Kolb-List Digest Archive

Sat 01/03/04


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 05:43 AM - Re: 447 Intake Silencer (Dave Rains)
     2. 05:43 AM - Re: Roster for MV - 2004 (Dave Rains)
     3. 07:22 AM - Re: Intake silencer (jerb)
     4. 07:37 AM - Intake silencer (Icrashrc@aol.com)
     5. 07:49 AM - Re: Brass Nuts and Toggle Switches (James and Cathy Tripp)
     6. 09:35 AM - Vx and Vy for a Kolb MK III Classic? (John Raeburn)
     7. 10:17 AM - Re: Vx and Vy for a Kolb MK III Classic? (Richard Pike)
     8. 10:18 AM - Kolb Mk111 Xtra cage tubes (Derek Lawrence)
     9. 11:48 AM - Re: Kolb Mk111 Xtra cage tubes (Richard Pike)
    10. 12:01 PM - Re: Kolb Mk111 Xtra cage tubes (CRAIG M NELSON)
    11. 12:01 PM - Re: Kolb Mk111 Xtra cage tubes (Jim Ballenger)
    12. 12:46 PM - 2 Strokes don't have to be Dirty. (Lawrence M. Rice)
    13. 12:53 PM - [ John Cooley ] : New Email List Photo Share Available! (Email List Photo Shares)
    14. 03:56 PM - Intake silencers (Terry)
    15. 05:10 PM - good idea but .... (artdog1512)
    16. 08:38 PM - Re: noise redux (Duncan McBride)
 
 
 


Message 1


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    Time: 05:43:11 AM PST US
    From: Dave Rains <rr@htg.net>
    Subject: 447 Intake Silencer
    --> Kolb-List message posted by: Dave Rains <rr@htg.net> I have the Rotax intake silencer on my blue head 582. I find it removes the most annoying high pitch noise from the carbs, which improves communications and makes the plane more comfortable on long trips. Yes, you may loose a couple of horses, (doubt you will be able to tell) but fuel flow will decrees commensurately. Not a bad trade off for me. Hope this helps. Dave Rains do not archive -----Original Message----- From: Jack & Louise Hart [SMTP:jbhart@ldd.net] Subject: Re: Kolb-List: 447 Intake Silencer --> Kolb-List message posted by: Jack & Louise Hart <jbhart@ldd.net> At 10:38 PM 1/1/04 -0500, you wrote: >--> Kolb-List message posted by: Terry <tkrolfe@usadatanet.net> > >Thom, jerb, > >Now, a question for the list. Have any of you had any experience >with an intake silencer for the carb. I'm thinking that may be >my next step. Since making the alterations to the prop tips, >most of what I'm hearing is coming out of the carb. When I turn >my head to the right towards the carb, I get more noise than >when I turn my head to the left towards the muffler. Just >thinking of reducing another source of noise and increasing my >comfort zone! Guy's at the airport I fly into say I am already >much quieter then other 2 stroke UL's. > Terry, I had an intake and exhaust silencers on the Rotax 447 for a short time. From my flight log: "March 26, 2000. Finished mounting the air intake silencer. Too windy to move the plane outside. I can not fold the right wing with the silencer on. I will have to rework the mounting so that it attaches with pins so that the silencer can be easily removed for wing folding. March 29, 2000 Flight 41, 11 minutes, 19:18 tt, 50 degrees F. The intake silencer is very effective. Knocks out the high end frequencies. Made a good cross wind landing. March 30, 2000 Flight 42, 10 minutes, 19:28 tt. Installed exhaust silencer, and flew to check it out. No noticeable difference in noise level. I am going to remove it. It is not worth the weight penalty. Need to rework the fuel pump placement and to put on some metal gas lines for greater reliability. Three bounce landing in a 8mph cross wind from the left. I let my eyes drift too close. I need to practice more cross wind landings with the wind from the left." This was early in the life of the FireFly, and I had trouble keeping the intake silencer mounts from breaking, and so I removed it. I sold both silencers to someone on the Kolb list. For pilot comfort an ANR head set is a big help and it weighs much less and costs about the same. I did not notice a loss of power while the intake silencer was mounted. Jack B. Hart FF004 Jackson, MO Jack & Louise Hart jbhart@ldd.net


