Kolb-List Digest Archive

Wed 11/12/03


Total Messages Posted: 55



Today's Message Index:
----------------------
 
     1. 04:05 AM - Re: Noise-reduction headsets (Dave Rains)
     2. 04:41 AM - Re: Clip-Wing Kolb (Thom Riddle)
     3. 05:05 AM - Gear Legs (jrodebush)
     4. 06:30 AM - Re: Gear Legs (John Hauck)
     5. 08:02 AM - Re: Noise-reduction headsets (Joe Allman)
     6. 08:21 AM - Pauls's "Pterodactyl" (Kirby Dennis Contr ASC/TM)
     7. 08:37 AM - more misc questions: New Kolb owner (Aaron Hollingsworth)
     8. 09:22 AM - no fit (Paul Petty)
     9. 09:24 AM - Re: more misc questions: New Kolb owner (Richard Pike)
    10. 10:08 AM - Re: no fit (Richard Pike)
    11. 10:18 AM - Re: more misc questions: New Kolb owner (Aaron Hollingsworth)
    12. 10:19 AM - Re: more misc questions: New Kolb owner (John Hauck)
    13. 10:49 AM - Registration questions (Jo and Larry)
    14. 10:53 AM - Xtra rudder linkages (Clay Stuart)
    15. 11:08 AM - Re: no fit (John Hauck)
    16. 11:19 AM - Re: more misc questions: New Kolb owner (Richard & Martha Neilsen)
    17. 11:53 AM - Re: more misc questions: New Kolb owner (Denny Rowe)
    18. 11:57 AM - Re: Registration questions (John Williamson)
    19. 12:06 PM - Re: more misc questions: New Kolb owner (Denny Rowe)
    20. 12:13 PM - Re: Registration questions (Robert Laird)
    21. 12:59 PM - dual Facets in series (Jim Gerken)
    22. 01:03 PM - Re: more misc questions: New Kolb owner (Aaron Hollingsworth)
    23. 01:09 PM - throttle cables question (Jim Gerken)
    24. 01:16 PM - Dribbling Bing Carburetors (Jack & Louise Hart)
    25. 01:22 PM - Re: more misc questions: New Kolb owner (Jack & Louise Hart)
    26. 01:34 PM - Re: Xtra rudder linkages (Richard Pike)
    27. 02:01 PM - Re: throttle cables question (flykolb)
    28. 02:32 PM - Re: no fit (ron wehba)
    29. 03:01 PM - anybody on line? (Linda Rowe)
    30. 03:03 PM - Re: more misc questions: New Kolb owner (John Hauck)
    31. 03:34 PM - Rotax 503 Oil & Fuel (Victor Catalanotto)
    32. 03:39 PM - Loss of RPM on Takeoff (John Raeburn)
    33. 03:52 PM - Re: more misc questions: New Kolb owner (Richard Pike)
    34. 04:08 PM - Re: Loss of RPM on Takeoff (John Hauck)
    35. 04:21 PM - fit (Paul Petty)
    36. 04:23 PM - Re: more misc questions: New Kolb owner (John Hauck)
    37. 04:44 PM - Re: Loss of RPM on Takeoff (Kirk Smith)
    38. 04:58 PM - Re: Xtra rudder linkages (Richard & Martha Neilsen)
    39. 05:17 PM - Re: Loss of RPM on Takeoff (ul15rhb@juno.com)
    40. 05:19 PM - Re: no fit (Larry Bourne)
    41. 05:48 PM - Re: fit (bryan green)
    42. 05:52 PM - Re: no fit (Kirk Smith)
    43. 05:56 PM - Re: Loss of RPM on Takeoff (Richard Pike)
    44. 06:16 PM - Re: more misc questions: New Kolb owner (Richard Pike)
    45. 06:49 PM - Re: Loss of RPM on Takeoff (Dennis Souder)
    46. 06:49 PM - Re: fit (Larry Bourne)
    47. 06:54 PM - Re: Loss of RPM on Takeoff (David & Maria Lumgair)
    48. 06:56 PM - Re: more misc questions: New Kolb owner (John Hauck)
    49. 07:19 PM - Re: Noise-reduction headsets (Bob N.)
    50. 07:20 PM - Re: Loss of RPM on Takeoff (John Hauck)
    51. 07:22 PM - Re: Loss of RPM on Takeoff (John Hauck)
    52. 08:34 PM - Re: fit (Richard & Martha Neilsen)
    53. 08:40 PM - Re: Loss of RPM on Takeoff (CaptainRon)
    54. 08:47 PM - Re: more misc questions: New Kolb owner (Denny Rowe)
    55. 09:59 PM - Washers (Larry Bourne)
 
 
 


Message 1


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    Time: 04:05:10 AM PST US
    From: Dave Rains <rr@htg.net>
    Subject: Noise-reduction headsets
    --> Kolb-List message posted by: Dave Rains <rr@htg.net> Yes, they are designed for GA, (my C-175) but work even better in my UL powered by a Rotax 582. The headset removes most of the prop noise, especially the drumming so many have complained about. I recommend you try them. do not archive Dave Rains -----Original Message----- From: Bob N. [SMTP:ronoy@shentel.net] Subject: Kolb-List: Noise-reduction headsets --> Kolb-List message posted by: "Bob N." <ronoy@shentel.net> BigLar recently made a glowing report on a noise reduction headset in C175(?), saying it was excellent in blocking/reducing the noise. This was undoubted so, as the headset was most likely made for the GA (four stroke, low rpm engines) rather than our mostly (stop reading here, all you guys with 4-strokes) 2-bangers operating at much higher rpms, with much higher frequency noise. Way back I bought a noise reducing headphone for my wife to use in our Cardinal, and also for me on those 16 hr legs from Japan to JFK. They worked very well in the Cardinal, and only marginally on the jets. The mfr told me that they were "tuned" for GA's low frequency noises, and wouldn't do as well in jets. Before putting a load of bucks into a NRH, test or get another opinion on their effectiveness with your type engine. Bob N. http://www.angelfire.com/rpg/ronoy/


    Message 2


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    Time: 04:41:13 AM PST US
    From: "Thom Riddle" <jtriddle@adelphia.net>
    Subject: Re: Clip-Wing Kolb
    --> Kolb-List message posted by: "Thom Riddle" <jtriddle@adelphia.net> Thanks for your input, guys. Honest feedback is exactly why we ask questions here. Thom in Buffalo


    Message 3


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    Time: 05:05:49 AM PST US
    From: "jrodebush" <jrodebush@cinci.rr.com>
    Subject: Gear Legs
    --> Kolb-List message posted by: "jrodebush" <jrodebush@cinci.rr.com> I had that concern also but I think John Hauck stated that he bent his Rc48 legs 90 degrees on a hard landing without fracture. Rex Rodebush From: Ben Ransom <bwr000@yahoo.com> Subject: Re: Kolb-List: Loss of RPM on take- off and climbout --> Kolb-List message posted by: Ben Ransom <bwr000@yahoo.com ................................I still could never see why I should need the same strength legs on my KXP as JH uses on his Mk III. According to the calculator, and simple reasoning, the only thing that could allow me to stick with the .095 legs would be to get them treated up to RC48. The bottom line is that I'd rather carry the extra 1.2lbs of the thicker wall legs than worry about snapping high Rockwell .095 legs in the boonies someday.........................


