Kitfox-List Digest Archive

Tue 09/06/11


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 05:02 AM - Thunder Aviation Engines (rawheels)
     2. 05:53 AM - Re: Thunder Aviation Engines (Av8r3400)
     3. 01:36 PM - Jammed engine (rosane)
     4. 01:36 PM - Re: AK Trip (akflyer)
     5. 01:51 PM - Oil lock (keith anderson)
     6. 01:58 PM - Re: Jammed engine (b d)
     7. 03:09 PM - Re: Jammed engine (Lowell Fitt)
     8. 06:08 PM - Re: Jammed engine (Roger Lee)
     9. 06:34 PM - Re: Re: Jammed engine (b d)
    10. 06:44 PM - Re: Re: Jammed engine (b d)
    11. 07:14 PM - Re: Re: Jammed engine (Lowell Fitt)
    12. 10:31 PM - Re: Jammed engine (Roger Lee)
    13. 10:52 PM - Re: Re: Jammed engine (b d)
    14. 11:09 PM - Re: Re: Jammed engine (b d)
 
 
 


Message 1


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    Time: 05:02:25 AM PST US
    Subject: Thunder Aviation Engines
    From: "rawheels" <rawheels@yahoo.com>
    Has anyone heard about these engines? http://www.thunderaviationengines.com/ Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351526#351526


    Message 2


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    Time: 05:53:29 AM PST US
    Subject: Re: Thunder Aviation Engines
    From: "Av8r3400" <theav8rweb@yahoo.com>
    Looks like a snowmobile motor with a Rotax gearbox attached. I see they are also marketing an Avid Flyer clone, too... -------- Thanks, Av8r3400 Kitfox Model IV-1200 W/912UL &amp; IVO Kitfox Model IV-1050 W/912UL &amp; Warp Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351529#351529


    Message 3


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    Time: 01:36:20 PM PST US
    From: "rosane" <rob10@tlb.sympatico.ca>
    Subject: Jammed engine
    Hi listers, I have a problem with my 912 engine. I did not use the plane for the last month. I tried to start it this morning but couln't get the prop to turn at all. Tried by hand but it is completely jammed. I was able to turn it backward so I did for one stroke and tried again forward but nothing could turn any forward than before. Anyone had that problem before? My engine has 18 years but only 300 hours Jack Model 4


    Message 4


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    Time: 01:36:53 PM PST US
    Subject: Re: AK Trip
    From: "akflyer" <akflyer_2000@yahoo.com>
    I won't be home from work till the 20th, but if you check in on the list shoot me an email and I will see if I can hook you up with some good places to go! The XM is going to stop working around whitehorse would be my best guess. -------- DO NOT ARCHIVE Leonard Perry aka SNAKE Soldotna AK Avid &quot;C&quot; / Mk IV 582 (147 hrs and counting on the rebuild) IVO IFA Full Lotus 1450 #1 snake oil salesman since 1-22-2009 I would rather die trying to live, than to live trying not to die.... Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351572#351572


    Message 5


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    Time: 01:51:24 PM PST US
    Subject: Oil lock
    From: keith anderson <kandersoncon@gmail.com>
    Remove bottom spark plugs and let excess oil drian


    Message 6


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    Time: 01:58:53 PM PST US
    Subject: Re: Jammed engine
    From: b d <gpabruce@gmail.com>
    You may have a hydraulic lock or a stuck valve meaning you may have gotten water or oil in a cylinder but how could that happen? Has it been exposed t o rain or flooding unprotected? I'm only guessing at one of many possibilities. I would pull all the plugs and see if the engine can be turned through very carefully. That would eliminate this possibility. There are other possibilities but none of them good. Like a broken valve for instance. It could be a stuck valve. I would start by pulling the plugs, trying to rotate the crank and then do a visual inspection of the internal cylinders. Bruce On Tue, Sep 6, 2011 at 1:33 PM, rosane <rob10@tlb.sympatico.ca> wrote: > Hi listers,**** > > I have a problem with my 912 engine. I did not use the plane for the last > month. I tried to start it this morning but couln=92t get the prop to tur n at > all. Tried by hand but it is completely jammed. **** > > I was able to turn it backward so I did for one stroke and tried again > forward but nothing could turn any forward than before.**** > > Anyone had that problem before? My engine has 18 years but only 300 hours * > *** > > Jack**** > > Model 4 **** > > * > =========== =========== =========== =========== > * > >


