Kolb-List Digest Archive

Thu 01/09/03


Total Messages Posted: 30



Today's Message Index:
----------------------
 
     1. 04:15 AM - US Mods (Ed Steuber)
     2. 06:49 AM - Re: fuel pump plumbing (dixieshack@webtv.net (Mike and Dixie Shackelford))
     3. 06:57 AM - Re: Hinges (CaptainRon)
     4. 07:20 AM - Re: [ Larry Bourne ] : New Email List Photo Share  (CaptainRon)
     5. 07:32 AM - Re: Hinges (CaptainRon)
     6. 07:37 AM - Re: Hinges (CaptainRon)
     7. 08:12 AM - Re:Facet (Hans vanAlphen)
     8. 08:24 AM - Re: Re:Facet (Robert Laird)
     9. 08:25 AM - Re: Re:Facet (John Hauck)
    10. 08:45 AM - Re: Re:Facet (Kirk Smith)
    11. 08:49 AM - Re: Re:Facet (John Hauck)
    12. 11:22 AM - Re: Hinges (bob n)
    13. 11:54 AM - Re: Hinges ()
    14. 01:17 PM - Re:Re:Facet (Jim and Phyllis Hefner)
    15. 01:35 PM - Re: Re:Re:Facet (John Hauck)
    16. 01:53 PM - Re: Re:Re:Facet (CaptainRon)
    17. 02:08 PM - Re: Hinges (Don Gherardini)
    18. 03:51 PM - Pull Start 503 (TAILDRAGGER503@aol.com)
    19. 04:39 PM - Re: Re: Facet Pump (Fackler, Ken)
    20. 05:24 PM - Re: Pull Start 503 (John Cooley)
    21. 05:39 PM - Re: Hinges (John Cooley)
    22. 06:15 PM - Re: Re:Facet (kuffel)
    23. 06:35 PM - Re: Hinges/Stork Gear (Richard Swiderski)
    24. 07:07 PM - Re: Hinges (Jack & Louise Hart)
    25. 07:14 PM - Re: Re:Facet (Robert Laird)
    26. 07:15 PM - Re: Pull Start 503 (John Hauck)
    27. 07:34 PM - Re: Hinges (John Hauck)
    28. 07:38 PM - Re: Re:Facet (John Hauck)
    29. 08:11 PM - fuel pump tune up ()
    30. 09:06 PM - Re: Re: Facet Pump (Christopher Armstrong)
 
 
 


Message 1


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    Time: 04:15:37 AM PST US
    From: "Ed Steuber" <esteuber@rochester.rr.com>
    Subject: US Mods
    --> Kolb-List message posted by: "Ed Steuber" <esteuber@rochester.rr.com> Thanks go to Richard Swiderski and Jpohn Hauck for the advice on stiffening the Ultrastar wings . I now am going to put the steel ring on the end of the tube and stiffen the full ribs with some aluminum angle. I have been busy trying to add a Firefly type front end to the Ultrastar rear with the modified integral gear sockets and I am confident I can make it work. I may also use another idea of Richards to build the nose fairing from rib tubing and dacron . Light is better.... Over the years I have discovered that when I was younger I thought I was "blazing new trails " but soon realized I was usually on a well worn path. Somebody else has already got the correct answer to your problem....and this list is it....thanks Guys !


    Message 2


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    Time: 06:49:37 AM PST US
    From: dixieshack@webtv.net (Mike and Dixie Shackelford)
    Subject: Re: fuel pump plumbing
    message of Wed, 8 Jan 2003 23:56:10 -0800 --> Kolb-List message posted by: dixieshack@webtv.net (Mike and Dixie Shackelford) 'Morning guys.....haven't noticed anyone mention a fuel "manifold" when using a Facet and Mikuni either in series or parallel. Buddy of mine recently sold his FS that had a manifold just under the carbs on his 503. The manifold received fuel from the pulse and the Facet both (when the Facet was operating). Each carb received its fuel from the manifold. The pulse pump was located as per Kolb prints, and the Facet mounted on the fuse tube just ahead of the fuel tank(s). He planned to operate the Facet on take-off and landing only and to prime the carbs prior to engine start. His 503 had the E box with electric start, allowing the possibility of an in-flight restart should the pulse pump fail. His thinking NOT mine. Any system being only as strong as the weakest link, the possibiity of a pulse pump diaphragm failure flooding the crankcase still exists. Only way to eliminate THAT possibility that I can see would be to eliminate the Mikuni altogether and use two Facets.....and on, and on.... Flame away.....it's cold here in WV.... Mike do not archive