    Message 2


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    Time: 05:43:11 AM PST US
    From: Dave Rains <rr@htg.net>
    Subject: Roster for MV - 2004
    --> Kolb-List message posted by: Dave Rains <rr@htg.net> I will be attending MV fly-in. Dave Rains Haven't decided which plane to fly yet -----Original Message----- From: BICUM@aol.com [SMTP:BICUM@aol.com] Subject: Kolb-List: Roster for MV - 2004 --> Kolb-List message posted by: BICUM@aol.com Happy New Year, I saw were John H posted a roster for the Alaska trip. Do we have a list like that for the MV trip? I have a buddy with a Kitfox - Series 5 that would like to come along. He help me with my Mark III. He was wondering who was going and if wives were welcome. Here is a short list that I pulled off a search of archives: Tom Kuffel & wife Whitefish, MT Building Original FireStar Flying Homebuilt Prospector N5XK Erich Weaver & wife and kid MarkIII Jim Hefner Tucson, AZ FF#022 447, 66" IVO 2 blade, BRS-750, 155hrs Larry Bourne Palm Springs, CA Kolb Mk III - Vamoose N78LB John Williamson Arlington, TX Larry Cottrell, Oregon Gary Haley, Houston, TX 1997 Mark III/912, N100GH 320 Hours Ted & Bev Cowan Uncle Craig Nelson MKIIIex912uls Arizoma Dennis Kirby Mark-3 in New Mexico John Bickham Mark III - 912 St. Francisville, LA Bruce Williams and wife Kitfox - Series 5 Woodville, MS DO NOT ARCHIVE - not technical enough Thanks & be careful, John Bickham St. Francisville, LA Kolb Mark III Classic - 912


    Message 3


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    Time: 07:22:15 AM PST US
    From: jerb <ulflyer@verizon.net>
    Subject: Re: Intake silencer
    --> Kolb-List message posted by: jerb <ulflyer@verizon.net> Terry, If you want a factory made one you might want to get it ordered. If I recall right I read something somewhere Rotax was discontinuing them. They may be hard to get if not already. jerb At 11:20 AM 1/2/04 -0500, you wrote: >--> Kolb-List message posted by: Terry <tkrolfe@usadatanet.net> > >Richard, > >Would appreciate knowing what you have in mind for constructing >your own silencer. Thanks for you input on the loss of power due >to the silencer. I only read where if would require change of >main jet. > >Terry - FireFly #95 > >


    Message 4


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    Time: 07:37:18 AM PST US
    From: Icrashrc@aol.com
    Subject: Intake silencer
    --> Kolb-List message posted by: Icrashrc@aol.com I would think the leaner jetting was due to having the silencer acting as an airbox. A nice big airbox before the carb should smooth out the pulses of air moving past the jets making a more even draw of fuel. The lack of an airbox makes the fuel start and stop [or slow down, then speed up] as it is drawn thry the jet and into the airsteam so it requires a larger jet to have the same fuel flow. Please note that i could be all wet hear as i've never seen what Rotax sells as a 'intake silencer'. Time: 12:00:38 PM PST US From: Richard Pike <rwpike@charter.net> Subject: Re: Kolb-List: Intake silencer --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> To get an idea of how the Rotax intake silencer affects airflow, look at the carburetor jetting lists that Rotax uses depending on whether or not you have a silencer. As the engines get bigger, there are more extensive jetting changes, always going to smaller jets. If the jet is getting smaller, then the airflow must be less. For the 277, you only change the main jet, from 148 to 140, Apparently it doesn't pull enough air at cruise to change things. Same with the 447, from a 165 to a 155, apparently the only thing affected is full throttle. On the newer 503, you change the main jet from 185 to 165, and the needle jet from 2.72 to 2.70, so now the reduced airflow has come to include mid range throttle settings. On the 582, main jet goes from 165 to 145, Needle jet goes from 2.72 to 2.68, Jet needle goes from 11G2 to 15K2. Apparently the silencer affects airflow extensively. Last month I spent several hours browsing the internet and looking up auto air intake systems, and their associated silencers. I guess all of us remember cars from the 60's and 70's that would have an oval snorkel tube coming out of the air cleaner housing. If you cut off the snorkel or modified the housing for more airflow, when you floored it, you could hear "carb whoop" for blocks. Years ago I cut off the snorkel & the whole side of the airbox of my Suzuki X-6 Scrambler, (If you ain't old, you won't remember Suzuki's first porky effort at a "Dirt Bike") in an attempt to get more power. Had to rejet it one bigger on the main jets, and boy did that make it noisy! Just like our Rotax engines. Full throttle carb whoop was incredible. I don't know for sure, but I think it would be possible to build a lightweight box to enclose the stock Rotax air filter, and then use a large diameter flex tube coming out of the box, curved, with it's opening into an area of non accelerated airflow. (You don't want ram air, neither do you want negative pressures. Ram air screws up the suction of fuel from the float bowl, and the metering of the carb jets, and negative pressure reduces airflow & power) If you look at most motorcycle or snowmobile air filter boxes, most use a curved intake runner emptying the outside air into the filter's airbox. I am going to try something similar, but using a large diameter flexible runner tube capable of a volume greater than the combined area of both carb throats. Will it work? Will it accomplish anything? Who knows? But I think it's worth trying. Richard Pike MKIII N420P (420ldPoops) do not archive