    Message 7


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    Time: 03:09:36 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Jammed engine
    Jack, This is not uncommon. With the high mounted oil tank, it is a regular phenomenon for the oil to siphon from the tank into the crank. If the angles are just right, there can be oil introduced into a cylinder producing the "Hydraulic lock". The recommendation to remove the bottom spark plugs to drain the oil is the correct solution. One thing I have found is that the oil will siphon most quickly when it is warm immediately after a flight. If after complete cool down, I then burp the tank by hand propping until the air sound is heard in the tank vent, it will go a week or more with very little oil siphoning. This should get you through a month of non flying. Lowell From: rosane Sent: Tuesday, September 06, 2011 1:33 PM Subject: Kitfox-List: Jammed engine Hi listers, I have a problem with my 912 engine. I did not use the plane for the last month. I tried to start it this morning but couln't get the prop to turn at all. Tried by hand but it is completely jammed. I was able to turn it backward so I did for one stroke and tried again forward but nothing could turn any forward than before. Anyone had that problem before? My engine has 18 years but only 300 hours Jack Model 4


    Message 8


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    Time: 06:08:06 PM PST US
    Subject: Re: Jammed engine
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Depending on the oil filter you use and where the oil tank is located (higher than recommended) then oil drain back can happen and lock up a cylinder. Pull the bottom plugs and see if fluid drains and if you can then turn the prop. See the article I wrote on the Rotax Owners website. This is why the oil filter was re-designed. It now does a better job of preventing this. If you can't read it on the Rotax Owners forum then you can see it on the at www.ctflier.com on a forum blog. The new Rotax oil filter has some major changes. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center - Heavy Maint. Rated Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351603#351603


    Message 9


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    Time: 06:34:54 PM PST US
    Subject: Re: Jammed engine
    From: b d <gpabruce@gmail.com>
    A Hydraulic lock is easy to find. However a stuck valve (stuck in the closed position) which is more probable is a little harder as it can be any valve stuck closed (stuck open won't do it unless it's an interference type engine and I don't know about a 912) If it is a stuck valve, the engine should rotate backwards slightly less than two full revolutions whereupon it should stop again. (be careful not to force it) However with a hydraulic lock, by rotating the prop backwards, it should clear the hydraulic lock forcing the liquid out the valve ports, the same as removing the plugs. The question is, how did it get that much oil or water in the cylinder to give it a hydraulic lock? If it is water cooled, you may have a bad head gasket or cracked head. If it is oil, you have an interesting problem as that shouldn't happen. If I was there, these are easy to trouble shoot but in lieu of that, you must provide feedback. Thanks, Bruce On Tue, Sep 6, 2011 at 6:05 PM, Roger Lee <ssadiver1@yahoo.com> wrote: > > Depending on the oil filter you use and where the oil tank is located > (higher than recommended) then oil drain back can happen and lock up a > cylinder. Pull the bottom plugs and see if fluid drains and if you can then > turn the prop. > See the article I wrote on the Rotax Owners website. This is why the oil > filter was re-designed. It now does a better job of preventing this. If you > can't read it on the Rotax Owners forum then you can see it on the at > www.ctflier.com on a forum blog. The new Rotax oil filter has some major > changes. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center - Heavy Maint. Rated > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=351603#351603 > >