    Message 3


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    Time: 06:57:12 AM PST US
    Subject: Re: Hinges
    From: CaptainRon <CaptainRon@theriver.com>
    --> Kolb-List message posted by: CaptainRon <CaptainRon@theriver.com> 1/8/03 19:09Christopher Armstrong > you do not need an additional hing > there. ================== Thanks :-)


    Message 4


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    Time: 07:20:01 AM PST US
    Subject: Re: [ Larry Bourne ] : New Email List Photo Share
    Available!
    From: CaptainRon <CaptainRon@theriver.com>
    --> Kolb-List message posted by: CaptainRon <CaptainRon@theriver.com> 1/8/03 19:42Larry Bourne > --> Kolb-List message posted by: "Larry Bourne" <biglar@gogittum.com> > > Looks like something boo-boo-ed on the 1st try. I only sent 2, and they > came thru fine on the 2nd try. Lar. Do not > Archive. > =========================== I got to it finally through the photo share. Man those cracks looked like fatigue cracks to me. scary scary,,. I forget, what did that motor came off of? do not archive


    Message 5


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    Time: 07:32:23 AM PST US
    Subject: Re: Hinges
    From: CaptainRon <CaptainRon@theriver.com>
    --> Kolb-List message posted by: CaptainRon <CaptainRon@theriver.com> 1/8/03 22:47Don Gherardini > --> Kolb-List message posted by: "Don Gherardini" <donghe@one-eleven.net> > > Ya Captian Ron, thats how my fireFly is. The root rib is made of Chromemoly > and it has a tab on the trailing edge with a 5/16th hole in it. The Aileron > horn that slips into the leading edge tube of the Flaperon has a bolt that > fit into this hole. The Manual mentions that no nut is needed on this bolt, > as the P-hinges capture lateral movement of the Flaperon. Im not real > familiar with a Ultrastar, but I have seen pics of your landing on the > so-called Stork, and I really like them alot. Any chances of drawings/prints > existing of that gear? > > Don Gherardini > http://www.geocities.com/dagger369th/my_firefly.htm > FireFly 098 > > =========================== Thanks, I went and flipped through some of the photo's I took at the TNK Fly-in and saw how its attached. So that problem is off the menue. :-) I am not sure I understand the thing about the Stork. I don't have one, kinda wish I did. :-) that Polish Wilga is supposed to be if I recall correctly a close aproximation of the Stork. You may be able to find info on it on their site, I presume they have one. No polish jokes here! Cheers do not archive


    Message 6


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    Time: 07:37:34 AM PST US
    Subject: Re: Hinges
    From: CaptainRon <CaptainRon@theriver.com>
    --> Kolb-List message posted by: CaptainRon <CaptainRon@theriver.com> 1/8/03 22:49Don Gherardini > --> Kolb-List message posted by: "Don Gherardini" <donghe@one-eleven.net> > > Captain, I Just checked my web site, and on page 3, you can view this > trailing edge tab on the root rib > http://www.geocities.com/dagger369th/my_firefly.htm > > Don Gherardini > FireFly 098 >========================================== Nice site you have there. I wish I knew about it 4 months ago when I started. Could have helped me quite a bit. anyway I bookmarked it and I'll refference it as needed. No need to reinvent the wheel. do not archive


    Message 7


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    Time: 08:12:24 AM PST US
    From: "Hans vanAlphen" <hva@bellsouth.net>
    Subject: Re:Facet
    --> Kolb-List message posted by: "Hans vanAlphen" <hva@bellsouth.net> > >The restriction it was causing was consistent and repeatable over a 2 week >period. >> > -- Robert Hey Robert, do you use a fuel filter before and after the facet pump...??? If no filter is used before the pump it could be dirt causing the problem. On the BMW I use 2 Facet pumps in series, with fuel filters before and after. Hans van Alphen Mark III Xtra BMW powered 90 hours