    Message 5


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    Time: 07:49:36 AM PST US
    From: "James and Cathy Tripp" <jtripp@elmore.rr.com>
    Subject: Re: Brass Nuts and Toggle Switches
    --> Kolb-List message posted by: "James and Cathy Tripp" <jtripp@elmore.rr.com> Listers, Thanks for the responses about my switches. I got a lot of good ideas but the web site Duncan recommended was extremely helpful. I know my FS will be a better aircraft because of your inputs. Thanks again. DO NOT ARCHIVE James Tripp FS II, 75% done ----- Original Message ----- From: "Duncan McBride" <duncanmcbride@comcast.net> Subject: Re: Kolb-List: Brass Nuts and Toggle Switches > --> Kolb-List message posted by: "Duncan McBride" <duncanmcbride@comcast.net> > > The Aeroelectric Connection list is really worthwhile. Matronics hosts the > list for that too, and the archives have some great discussions. I bought > Bob Nuckoll's book and wired my Mk III/912 according to diagram Z-7. Bought > switches, grounding block, connectors, tools, relays, overvoltage switch, > contactors from B&C. Sure took a lot of the guesswork out of wiring it up, > and I feel good knowing how and why it's wired the way it is. > > http://www.aeroelectric.com/ has links to get the book and to B&C. I think > you can download the wiring diagrams free, he has a bunch. > >


    Message 6


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    Time: 09:35:01 AM PST US
    From: John Raeburn <raeburn@snowhill.com>
    Subject: Vx and Vy for a Kolb MK III Classic?
    --> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> Hi, does anyone know the Vx and Vy speeds for a Kolb Mk III Classic with a Rotax 582 ?


    Message 7


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    Time: 10:17:35 AM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: Vx and Vy for a Kolb MK III Classic?
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> I get my best rate at about 42, and best angle at around 36, but that is with vortex generators. Add 4 mph for stock, w/o v/g's. I would suggest starting a bit faster than that and come up with your own numbers. Different MKIII's fly differently, & airspeed indicators vary. Assume nothing. Richard Pike MKIII N420P (420ldPoops) 582, B box @ 2.58:1, 68" 2 blade Ivo w/turbulators At 11:34 AM 1/3/04 -0600, you wrote: >--> Kolb-List message posted by: John Raeburn <raeburn@snowhill.com> > >Hi, > does anyone know the Vx and Vy speeds for a Kolb Mk III Classic with a >Rotax 582 ? > >


    Message 8


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    Time: 10:18:30 AM PST US
    From: "Derek Lawrence" <Derek@prestwoodpetcrematorium.co.uk>
    Subject: Kolb Mk111 Xtra cage tubes
    Authenticated-Sender: --> Kolb-List message posted by: "Derek Lawrence" <Derek@prestwoodpetcrematorium.co.uk> Kit arrived for Christmas. Happy xmas from me to me. First job is to clear out the workshop. I am at the staring at it stage. First thing I noticed was that there are more tubes on the left hand side of the cage than the right. There is an extra diagonal tube (0.445 in. dia coated)running from the tube behind the left hand door at shoulder height to the left hand axle tube and an extra tube (0.385in dia coated) running under the left hand tank support at a slight angle to it joining to the axle tube. Question :- is this standard and if so why the extra tubes on one side only? Derek Lawrence Stourbridge England Kolb Mk 111 Xtra