    Message 4


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    Time: 06:30:11 AM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: Gear Legs
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > I had that concern also but I think John Hauck stated > that he bent his Rc48 legs 90 degrees on a hard landing > without fracture. > > Rex Rodebush Rex/Ben/All: Yes, I have bent both legs 90 deg, more or less, with no visible cracks or breaks. These legs have been thoroughly tested over more than 2,500 hours, from Barrow, Alaska, to Key West, Florida; from San Diego to Edmundston, NB, Canada. > ................................I still could never see > why I should need the same strength legs on my KXP as JH > uses on his Mk III. The reason I can use the same material for the MK III gear legs is the difference in the design of each system. The Firestar uses a flatter angle with a lot more gear leg exposed. The Mark III uses a 24" long leg with an 8" socket and a much steeper angle. According to the calculator, and > simple reasoning, the only thing that could allow me to > stick with the .095 legs would be to get them treated up > to RC48. I never tested the 1 X .090 X 35.5" legs, other than 42 RC, which is what Max Air was using for their gear legs in 1987. After I bent them, during a couple hard landings, Brother Jim recommended I go to 1.125 X .120 X 35.5". > The bottom line is that I'd rather carry the > extra 1.2lbs of the thicker wall legs than worry about > snapping high Rockwell .095 legs in the boonies > someday......................... > Ben An individual's style of flying has a lot to do with how tough his airplane needs to be. That's one reason Miss P'fer is so fat at approximately 630 lbs empty. She has to be a little tougher to get me there and back. Take care, john h


    Message 5


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    Time: 08:02:15 AM PST US
    From: "Joe Allman" <fisherallman@earthlink.net>
    Subject: Noise-reduction headsets
    --> Kolb-List message posted by: "Joe Allman" <fisherallman@earthlink.net> Lurker comment- I've been very pleased with my ANR. (aftermarket Headsets Inc.) Takes out all of the low freq. drumming. Cuts my radio volume by 50%. Joe SS 582 VA -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com]On Behalf Of Dave Rains Subject: RE: Kolb-List: Noise-reduction headsets --> Kolb-List message posted by: Dave Rains <rr@htg.net> Yes, they are designed for GA, (my C-175) but work even better in my UL powered by a Rotax 582. The headset removes most of the prop noise, especially the drumming so many have complained about. I recommend you try them. do not archive Dave Rains -----Original Message----- From: Bob N. [SMTP:ronoy@shentel.net] Subject: Kolb-List: Noise-reduction headsets --> Kolb-List message posted by: "Bob N." <ronoy@shentel.net> BigLar recently made a glowing report on a noise reduction headset in C175(?), saying it was excellent in blocking/reducing the noise. This was undoubted so, as the headset was most likely made for the GA (four stroke, low rpm engines) rather than our mostly (stop reading here, all you guys with 4-strokes) 2-bangers operating at much higher rpms, with much higher frequency noise. Way back I bought a noise reducing headphone for my wife to use in our Cardinal, and also for me on those 16 hr legs from Japan to JFK. They worked very well in the Cardinal, and only marginally on the jets. The mfr told me that they were "tuned" for GA's low frequency noises, and wouldn't do as well in jets. Before putting a load of bucks into a NRH, test or get another opinion on their effectiveness with your type engine. Bob N. http://www.angelfire.com/rpg/ronoy/


    Message 6


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    Time: 08:21:25 AM PST US
    From: Kirby Dennis Contr ASC/TM <Dennis.Kirby@kirtland.af.mil>
    Subject: Pauls's "Pterodactyl"
    --> Kolb-List message posted by: Kirby Dennis Contr ASC/TM <Dennis.Kirby@kirtland.af.mil> >>pp - Building the Eh??!! ...wot??...pterodactyl? >>GeorgeRandolph George, Don't get confused, Paul has decided to call his HD powered Kolbra the "Pterodactyl", not to be confused with the Pterodactyl Pfledge, Ptraveler, Acender, Ptiger, or Light Flyer, all of which were Jack McCornack designs. =============================== In order to not infringe on Jack McCormack's trademarked aircraft names, maybe Paul P would consider naming his Kolbra something else, like: Pteranodon, Archaeopteryx, Rhamphorhynchus, or even Quetzalcoatlus ... ? (only problem is, you'd have to memorize the spelling!) do not archive


    Message 7


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    Time: 08:37:39 AM PST US
    From: "Aaron Hollingsworth" <aaron@gamespeak.com>
    Subject: more misc questions: New Kolb owner
    SMTPD_IN_RCVD --> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> Hello. Thanks for all the infor so far. I just got back from an hour of flying. Pretty nice day. on my Mk3 I just bought: I did use some wd40 on all hinges and ball joints. It made a huge difference, all the squeaking is gone. Couple more questions. - Should I use some sort of grease for the ball joints? -I have a little oily film built up on the prop after cleaning it well before this flight. Very little, but when feeling in the exhaust hole there is a little there too, so I assume it is coming from exhaust. How much is normal? Only the inner 1/3 of the prop had any oil film and like I said very little. - Flaps... the previous owners would use no flaps for landing keeping speed at 70 (dual... 65-68 solo). They would use one notch only once in a while and didn't like the feeling of landing with them. I know airspeed is a good thing, but this feels too fast. I also have been doing my landings with one notch at 60-65mph approach. It just feels better to me. Is this too slow? The previous owners were worried about landing super hard with two notches of flaps. What is the general opinion on Mk3 landings? None, one or full flaps? Thanks, Aaron


    Message 8


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    Time: 09:22:09 AM PST US
    From: "Paul Petty" <ppetty@c-gate.net>
    Subject: no fit
    --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> Kolbers, After sanding all the paint and primer the tail post ring it will still not fit the fuselage tube. Tried ice on the tube but did not heat the ring. I measured the tube and the ring with calipers and discovered that they are both warped. The tube measures 6.20" one way and 5.90" the other. Same for the ring 6.20" one way and 5.80" the other. I was to tired to stick around and fool with it any more last night. But I may get them to "mate" if I rotate the tube to fit the ring. Problem with that is when it comes time to align the tail to the cage I won't have this option. I have put a call in to Ray for ideas. Any of you know a fix? pp do not archive


    Message 9


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    Time: 09:24:05 AM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> At 09:39 AM 11/12/03 -0800, you wrote: >--> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> > >Hello. Thanks for all the infor so far. I just got back from an hour of >flying. Pretty nice day. > >on my Mk3 I just bought: > >I did use some wd40 on all hinges and ball joints. It made a huge >difference, all the squeaking is gone. > >Couple more questions. > >- Should I use some sort of grease for the ball joints? Hi temp anti-seize is good >-I have a little oily film built up on the prop after cleaning it well >before this flight. Very little, but when feeling in the exhaust hole >there is a little there too, so I assume it is coming from exhaust. How >much is normal? Only the inner 1/3 of the prop had any oil film and like I >said very little. Sounds perfectly normal. >- Flaps... the previous owners would use no flaps for landing keeping >speed at 70 (dual... 65-68 solo). They would use one notch only once in a >while and didn't like the feeling of landing with them. I know airspeed is >a good thing, but this feels too fast. I also have been doing my landings >with one notch at 60-65mph approach. It just feels better to me. Is this >too slow? The previous owners were worried about landing super hard with >two notches of flaps. What is the general opinion on Mk3 landings? None, >one or full flaps? Assuming the airspeed indicator is accurate - 60 is a good minimum approach speed with two people, minimum 55 solo. As you get more used to the airplane, you can try a bit less, but not much. (Until you add vortex generators <grin>) Flaps tend to change the touchdown angle a bit, the nose will be lower. Flaps also slow you down after round out much faster with two notches (minimal float) but you need to be careful, the learning curve is kinda' steep with them. Full flaps enable a steep power off approach, but as soon as you start to round out in the flare, the airspeed falls away in a hurry, if you are too high, you will surely run out of airspeed several feet up and you will bend something. But once you get used to them, they are an excellent tool. Wind permitting, I make a habit of always landing with full flaps so that I can always expect the same results. When you first start trying power off approaches with full flaps, it appears your approach angle is going to result in the proverbial "Big smoking hole" in the ground. So you might want to be a little faster, 65 would be good, and keep practicing until you get comfortable at different speeds and angles. Grass runways are your friend... Do not - repeat -do not do any approaches with full flaps and a passenger until you are very comfortable with them solo. Richard Pike MKIII N420P (420ldPoops) >Thanks, > >Aaron > >


    Message 10


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    Time: 10:08:18 AM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: no fit
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> A little basic blacksmithing with a torch and hammer across an anvil horn would stretch that ring out a bit... Richard Pike MKIII N420P (420ldPoops) At 11:22 AM 11/12/03 -0600, you wrote: >--> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> > >Kolbers, >After sanding all the paint and primer the tail post ring it will still >not fit the fuselage tube. Tried ice on the tube but did not heat the ring. >I measured the tube and the ring with calipers and discovered that they >are both warped. The tube measures 6.20" one way and 5.90" the other. Same >for the ring 6.20" one way and 5.80" the other. I was to tired to stick >around and fool with it any more last night. But I may get them to "mate" >if I rotate the tube to fit the ring. Problem with that is when it comes >time to align the tail to the cage I won't have this option. I have put a >call in to Ray for ideas. Any of you know a fix? > >pp > > >do not archive > >