    Message 8


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    Time: 08:24:58 AM PST US
    From: Robert Laird <rlaird@cavediver.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: Robert Laird <rlaird@cavediver.com> At 11:17 09/01/2003 -0500, you wrote: >--> Kolb-List message posted by: "Hans vanAlphen" <hva@bellsouth.net> > > > > >The restriction it was causing was consistent and repeatable over a 2 week > >period. > >> > > -- Robert > >Hey Robert, do you use a fuel filter before and after the facet pump...??? >If no filter is used before the pump it could be dirt causing the problem. >On the BMW I use 2 Facet pumps in series, with fuel filters before and >after. > >Hans van Alphen >Mark III Xtra >BMW powered Yes, a filter is in-line before the pump... not sure why you'd have an additional one after the pump, though, unless you're expecting pump parts to spontaneously implode and flow through the tubing! <g> If blockage were the problem, you'd think it would impair the pumps ability to pump, but when it was on, it pumped just fine. That implies that the check valve was somehow faulty, and that there was no blockage from dirt. However, it's not impossible that dirt is the cause of the check-valve not working properly. Who knows. Brother Hauck certainly has been a guiding light for me, so I suppose running the pump all the time is the real solution (the stated 6000 hours of life in the pump is about 60 years of flying time for me!). However, I'm uncomfortable with that because my flow rate is higher (based on my fuel flow meter) when I use the Facet pump than when I just use the mechanical pump alone... I would think it should be the same. So I wonder if I'm getting overflow (i.e., wasting fuel) when I use the Facet all the time? (It's the low-pressure Facet.) -- Robert


    Message 9


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    Time: 08:25:02 AM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > On the BMW I use 2 Facet pumps in series, with fuel filters before and > after. > > Hans van Alphen Hans/Gents: Good idea! I am configured with filter after the Facet and before the engine driven pump on the 912S. The facet had no problem pumping a ton of garbage, enough to completely block fuel filter and shut down the engine a few years ago. I do have a finger strainer ahead of the fuel tank outlet for the big stuff. john h


    Message 10


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    Time: 08:45:20 AM PST US
    From: "Kirk Smith" <snuffy@usol.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: "Kirk Smith" <snuffy@usol.com> ----- Original Message ----- From: "Robert Laird" <rlaird@cavediver.com> Subject: Re: Kolb-List: Re:Facet >> I'm uncomfortable with that because my flow rate is higher (based on my > fuel flow meter) when I use the Facet pump than when I just use the > mechanical pump alone... I would think it should be the same. So I wonder > if I'm getting overflow (i.e., wasting fuel) when I use the Facet all the > time? (It's the low-pressure Facet.) Seems like a restricter after the facet could be used to equalize flow rates. Snuffy Do not archive........


    Message 11


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    Time: 08:49:33 AM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > However, > I'm uncomfortable with that because my flow rate is higher (based on my > fuel flow meter) when I use the Facet pump than when I just use the > mechanical pump alone... I would think it should be the same. So I wonder > if I'm getting overflow (i.e., wasting fuel) when I use the Facet all the > time? (It's the low-pressure Facet.) > > -- Robert Robert/Gents: The instruments we use in our airplanes are not absolute, especially fuel flow meters. I don't have a flow meter in my airplane, but do have one in the boat. It was designed and built by Flo-Scan. Gives me a good idea of how much fuel my 351W is burning or not burning. But it has proven to be not totally accurate. I believe your engine would be the first to let you know if you were in fact getting overflow when the Facet is energized. I bet it is a false reading at the flow meter. john h


    Message 12


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    Time: 11:22:39 AM PST US
    From: bob n <ronoy@shentel.net>
    Subject: Re: Hinges
    --> Kolb-List message posted by: bob n <ronoy@shentel.net> Re: FireFly aileron hinge. Coupla years ago, when being judged at EAA fly-in, the judge said I had to put a nut on the welded bolt!! Did so, and awarded First Place, ULs. Pays to have yer nuts tight. Wasn't even safetied, but judge was pleased at making a Uler toe the line. Bob N. 070 FF


    Message 13


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    Time: 11:54:11 AM PST US
    From: ":-\)" <captainron@theriver.com>
    Subject: Re: Hinges
    --> Kolb-List message posted by: ":-\)" <captainron@theriver.com> > Re: FireFly aileron hinge. Coupla years ago, when being judged at EAA > fly-in, the judge said I had to put a nut on the welded bolt!! Did so, > and awarded First Place, ULs. Pays to have yer nuts tight. Wasn't even > safetied, but judge was pleased at making a Uler toe the line. > > Bob N. 070 FF > > ======================== Well of course! Its an epidemic, everybody wants to tell everybody else what to do, and all the morso if it costs them nothing and makes them feel good. hehehehehe do not archive


