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     1. 05:01 PM - Re: Re: cutting windshield (Shane Sather)
 
 
 

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Time: 
05:01:12 PM PST US
From: 
"Shane Sather" <shanesather@netkaster.ca>
Subject: 
Re: cutting windshield
      
      
      Just a test as I am not receiving messages
      Shane
      
      Do not archive
      
      -----Original Message----- 
      From: airjunkee
      Sent: Saturday, November 13, 2010 8:42 PM
      Subject: Kitfox-List: Re: cutting windshield
      
      
      Hello
      
      I have found that the best way to make a new windshield is to use the old 
      one as a template. Cut a 4x8 sheet of plywood(1/2 inch) to the desired shape 
      with a combination of circular saw with straight edge and jig shaw for the 
      tight inside curves. Place the new sheet of lexan over the plywood and clamp 
      as required. Use a trim router with a flush cutting bit to cut out the 
      windshield. You will find that the cuts are very smooth and require no 
      additional sanding.  Now save the plywood template, next time a windshield 
      is needed it will take all of 10 minutes to cut another one.
      
      Shawn
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=319303#319303
      
      








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