    Message 11


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    Time: 10:18:51 AM PST US
    From: "Aaron Hollingsworth" <aaron@gamespeak.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> Thanks for the information. For clarification regarding the flaps, you mentioned wind permitting, you always use full flaps. Does this mean that full flaps the mk3 is harder to handle in X wind? Explain a little more please. I flew today with a bit of a variable X wind. I would say shifting every 3-8 seconds from 10deg cross to 60 deg cross. My landings looked like hell. I did about 8 landings and from what I could tell I had two problems. 1. once I touched down I must not have touched as straight as I thought because the plane wanted to take off to the left (right Xwind). I think I had too much left rudder? I tried one with less left rudder and took off to the right... guess maybe in-between :P second problem I had is speed... It seemed I would touch a little too fast. I did one landing that I actually bounced back into the air a foot or so with a few inch secondary bounce... Looked like hell. :/ Any pointers would be great. It seems my Xwind skills just did not seem to fully translate from my challenger to the Kolb. Being side by side seating also makes me feel pretty crooked. Aaron - ----- Original Message ----- From: "Richard Pike" <rwpike@charter.net> Subject: Re: Kolb-List: more misc questions: New Kolb owner > --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> > > At 09:39 AM 11/12/03 -0800, you wrote: > > >--> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> > > > >Hello. Thanks for all the infor so far. I just got back from an hour of > >flying. Pretty nice day. > > > >on my Mk3 I just bought: > > > >I did use some wd40 on all hinges and ball joints. It made a huge > >difference, all the squeaking is gone. > > > >Couple more questions. > > > >- Should I use some sort of grease for the ball joints? > > Hi temp anti-seize is good > > >-I have a little oily film built up on the prop after cleaning it well > >before this flight. Very little, but when feeling in the exhaust hole > >there is a little there too, so I assume it is coming from exhaust. How > >much is normal? Only the inner 1/3 of the prop had any oil film and like I > >said very little. > > Sounds perfectly normal. > > > >- Flaps... the previous owners would use no flaps for landing keeping > >speed at 70 (dual... 65-68 solo). They would use one notch only once in a > >while and didn't like the feeling of landing with them. I know airspeed is > >a good thing, but this feels too fast. I also have been doing my landings > >with one notch at 60-65mph approach. It just feels better to me. Is this > >too slow? The previous owners were worried about landing super hard with > >two notches of flaps. What is the general opinion on Mk3 landings? None, > >one or full flaps? > > Assuming the airspeed indicator is accurate - 60 is a good minimum approach > speed with two people, minimum 55 solo. As you get more used to the > airplane, you can try a bit less, but not much. (Until you add vortex > generators <grin>) Flaps tend to change the touchdown angle a bit, the nose > will be lower. Flaps also slow you down after round out much faster with > two notches (minimal float) but you need to be careful, the learning curve > is kinda' steep with them. Full flaps enable a steep power off approach, > but as soon as you start to round out in the flare, the airspeed falls away > in a hurry, if you are too high, you will surely run out of airspeed > several feet up and you will bend something. But once you get used to them, > they are an excellent tool. Wind permitting, I make a habit of always > landing with full flaps so that I can always expect the same results. > > When you first start trying power off approaches with full flaps, it > appears your approach angle is going to result in the proverbial "Big > smoking hole" in the ground. So you might want to be a little faster, 65 > would be good, and keep practicing until you get comfortable at different > speeds and angles. Grass runways are your friend... > > Do not - repeat -do not do any approaches with full flaps and a passenger > until you are very comfortable with them solo. > > Richard Pike > MKIII N420P (420ldPoops) > > > >Thanks, > > > >Aaron > > > > > >


    Message 12


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    Time: 10:19:29 AM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > The previous > owners were worried about landing super hard with two > notches of flaps. What is the general opinion on Mk3 > landings? None, one or full flaps? > Aaron Aaron/All: Go fly your airplane. Experiment with different flying techniques, i.e., landing with full flaps, etc. Flaps do not bend landing gear. Pilots to that. 50 to 60 mph approach speed, power off, with one person, two persons, 150 lbs of fuel, gear, etc., a slight flare, very slight, very close to the ground and the MK III stops its descents and lands. Flaps are a great safety factor on the MK III. It allows us to make extremely steep approaches while maintaining 60 to 65 mph airspeed. We can get into little confined areas in the event of an engine out. On the other hand we can get out of short fields, off mud, wet, soggy, grass strips, tall weeds, sand, etc., by popping full flaps at about 30 mph IAS. As soon as the MK III breaks ground, slowlyyyyyyyyyyy take the flaps out and climb clean. The MK III climbs faster, steeper clean than it does with flaps. Again: Flaps to not bend airplanes, but pilots do. Fly the airplane. They don't fly without adequate airspeed. That's the way I do it. Take care, john h


    Message 13


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    Time: 10:49:52 AM PST US
    From: "Jo and Larry" <joandlp@starband.net>
    Subject: Registration questions
    --> Kolb-List message posted by: "Jo and Larry" <joandlp@starband.net> Just purchased a completed Firestar kit (less engine and instruments). I am looking for any ideas about registering this plane. I am sure I am not the first person to do this. Can this qualify for ELSA even if I did not build it and the builder did not register it? Thanks, Larry Sorry if this is going over trampled earth but the whole thing is confusing to me....


    Message 14


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    Time: 10:53:50 AM PST US
    From: "Clay Stuart" <tcstuart@adelphia.net>
    Subject: Xtra rudder linkages
    --> Kolb-List message posted by: "Clay Stuart" <tcstuart@adelphia.net> Mark IIIXtra drivers and builders. I recently got my console back from the upholsterer who covered the metal in cloth that encloses the rudder springs and linkages. http://www.matronics.com/photoshare/tcstuart@adelphia.net.11.08.2003/airplane_001.jpg Is this an area that should be pre-flighted, or something that only requires an annual inspection? I realized that there seems to be no way to examine this area without some disassembly. I guess you could always fly without rudder imput if necessary as long as its failure wasn't clogging up anything else. Clay Stuart


    Message 15


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    Time: 11:08:04 AM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: no fit
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > A little basic blacksmithing with a torch and hammer > across an anvil horn would stretch that ring out a bit... > > > Richard Pike MKIII N420P (420ldPoops) Richard/Paul/All: That's one way to do it. But if I pay good money for a part, i.e., tail post and tail boom, I expect the to fit without any extreme hardship on my part. A little polishing here and there, a little tapping to get it to fit. If that won't do it, Kolb needs to send me the parts that will. john h


    Message 16


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    Time: 11:19:34 AM PST US
    From: "Richard & Martha Neilsen" <NeilsenRM@comcast.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: "Richard & Martha Neilsen" <NeilsenRM@comcast.net> 1ST WD40 is a super product but it isn't a lubricant. It will drive water and oil out of the hinges and when dry will leave very little to lubricate them. Richard and John are right flaps are super on MKIIIs but they can bite you because they work so well. My advise is carry some power all the way down final approach then chop the power inches above ground or after you land. After you get used to the steep approach then do the approaches with less and less power. You need to know how your plane flies with out power but don't rush it. Also one notch of flaps is fine for now take your time going to full flaps and use more power when you do. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Aaron Hollingsworth" <aaron@gamespeak.com> Subject: Kolb-List: more misc questions: New Kolb owner > --> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> > > Hello. Thanks for all the infor so far. I just got back from an hour of flying. Pretty nice day. > > on my Mk3 I just bought: > > I did use some wd40 on all hinges and ball joints. It made a huge difference, all the squeaking is gone. > > Couple more questions. > > - Should I use some sort of grease for the ball joints? > -I have a little oily film built up on the prop after cleaning it well before this flight. Very little, but when feeling in the exhaust hole there is a little there too, so I assume it is coming from exhaust. How much is normal? Only the inner 1/3 of the prop had any oil film and like I said very little. > > > - Flaps... the previous owners would use no flaps for landing keeping speed at 70 (dual... 65-68 solo). They would use one notch only once in a while and didn't like the feeling of landing with them. I know airspeed is a good thing, but this feels too fast. I also have been doing my landings with one notch at 60-65mph approach. It just feels better to me. Is this too slow? The previous owners were worried about landing super hard with two notches of flaps. What is the general opinion on Mk3 landings? None, one or full flaps? > > Thanks, > > Aaron > >


