Kitfox-List Digest Archive

Tue 11/30/10


Total Messages Posted: 15



Today's Message Index:
----------------------
 
     0. 12:52 AM - [Please Read] - Last Official Day of List Fund Raiser! (Matt Dralle)
     1. 12:54 AM - Re: 582 running hot? (TractorTed)
     2. 05:40 AM - Re: 582 running hot? (Beemer)
     3. 05:42 AM - Re: fiberglass fuel tanks needed (Beemer)
     4. 05:48 AM - Re: Ivo fun with some questions (Beemer)
     5. 06:14 AM - Re: cutting windshield (Beemer)
     6. 06:16 AM - Re: water temps revisited (Beemer)
     7. 07:17 AM - Re: cutting windshield (WurlyBird)
     8. 08:08 AM - Re: Ivo fun with some questions (carlisle)
     9. 01:45 PM - Re: Jeffery Dill RPM - 11/29/10 (EMAproducts@aol.com)
    10. 01:50 PM - Losing rpm on takeoff (Dave G)
    11. 04:04 PM - Re: Losing rpm on takeoff (dave)
    12. 05:31 PM - Re: Losing rpm on takeoff (carlisle)
    13. 06:35 PM - Re: Losing rpm on takeoff (Noel Loveys)
    14. 07:32 PM - Re: Losing rpm on takeoff (Lynn Matteson)
 
 
 


Message 0


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    Time: 12:52:52 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: [Please Read] - Last Official Day of List Fund Raiser!
    Dear Listers, Its November 30th and that means at least two things. For better or worse, its my 47th birthday! But it also means that its that last official day of the Matronics Email List Fund Raiser! If you been drooling over one of the really nice gifts that are available this year with a qualifying Contribution, then now is the time to jump on one!! If you've been meaning to make a Contribution this month but have been putting it off for some reason, NOW is the time! I will be posting the List of Contributors in a few days, so you'll probably want to be known as a person that supported the Lists! I want to thank everyone that has so generously made a Contribution this year in support of our Lists. It is your generosity that keeps this operation running and I don't ever forget it. Hopefully everyone feels the same. The List Contribution Web Site is fast and easy. Please support our habit by making your Contribution right now: http://www.matronics.com/contribution Or, by dropping a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 Thank you to all in advance! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 12:54:48 AM PST US
    Subject: Re: 582 running hot?
    From: "TractorTed" <mw79234@gmail.com>
    I had a Mk 4 582 before my Mk 5 and when I bought it the engine (grey head) coolant ran quite warm. Your EGT's seem fine if they max at 1150 and I wouldn't be too concerned at those. Contrary to what many people believe, these will rise with cooler ambient air so in the Summer you will find they are fine but might creep up to 1200 in the Winter. Coarsening of the prop SHOULD help this and I used to adjust my prop to the EGT's as the seasons changed and it worked a treat for me. I aimed for 6200 static. Regarding the coolant temps, I did the following (and in this order): 1. I reduced the coolant percentage to 75 water/25 coolant which made a bit of difference (about 10 degrees). 2. I lowered the radiator and this did nothing. 3. I moved the radiator back 2 inches and this did nothing. 4. I then decided to buy the over-sized rad from Kitfox and the temps dropped by 30 degrees and ran comfortably at 160 from there on. I know it is an expensive option but it worked really well and I could return the coolant back to the 50:50 ratio with no worries. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321686#321686


    Message 2


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    Time: 05:40:12 AM PST US
    Subject: Re: 582 running hot?
    From: "Beemer" <bmwebb@cox.net>
    Depending on where you live, you can dilute your coolant to about 75/25. Ethylene Glycol is an insulator, not a conductor. It is a double edge sword, however. The lower ratio will boil sooner, but it cools better. In a 2-stroke engine, the mixture cools the cylinders as well. if you're running lean, it will run hotter. Richen it up a bit to cool it down. Also check your oil flow; it may be a reduction in flow. Of course if your pre-mixing, you can add a little bit more to the mix. otherwise, check your oiler to make sure its working properly. Beemer -------- Beemer KF2 (and now an M3!) Suzuki G10 three-banger Middle Georgia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321776#321776


    Message 3


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    Time: 05:42:27 AM PST US
    Subject: Re: fiberglass fuel tanks needed
    From: "Beemer" <bmwebb@cox.net>
    I have two new 6 gal fiberglass tanks for a M3 that I did not use. One is warped, and I worked on making it fit. In the end, I splurged on the plastic tanks. They were never installed in the plane. Let em know if you're interested. Beemer -------- Beemer KF2 (and now an M3!) Suzuki G10 three-banger Middle Georgia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321777#321777


