ignition Issue
    Rique, as has already been mentioned, check your ground wires carefully for not only good contact, but good continuity also. Don't just wiggle them. Disconnect and reconnect ensuring no corrosion and ensure contact is clean. In the past there have been many owners who had similar problems with ignition wires that were separated inside the insulation. I believe that most of those were from the hot wire, but I'm sure it could be either one. It can be a difficult issue to resolve, but a careful step by step search should find the culprit. One thing, did you build the aircraft? How many operating hours are on it? Deke Morisse Mikado Michigan S5/Subaru/CAP 438+ TT "If you put the federal government in charge of the Sahara Desert, in five years there'd be a shortage of sand." -- Nobel prize-winning economist Milton Friedman (1912-2006) ----- Original Message ----- From: riquenkelly@aol.com To: kitfox-list@matronics.com Sent: Thursday, February 11, 2010 12:22 AM Subject: Kitfox-List: Re: Intermittent Ignition Issue The engine quits when one switch is off (grounding the good side). But this is intermittent. I'll either get the normal 150-250 rpm drop and recovery or the engine will quit altogether. And this will happen within seconds of each other if I perform repeated checks. -----Original Message----- From: riquenkelly@aol.com To: kitfox-list@matronics.com Sent: Mon, Feb 8, 2010 11:21 pm Subject: Intermittent Ignition Issue Listers, I am out of ideas. I have a Model IV with a 582 and Ducati ignition. About 50% of the time my aircraft fails ground check on one side of my ignition. I have checked for every loose connection I can think of. How frequently have the brushes on the flywheel failed? Could they be intermittent? I have replaced the DCI I thought was the failed unit but I'm not sure how likely it is for a DCI to fire intermittently. Does anyone have any good suggestions? I've checked everything I can think of... Thanks for the help, Rique Gwin Kitfox Model IV Classic 582 Grey


    Message 2


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    Time: 03:48:19 AM PST US
    From: "fox5flyer" <fox5flyer@idealwifi.net>
    Subject: Re: Pitot Static Ports
    Interesting contribution. Would have been more useful with some meaningful information about building a Kitfox. Deke ----- Original Message ----- From: "WurlyBird" <james.t.trizzino@us.army.mil> Sent: Wednesday, February 10, 2010 9:51 PM Subject: Kitfox-List: Re: Pitot Static Ports > <james.t.trizzino@us.army.mil> > > If ANYONE, EVER, crashed a Kitfox or similar aircraft due to an instrument > failure they probably needed to be removed from the aviation gene pool > anyway. The only instruments I rely on are the RPM and TGT. Every other > instrument in the aircraft is only used to reinforce what the pilot should > have already felt. > > -------- > James > Kitfox 3 / 582 / GSC prop > The ink is still drying on my new certificate > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=285912#285912 > > >


    Message 3


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    Time: 05:06:01 AM PST US
    Subject: Re: Intermittent Ignition Issue
    From: "Paul Franz - Merlin GT" <paul@eucleides.com>
    On Wed, February 10, 2010 9:22 pm, riquenkelly@aol.com wrote: > > The engine quits when one switch is off (grounding the good side). But this is > intermittent. I'll either get the normal 150-250 rpm drop and recovery or the engine > will quit altogether. And this will happen within seconds of each other if I perform > repeated checks. Given those details, I would be suspect that one of the composite shielded (high tension) leads is broken internally. What happens with a vibrating loose internal connection is that there is intermittent connectivity and when it is open circuit is can spark to ground somewhere between the discontinuity and the source. Sorry for not naming the leads properly since I don't own your type setup. Since this is a critical safety issue, I would replace all the high tension leads rather than doing the painstaking process of tracking down the faulty one. Since when the fault occurs it affects all the spark on one side of the redundant system, it is probably the single lead that is common rather than the spark plug wires. Since I don't know this setup I will use the analogous one for coil and distributor ignition and imagine the engine had two distributors and two coils and two spark plugs per cylinder. If you disabled one of the coils in say a check and the engine dies like yours does intermittently where all spark plugs quit, the high tension lead that is bad is the coil wire on the non-disabled coil. It will likely spark to ground somewhere between the coil and the intermittent discontinuity. You have to transfer this analogy to the DCI/magneto arrangement you have. So my fix would be to replace both of the high tension coil wires rather than try to determine where the intermittent discontinuity is and repairing it. Now my analogy may be so poor this contribution amounts to little more than idle hangar talk but I could be making some useful points. 1) replace all like failed components rather than repairing them since they all have likely been exposed to similar vibration fatigue. 2) the spark plug wires aren't the problem, given your symptoms, it is a single wire (or component) affecting only half of the redundant system. > > > -----Original Message----- > From: riquenkelly@aol.com > To: kitfox-list@matronics.com > Sent: Mon, Feb 8, 2010 11:21 pm > Subject: Intermittent Ignition Issue > > > Listers, > > I am out of ideas. I have a Model IV with a 582 and Ducati ignition. About 50% of > the time my aircraft fails ground check on one side of my ignition. I have checked > for every loose connection I can think of. How frequently have the brushes on the > flywheel failed? Could they be intermittent? I have replaced the DCI I thought was > the failed unit but I'm not sure how likely it is for a DCI to fire intermittently. > > Does anyone have any good suggestions? I've checked everything I can think of... -- Paul A. Franz Registration/Aircraft - N14UW/Merlin GT Engine/Prop - Rotax 914/NSI CAP Bellevue WA 425.241.1618 Cell In general, the art of government consists of taking as much money as possible from one party of the citizens to give to the other. -- Voltaire (1764) One of the lessons of history is that nothing is often a good thing to do and always a clever thing to say. -- Will Durant


