Today's Message Index:
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     1. 02:38 PM - Bungees, really need help guys! (Dave)
     2. 02:43 PM - Re: Bungee Time!! (Dave)
     3. 03:42 PM - Re: Bungees, really need help guys! (dave)
     4. 03:49 PM - Re: Bungees, really need help guys! (Lowell Fitt)
     5. 03:50 PM - Re: Bungees, really need help guys! (Guy Buchanan)
     6. 05:44 PM - Re: Bungees, really need help guys! (Tom Jones)
     7. 06:15 PM - Re: Re: Cooling Stratus EA-81 (kirk hull)
     8. 07:08 PM - Re: Bungees, really need help guys! (dave)
     9. 07:11 PM - Re: Bungee Time!! (dave)
    10. 10:02 PM - Re: Bungees, really need help guys! (Scott DeMeyer)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Bungees, really need help guys! | 
      
      
      
      OK, I've been trying and I'm not making much headway. The lugs that the eye
      loops hook over are not where my instructions show them on my Model IV 1050.
      The bungees I removed were 92" and the ones I have are somewhat thicker and
      only 60" long. The instructions supplied by Denney->Skystar are vague at
      best so I can use the help!
      
      I've been through the archives on both lists and cannot see whether or how
      these will fit. I have my fingers in ice water and hope to make another try
      on Saturday. 
      
      I'm sure many of you have done this! Please help out. Is there room for six
      loops at the bottom? My gear has a fence that keeps the cords from sliding
      toward the end. Can I pile the loops? Are there better instructions? What
      makes it easier? (besides a helper, perhaps mine will show for round 2) 
      
      
Message 2
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  | 
      
      
      
      Well, that would be one way to go I suppose. You mention the price, keep in
      mind there are a lot more little money sucking trolls between Lowell and
      Nova Scotia than on the way to Illinois. They have to be fed or your
      merchandise never arrives. I think if I ever choose to replace the stock
      gear it will be for the Grove system. In the meantime, I have to replace the
      cords on the system I have, and I'm having trouble. 
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Patrick Reilly
      Sent: June-20-11 8:18 PM
      Subject: Re: Kitfox-List: Bungee Time!!
      
      
      Dave, I replaced mine with Lowell Fitt's bush gear. Try that. It's alot more
      work and alot more $ but alot more friendly when I'm doing ground loops. 
      
      Pat Reilly
      Mod 3 582 Rebuilt
      Rockford, IL
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      
      Dave,
      
      I think that I have posted many times the easiet way  that I have found.
      
      Use a hammer handle, I can do both side in 5  to 10 mins with a helper.
      
      double that without. 
      
      60"  hmm I think they a bit longer........  66" rings a bell  I got a bunch in
      shop hanging that I got already made up....... I will go measure after dinner.
      
      
      Worst part is those stupid big bulky  aluminum nico press that were used.   I just
      crimped with heavy wire and tape them up .  Slide right in.
      
      If you cannot get 6 wraps go with 5  it will be a bit mushy. 
      
      make sure you got on safety cables -- so think they are dumb but trust me they
      are not.
      
      --------
      Rotax Dealer, Ontario Canada
      http://www.cfisher.com/
      http://www.kitfoxflyer.com/
      http://rotaxaircraft.com/forum/
      Realtime Kitfox movies to separate  the internet  chatter from the truth
      http://www.youtube.com/user/kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=343933#343933
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      
      Dave,
      
      I don't know if the following addresses the issues you have, but Skystar in 
      the distant past apparently had trouble getting the 3/8" bungee material and 
      at one time substituted the 5/16" material.  To get the same amount of 
      rubber around the hard points, they increased the length and number of 
      turns.  The  manual calls for 7 wraps of the 3/8" bungee material.  I don't 
      recall the number of wraps for the 5/16" but ten or eleven  sounds about 
      right.
      
      As far as installing them, I always did it alone.  I made a wedge of wood. 
      You might want to take a file or saw and score across the wedge to better 
      grip the bungee.  After completing a wrap, I fed it through the bungee 
      bulkhead and pulling from the top, pulled  as tight as I could.  Then 
      without letting it slip wrapped it toward the ground.  I put the wedge 
      between the bungee and the top tube in the bulkhead in a fashion that the 
      relaxing bungee draws the wedge tighter into the space.  I proceeded that 
      way until the last wrap.  I usually found that I had plenty of slack to 
      complete the attachment, then removed the wedge and everything moved back 
      into  position.  After a couple of flights with my typical landings, the 
      bungees moved into equal wrap lengths.   Yes,  I think it is typical to have 
      one wrap overlapping.
      
      Regarding the Spring Gear.  We are just here to help any way we can.  That 
      is why we also carry the small crimp 3/8" bungee cord.
      
      Hope this helps.
      
      Lowell
      
      --------------------------------------------------
      From: "Dave " <occom@ns.sympatico.ca>
      Sent: Thursday, June 23, 2011 2:35 PM
      Subject: Kitfox-List: Bungees, really need help guys!
      