    Message 17


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    Time: 11:53:13 AM PST US
    From: "Denny Rowe" <rowedl@highstream.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> Aaron wrote: > Hello. Thanks for all the infor so far. I just got back from an hour of flying. Pretty nice day. > > on my Mk3 I just bought: > > I did use some wd40 on all hinges and ball joints. It made a huge difference, all the squeaking is gone. > Glad to hear it worked. > Couple more questions. > > - Should I use some sort of grease for the ball joints? I use 3 in 1 oil on mine, also make sure the builder of your plane installed large diameter washers on the ball joints to keep them from seporating if the ball joint fails. > -I have a little oily film built up on the prop after cleaning it well before this flight. Very little, but when feeling in the exhaust hole there is a little there too, so I assume it is coming from exhaust. How much is normal? Only the inner 1/3 of the prop had any oil film and like I said very little. You should see my prop after flight, my 2SI engine is piston port with no reeds or rotary valves, so at idle and lower RPM she blows a good bit of premix out the carbs through the airfilters, the fuel evaporates and the Pennzoil remains to make sure nothing from the engine back will ever rust. :-) If you have just a little, it shows that the rotary valve in your 618 is doing its job. Always keep an eye on it to make sure your gearbox seals don't go bad and leak, you should be able to tell the differance between gear and engine oil. On that subject, it might be a good idea to change your gearbox lube to ensure it is fresh. > > > - Flaps... the previous owners would use no flaps for landing keeping speed at 70 (dual... 65-68 solo). They would use one notch only once in a while and didn't like the feeling of landing with them. I know airspeed is a good thing, but this feels too fast. I also have been doing my landings with one notch at 60-65mph approach. It just feels better to me. Is this too slow? The previous owners were worried about landing super hard with two notches of flaps. What is the general opinion on Mk3 landings? None, one or full flaps? > 70 mph on final is definitly on the fast side, I like 60 to 65 max with one notch of flaps myself, I still have not landed with full flaps yet, when you do use full flaps make sure to fly that bugger right down to the ground before rounding out as it is gonna stop and drop, also with heavier loads aboard, it helps to carry a little power to extend the float on your flare. Enjoy and fly safe, Denny Rowe, Mk-3, PA, 36hrs


    Message 18


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    Time: 11:57:44 AM PST US
    From: "John Williamson" <kolbrapilot@comcast.net>
    Subject: Re: Registration questions
    --> Kolb-List message posted by: "John Williamson" <kolbrapilot@comcast.net> Hi Larry, Check out this webpage, maybe it will help: http://home.comcast.net/~kolbrapilot/Links4.htm John Williamson Arlington, TX Kolb Kolbra: 498 hours Verner 133M: 0 hours http://home.comcast.net/~kolbrapilot/ do not archive


    Message 19


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    Time: 12:06:43 PM PST US
    From: "Denny Rowe" <rowedl@highstream.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> Aaron wrote: > > Thanks for the information. For clarification regarding the flaps, > > you mentioned wind permitting, you always use full flaps. Does this mean > that full flaps the mk3 is harder to handle in X wind? Explain a little more please. Aaron, In gusty conditions it is generally good practice to fly final a little faster to allow for sudden drops in head wind, and also to improve control authority to counter unexpected gusts, using full flaps usually means flying a little slower and thus deteriates control authority. > > I flew today with a bit of a variable X wind. I would say shifting every 3-8 > seconds from 10deg cross to 60 deg cross. My landings looked like hell. I > did about 8 landings and from what I could tell I had two problems. 1. once > I touched down I must not have touched as straight as I thought because the > plane wanted to take off to the left (right Xwind). I think I had too much > left rudder? > > I tried one with less left rudder and took off to the right... guess maybe > in-between :P > > second problem I had is speed... It seemed I would touch a little too fast. > I did one landing that I actually bounced back into the air a foot or so > with a few inch secondary bounce... Looked like hell. :/ > > Any pointers would be great. It seems my Xwind skills just did not seem to > fully translate from my challenger to the Kolb. Being side by side seating> also makes me feel pretty crooked. > > Aaron > Keep practicing pal, you will have it wired in no time. Denny Rowe -


    Message 20


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    Time: 12:13:10 PM PST US
    From: Robert Laird <rlaird@cavediver.com>
    Subject: Re: Registration questions
    --> Kolb-List message posted by: Robert Laird <rlaird@cavediver.com> At 12:49 PM 11/12/2003, you wrote: >--> Kolb-List message posted by: "Jo and Larry" <joandlp@starband.net> > > >Just purchased a completed Firestar kit (less engine and instruments). >I am looking for any ideas about registering this plane. I am sure I >am not the first person to do this. Can this qualify for ELSA even if I did >not build it and the builder did not register it? This might be of interest.... It's a quote from Sue Gardner, the FAA National Program Manager for Sport and Recreational Aviation; it was written as a response to the question of whether it mattered if a single-seat or double-seat fat ultralight needed to be registered with EAA/USUA/ASC prior to LSA/SP becoming law. "The FAA is telling the industry that you have two years (24 months) to register for an "N" number and 3 years (36 months) to find a DAR and have it inspected. Upon inspection the aircraft will be issued an experimental light-sport airworthiness certificate and the appropriate operating limitations. We do not care where the aircraft has been, how it has been built, or how it was operated (legally or not). All we are looking for is that it is in a safe condition for flight. (we will provide more details as to what that means in the guidance we are developing, but it is pretty common sense stuff."


    Message 21


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    Time: 12:59:06 PM PST US
    Subject: dual Facets in series
    From: Jim Gerken <gerken@us.ibm.com>
    11/12/2003 02:55:47 PM --> Kolb-List message posted by: Jim Gerken <gerken@us.ibm.com> Thanks for all the input on the dual electric fuel pumps connection question. The majority of guys responding favored the serial connection, as I did at first glance also. I did plumb it up serial, specifically as follows: 1. dip tube down from top of each (stock 5 gallon) tank left 3/4" up from bottom to leave water in tanks, 2. filter on each line (want to change this to more coarse filters, possibly a screens), 3. after filters/screens, the lines "T" together, 4. clear blue fuel line (in order to see any possible air bubbles on suction side) to first pump, pumps mounted at top of tank level 5. pipe nipple connects output of first pump to inlet of second pump 6. outlet of second pump is pipe to nipple, connected to 1/4" black automotive fuel line 7. another filter (normal large capacity) in-line, up to "T" under engine 8. one black auto line to each carb The tanks are vacuumed monthly for water and sediment like grass blades, dirt, etc. I could install a drain to do this easier, but have resisted putting holes in the bottom of the tanks and also am trying to avoid having any fuel valves on board. All fuel is filtered as its pumped into the plane, from a sealed barrel, through a water-stopping large capacity filter on the hand pump. I will try the above arrangement soon and then will know if the Facets can prime themselves when mounted at the top of the tanks. Their literature stated to "mount the pump within 12 inches of the bottom of the fuel tank". So I mounted it about 2 inches above that requirement actually. I will test their ability to prime with no fuel in the lines or pumps and only a gallon in each tank. Also, if tests show the pressure is too high for the Bings, a regulator will be added, and possibly a gauge. Jim Gerken