    Message 4


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    Time: 05:30:09 AM PST US
    From: Catz631@aol.com
    Subject: Re: Intermittent Ignition IssueIntermittent Ignition Issue
    Rique, That is exactly the same thing that happened on my engine ! (see my prior list) I ended up replacing the P leads etc trying to find the problem but it ended up being a broken wire !. Swap connectors on your electronic boxes and see if the problem follows. I would be willing to bet you have a broken power wire to one of your modules and it is connecting intermittently. In any case you could call Ronnie @ South Mississippi Light Aircraft or a tech at Lockwood,LEAF or CPS and ask them about it also. Ronnie solved my problem . He knows these engines ! Dick Maddux Milton,Fl


    Message 5


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    Time: 07:58:42 AM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: Intermittent Ignition Issue
    I assume you have tested the switch out of the circuit. That certainly sounds to me like a faulty switch. Or possibly some of the insulation worn off inside the shielding and allowing the P-Lead to short ( turn off the mag) to the shielding. Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of riquenkelly@aol.com Sent: February 11, 2010 1:52 AM Subject: Kitfox-List: Re: Intermittent Ignition Issue The engine quits when one switch is off (grounding the good side). But this is intermittent. I'll either get the normal 150-250 rpm drop and recovery or the engine will quit altogether. And this will happen within seconds of each other if I perform repeated checks. -----Original Message----- From: riquenkelly@aol.com Sent: Mon, Feb 8, 2010 11:21 pm Subject: Intermittent Ignition Issue Listers, I am out of ideas. I have a Model IV with a 582 and Ducati ignition. About 50% of the time my aircraft fails ground check on one side of my ignition. I have checked for every loose connection I can think of. How frequently have the brushes on the flywheel failed? Could they be intermittent? I have replaced the DCI I thought was the failed unit but I'm not sure how likely it is for a DCI to fire intermittently. Does anyone have any good suggestions? I've checked everything I can think of... Thanks for the help, Rique Gwin Kitfox Model IV Classic 582 Grey


    Message 6


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    Time: 07:58:42 AM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Intermittent Ignition IssueIntermittent Ignition Issue
    That sounds more than possible to me too Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Catz631@aol.com Sent: February 11, 2010 9:51 AM Subject: Re: Kitfox-List: Intermittent Ignition IssueIntermittent Ignition Issue Rique, That is exactly the same thing that happened on my engine ! (see my prior list) I ended up replacing the P leads etc trying to find the problem but it ended up being a broken wire !. Swap connectors on your electronic boxes and see if the problem follows. I would be willing to bet you have a broken power wire to one of your modules and it is connecting intermittently. In any case you could call Ronnie @ South Mississippi Light Aircraft or a tech at Lockwood,LEAF or CPS and ask them about it also. Ronnie solved my problem . He knows these engines ! Dick Maddux Milton,Fl




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