    Message 14


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    Time: 01:17:38 PM PST US
    From: "Jim and Phyllis Hefner" <hefners_tucson@hotmail.com>
    Subject: RE:RE:Facet
    --> Kolb-List message posted by: "Jim and Phyllis Hefner" <hefners_tucson@hotmail.com> --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > On the BMW I use 2 Facet pumps in series, with fuel filters before and > after. > > Hans van Alphen Hans/Gents: Good idea! I am configured with filter after the Facet and before the engine driven pump on the 912S. The facet had no problem pumping a ton of garbage, enough to completely block fuel filter and shut down the engine a few years ago. I do have a finger strainer ahead of the fuel tank outlet for the big stuff. john h John/ others, I put my filter before the pump in both pulse and electric pump loops, thinking I didn't want the garbage going thru either pump, causing it to malfunction. Since I change the filter yearly, I was thinking I am throwing away all the garbage. Putting it after the pump seems to expose the pump to some collection of garbage over time that is not removed when you change the filter.... probably not a big deal, but my reason for putting the filters before the pumps. My assumption is that the gargage is coming from the tank, not the pump. Another question about serial pumps vs parallel if I may. I think of the pulse pump, with no other pump in the picture, as having 0 pressure (actually negative pressure when pumping from the tank) on the input side of the pump and outputting 4lbs for discussion purposes. It seems to me by putting an electric pump in series with the Mikuni pulse pump, the pulse pump input pressure now becomes lets say 4.5 lbs, not 0. I'm not an expert on Mikuni pumps, but it seems to me it would either take 4.5lbs in and do nothing, outputting 4.5lbs, or it would take 4.5lbs in and increase it 4lbs (or something in between). Whereas, in a parallel connection, there is always 0 lbs input pressure to both pumps and both outputs of 4lbs and 4.5lbs, with the carb seeing the higher of the two pressures (4.5lbs), which is closer to the normal output pressure of the 2 pumps. Has anyone tried measing this effect with a fuel pressure guage in the line? If the Mikuni has a max output pressure of 4lbs, no matter what the input pressure is, then the carb sees the same pressure whether the pump is working or not. What I don't know is if having 4lbs pressure on the input side of the Mikuni pump diaphram would have any affect on its longterm durability.... there's definitely a difference in the 2 setups, unless I'm all wet in my thinking, which is highly possible! I know the serial approach works, so I suspect the Mikuni doesn't add to the pressure, but effectively does nothing. The other thing I have noted in the discussion is that many folks only use their electric pumps for priming, take-off and landings, so durability may not being fully understood due to a small sample. With my setup, it is on all the time after startup until shutdown. Since I was unsure of the effect of having a constant input pressure, close to the pump output pressure, on the Mikuni pump, which normally sees 0, I decided to go parallel. I wanted to add redundancy, not detract from the reliability of the one pump I have been using. Seeing Stratman's articles only showing parallel connections seemed to make sense to me, not changing the input pressure of either pump. I know we have beat this subject to death, but I haven't seen any discussion on the technical differences the pump sees and what longterm affect it might have. I'm curious about your or others thoughts on this. Thanks much! Jim Hefner Tucson, AZ FF022


    Message 15


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    Time: 01:35:00 PM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re: RE:RE:Facet
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> I > know we have beat this subject to death, but I haven't seen any discussion > on the technical differences the pump sees and what longterm affect it might > have. I'm curious about your or others thoughts on this. > > Thanks much! > Jim Hefner Hi Jim/Gents: I don't know what the pressures are after both pumps in series. I know it works. Would be interesting to get a pressure reading with Mikuni alone and when Facet is operational. I would guess there would be 3 to 4 psi. I don't think pressure from the facet pump degrads longevity the Mikuni or any other engine driven pump, like the one on the 912S. If you can imagine what the diaphram is doing over the course of a flight, the Watusi. Those crank case pulses are working out on the little diaphram. I have proven over time that the system works for me, in series, with both 2 and 4 stoke systems. I'm happy with my set up. john h