    Message 9


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    Time: 11:48:43 AM PST US
    From: Richard Pike <rwpike@charter.net>
    Subject: Re: Kolb Mk111 Xtra cage tubes
    --> Kolb-List message posted by: Richard Pike <rwpike@charter.net> Yes it is standard. Why just on one side only? Guess follows: there was some flex problem in the cage that needed removing, and once you got one side to quit moving around, that automatically took care of the other side. (???) Richard Pike MKIII N420P (420ldPoops) do not archive At 06:17 PM 1/3/04 +0000, you wrote: >--> Kolb-List message posted by: "Derek Lawrence" ><Derek@prestwoodpetcrematorium.co.uk> > >Kit arrived for Christmas. Happy xmas from me to me. First job is to clear >out the workshop. >I am at the staring at it stage. First thing I noticed was that there are >more tubes on the left hand side of the cage than the right. There is an >extra diagonal tube (0.445 in. dia coated)running from the tube behind the >left hand door at shoulder height to the left hand axle tube and an extra >tube (0.385in dia coated) running under the left hand tank support at a >slight angle to it joining to the axle tube. >Question :- is this standard and if so why the extra tubes on one side only? > > >Derek Lawrence >Stourbridge England >Kolb Mk 111 Xtra > >


    Message 10


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    Time: 12:01:06 PM PST US
    From: "CRAIG M NELSON" <vitalfx0@msn.com>
    Subject: Re: Kolb Mk111 Xtra cage tubes
    --> Kolb-List message posted by: "CRAIG M NELSON" <vitalfx0@msn.com> Derek: When I visited the new kolb aircraft a few years ago to see the facility and an assembled extra I saw my actual cage before it was crated for shipping and noticed the same thing. The extra tubes on the left side is all that is needed for diagonal bracing and a brace could be used on the right side, however, it just as strong without the right side tubes and the extra tubes would just be extra weight. Have fun building. Uncle Craig, Mark III Xtra, 912 ULS, Warp prop, AZ PS- The WWW.milows.com should be up soon, as we are updating the site right now. ----- Original Message ----- From: Derek Lawrence Subject: Kolb-List: Kolb Mk111 Xtra cage tubes --> Kolb-List message posted by: "Derek Lawrence" <Derek@prestwoodpetcrematorium.co.uk> Kit arrived for Christmas. Happy xmas from me to me. First job is to clear out the workshop. I am at the staring at it stage. First thing I noticed was that there are more tubes on the left hand side of the cage than the right. There is an extra diagonal tube (0.445 in. dia coated)running from the tube behind the left hand door at shoulder height to the left hand axle tube and an extra tube (0.385in dia coated) running under the left hand tank support at a slight angle to it joining to the axle tube. Question :- is this standard and if so why the extra tubes on one side only? Derek Lawrence Stourbridge England Kolb Mk 111 Xtra


    Message 11


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    Time: 12:01:35 PM PST US
    From: "Jim Ballenger" <ulpilot@cavtel.net>
    Subject: Re: Kolb Mk111 Xtra cage tubes
    --> Kolb-List message posted by: "Jim Ballenger" <ulpilot@cavtel.net> Derek My MKIIIX is the same way. I asked Ray Brown at the factory why only one side. He said that only one side with braces was required to maintain the strength and rigidity of the cage per design. Jim Ballenger Flying a FS KXP 447 Building a MK III X Virginia Beach, VA DO NOT ARCHIVE ----- Original Message ----- From: "Derek Lawrence" <Derek@prestwoodpetcrematorium.co.uk> Subject: Kolb-List: Kolb Mk111 Xtra cage tubes > --> Kolb-List message posted by: "Derek Lawrence" <Derek@prestwoodpetcrematorium.co.uk> > > Kit arrived for Christmas. Happy xmas from me to me. First job is to clear out the workshop. > I am at the staring at it stage. First thing I noticed was that there are more tubes on the left hand side of the cage than the right. There is an extra diagonal tube (0.445 in. dia coated)running from the tube behind the left hand door at shoulder height to the left hand axle tube and an extra tube (0.385in dia coated) running under the left hand tank support at a slight angle to it joining to the axle tube. > Question :- is this standard and if so why the extra tubes on one side only? > > > Derek Lawrence > Stourbridge England > Kolb Mk 111 Xtra > >