    Message 10


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    Time: 06:44:05 PM PST US
    Subject: Re: Jammed engine
    From: b d <gpabruce@gmail.com>
    Roger, How does the oil get into the cylinder even if it drains back? Shouldn't it free flow into the crankcase? Are you saying it's filling the rocker boxes and leaking through the valve guides? Don't the rocker arms get their oil via the main oil gallery, the lifters, the push rods and back down the push rod tubes? How else is it getting in there and ultimately getting into the cylinders? I'm not at all familiar with the Rotax 4 stroke engine oil systems so maybe you are right but it sounds strange. Please help me with this. Bruce On Tue, Sep 6, 2011 at 6:05 PM, Roger Lee <ssadiver1@yahoo.com> wrote: > > Depending on the oil filter you use and where the oil tank is located > (higher than recommended) then oil drain back can happen and lock up a > cylinder. Pull the bottom plugs and see if fluid drains and if you can then > turn the prop. > See the article I wrote on the Rotax Owners website. This is why the oil > filter was re-designed. It now does a better job of preventing this. If you > can't read it on the Rotax Owners forum then you can see it on the at > www.ctflier.com on a forum blog. The new Rotax oil filter has some major > changes. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center - Heavy Maint. Rated > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=351603#351603 > >


    Message 11


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    Time: 07:14:17 PM PST US
    From: "Lowell Fitt" <lcfitt@sbcglobal.net>
    Subject: Re: Jammed engine
    The Rotax engine is in numerous aircraft models and some installations have issues that are very specific to the aircraft in question. This is a case in point. Changes in the engine mount on subsequent Kitfox models have eliminated this issue as well as the need to Burp the engine to return the oil to the remote oil tank before start. As mentioned before, the Model IV (and earlier) with the oil tank mounted behind the engine and above the preferred crank level position has a history of siphoning all the oil out of the tank and into the crank case. This is a dry sump system with relatively little capacity for the oil in the crankcase. So with the horizontally opposed engine oil can seep from the crankcase into the cylinders past the piston rings and cause hydraulic lock. It is not that uncommon. It has nothing to do with the heads or oil gallery, but just pure and simple gravity. Another thing that bears mentioning, Rotax strongly recommends never rotating the prop backwards. It can introduce air into the lubricating system and negatively affect the lifters. If rotated backwards, they recommend a rather inconvenient process to remove the air before engine run. in almost 20 years of monitoring this and other forums and 900 hours on my own 912, I have never heard of water in the cylinders of a Rotax engine. My take on the problem, first check the historically most common cause. If the solution is not there, go further. Lowell From: b d Sent: Tuesday, September 06, 2011 6:40 PM Subject: Re: Kitfox-List: Re: Jammed engine Roger, How does the oil get into the cylinder even if it drains back? Shouldn't it free flow into the crankcase? Are you saying it's filling the rocker boxes and leaking through the valve guides? Don't the rocker arms get their oil via the main oil gallery, the lifters, the push rods and back down the push rod tubes? How else is it getting in there and ultimately getting into the cylinders? I'm not at all familiar with the Rotax 4 stroke engine oil systems so maybe you are right but it sounds strange. Please help me with this. Bruce On Tue, Sep 6, 2011 at 6:05 PM, Roger Lee <ssadiver1@yahoo.com> wrote: Depending on the oil filter you use and where the oil tank is located (higher than recommended) then oil drain back can happen and lock up a cylinder. Pull the bottom plugs and see if fluid drains and if you can then turn the prop. See the article I wrote on the Rotax Owners website. This is why the oil filter was re-designed. It now does a better job of preventing this. If you can't read it on the Rotax Owners forum then you can see it on the at www.ctflier.com on a forum blog. The new Rotax oil filter has some major changes. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center - Heavy Maint. Rated Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351603#351603 ========== target="_blank">http://www.matronics.com/Navigator?Kitfox-List ========== http://forums.matronics.com ========== le, List Admin. ="_blank">http://www.matronics.com/contribution ==========


    Message 12


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    Time: 10:31:24 PM PST US
    Subject: Re: Jammed engine
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Bruce, What Lowell said. He is spot on. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center - Heavy Maint. Rated Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=351631#351631