      >
      >
      > OK, I've been trying and I'm not making much headway. The lugs that the 
      > eye
      > loops hook over are not where my instructions show them on my Model IV 
      > 1050.
      > The bungees I removed were 92" and the ones I have are somewhat thicker 
      > and
      > only 60" long. The instructions supplied by Denney->Skystar are vague at
      > best so I can use the help!
      >
      > I've been through the archives on both lists and cannot see whether or how
      > these will fit. I have my fingers in ice water and hope to make another 
      > try
      > on Saturday.
      >
      > I'm sure many of you have done this! Please help out. Is there room for 
      > six
      > loops at the bottom? My gear has a fence that keeps the cords from sliding
      > toward the end. Can I pile the loops? Are there better instructions? What
      > makes it easier? (besides a helper, perhaps mine will show for round 2)
      >
      >
      > 
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      
      On 6/23/2011 2:35 PM, Dave wrote:
      > I'm sure many of you have done this! Please help out. Is there room for six
      > loops at the bottom? My gear has a fence that keeps the cords from sliding
      > toward the end. Can I pile the loops? Are there better instructions? What
      > makes it easier? (besides a helper, perhaps mine will show for round 2)
      >    
      Personnel: 1
      
      Procedure:
      
      1. Tie wheels together. (It doesn't take much as friction does most of 
      the work. You'll want to put in a trucker's hitch to snug gear hard 
      against the fuselage.)
      
      2. CAREFULLY unwind the old bungee. Don't just cut it unless you like 
      doing fabric work.
      
      3. Put on new bungee getting as many wraps as you can without working 
      hard. Attach loop to peg.
      
      4. Tape the leather to the vice grip jaws.
      
      5. Take channel locks and CAREFULLY pull slack out of the bungee, 
      starting at the "inboard" end and working out. When you get to the last 
      loop, pull the slack then clamp the bungee where it goes over the upper 
      tube. DO NOT TRY TO GET ALL THE SLACK OUT, JUST ENOUGH TO GET ANOTHER 
      WRAP. The remaining bungee will go around the lower tube and back to the 
      peg. This remainder will have a lot of slack in it.
      
      6. Using the slack, take another wrap around the fuselage tubes.
      
      7. Repeat 5 and 6 until you get six wraps. It turns out to be quite 
      easy. Just be careful not to shred the bungee with the channel locks or 
      vice grips. It doesn't take much pressure to get a grip and you don't 
      have to pull hard.
      
      Guy Buchanan
      Ramona, CA
      Kitfox IV-1200 / 592-C / Warp 3cs / 500 hrs. and grounded
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      
      I have the letter from the factory about different length bungees.  It says the
      3/8" cord is 66 inches long and requires 6 wraps.  The 5/16" is 90 inches long
      and requires thirteen wraps.
      
      The rubber stop on the end of the gear should be trimmed to allow one wrap to sit
      outside the fence.
      
      For what it's worth the replacement cords I put on a couple years ago are 3/8"
      and 60 inches long.  I got 6 wraps.  It took just about 15 minutes each using
      vise grips with the jaws taped up.
      
      A while back I saw a post, but of course can't find it now, from a guy that used clamps similar to these http://www.lowes.com/ProductDisplay?partNumber 3935-52800-XCR-4PC&langId=-1&storeId=10151&productId=1058179&catalogId=10051&cmRelshp=req&rel=nofollow&cId=PDIO1  he said it was a fairly easy job using these clamps.  I'm going to get some for my next bungee replacement session.
      
      The trick is to stretch them as tight as you can on each wrap and do not lose any
      progress on the last wrap while you stretch the cord on the next wrap.  use
      the clamp to hold each wrap as the next wrap is made.
      
      here's three pictures worth 3000 words.
      
      --------
      Tom Jones
      Classic IV
      503 Rotax, 72 inch Two blade Warp
      Ellensburg, WA
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=343948#343948
      
      
      Attachments: 
      
      http://forums.matronics.com//files/bungee_instructionjpg_235.jpg
      http://forums.matronics.com//files/bungee_installed_773.jpg
      http://forums.matronics.com//files/bungee_6_wraps_166.jpg
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Cooling Stratus EA-81 | 
      
      The below link is a picture of my classic IV with a Stratus EA-81 where you
      can see the radiator. It is hung from turn barrels so it can be raised and
      lowered.  Once have the setting where I want it I will put a shroud on it.
      
      
      http://www.sportflight.net/display_pictures_large.php?id=1102.JPG
      
      
      Kirk Hull
      
      Editor SportFlight.net
      
      Classic IV with a Stratus EA-81
      
      
        _____  
      
      From: owner-kitfox-list-server@matronics.com
      [mailto:owner-kitfox-list-server@matronics.com] On Behalf Of Andy Fultz
      Sent: Wednesday, June 22, 2011 11:08 PM
      Subject: Kitfox-List: Re: Cooling Stratus EA-81
      