    Message 16


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    Time: 01:53:51 PM PST US
    From: "CaptainRon" <captainron@theriver.com>
    Subject: Re: RE:RE:Facet
    --> Kolb-List message posted by: "CaptainRon" <captainron@theriver.com> Well I am glad you said your piece. :-) I think you are right in both observations about the pumps. I tend to agree that the pump down stream will be loafing while the electric pump is doing all the work, when they are in series. You are also right when they are in parallal. Based on that, I would think that having them in series is as good as having them in parallal with the benafit of less complexity. About the filter, I would go with two filters off the feeder hose in parallal, if contamination blockage is a worry as John H experienced. having one additional filter down stram of the pumps is also a good idea to catch anything from the pumps themselves at worst, and at best it will last forever. Do not archive ============================================================> > > > Hans van Alphen > > Hans/Gents: > > Good idea! > > I am configured with filter after the Facet and > before the engine driven pump on the 912S. > > The facet had no problem pumping a ton of garbage, > enough to completely block fuel filter and shut > down the engine a few years ago. I do have a > finger strainer ahead of the fuel tank outlet for > the big stuff. > > john h > > > John/ others, I put my filter before the pump in both pulse and electric > pump loops, thinking I didn't want the garbage going thru either pump, > causing it to malfunction. Since I change the filter yearly, I was thinking > I am throwing away all the garbage. Putting it after the pump seems to > expose the pump to some collection of garbage over time that is not removed > when you change the filter.... probably not a big deal, but my reason for > putting the filters before the pumps. My assumption is that the gargage is > coming from the tank, not the pump. > > Another question about serial pumps vs parallel if I may. I think of the > pulse pump, with no other pump in the picture, as having 0 pressure > (actually negative pressure when pumping from the tank) on the input side of > the pump and outputting 4lbs for discussion purposes. It seems to me by > putting an electric pump in series with the Mikuni pulse pump, the pulse > pump input pressure now becomes lets say 4.5 lbs, not 0. I'm not an expert > on Mikuni pumps, but it seems to me it would either take 4.5lbs in and do > nothing, outputting 4.5lbs, or it would take 4.5lbs in and increase it 4lbs > (or something in between). Whereas, in a parallel connection, there is > always 0 lbs input pressure to both pumps and both outputs of 4lbs and > 4.5lbs, with the carb seeing the higher of the two pressures (4.5lbs), which > is closer to the normal output pressure of the 2 pumps. Has anyone tried > measing this effect with a fuel pressure guage in the line? If the Mikuni > has a max output pressure of 4lbs, no matter what the input pressure is, > then the carb sees the same pressure whether the pump is working or not. > What I don't know is if having 4lbs pressure on the input side of the Mikuni > pump diaphram would have any affect on its longterm durability.... there's > definitely a difference in the 2 setups, unless I'm all wet in my thinking, > which is highly possible! I know the serial approach works, so I suspect > the Mikuni doesn't add to the pressure, but effectively does nothing. The > other thing I have noted in the discussion is that many folks only use their > electric pumps for priming, take-off and landings, so durability may not > being fully understood due to a small sample. With my setup, it is on all > the time after startup until shutdown. Since I was unsure of the effect of > having a constant input pressure, close to the pump output pressure, on the > Mikuni pump, which normally sees 0, I decided to go parallel. I wanted to > add redundancy, not detract from the reliability of the one pump I have been > using. Seeing Stratman's articles only showing parallel connections seemed > to make sense to me, not changing the input pressure of either pump. I > know we have beat this subject to death, but I haven't seen any discussion > on the technical differences the pump sees and what longterm affect it might > have. I'm curious about your or others thoughts on this. > > Thanks much! > Jim Hefner > Tucson, AZ > FF022 > >


    Message 17


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    Time: 02:08:27 PM PST US
    From: "Don Gherardini" <donghe@one-eleven.net>
    Subject: Re: Hinges
    --> Kolb-List message posted by: "Don Gherardini" <donghe@one-eleven.net> Rut Roh.....Sorry Captain Ron....as usual, Im mixed up!....got you confused with a Capt Bob of Ultrastar fame!...I apoligize for the mixup. A few days ago a couple a guys were talking about an UltraStar that used to belong to a member here, they posted a pic of an unusual landing gear config made of moly-tubing with a bungee suspension that gave a 'Stork-like" look to that bird. anubody know who made that gear? Don Gherardini FireFly 098


    Message 18


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    Time: 03:51:09 PM PST US
    From: TAILDRAGGER503@aol.com
    Subject: Pull Start 503
    --> Kolb-List message posted by: TAILDRAGGER503@aol.com Hello Kolb Flyers, is it easy enough to pull start in flight in the FSII with the 503 or do you recommend the electric starters for someone that is in good shape? David Snyder Building FSII Happy NewYear