    Message 13


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    Time: 10:52:38 PM PST US
    Subject: Re: Jammed engine
    From: b d <gpabruce@gmail.com>
    Lowell, Thanks for the info. However what I was referring to was recip engines in general, from the smallest engine<http://www.google.com/search?hl=en&sugexp=gsis,i18n%3Dtrue&cp= 29&gs_id=2&xhr=t&q=smallest+reciprocating+engine&qe=c21hbGxlc3QgcmV jaXByb2NhdGluZyBlbmdpbmU&qesig=um2ixYW4QkiuNLY42mwMhA&pkc=AFgZ2tlpJVVpm i4_Xgr40PhpCs-i_4thn2M1kddUNtlIA1yM_sRXDJVhJUDh76tW9ECE64dzxxn8zvRR2IRlNY3Z PN0L2npZrg&safe=off&gs_sm=&gs_upl=&bav=on.2,or.r_gc.r_pw.&biw=163 9&bih0&um=1&ie=UTF-8&tbm=isch&source=og&sa=N&tab=wi#um=1 &hl=en&safe=off&tbm=isch&sa=1&q=smallest+model+airplane+engine&oq =smallest+model+airplane+engine&aq=f&aqi=&aql=&gs_sm=s&gs_upl=5 1792l62646l0l65368l22l22l0l0l0l6l298l4435l0.12.10l22l0&bav=on.2,or.r_gc.r _pw.&fp=4c9ea064eff50979&biw=1639&bih0>to the largest<http://www.google.com/search?hl=en&sugexp=gsis,i18n%3Dtrue&cp =29&gs_id=2&xhr=t&q=smallest+reciprocating+engine&qe=c21hbGxlc3Qg cmVjaXByb2NhdGluZyBlbmdpbmU&qesig=um2ixYW4QkiuNLY42mwMhA&pkc=AFgZ2tlpJV Vpmi4_Xgr40PhpCs-i_4thn2M1kddUNtlIA1yM_sRXDJVhJUDh76tW9ECE64dzxxn8zvRR2IRlN Y3ZPN0L2npZrg&safe=off&gs_sm=&gs_upl=&bav=on.2,or.r_gc.r_pw.&biw= 1639&bih0&um=1&ie=UTF-8&tbm=isch&source=og&sa=N&tab=wi#um =1&hl=en&safe=off&tbm=isch&sa=1&q=largest+piston+engine&oq=la rgest+piston+engine&aq=f&aqi=&aql=&gs_sm=s&gs_upl=138172l150012l2 l153278l17l16l2l0l0l2l234l2353l0.12.2l14l0&bav=on.2,or.r_gc.r_pw.&fp=4c 9ea064eff50979&biw=1639&bih0> such as the old R-4360 radial engines <http://Pratt & Whitney R-4360 Wasp Major> , Worlds Largest Steam Engine <http://www.eng.mu.edu/corlissg/gc_engine.html> . Your method of troubleshooting is fine for one particular engine if you kno w those idiosyncrasies. Personally if that is a normal event with a 912, I would call it poor and unacceptable engineering. Normally and A&P deals wit h many different types of engines and there are certain procedures that apply to all reciprocating internal combustion engines including the 912 and that's very simply what I was describing. I am not doubting whether you're right or wrong and I appreciate what you are saying but that is only one way of skinning a cat. Since my method is fool proof, checks everything, because mine depends on good old mechanical logic and standard practice that applies to all recips where this other method depends on "word of mouth and hearsay" which could be as dangerous a s superstition and old wives tales. If I had paid as much money as I hear the y want for a 912, I would expect better and I would not be very happy to find out that at any given moment, I may have to go to all the time and trouble to clear the engine that is described herein before I am able to fly. I don't know about other people, maybe they have more time and money and patience than I do but I think not hence the question from the plane owner. I think you are saying it requires a modification if one doesn't want to experience this over and over is that correct? Regards, Bruce On Tue, Sep 6, 2011 at 7:11 PM, Lowell Fitt <lcfitt@sbcglobal.net> wrote: > ** > The Rotax engine is in numerous aircraft models and some installations ha ve > issues that are very specific to the aircraft in question. This is a cas e > in point. Changes