    Message 22


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    Time: 01:03:42 PM PST US
    From: "Aaron Hollingsworth" <aaron@gamespeak.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> I just bought some 3 in one oil last night. I'll oil up the joints in the morning. I placed an order for the gearbox oil a couple days ago.. hopefully will get it in a couple days. I don't quite follow: > also make sure the builder of your plane installed > large diameter washers on the ball joints to keep them from seporating if > the ball joint fails. I will have to look at the plane when I am in the hanger next, but from memory I cant think of seeing any washers by the ball joints. There are some non ball joints that freefloat on its connection. The flap arm and the main struts both have play where you can slide the joint within the bracket. Hard to put into words, but I was wondering if there should be spacers there. I guess maybe I put too much faith in the FAA inspector to have caught anything like that wrong during the annual (a couple months ago). I am starting to see the huge maint. disadvantage I have not having built the plane. Thanks everyone for the advice and help! aaron - ----- Original Message ----- From: "Denny Rowe" <rowedl@highstream.net> Subject: Re: Kolb-List: more misc questions: New Kolb owner > --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> > > > Aaron wrote: > > Hello. Thanks for all the infor so far. I just got back from an hour of > flying. Pretty nice day. > > > > on my Mk3 I just bought: > > > > I did use some wd40 on all hinges and ball joints. It made a huge > difference, all the squeaking is gone. > > > > Glad to hear it worked. > > > > Couple more questions. > > > > - Should I use some sort of grease for the ball joints? > > > I use 3 in 1 oil on mine, also make sure the builder of your plane installed > large diameter washers on the ball joints to keep them from seporating if > the ball joint fails. > > > -I have a little oily film built up on the prop after cleaning it well > before this flight. Very little, but when feeling in the exhaust hole there > is a little there too, so I assume it is coming from exhaust. How much is > normal? Only the inner 1/3 of the prop had any oil film and like I said very > little. > > You should see my prop after flight, my 2SI engine is piston port with no > reeds or rotary valves, so at idle and lower RPM she blows a good bit of > premix out the carbs through the airfilters, the fuel evaporates and the > Pennzoil remains to make sure nothing from the engine back will ever rust. > :-) If you have just a little, it shows that the rotary valve in your 618 is > doing its job. Always keep an eye on it to make sure your gearbox seals > don't go bad and leak, you should be able to tell the differance between > gear and engine oil. On that subject, it might be a good idea to change your > gearbox lube to ensure it is fresh. > > > > > > - Flaps... the previous owners would use no flaps for landing keeping > speed at 70 (dual... 65-68 solo). They would use one notch only once in a > while and didn't like the feeling of landing with them. I know airspeed is a > good thing, but this feels too fast. I also have been doing my landings with > one notch at 60-65mph approach. It just feels better to me. Is this too > slow? The previous owners were worried about landing super hard with two > notches of flaps. What is the general opinion on Mk3 landings? None, one or > full flaps? > > > 70 mph on final is definitly on the fast side, I like 60 to 65 max with one > notch of flaps myself, I still have not landed with full flaps yet, when you > do use full flaps make sure to fly that bugger right down to the ground > before rounding out as it is gonna stop and drop, also with heavier loads > aboard, it helps to carry a little power to extend the float on your flare. > > Enjoy and fly safe, > Denny Rowe, Mk-3, PA, 36hrs > >


    Message 23


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    Time: 01:09:38 PM PST US
    Subject: throttle cables question
    From: Jim Gerken <gerken@us.ibm.com>
    11/12/2003 03:06:40 PM --> Kolb-List message posted by: Jim Gerken <gerken@us.ibm.com> Here's another one to scratch your noodle over. Why do we use a splitter on the throttle cable? Assuming an engine has two carbs and no other cable-able accessory like an oil injection pump, would it make more sense to route two cables all the way to the lever? I am putting together the throttle cables for the BMW now, and I am tempted to route two cables all the way to the throttle lever in the cabin. This eliminates the splitter. This seems simpler and seems to have fewer failure points. What do you think? Jim Gerken


    Message 24


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    Time: 01:16:47 PM PST US
    From: Jack & Louise Hart <jbhart@ldd.net>
    Subject: Dribbling Bing Carburetors
    --> Kolb-List message posted by: Jack & Louise Hart <jbhart@ldd.net> At 02:52 PM 11/12/03 -0500, you wrote: >--> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> > >You should see my prop after flight, my 2SI engine is piston port with no >reeds or rotary valves, so at idle and lower RPM she blows a good bit of >premix out the carbs through the airfilters, the fuel evaporates and the >Pennzoil remains to make sure nothing from the engine back will ever rust. Denny, Your problem has a solution on the bottom of: http://www.thirdshift.com/jack/firefly/firefly90.html The fellow who sold me the Victor 1+ asked me if I had a solution to the problem. Currently he is doing a good business modifying Victor 1 and Victor 2 carburetors in Canada. Most of these engines are mounted in the tractor configuration, and so they are getting lots of oil on the windshield. I have flown the FireFly 10 hours with a dribble bib installed. There has been no dribble on the wing or the tail feathers since it was installed. It is easy to make, simple to install, and it makes washing the FireFly much easier. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart@ldd.net


    Message 25


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    Time: 01:22:21 PM PST US
    From: Jack & Louise Hart <jbhart@ldd.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: Jack & Louise Hart <jbhart@ldd.net> At 02:02 PM 11/12/03 -0800, you wrote: >--> Kolb-List message posted by: "Aaron Hollingsworth" <aaron@gamespeak.com> > >I don't quite follow: > >> also make sure the builder of your plane installed >> large diameter washers on the ball joints to keep them from seporating if >> the ball joint fails. > Aaron, An example can be seen at: http://www.thirdshift.com/jack/firefly/firefly90.html Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart@ldd.net


    Message 26


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    Time: 01:34:29 PM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: Xtra rudder linkages
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> Mine won't fly without rudder inputs. Richard Pike MKIII N420P (420ldPoops) At 01:55 PM 11/12/03 -0500, you wrote: >--> Kolb-List message posted by: "Clay Stuart" <tcstuart@adelphia.net> > >Mark IIIXtra drivers and builders. I recently got my console back from >the upholsterer who covered the metal in cloth that encloses the rudder >springs and linkages. > >http://www.matronics.com/photoshare/tcstuart@adelphia.net.11.08.2003/airpla >ne_001.jpg > >Is this an area that should be pre-flighted, or something that only >requires an annual inspection? I realized that there seems to be no way >to examine this area without some disassembly. I guess you could always >fly without rudder imput if necessary as long as its failure wasn't >clogging up anything else. > >Clay Stuart do not archive > >


    Message 27


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    Time: 02:01:05 PM PST US
    From: "flykolb" <flykolb@carolina.rr.com>
    Subject: Re: throttle cables question
    --> Kolb-List message posted by: "flykolb" <flykolb@carolina.rr.com> Jim, I don't have a splitter. Two cables all the way. Works fine for me. Jim Mark III Bluebird ----- Original Message ----- From: "Jim Gerken" <gerken@us.ibm.com> Subject: Kolb-List: throttle cables question > --> Kolb-List message posted by: Jim Gerken <gerken@us.ibm.com> > > > Here's another one to scratch your noodle over. Why do we use a splitter > on the throttle cable? Assuming an engine has two carbs and no other > cable-able accessory like an oil injection pump, would it make more sense > to route two cables all the way to the lever? I am putting together the > throttle cables for the BMW now, and I am tempted to route two cables all > the way to the throttle lever in the cabin. This eliminates the splitter. > This seems simpler and seems to have fewer failure points. What do you > think? > > Jim Gerken > >


    Message 28


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    Time: 02:32:40 PM PST US
    From: "ron wehba" <rwehba@wtxs.net>
    Subject: Re: no fit
    --> Kolb-List message posted by: "ron wehba" <rwehba@wtxs.net> just wondering have you checked to make sure that one of the parts may be out of round? ----- Original Message ----- From: "John Hauck" <jhauck@elmore.rr.com> Subject: Re: Kolb-List: no fit > --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > > > > A little basic blacksmithing with a torch and hammer > > across an anvil horn would stretch that ring out a bit... > > > > > > Richard Pike MKIII N420P (420ldPoops) > > Richard/Paul/All: > > That's one way to do it. > > But if I pay good money for a part, i.e., tail post and tail > boom, I expect the to fit without any extreme hardship on my > part. A little polishing here and there, a little tapping > to get it to fit. If that won't do it, Kolb needs to send > me the parts that will. > > john h > >


    Message 29


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    Time: 03:01:10 PM PST US
    From: "Linda Rowe" <rowedl@highstream.net>
    Subject: anybody on line?
    --> Kolb-List message posted by: "Linda Rowe" <rowedl@highstream.net> Thought I would give this a spin while I was checking the Kolb list Denny Rowe


    Message 30


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    Time: 03:03:32 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> >> also make sure the builder of your plane installed >> large diameter washers on the ball joints to keep them >> from seporating if the ball joint fails. Hi Young'ns: I do not have large diameter washers on my ball joints. What kind of failure and when I can I expect it? john h