    Message 19


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    Time: 04:39:58 PM PST US
    From: "Fackler, Ken" <kfackler@ameritech.net>
    Subject: Re: Facet Pump
    --> Kolb-List message posted by: "Fackler, Ken" <kfackler@ameritech.net> Dear Chris and Fellow Listers: What is the pump "tune up" you mention? -Ken Fackler Mark II / 503 Rochester MI ----- Original Message ----- From: "Christopher Armstrong" <cen33475@centurytel.net> Subject: RE: Kolb-List: Re: Facet Pump > --> Kolb-List message posted by: "Christopher Armstrong" <cen33475@CenturyTel.net> > > The Facet pump is designed to allow fuel to continue flowing thru it when it > is turned off or failed. This allows you to install the Facet in SERIES > with your other fuel pump, rather than in parallel. And this makes plumbing > the fuel system lines simpler - fewer loops and tees to potentially trap air > pockets. > > Unfortunately the pulse pump we use is not really designed for use inline > and its failure modes (though quite rare if you tune them up every year) > allow fuel underpressure into the pulse line and into the crank case of the > engine making the engine so rich it would probably quit. I am probably > going to plumb mine in series anyway as it seams like the best overall > solution since the failure rate of the pulse pumps when tuned up each year > is very low... but, it an't perfect. With parallel i you have the > possibility of check valves failing. > > Topher > >


    Message 20


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    Time: 05:24:08 PM PST US
    From: "John Cooley" <johnc@datasync.com>
    Subject: Re: Pull Start 503
    --> Kolb-List message posted by: "John Cooley" <johnc@datasync.com> Hi David and Gang, I'll soon be 42 and am in what I consider decent shape. I'm 5'-10" and 190 lbs. I cannot pull start the 503 on my FS II while in the seated position and the starter handle in the standard location. You might be able to reroute the starter rope with pulley's to be in front of you and be able to pull start while in flight. With the stock setup it's a really awkward angle to snatch on the pull start handle. Take Care, John Cooley > Hello Kolb Flyers, is it easy enough to pull start in flight in the FSII with > the 503 or do you recommend the electric starters for someone that is in good > shape? > > David Snyder > > Building FSII > Happy NewYear > >


    Message 21


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    Time: 05:39:07 PM PST US
    From: "John Cooley" <johnc@datasync.com>
    Subject: Re: Hinges
    --> Kolb-List message posted by: "John Cooley" <johnc@datasync.com> Hi Gang, It was recommended to me by Mike Highsmith when I was building my FS II to put a extra hinge on the aileron midway between the steel bolt on the aileron horn and the plans recommended hinge that would normally be the innermost one. The Fly may be different, but what was explained to me was that the inboard end of the aileron tube would vibrate and wear out what is normally the innermost aluminum hinge prematurely. With the extra hinge halfway in-between, it will stop most of the vibration and prevents the hinge from wearing out. This may not always be the case, but it seemed like cheap insurance to me. Also after talking to Mike for awhile and seeing some of his work, I got the impression that he is very knowledgeable and knows what he is talking about. That's been a couple of years ago and I still feel the same way. Just my humble opinion. Later, John Cooley Subject: Re: Kolb-List: Hinges > --> Kolb-List message posted by: CaptainRon <CaptainRon@theriver.com> > > 1/8/03 19:09Christopher Armstrong > > > you do not need an additional hing > > there. > ================== > > Thanks :-) > >