in the engine mount on subsequent Kitfox models have > eliminated this issue as well as the need to Burp the engine to return th e > oil to the remote oil tank before start. > > As mentioned before, the Model IV (and earlier) with the oil tank mounted > behind the engine and above the preferred crank level position has a hist ory > of siphoning all the oil out of the tank and into the crank case. This i s a > dry sump system with relatively little capacity for the oil in the > crankcase. So with the horizontally opposed engine oil can seep from t he > crankcase into the cylinders past the piston rings and cause hydraulic > lock. It is not that uncommon. It has nothing to do with the heads or o il > gallery, but just pure and simple gravity. Another thing that bears > mentioning, Rotax strongly recommends never rotating the prop backwards. It > can introduce air into the lubricating system and negatively affect the > lifters. If rotated backwards, they recommend a rather inconvenient proc ess > to remove the air before engine run. in almost 20 years of monitoring th is > and other forums and 900 hours on my own 912, I have never heard of water in > the cylinders of a Rotax engine. > > My take on the problem, first check the historically most common cause. If > the solution is not there, go further. > Lowell > > *From:* b d <gpabruce@gmail.com> > *Sent:* Tuesday, September 06, 2011 6:40 PM > *To:* kitfox-list@matronics.com > *Subject:* Re: Kitfox-List: Re: Jammed engine > > Roger, > > How does the oil get into the cylinder even if it drains back? Shouldn't it > free flow into the crankcase? Are you saying it's filling the rocker boxe s > and leaking through the valve guides? Don't the rocker arms get their oil > via the main oil gallery, the lifters, the push rods and back down the pu sh > rod tubes? How else is it getting in there and ultimately getting into th e > cylinders? I'm not at all familiar with the Rotax 4 stroke engine oil > systems so maybe you are right but it sounds strange. > > Please help me with this. > > Bruce > > On Tue, Sep 6, 2011 at 6:05 PM, Roger Lee <ssadiver1@yahoo.com> wrote: > >> >> Depending on the oil filter you use and where the oil tank is located >> (higher than recommended) then oil drain back can happen and lock up a >> cylinder. Pull the bottom plugs and see if fluid drains and if you can t hen >> turn the prop. >> See the article I wrote on the Rotax Owners website. This is why the oil >> filter was re-designed. It now does a better job of preventing this. If you >> can't read it on the Rotax Owners forum then you can see it on the at >> www.ctflier.com on a forum blog. The new Rotax oil filter has some major >> changes. >> >> -------- >> Roger Lee >> Tucson, Az. >> Light Sport Repairman - Maintenance Rated >> Rotax Repair Center - Heavy Maint. Rated >> Home 520-574-1080 TRY HOME FIRST >> Cell 520-349-7056 >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=351603#351603 >> >> >> >> >> >> >> >> ========== >> target="_blank">http://www.matronics.com/Navigator?Kitfox-List >> ========== >> http://forums.matronics.com >> ========== >> le, List Admin. >> ="_blank">http://www.matronics.com/contribution >> ========== >> >> >> >> > * > > href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c * > > * > =========== =========== =========== =========== > * > >