    Message 31


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    Time: 03:34:10 PM PST US
    From: "Victor Catalanotto" <Victor@bellanca.us>
    Subject: Rotax 503 Oil & Fuel
    --> Kolb-List message posted by: "Victor Catalanotto" <Victor@bellanca.us> Hello I am kind of new to the UL field. I have allot of experience with general aviation and have just purchased a Kolb Firestar. I have a Rotax 503 to install on it and would like to install a oil pump and fuel pump. Does anyone have a picture of this set up that they could send to me off chat? A picture is worth a thousand words. Thanks in advance. Victor Catalanotto 1972 BSV 17-30A Web Site www.bellanca.us <http://www.bellanca.us/> N8281R KGPM Mansfield, TX Victor@bellanca.us Mobile 817-925-2532


    Message 32


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    Time: 03:39:04 PM PST US
    From: John Raeburn <raeburn@snowhill.com>
    Subject: Loss of RPM on Takeoff
    --> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> Thanks for all the info. that is coming in from everyone concerning the loss of RPM on take off with my aircraft. I can achieve 6100 rpm on a static runup but only 4200 rpm on the takeoff run and climbout. Let me give you more information. 1. The previous propeller and the presently used propellor are(were) both Warp Drive, 3 blade, fixed pitch props. Ground adjustable. 2. I checked the prop. and it is not installed backwards. 3. The engine used is a Rotax 582 on a Kolb MK III. 4. I have tied the tail down and performed prolonged static runups, achieving 6100 rpm each time. 5. The reason for the prop. change was that a rear Lexan window came off during takeoff one day, hitting the prop. The vibration was quite severe as you can imagine, causing the carbs. to vibrate loose. This was good in a way because it made the engine stop causing any further damage. The runway was long enough that the aircraft just glided back to the runway. 6. The carbs. have been disassembled and I can see no damage to the carbs. 7. I have 2 new rubber boots on order (That connect the carbs. to the engine intake). 8. The engine loses the rpm as I accelerate down the runway. I am still thinking the problem is in the carbs. due to the vibration that occurred on the takeoff. 9. The fuel tanks are nearly full each time on take off so there is plenty of fuel. 10. I'm not sure how it behaves in cruise flight due to the fact that after I get up to 200 ft, I usually put the "old girl" back on the runway! I'll keep you all up to-date on the progress of this problem.


    Message 33


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    Time: 03:52:33 PM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> You don't expect it - you just ensure that it is not a disaster if it happens. We are talking about the male or female rod end bearings on the end of the various control rods. It is a pressed ball within a housing. If you have a slippage where the ball comes out of the end of the bearing housing, you don't want to lose all control. Therefore you add a large washer at the side where it might slip past the nut or bolt head if it comes apart. That way, at least it can't get far, just rattle around. This is a very uncommon failure, but not entirely unknown. Richard Pike MKIII N420P (420ldPoops) At 05:02 PM 11/12/03 -0600, you wrote: >--> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > > > >> also make sure the builder of your plane installed > >> large diameter washers on the ball joints to keep them > >> from seporating if the ball joint fails. > >Hi Young'ns: > >I do not have large diameter washers on my ball joints. > >What kind of failure and when I can I expect it? > >john h > >


    Message 34


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    Time: 04:08:49 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > 4. I have tied the tail down and performed prolonged static runups, > achieving 6100 rpm each time. John R/All: What were your operating temps during your static runups? 6100 rpm is pretty low for your set up. If it was my 582 and Warp Drive Prop, I would be looking for at least 6400. john h


    Message 35


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    Time: 04:21:00 PM PST US
    From: "Paul Petty" <ppetty@c-gate.net>
    Subject: fit
    --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> Kolbers, I am armed with drum sanding, high speed drill, grinding rocks. It's me vs. the tail post. I plan to win this one. One way or the other! Will let you know the out come...... pp Building the Kolbra " Ms.Pterodactyl" that better? do not archive


    Message 36


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    Time: 04:23:18 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > You don't expect it - you just ensure that it is not a > disaster if it happens. > Richard Pike MKIII N420P (420ldPoops) Richard/All: Have you or anyone else ever seen or know of a rod end bearing failure? john h


    Message 37


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    Time: 04:44:24 PM PST US
    From: "Kirk Smith" <snuffy@usol.com>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: "Kirk Smith" <snuffy@usol.com> > 6. The carbs. have been disassembled and I can see no damage to the carbs. > 8. The engine loses the rpm as I accelerate down the runway. > I am still thinking the problem is in the carbs. due to the vibration that > occurred on the takeoff. Speculation; The float brackets were bent as a result of the severe shaking. The floats and brackets increase angle of attack on climbout and forward thrust of the aircraft forces them rearward. They may be binding on the rear of the float chamber. Snuf


    Message 38


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    Time: 04:58:16 PM PST US
    From: "Richard & Martha Neilsen" <NeilsenRM@comcast.net>
    Subject: Re: Xtra rudder linkages
    --> Kolb-List message posted by: "Richard & Martha Neilsen" <NeilsenRM@comcast.net> Clay I would make it easy to remove, build a access door, or a inspection port to give you access to this area. This isn't a known area to watch for wear but you never know and with it covered up and not easily accessible it will not get checked very often. It does look nice. Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Clay Stuart" <tcstuart@adelphia.net> Subject: Kolb-List: Xtra rudder linkages > --> Kolb-List message posted by: "Clay Stuart" <tcstuart@adelphia.net> > > Mark IIIXtra drivers and builders. I recently got my console back from the upholsterer who covered the metal in cloth that encloses the rudder springs and linkages. > > http://www.matronics.com/photoshare/tcstuart@adelphia.net.11.08.2003/airplane_001.jpg > > Is this an area that should be pre-flighted, or something that only requires an annual inspection? I realized that there seems to be no way to examine this area without some disassembly. I guess you could always fly without rudder imput if necessary as long as its failure wasn't clogging up anything else. >


    Message 39


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    Time: 05:17:04 PM PST US
    Subject: Re: Loss of RPM on Takeoff
    From: ul15rhb@juno.com
    --> Kolb-List message posted by: ul15rhb@juno.com This is a long shot, but there was a local guy who had a similar problem. He took the float bowl off and asked me if the float rods were supposed to be tapered. I said no. Evidently, his rods were eaten away in the middle as if electrolysis had taken place. After replacing the floats and bowl, everything was normal. The plane had an electric start and I wonder if a bad ground would cause this kind of problem. Ralph Original Firestar 16 years flying it On Wed, 12 Nov 2003 19:48:41 -0500 "Kirk Smith" <snuffy@usol.com> writes: > --> Kolb-List message posted by: "Kirk Smith" <snuffy@usol.com> > > > > 6. The carbs. have been disassembled and I can see no damage to > the carbs. > > 8. The engine loses the rpm as I accelerate down the runway. > > I am still thinking the problem is in the carbs. due to the > vibration that > > occurred on the takeoff. > > Speculation; The float brackets were bent as a result of the severe > shaking. > The floats and brackets increase angle of attack on climbout and > forward > thrust of the aircraft forces them rearward. They may be binding on > the rear > of the float chamber. Snuf > > > > _-> = > = > = > = > > > > > >


    Message 40


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    Time: 05:19:52 PM PST US
    From: "Larry Bourne" <biglar@gogittum.com>
    Subject: Re: no fit
    --> Kolb-List message posted by: "Larry Bourne" <biglar@gogittum.com> I had the same problem, Paul, (the ring and tail boom were both slightly out of round) and took a couple of those Stanley slide clamps and used them to squeeze the tail boom to match the ring. Line up the ovals, you might say. Then tapped it on with a dead blow hammer. I also had to grind off a little bit of metal on the inside of the rings at both ends, where the welds had penetrated and made bumps. If both ends are tight, you can put one of them where-ever you want. On the 2nd one, you had better be right the 1st time when you drive it on. If I had my 'druthers, I'd put the boom into the fuselage 1st, then fight the tail - gently. MUCH easier to work with. Another thing, too, that I haven't seen mentioned is that the ring in Vamoose' fuselage wasn't lined up quite right from the factory, and it gave me fits. When I finally got it in, the tail boom angled slightly down, and I had to lift pretty hard to line up the H beam. Been there Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: no fit > --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> > > Kolbers, > After sanding all the paint and primer the tail post ring it will still not fit the fuselage tube. Tried ice on the tube but did not heat the ring. > I measured the tube and the ring with calipers and discovered that they are both warped. The tube measures 6.20" one way and 5.90" the other. Same for the ring 6.20" one way and 5.80" the other. I was to tired to stick around and fool with it any more last night. But I may get them to "mate" if I rotate the tube to fit the ring. Problem with that is when it comes time to align the tail to the cage I won't have this option. I have put a call in to Ray for ideas. Any of you know a fix? > > pp > > > do not archive > >