    Message 4


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    Time: 05:48:59 AM PST US
    Subject: Re: Ivo fun with some questions
    From: "Beemer" <bmwebb@cox.net>
    The "jam" nut they're referring to is the second nut on the shaft. The prop always needs at least one. If you are pitching from neutral through -2, use the jam nut. I use it anyway - better safe than sorry. Think about it for a minute, and makes sense. If you pitch the blades a bit, the tension of the inner torque rod keeps tension on the nut. If you don't torque the rod, there wouldn't be any tension on the nut to keep it in place. Clear as mud? Beemer -------- Beemer KF2 (and now an M3!) Suzuki G10 three-banger Middle Georgia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321778#321778


    Message 5


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    Time: 06:14:35 AM PST US
    Subject: Re: cutting windshield
    From: "Beemer" <bmwebb@cox.net>
    I used to use a scroll saw to cut mine. It works ok, is fast, can easily accomodate a guide for straight cuts. Then finish off with a belt sander or a router for a rounded edge. I bought one of those oscillating saws from Sears for a home project. On a whim, I tried it on the Lexan for my windshield. With the saw attachment, it really works great! You could fab a fence for dead-straight cuts, but the tool will follow a line very well without it. Beemer -------- Beemer KF2 (and now an M3!) Suzuki G10 three-banger Middle Georgia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321779#321779


    Message 6


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    Time: 06:16:36 AM PST US
    Subject: Re: water temps revisited
    From: "Beemer" <bmwebb@cox.net>
    The holes mightbe there to allow bubbles to pass when "burping the system. I place mine in the "up" position to facilitate getting the air out. Beemer -------- Beemer KF2 (and now an M3!) Suzuki G10 three-banger Middle Georgia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321780#321780


    Message 7


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    Time: 07:17:51 AM PST US
    Subject: Re: cutting windshield
    From: "WurlyBird" <james.t.trizzino@us.army.mil>
    Same same. Scroll saw by hand, belt sander for finish, dremel with a sanding disc for curves. -------- James Kitfox 3 / 582 / 70&quot; IVO 2 blade GA 50 hrs on the Fox in between deployments, now she lies in wait Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321788#321788


    Message 8


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    Time: 08:08:10 AM PST US
    Subject: Re: Ivo fun with some questions
    From: "carlisle" <carlisle_99@yahoo.com>
    Thanks Beemer...Mine came with only one Jam nut. I tighten it all the time now and everything is doing fine. I figured, with certain pitch settings, that there was enough force on the adjuster/cam arrangement to keep it in place, especially if aerodynamic loads weren't too high. I guess I was more surprised that IVO would advocate leaving ANY nut loose on such a dynamic system, whether it was load bearing or not. Anyway, it's always nice to hear someone else's opinion. Do you torque yours down to any specific value? Chris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321798#321798


    Message 9


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    Time: 01:45:18 PM PST US
    From: EMAproducts@aol.com
    Subject: Re: Jeffery Dill RPM - 11/29/10
    In a message dated 11/30/2010 12:05:38 A.M. Pacific Standard Time, kitfox-list@matronics.com writes: I took off about a 1 1/2 degrees from my prop and ran it up to just short of 6600 RPM at full throttle. Then I went to fly, and once again, I saw much less during takeoff roll, maybe 6100. In cruise at wide open throttle and level I saw a higher RPM, 6400. So, at least the static versus cruise RPMs make more sense this time. I don't know why I twice have gotten a higher RPM right after installation test than later flight test. Different conditions of some type, but not Remember, ANY change in Density Altitude will change the perceived power output from your engine. This goes for 2 stroke, 4 stroke, turboprop and pure jet. Write down the temp and altitude when doing tests, then compare, you will find what a difference it makes. Elbie an old CFI, still teaching.