    Message 22


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    Time: 06:15:30 PM PST US
    From: kuffel <kuffel@cyberport.net>
    Subject: Re:Facet
    --> Kolb-List message posted by: kuffel <kuffel@cyberport.net> Robert: <<uncomfortable with that because my flow rate is higher (based on my fuel flow meter) when I use the Facet pump than when I just use the mechanical pump alone .. overflow>> John: <<fuel flow meters.. Flo-Scan.. proven to be not totally accurate.. a false reading at the flow meter.>> Actually the Flo-Scan transducer can be very accurate. Better than 1/2 of one percent with calibration. The problem is it can be fooled. Unless there is a large mechanical fluid "capacitor" between the Facet and the transducer, such as a long & large fuel line, the pulses from the pump give the transducer vanes extra wiggles back and forth. This makes the instrumentation think the fuel flow is higher than it really is since the transducer can't tell when the vane makes a backward wiggle instead of forward. I have the same problem on my 2-place homebuilt taildragger. The Flo-Scan transducer is only 6 inches of straight tube downstream from the pump. Turn on the Facet and the fuel flow goes up a gallon or two, turn it off and flow returns to normal. One way to validate if this is the situation with your aircraft is to fill the tank, fly as long as you can with the pump on 100%, measure actual vs fuel totalizer consumption. Then repeat with minimal use of the Facet. Assuming the same profile on both flights, the second run should have about the same actual fuel usage as the first but the fuel totalizer should be much closer to actual. I strongly urge the Facet be turned on for takeoff up to cruse altitude and for entering the pattern. That way it is on during critical phases of flight and by turning it off during cruse at altitude you validate the mechanical pump is working and give the electrical pump a rest. This auxiliary pump usage pattern is standard practice for most certificated General Aviation aircraft. Tom Kuffel Whitefish, MT Building Original FireStar


    Message 23


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    Time: 06:35:54 PM PST US
    From: "Richard Swiderski" <swiderski@advanced-connect.net>
    Subject: Re: Hinges/Stork Gear
    --> Kolb-List message posted by: "Richard Swiderski" <swiderski@advanced-connect.net> Don, I built the gear. I copied the idea from a similar gear & changed the dimensions to & tube sizes to meet my needs. I didn't write things down & the exact details have long evaporated from my memory. By adapting a Rotax redrive to the Cuyuna & dropping the mount 2", I was able to go to a 60" prop. The legs were extended about 12" & the axles postion was moved forward a few inches. To get the best strength per lb, I kept the main tube walls thin (.035) & the diameter large. The front cage was raised about 10 or 11" as well to decrease the frontal area drag. Diaganal braces were added to the center of the carry thru tube & some gussets were added on the sides of the fuselage, all was light & thin & just helped things stay in column. .... Richard Swiderski ----- Original Message ----- From: "Don Gherardini" <donghe@one-eleven.net> > talking about an UltraStar that used to belong to a > member here, they posted a pic of an unusual landing gear config made of moly-tubing with a bungee suspension that gave a 'Stork-like" look to that bird. anubody know who made that gear? > Don Gherardini


    Message 24


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    Time: 07:07:17 PM PST US
    From: Jack & Louise Hart <jbhart@ldd.net>
    Subject: Re: Hinges
    --> Kolb-List message posted by: Jack & Louise Hart <jbhart@ldd.net> At 07:42 PM 1/9/03 -0600, you wrote: >--> Kolb-List message posted by: "John Cooley" <johnc@datasync.com> > >Hi Gang, >It was recommended to me by Mike Highsmith when I was building my FS II to >put a extra hinge on the aileron midway between the steel bolt on the >aileron horn and the plans recommended hinge that would normally be the >innermost one. The Fly may be different, but what was explained to me was >that the inboard end of the aileron tube would vibrate and wear out what is >normally the innermost aluminum hinge prematurely. With the extra hinge >halfway in-between, it will stop most of the vibration and prevents the >hinge from wearing out. This may not always be the case, but it seemed like >cheap insurance to me. Also after talking to Mike for awhile and seeing some >of his work, I got the impression that he is very knowledgeable and knows >what he is talking about. That's been a couple of years ago and I still feel >the same way. Just my humble opinion. > >Later, >John Cooley > John, You may be correct. The left inboard hinge pin wore out and was replaced on my FireFly at 51 hours. I shimmed the bolt hinge on the left side to reduce vibration being transmitted out over the tube to the hinge. Also I cut one side off the clevis on the aileron horn and bolted the push rod tube ball end bearing directly to the remaining side of the clevis. Currently the FireFly has 90 hours on it, and the replacement hinge pin is starting to show some wear. Another hinge in between the one that is wearing out pins and the aileron horn bearing may be the solution for my problem. For some reason I am not seeing the same problem with the corresponding hinge on the other side. This may not be a problem with other FireFlys. I built and installed nine inch chord ailerons at four hours. I used one inch OD aluminum tubing instead of the 1.25 OD but of the same wall thickness. The smaller size is a little more flexible than the original and may enhance the problem, but then again the chord went from 15 to 9 inches so the torsional loads should be less. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart@ldd.net