    Message 14


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    Time: 11:09:23 PM PST US
    Subject: Re: Jammed engine
    From: b d <gpabruce@gmail.com>
    Other sites: *Located near Smithville, TX *<http://www.vintagesaws.com/library/steam/steam.html> *The Monarch Corliss Steam Engine <http://www.vintagesaws.com/library/steam/steam.html> * * * *And * *R-4360 radial engine<http://en.wikipedia.org/wiki/Pratt_%26_Whitney_R-4360_Wasp_Major> * * * Douglas C-124 Globemaster II<http://en.wikipedia.org/wiki/C-124_Globemaster _II> Boeing B-50 Superfortress <http://en.wikipedia.org/wiki/Boeing_B-50> On Tue, Sep 6, 2011 at 10:50 PM, b d <gpabruce@gmail.com> wrote: > Lowell, > > Thanks for the info. However what I was referring to was recip engines in > general, from the smallest engine<http://www.google.com/search?hl=en&su gexp=gsis,i18n%3Dtrue&cp=29&gs_id=2&xhr=t&q=smallest+reciprocatin g+engine&qe=c21hbGxlc3QgcmVjaXByb2NhdGluZyBlbmdpbmU&qesig=um2ixYW4QkiuN LY42mwMhA&pkc=AFgZ2tlpJVVpmi4_Xgr40PhpCs-i_4thn2M1kddUNtlIA1yM_sRXDJVhJUD h76tW9ECE64dzxxn8zvRR2IRlNY3ZPN0L2npZrg&safe=off&gs_sm=&gs_upl=&bav =on.2,or.r_gc.r_pw.&biw=1639&bih0&um=1&ie=UTF-8&tbm=isch&sou rce=og&sa=N&tab=wi#um=1&hl=en&safe=off&tbm=isch&sa=1&q=sm allest+model+airplane+engine&oq=smallest+model+airplane+engine&aq=f&aqi =&aql=&gs_sm=s&gs_upl=51792l62646l0l65368l22l22l0l0l0l6l298l4435l0. 12.10l22l0&bav=on.2,or.r_gc.r_pw.&fp=4c9ea064eff50979&biw=1639&bih= 800>to the > largest<http://www.google.com/search?hl=en&sugexp=gsis,i18n%3Dtrue&cp =29&gs_id=2&xhr=t&q=smallest+reciprocating+engine&qe=c21hbGxlc3Qg cmVjaXByb2NhdGluZyBlbmdpbmU&qesig=um2ixYW4QkiuNLY42mwMhA&pkc=AFgZ2tlpJV Vpmi4_Xgr40PhpCs-i_4thn2M1kddUNtlIA1yM_sRXDJVhJUDh76tW9ECE64dzxxn8zvRR2IRlN Y3ZPN0L2npZrg&safe=off&gs_sm=&gs_upl=&bav=on.2,or.r_gc.r_pw.&biw= 1639&bih0&um=1&ie=UTF-8&tbm=isch&source=og&sa=N&tab=wi#um =1&hl=en&safe=off&tbm=isch&sa=1&q=largest+piston+engine&oq=la rgest+piston+engine&aq=f&aqi=&aql=&gs_sm=s&gs_upl=138172l150012l2 l153278l17l16l2l0l0l2l234l2353l0.12.2l14l0&bav=on.2,or.r_gc.r_pw.&fp=4c 9ea064eff50979&biw=1639&bih0> such > as the old R-4360 radial engines<http://en.wikipedia.org/wiki/Pratt_%26_W hitney_R-4360_Wasp_Major>, > Worlds Largest Steam Engine<http://www.eng.mu.edu/corlissg/gc_engine.html >. > Your method of troubleshooting is fine for one particular engine if you k now > those idiosyncrasies. Personally if that is a normal event with a 912, I > would call it poor and unacceptable engineering. Normally and A&P deals w ith > many different types of engines and there are certain procedures that app ly > to all reciprocating internal combustion engines including the 912 and > that's very simply what I was describing. > > I am not doubting whether you're right or wrong and I appreciate what you > are saying but that is only one way of skinning a cat. Since my method is > fool proof, checks everything, because mine depends on good old mechanica l > logic and standard practice that applies to all recips where this other > method depends on "word of mouth and hearsay" which could be as dangerous as > superstition and old wives tales. If I had paid as much money as I hear t hey > want for a 912, I would expect better and I would not be very happy to fi nd > out that at any given moment, I may have to go to all the time and troubl e > to clear the engine that is described herein before I am able to fly. I > don't know about other people, maybe they have more time and money and > patience than I do but I think not hence the question from the plane owne r. > I think you are saying it requires a modification if one doesn't want to > experience this over and over is that correct? > > Regards, > > Bruce > > > On Tue, Sep 6, 2011 at 7:11 PM, Lowell Fitt <lcfitt@sbcglobal.net> wrote: > >> ** >> The Rotax engine is in numerous