    Message 10


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    Time: 01:50:17 PM PST US
    From: "Dave G" <occom@ns.sympatico.ca>
    Subject: Losing rpm on takeoff
    Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch. I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean. I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge. Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach. Engine has 82 hours and was recently checked out by a service center. Dave Goddard KitFox IV 1050 / 582 / Warp


    Message 11


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    Time: 04:04:49 PM PST US
    Subject: Re: Losing rpm on takeoff
    From: "dave" <dave@cfisher.com>
    > Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch. > > I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean. > > I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge. > > Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach. > > Engine has 82 hours and was recently checked out by a service center. > > Dave Goddard > KitFox IV 1050 / 582 / Warp > Dave, Your static RPM sounds in the right range 6000 t0 6300 IF your tach is correct - Get a Tiny tach if you do not have one. EGT gauge is only for reference not for actual temps but it might read accurate - WHO KNOWS !! Plugs will tell you what is going on inside. At cruise 5800 to 6000 RPM plugs should be med to light brown. MEd or darker is too rich or too much pitch. You should be be using NGK BR8ES. If you do not have the right plugs order some from Bob Robertson when you order the tiny tach 1-866-418-4164. If your EGT are correct you should see 1100 to 1200 rpm in cruise no colder. Your EGT are calibrated for 70 F right now the temps are about 20 to 30 F outside do you are reading 50 F higher than it really is. Cheers Your needle clip should be in the 3 rd notch from the top but changing to the bottom notch once temps are below 0 C ( 32 F) for the winter. -------- Rotax Dealer, Ontario Canada http://www.cfisher.com/ http://www.kitfoxflyer.com/ http://rotaxaircraft.com/forum/ Realtime Kitfox movies to separate the internet chatter from the truth http://www.youtube.com/user/kitfoxflyer Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321855#321855


    Message 12


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    Time: 05:31:09 PM PST US
    Subject: Re: Losing rpm on takeoff
    From: "carlisle" <carlisle_99@yahoo.com>
    Sounds like the prop is pitched a little too coarse. Try backing off a degree or two. Chris Carlisle Model 2, 582, C box Sioux Falls, SD Read this topic online here: http://forums.matronics.com/viewtopic.php?p=321864#321864


    Message 13


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    Time: 06:35:03 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Losing rpm on takeoff
    I'd doubt the tach too. My plane was doing almost the same thing as yours and one day I had an ivo set for a go around and after an hour on the ground firewalled the throttle for a takeoff. Imagine my surprise when the plane leapt into the air and the tach spiralled up to the wrong side of seven grand, make that the low side of 8 grand! I got a Tiny Tach and quickly found my Westach read a consistent 20% too high. I often wonder how I was ever able to get the plane into the air with a true take off rpm of around 5400 rpm. Noel From: owner-kitfox-list-server@matronics.com [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Dave G Sent: November 30, 2010 6:17 PM Subject: Kitfox-List: Losing rpm on takeoff Looking for ideas here. My test pilot says he is losing about 500 rpm upon becoming airborne. Has low rpm all during climb and is doubtful of full power on cruise. EGT's appear fine, although he was not riveted on the gauge having a few other things to watch. I checked fuel flow and the function of the vacuum fuel pump to be ok. I also had a look at the plugs and they look a little dark but not wet and certainly not lean. I did a one minute run at full power on the ground with no loss of rpm, it pulls a little over 6200 static, EGT's run up to around 1100 but drop off quickly with only a little pull back on the throttle and normally run around 1000-1025 on a Westach gauge. Currently reviewing a my documentation for ideas. Right now I'm leaning toward doubting the tach. Engine has 82 hours and was recently checked out by a service center. Dave Goddard KitFox IV 1050 / 582 / Warp


    Message 14


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    Time: 07:32:12 PM PST US
    From: Lynn Matteson <lynnmatt@jps.net>
    Subject: Re: Losing rpm on takeoff
    Noel- I often wonder why anybody would use a Westach....I haven't heard of much in the way of reliability from any of their products. Lynn Matteson Kitfox IV Speedster, taildragger Jabiru 2200, #2062 Sensenich 62"x46" Wood (summer) Electroair direct-fire ignition system Rotec TBI-40 injection Status: flying...1070 hrs (since 3-27-2006) On Nov 30, 2010, at 9:31 PM, Noel Loveys wrote: > Id doubt the tach too. My plane was doing almost the same thing > as yours and one day I had an ivo set for a go around and after an > hour on the ground firewalled the throttle for a takeoff. Imagine > my surprise when the plane leapt into the air and the tach > spiralled up to the wrong side of seven grand, make that the low > side of 8 grand! I got a Tiny Tach and quickly found my Westach > read a consistent 20% too high. > > > I often wonder how I was ever able to get the plane into the air > with a true take off rpm of around 5400 rpm. > > > Noel




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