      
        I appreciate the responses I've received to help with my perceived delima
      on temps.  Maybe I'm just being a little paranoid, but I sure don't want to
      cause harm to my new engine.  Anyway, I'm starting with the easiest stuff
      first.  Last night I changed the coolant out with a 80/20 mix and added
      WATER WETTER.  It was 50/50.  Flew this afternoon for nearly two hours.
      Took off and climbed to 2000 and leveled off.  Temps good so I climbed on up
      to 3500.  Never saw over 210 on the water temp and the oil is staying less
      than 200. However the OAT was about 82 on the ground when I took off as
      opposed to the mid to upper 90's I've been flying in.  I'll have to wait
      (not long I'm sure) for another warm day to see what the 80/20 water wetter
      combination does.  Then it will be on to airflow over the radiator which I
      now think is going to be my major problem.  Thanks to you all for the help
      and suggestions.  I'll report my findings as I continue.  Nine hours in a
      week and been grounded two afternoons due to weather.  Man what a blast this
      experience is...
      
      
      Andy F.
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      
      
      > 60" hmm I think they a bit longer........ 66" rings a bell I got a bunch in shop
      hanging that I got already made up....... I will go measure after dinner.
      
      > 
      > 
      
      
      Yup I was right  66" it is .  
      
      hammer handle works great , no worry of damage to the new bungee. 
      
      If you still cannot figure it then  buy a bush gear  --  !!
      
      --------
      Rotax Dealer, Ontario Canada
      http://www.cfisher.com/
      http://www.kitfoxflyer.com/
      http://rotaxaircraft.com/forum/
      Realtime Kitfox movies to separate  the internet  chatter from the truth
      http://www.youtube.com/user/kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=343952#343952
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Bungee Time!! | 
      
      
      
      > Well, that would be one way to go I suppose. You mention the price, keep in mind
      there are a lot more little money sucking trolls between Lowell and Nova Scotia
      than on the way to Illinois. They have to be fed or your merchandise never
      arrives. I think if I ever choose to replace the stock gear it will be for
      the Grove system. In the meantime, I have to replace the cords on the system I
      have, and I'm having trouble. 
      > 
      
      
      for the price of a new gear I could fly commercial to NS  return  3 times --
      
      Bungees are not that hard -- use common sense
      http://rotaxaircraft.com/forum/viewtopic.php?f=8&t=87
      
      --------
      Rotax Dealer, Ontario Canada
      http://www.cfisher.com/
      http://www.kitfoxflyer.com/
      http://rotaxaircraft.com/forum/
      Realtime Kitfox movies to separate  the internet  chatter from the truth
      http://www.youtube.com/user/kitfoxflyer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=343954#343954
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Bungees, really need help guys! | 
      
      The last time I did mine ( I've since changed to bush gear ) I used a tie-d
      own strap hooked between the bungee loop and one of the cross member tubes 
      in the roof. Pull the bungee tight and then use the channel locks to carefu
      lly work out the slack in the bungee wraps. Then you can easily hold enough
       tension with your hand to get another wrap around the gear supports. I use
      d this method for the last two wraps and it was very easy to do myself in a
      bout 10 minutes for each side.=0A=0A=0A=0A________________________________
      =0AFrom: Guy Buchanan <gebuchanan@cox.net>=0ATo: kitfox-list@matronics.com
      =0ASent: Thursday, June 23, 2011 3:48 PM=0ASubject: Re: Kitfox-List: Bungee
      nan <gebuchanan@cox.net>=0A=0AOn 6/23/2011 2:35 PM, Dave wrote:=0A> I'm sur
      e many of you have done this! Please help out. Is there room for six=0A> lo
      ops at the bottom? My gear has a fence that keeps the cords from sliding=0A
      > toward the end. Can I pile the loops? Are there better instructions? What
      =0A> makes it easier? (besides a helper, perhaps mine will show for round 2
      )=0A>- - =0APersonnel: 1=0A=0AProcedure:=0A=0A1. Tie wheels together. (
      It doesn't take much as friction does most of the work. You'll want to put 
      in a trucker's hitch to snug gear hard against the fuselage.)=0A=0A2. CAREF
      ULLY unwind the old bungee. Don't just cut it unless you like doing fabric 
      work.=0A=0A3. Put on new bungee getting as many wraps as you can without wo
      rking hard. Attach loop to peg.=0A=0A4. Tape the leather to the vice grip j
      aws.=0A=0A5. Take channel locks and CAREFULLY pull slack out of the bungee,
       starting at the "inboard" end and working out. When you get to the last lo
      op, pull the slack then clamp the bungee where it goes over the upper tube.
       DO NOT TRY TO GET ALL THE SLACK OUT, JUST ENOUGH TO GET ANOTHER WRAP. The 
      remaining bungee will go around the lower tube and back to the peg. This re
      mainder will have a lot of slack in it.=0A=0A6. Using the slack, take anoth
      er wrap around the fuselage tubes.=0A=0A7. Repeat 5 and 6 until you get six
       wraps. It turns out to be quite easy. Just be careful not to shred the bun
      gee with the channel locks or vice grips. It doesn't take much pressure to 
      get a grip and you don't have to pull hard.=0A=0AGuy Buchanan=0ARamona, CA
      =============
      
 
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