    Message 25


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    Time: 07:14:34 PM PST US
    From: Robert Laird <rlaird@cavediver.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: Robert Laird <rlaird@cavediver.com> At 08:14 PM 1/9/2003, you wrote: >the pump give the transducer vanes extra wiggles back and forth. This >makes the instrumentation think the fuel flow is higher than it really >is Tom -- This sounds exactly right-on.... thanks for mentioning it... Your description of how GA pilots use an aux. pump is good info, and I may adopt it (or use the Hauck-method: leave it on, always, and turn it off just long enough to see if the mechanical pump has failed). I developed my method -- use it to prime, then shut it off -- because it takes so long from the time I start my engine, to the time I'm on the runway, ready for departure, that I *KNEW* that the carburetor bowl couldn't possibly hold enough gas to keep it running, so the engine would die on the taxiway. Maybe that's faulty thinking, say, if the mech. pump was just barely keeping up at taxi idle, it'd just barely keep the bowl filled, but when I went to full throttle, the faulty mech. pump couldn't keep up, and I have fuel starvation on climb out. Yeah, (sorry, that was kind of thinking out loud), that's a possible scenario, so I need to change my ways. I think I'll just leave it on. Thanks! -- Robert


    Message 26


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    Time: 07:15:42 PM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re: Pull Start 503
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > Hello Kolb Flyers, is it easy enough to pull start in flight in the FSII with > the 503 or do you recommend the electric starters for someone that is in good > shape? > > David Snyder David/Gents: Electric Starters and two strokes make a better pair than pull starters and two strokes. Why? Because the majority of the time when a two stroke engine will be lost is when it is on approach and idling, or just flying around gliding and idling. Heck of a lot easier to restart by turning the key or hitting a switch than it is to turn lose of the controls and try to pull start with both hands, especially when near the ground. If a two stroke gets cooled off during the process of idling and inadvertently shutting down, it is a real bugger to restart by hand. I would go with the electric starter, or as my old buddy that is already gone to the little green air strip in the sky would say, "A self commencer." john h


    Message 27


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    Time: 07:34:19 PM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re: Hinges
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > It was recommended to me by Mike Highsmith when I was building my FS II to > put a extra hinge on the aileron midway between the steel bolt on the > aileron horn and the plans recommended hinge that would normally be the > innermost one. > John Cooley Hi John/Gents: Haven't been bothered with that problem on my MK III. Maybe that is a FS II characteristic? john h


    Message 28


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    Time: 07:38:34 PM PST US
    From: John Hauck <jhauck@sw.rr.com>
    Subject: Re:Facet
    --> Kolb-List message posted by: John Hauck <jhauck@sw.rr.com> > Actually the Flo-Scan transducer can be very accurate. Better than 1/2 > of one percent with calibration. The problem is it can be fooled. > Unless there is a large mechanical fluid "capacitor" between the Facet > and the transducer, such as a long & large fuel line, the pulses from > the pump give the transducer vanes extra wiggles back and forth. This > makes the instrumentation think the fuel flow is higher than it really > is since the transducer can't tell when the vane makes a backward wiggle > instead of forward. > Tom Kuffel Hi Tom/Gang: Long time no hear. Good to hear you are still alive in Whitefish, MT. You jogged my feeble brain. I remember something in the instructions, this has been 12 years ago, about position of the transducer in relation to the fuel pump. john h


    Message 29


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    Time: 08:11:30 PM PST US
    From: <rowedl@highstream.net>
    Subject: fuel pump tune up
    --> Kolb-List message posted by: <rowedl@highstream.net> Somebody asked how we tune up the Mikuni impulse pumps. You do this by buying a rebuild kit from a supplier such as CPS, Lockwood, or maybe Olenik Aviation. They are under ten bucks and all seals and check valves are included. Just open her up clean the old seals out and install the new stuff. Later, Denny Rowe Mk-3 Near completion, western PA PS: I will be selling my Loehle Sport Parasol. If anyone knows someone looking for a nice single place airplane, let me know. There is a write up on my bird in the April, 98 EAA Experimenter magazine if you want to check it out.


    Message 30


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    Time: 09:06:22 PM PST US
    From: "Christopher Armstrong" <cen33475@centurytel.net>
    Subject: Re: Facet Pump
    --> Kolb-List message posted by: "Christopher Armstrong" <cen33475@CenturyTel.net> What is the pump "tune up" you mention? replaces everything but the castings for about $12.00. easy and basically gives you a new pump when your done.




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