aircraft models and some installations >> have issues that are very specific to the aircraft in question. This is a >> case in point. Changes in the engine mount on subsequent Kitfox models have >> eliminated this issue as well as the need to Burp the engine to return t he >> oil to the remote oil tank before start. >> >> As mentioned before, the Model IV (and earlier) with the oil tank mounte d >> behind the engine and above the preferred crank level position has a his tory >> of siphoning all the oil out of the tank and into the crank case. This is a >> dry sump system with relatively little capacity for the oil in the >> crankcase. So with the horizontally opposed engine oil can seep from the >> crankcase into the cylinders past the piston rings and cause hydraulic >> lock. It is not that uncommon. It has nothing to do with the heads or oil >> gallery, but just pure and simple gravity. Another thing that bears >> mentioning, Rotax strongly recommends never rotating the prop backwards. It >> can introduce air into the lubricating system and negatively affect the >> lifters. If rotated backwards, they recommend a rather inconvenient pro cess >> to remove the air before engine run. in almost 20 years of monitoring t his >> and other forums and 900 hours on my own 912, I have never heard of wate r in >> the cylinders of a Rotax engine. >> >> My take on the problem, first check the historically most common cause. >> If the solution is not there, go further. >> Lowell >> >> *From:* b d <gpabruce@gmail.com> >> *Sent:* Tuesday, September 06, 2011 6:40 PM >> *To:* kitfox-list@matronics.com >> *Subject:* Re: Kitfox-List: Re: Jammed engine >> >> Roger, >> >> How does the oil get into the cylinder even if it drains back? Shouldn't >> it free flow into the crankcase? Are you saying it's filling the rocker >> boxes and leaking through the valve guides? Don't the rocker arms get th eir >> oil via the main oil gallery, the lifters, the push rods and back down t he >> push rod tubes? How else is it getting in there and ultimately getting i nto >> the cylinders? I'm not at all familiar with the Rotax 4 stroke engine oi l >> systems so maybe you are right but it sounds strange. >> >> Please help me with this. >> >> Bruce >> >> On Tue, Sep 6, 2011 at 6:05 PM, Roger Lee <ssadiver1@yahoo.com> wrote: >> >>> >>> Depending on the oil filter you use and where the oil tank is located >>> (higher than recommended) then oil drain back can happen and lock up a >>> cylinder. Pull the bottom plugs and see if fluid drains and if you can then >>> turn the prop. >>> See the article I wrote on the Rotax Owners website. This is why the oi l >>> filter was re-designed. It now does a better job of preventing this. If you >>> can't read it on the Rotax Owners forum then you can see it on the at >>> www.ctflier.com on a forum blog. The new Rotax oil filter has some majo r >>> changes. >>> >>> -------- >>> Roger Lee >>> Tucson, Az. >>> Light Sport Repairman - Maintenance Rated >>> Rotax Repair Center - Heavy Maint. Rated >>> Home 520-574-1080 TRY HOME FIRST >>> Cell 520-349-7056 >>> >>> >>> >>> >>> Read this topic online here: >>> >>> http://forums.matronics.com/viewtopic.php?p=351603#351603 >>> >>> >>> >>> >>> >>> >>> >>> ========== >>> target="_blank">http://www.matronics.com/Navigator?Kitfox-List >>> ========== >>> http://forums.matronics.com >>> ========== >>> le, List Admin. >>> ="_blank">http://www.matronics.com/contribution >>> ========== >>> >>> >>> >>> >> * >> >> href="http://www.matronics.com/Navigator?Kitfox-List">http://www.matro nhref="http://forums.matronics.com">http://forums.matronics.com >> href="http://www.matronics.com/contribution">http://www.matronics.com/ c* >> >> * >> =========== =========== =========== =========== >> * >> >> >




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