    Message 41


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    Time: 05:48:11 PM PST US
    From: "bryan green" <lgreen1@sc.rr.com>
    Subject: Re: fit
    --> Kolb-List message posted by: "bryan green" <lgreen1@sc.rr.com> Paul if the measurements you posted earlier were correct you won't get it to fit without removing a substantial amount of the ring. I believe I would contact TNK for a better fit. IMHO Do not arichive Bryan Green Elgin SC Firestar I 377 BRS ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: fit > --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> > > Kolbers, > I am armed with drum sanding, high speed drill, grinding rocks. It's me vs. the tail post. I plan to win this one. One way or the other! Will let you know the out come...... > > pp > Building the Kolbra " Ms.Pterodactyl" > that better? > do not archive > >


    Message 42


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    Time: 05:52:15 PM PST US
    From: "Kirk Smith" <snuffy@usol.com>
    Subject: Re: no fit
    --> Kolb-List message posted by: "Kirk Smith" <snuffy@usol.com> > I rotate the tube to fit the ring. Problem with that is when it comes time > to align the tail to the cage I won't have this option. I have put a call in > to Ray for ideas. Any of you know a fix? > > > > pp There's always the hacksaw and welder.......snuf Do not archive


    Message 43


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    Time: 05:56:13 PM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> Do you have time -as the power fades off- to see what the EGT's are doing? (This is a puzzlement) Richard Pike MKIII N420P (420ldPoops) At 05:04 PM 11/12/03 -0600, you wrote: >--> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> > >Thanks for all the info. that is coming in from everyone concerning the loss >of RPM on take off with my aircraft. I can achieve 6100 rpm on a static >runup but only 4200 rpm on the takeoff run and climbout. > >Let me give you more information. <snip> Do not archive


    Message 44


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    Time: 06:16:14 PM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> Yes. One of our local EAA members had his father killed in a homebuilt when the rod end bearing which was attached to the bottom of the control stick and ran to the elevator push/pull bellcrank came off. This happened many years ago. I distinctly remember him talking about it at a club meeting. Tony Bingelis references rod end bearing failure on page 136 of his book Sportplane Construction Techniques and shows how the safety washer is to be installed. Richard Pike MKIII N420P (420ldPoops) At 06:23 PM 11/12/03 -0600, you wrote: >--> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > > > > You don't expect it - you just ensure that it is not a > > disaster if it happens. > > Richard Pike MKIII N420P (420ldPoops) > >Richard/All: > >Have you or anyone else ever seen or know of a rod end >bearing failure? > >john h > >


    Message 45


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    Time: 06:49:23 PM PST US
    From: "Dennis Souder" <flykolb@pa.net>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: "Dennis Souder" <flykolb@pa.net> John, The question that rises in my mind is what type of used Warp prop did you install? Was it identical to the one you removed? Warps have all sorts of variations of tapers to the tips, for instance, and possibly you have a prop with a taper that isn't optimized for your engine. Kolb had purchased quite a few Warp props over the years and I recall Dale always thinking aloud about what taper to cut. So we would discuss this and that and finally he would have enough information to figure the taper angle, etc. At that time he cut all the tapers himself. If he wasn't around, and we needed a prop quickly - we were out of luck because no one else at Warp would cut the tapers. I can't help but think that the rpm drop is prop related, as it sounds like a properly functioning taper tip - but just more effect than helpful! If, for instance, the taper was cut much longer than it should be, then a longer portion of the blade would be stalled at a static run-up. Then as you start moving, the speed increase would result in the airflow starting to re-attach at the stalled portion of the blades and ...progressively increase the loading on the engine. The larger the stalled area, the larger the magnitude of rpm drop. I would suggest adjusting the prop till you get say 6400-6500 static and try that and see what happens as you accelerate. Good luck! Dennis ----- Original Message ----- From: "John Raeburn" <raeburn@snowhill.com> Subject: Kolb-List: Loss of RPM on Takeoff > --> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> > > Thanks for all the info. that is coming in from everyone concerning the loss > of RPM on take off with my aircraft. I can achieve 6100 rpm on a static > runup but only 4200 rpm on the takeoff run and climbout. > > Let me give you more information. > > 1. The previous propeller and the presently used propellor are(were) both > Warp Drive, 3 blade, fixed pitch props. Ground adjustable. > 2. I checked the prop. and it is not installed backwards. > 3. The engine used is a Rotax 582 on a Kolb MK III. > 4. I have tied the tail down and performed prolonged static runups, > achieving 6100 rpm each time. > 5. The reason for the prop. change was that a rear Lexan window came off > during takeoff one day, hitting the prop. The vibration was quite severe as > you can imagine, causing the carbs. to vibrate loose. This was good in a way > because it made the engine stop causing any further damage. The runway was > long enough that the aircraft just glided back to the runway. > 6. The carbs. have been disassembled and I can see no damage to the carbs. > 7. I have 2 new rubber boots on order (That connect the carbs. to the engine > intake). > 8. The engine loses the rpm as I accelerate down the runway. > I am still thinking the problem is in the carbs. due to the vibration that > occurred on the takeoff. > 9. The fuel tanks are nearly full each time on take off so there is plenty > of fuel. > 10. I'm not sure how it behaves in cruise flight due to the fact that after > I get up to 200 ft, I usually put the "old girl" back on the runway! > > I'll keep you all up to-date on the progress of this problem. > >


    Message 46


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    Time: 06:49:44 PM PST US
    From: "Larry Bourne" <biglar@gogittum.com>
    Subject: Re: fit
    --> Kolb-List message posted by: "Larry Bourne" <biglar@gogittum.com> You're right - I missed that. Lar. Do not Archive. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com ----- Original Message ----- From: "bryan green" <lgreen1@sc.rr.com> Subject: Re: Kolb-List: fit > --> Kolb-List message posted by: "bryan green" <lgreen1@sc.rr.com> > > Paul if the measurements you posted earlier were correct you won't get it to > fit without removing a substantial amount of the ring. I believe I would > contact TNK for a better fit. IMHO Do not arichive > Bryan Green Elgin SC > Firestar I 377 BRS > ----- Original Message ----- > From: "Paul Petty" <ppetty@c-gate.net> > To: <kolb-list@matronics.com> > Subject: Kolb-List: fit > > > > --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> > > > > Kolbers, > > I am armed with drum sanding, high speed drill, grinding rocks. It's me > vs. the tail post. I plan to win this one. One way or the other! Will let > you know the out come...... > > > > pp > > Building the Kolbra " Ms.Pterodactyl" > > that better? > > do not archive > > > > > >


    Message 47


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    Time: 06:54:41 PM PST US
    From: "David & Maria Lumgair" <dlummy@visi.net>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: "David & Maria Lumgair" <dlummy@visi.net> this is a long shot but check the crank case pulse tube going to you fuel pump - as it may be collapsing and restricting pulses to the fuel pump. Saw this on a friends Kitfox. Put her under load and she'd just about stall. Dave ----- Original Message ----- From: "John Raeburn" <raeburn@snowhill.com> Subject: Kolb-List: Loss of RPM on Takeoff > --> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> > > Thanks for all the info. that is coming in from everyone concerning the loss > of RPM on take off with my aircraft. I can achieve 6100 rpm on a static > runup but only 4200 rpm on the takeoff run and climbout. > > Let me give you more information. > > 1. The previous propeller and the presently used propellor are(were) both > Warp Drive, 3 blade, fixed pitch props. Ground adjustable. > 2. I checked the prop. and it is not installed backwards. > 3. The engine used is a Rotax 582 on a Kolb MK III. > 4. I have tied the tail down and performed prolonged static runups, > achieving 6100 rpm each time. > 5. The reason for the prop. change was that a rear Lexan window came off > during takeoff one day, hitting the prop. The vibration was quite severe as > you can imagine, causing the carbs. to vibrate loose. This was good in a way > because it made the engine stop causing any further damage. The runway was > long enough that the aircraft just glided back to the runway. > 6. The carbs. have been disassembled and I can see no damage to the carbs. > 7. I have 2 new rubber boots on order (That connect the carbs. to the engine > intake). > 8. The engine loses the rpm as I accelerate down the runway. > I am still thinking the problem is in the carbs. due to the vibration that > occurred on the takeoff. > 9. The fuel tanks are nearly full each time on take off so there is plenty > of fuel. > 10. I'm not sure how it behaves in cruise flight due to the fact that after > I get up to 200 ft, I usually put the "old girl" back on the runway! > > I'll keep you all up to-date on the progress of this problem. > >