    Message 12


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    Time: 12:46:53 PM PST US
    Subject: 2 Strokes don't have to be Dirty.
    From: "Lawrence M. Rice" <tailwind5@juno.com>
    --> Kolb-List message posted by: "Lawrence M. Rice" <tailwind5@juno.com> Folks, Check this out: http://www.orbeng.com/orbital/home/home.htm http://www.orbeng.com/orbital/customersProducts/custApps.htm http://www.orbeng.com/orbital/customersProducts/marine/bombardier.htm http://www.orbeng.com/orbital/orbitalTechnology/combustProcess.htm Makes 2 strokes 70% cleaner & cuts fuel use 30%, while maintaining great power:weight ratios. It should also eliminate seizures due to mixture being off. Larry the MicroMong guy


    Message 13


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    Time: 12:53:00 PM PST US
    Subject: [ John Cooley ] : New Email List Photo Share Available!
    From: Email List Photo Shares <pictures@matronics.com>
    --> Kolb-List message posted by: Email List Photo Shares <pictures@matronics.com> A new Email List Photo Share is available: Poster: John Cooley <johnc@datasync.com> Subject: Propeller tip http://www.matronics.com/photoshare/johnc@datasync.com.01.03.2004/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com


    Message 14


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    Time: 03:56:35 PM PST US
    From: Terry <tkrolfe@usadatanet.net>
    Subject: Intake silencers
    --> Kolb-List message posted by: Terry <tkrolfe@usadatanet.net> Thanks to all that responded to my question about intake silencers. I appreciate all of the input. Now I have to make up my mind as to whether I'm going to purchase the Rotax model or mess around with making my own. I like to mess as you can tell from my experiment with the prop tips. This list is a real gold mine of information! Terry - FireFly #95


    Message 15


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    Time: 05:10:41 PM PST US
    From: artdog1512 <nazz57@yahoo.com>
    Subject: good idea but ....
    --> Kolb-List message posted by: artdog1512 <nazz57@yahoo.com> Time: 09:03:17 PM PST US From: owner-kolb-list-server@matronics.com Subject: Kolb-List: Stihl 4-Mix Engine --> Kolb-List message posted by: Hello Kolbers ! Ever heard of this Stihl 4-Mix Engine <http://www.popsci.com/popsci/bown/2003/article/0,18881,537079,00.html> ... Could be an interesting alternative to the vanishing 2 strokes ... ... from long time lurker ... Nol in Montreal Twinstar MKII & 503 >>>> this reminds me of that Australian engine (Orbital).. yeah that looks good but - in my uneducated opinion, which i greatly respect, i doubt if this technology will "bear fruit" in the marketplace. from this point in time onward i think anything 2 stroke is a waste of time to develop. as we all know 2 strokes simply cannot meet future EPA standards without costly technology being applied. if your an engine producer, why waste your time? ya know, its like developing a better VHS player when everyone is going DVD.. look at all the small engine producers - briggs, honda, kohler, rotax, yamaha, etc.,etc.,etc... they're all developing new "4 strokes" NOT 2 strokes. that speaks for itself .... tim do not archive __________________________________ http://companion.yahoo.com/


    Message 16


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    Time: 08:38:08 PM PST US
    From: "Duncan McBride" <duncanmcbride@comcast.net>
    Subject: Re: noise redux
    --> Kolb-List message posted by: "Duncan McBride" <duncanmcbride@comcast.net> I was searching for some more info on p-tips, q-tips and other noise reduction and ran across this. I'm really considering modifying the tips of my 70" IVO in hopes of quieting the thing a little, but I'm not quite ready to put them to the bandsaw. This article speaks to intake noise, particularly on two-strokes, but nothing specific. http://www.pfa.org.uk/pdf_docs/engineering/articles/silencing_articles/light_aircraft_noise_reduction.pdf




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