    Message 48


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    Time: 06:56:58 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: more misc questions: New Kolb owner
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > Yes. One of our local EAA members had his father killed in a homebuilt when > the rod end bearing which was attached to the bottom of the control stick > and ran to the elevator push/pull bellcrank came off. This happened many > years ago. I distinctly remember him talking about it at a club meeting. > Tony Bingelis references rod end bearing failure on page 136 of his book > Sportplane Construction Techniques and shows how the safety washer is to be > installed. > > Richard Pike Thanks Richard/All: After I punched off that last message I got to thinking. Now I remember fender washers on the pitch change links on the main rotor and on the tail rotor rod end bearings. The rod end bearing that separated on your buddy's Dad's aircraft must have really been in bad shape for a long time to separate. In my raggedy old mind I can see the shank breaking or the craw dad breaking from severe side loads long before bearing failure. If used in the proper application, it should be in a push/push environment, not side loaded. john h


    Message 49


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    Time: 07:19:59 PM PST US
    From: "Bob N." <ronoy@shentel.net>
    Subject: Re: Noise-reduction headsets
    --> Kolb-List message posted by: "Bob N." <ronoy@shentel.net> Yep, Dave, but not all NRHs are alike, maybe trial before spending the bigger bucks. My two stoke weedwhacker sounds much louder than my 4-banger riding mower, on my headset. Bob N. do not archive


    Message 50


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    Time: 07:20:04 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > I > would suggest adjusting the prop till you get say > 6400-6500 static and try that and see what happens as you > accelerate. > > Good luck! > > Dennis Dennis/All: I bet you had not gotten around to reading my response when you posted this one. I recommended repitching for 6400. john h DO NOT ARCHIVE


    Message 51


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    Time: 07:22:02 PM PST US
    From: John Hauck <jhauck@elmore.rr.com>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: John Hauck <jhauck@elmore.rr.com> > this is a long shot but check the crank case pulse tube going to you fuel > pump - as it may be collapsing and restricting pulses to the fuel pump. Saw > this on a friends Kitfox. Put her under load and she'd just about stall. > Dave Dave/All: John R said he had done prolonged full throttle static runs. If it was pulse tube collapsing, it would probably happen during the static run. john h


    Message 52


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    Time: 08:34:36 PM PST US
    From: "Richard & Martha Neilsen" <NeilsenRM@comcast.net>
    Subject: Re: fit
    --> Kolb-List message posted by: "Richard & Martha Neilsen" <NeilsenRM@comcast.net> Paul Go ahead and grind of any welding slag and maybe squeeze the ring some to make it round. If you have to do major work on the part then stop there and get Kolb to replace it. They need to know of the problem so that someone else doesn't have the same problem. This isn't something you have to finish at this point. In fact I agree with Larry Bourne you want to fit the tube in the fuselage first then mount the tail. Also if you make it fit and screw it up you will have to pay to get a replacement. My $.02 worth Rick Neilsen Redrive VW powered MKIIIc ----- Original Message ----- From: "Paul Petty" <ppetty@c-gate.net> Subject: Kolb-List: fit > --> Kolb-List message posted by: "Paul Petty" <ppetty@c-gate.net> > > Kolbers, > I am armed with drum sanding, high speed drill, grinding rocks. It's me vs. the tail post. I plan to win this one. One way or the other! Will let you know the out come...... > > pp > Building the Kolbra " Ms.Pterodactyl" > that better?


    Message 53


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    Time: 08:40:34 PM PST US
    From: CaptainRon <aerialron@yahoo.com>
    Subject: Re: Loss of RPM on Takeoff
    --> Kolb-List message posted by: CaptainRon <aerialron@yahoo.com> Tell you what, I am kinda giving up on trying to guess what's wrong with your ????, But I can say its funny. :-) that's one interesting head scratcher. Do tell when you figure it out. :-) do not archive ================ --- John Raeburn <raeburn@snowhill.com> wrote: > --> Kolb-List message posted by: John Raeburn > <raeburn@snowhill.com> > > Thanks for all the info. that is coming in from > everyone concerning the loss > of RPM on take off with my aircraft. I can achieve > 6100 rpm on a static > runup but only 4200 rpm on the takeoff run and > climbout. > > Let me give you more information. > > 1. The previous propeller and the presently used > propellor are(were) both > Warp Drive, 3 blade, fixed pitch props. Ground > adjustable. > 2. I checked the prop. and it is not installed > backwards. > 3. The engine used is a Rotax 582 on a Kolb MK III. > 4. I have tied the tail down and performed > prolonged static runups, > achieving 6100 rpm each time. > 5. The reason for the prop. change was that a rear > Lexan window came off > during takeoff one day, hitting the prop. The > vibration was quite severe as > you can imagine, causing the carbs. to vibrate > loose. This was good in a way > because it made the engine stop causing any further > damage. The runway was > long enough that the aircraft just glided back to > the runway. > 6. The carbs. have been disassembled and I can see > no damage to the carbs. > 7. I have 2 new rubber boots on order (That connect > the carbs. to the engine > intake). > 8. The engine loses the rpm as I accelerate down the > runway. > I am still thinking the problem is in the carbs. due > to the vibration that > occurred on the takeoff. > 9. The fuel tanks are nearly full each time on take > off so there is plenty > of fuel. > 10. I'm not sure how it behaves in cruise flight due > to the fact that after > I get up to 200 ft, I usually put the "old girl" > back on the runway! > > I'll keep you all up to-date on the progress of this > problem. > > > > Click on the > this > generous > _-> > Contributions > any other > Forums. > > http://www.matronics.com/chat > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Kolb-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > ===== Ron Building M3X Southern Arizona __________________________________


    Message 54


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    Time: 08:47:47 PM PST US
    From: "Denny Rowe" <rowedl@highstream.net>
    Subject: Re: more misc questions: New Kolb owner
    SMTPD_IN_RCVD --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> > Richard/All: > > Have you or anyone else ever seen or know of a rod end > bearing failure? > > john h > > > John, Yes I have seen a rod end bearing fail, it was on the left front wheel of a go cart I was driving at age 16, the wheel turned full left and I slid to a stop. No harm done but this rod end was a lot heavier than we use on light aircraft. Consider for a moment that your Mk-3 push rods (all four of em) would swing into the prop if a front (flap rod) bearing slid over the head of the bolt, or if the bottom aileron push pull rods slid over the bolt head. Not to mention the loss of full roll control that would result from this happening. Now consider how simple it is to put a large OD 3/16" fender washer under the head of each of these 4 bolts. This eliminates any chance of a rod end bearing failure causing loss of any control. Also, the FAA examiner that issued my airworthiness certificate checked my rod end bearings to ensure they had fender washers retaining them. I know you have more hours on Kolbs than any ten of us can ever hope to have, but for Goodness Sakes, please consider putting the washers on yours, it might save you from another Big One that you might not walk away from. With the hours you run up on Miss P-fer, you are more likely than any of us to experience a failure. Sincerely, Dennis Rowe, Mk-3, PA. > >


    Message 55


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    Time: 09:59:54 PM PST US
    From: "Larry Bourne" <biglar@gogittum.com>
    Subject: Washers
    --> Kolb-List message posted by: "Larry Bourne" <biglar@gogittum.com> I dug out a ratty ol' pic of Vamoose' flap linkage, showing the retaining washers in place. If you're not sure, take a look at http://www.flyingpics.homestead.com/flyingpicshome.html . Lar. Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB www.gogittum.com




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