Kolb-List Digest Archive

Tue 04/26/05


Total Messages Posted: 21



Today's Message Index:
----------------------
 
     1. 03:53 AM - Re: 447 break in (Denny Rowe)
     2. 04:50 AM - Wiggles (Edward Steuber)
     3. 04:53 AM - wiggles (Edward Steuber)
     4. 05:07 AM - Welder (Dwight.Kottke@hti.htch.com)
     5. 05:29 AM - FSII vortex generators (Rex Rodebush)
     6. 06:31 AM - Re: FSII vortex generators (Christopher Armstrong)
     7. 06:32 AM - Re: 447 break in (Beauford)
     8. 07:02 AM - Re: VAL COM 760 XNSVR WITH HARNESS (Frank Reynen)
     9. 07:27 AM - Re: 447 break in (jerb)
    10. 07:42 AM - Re: FSII vortex generators (Richard Pike)
    11. 08:15 AM - Re: FSII vortex generators (Richard Pike)
    12. 09:21 AM - Re: FSII vortex generators (Christopher Armstrong)
    13. 09:58 AM - Re: Welder (Rusty)
    14. 10:46 AM - Re: wiggles (Steve Garvelink)
    15. 03:16 PM - Re: Welder (HShack@aol.com)
    16. 04:03 PM - Re: Welder (DAquaNut@aol.com)
    17. 04:26 PM - Re: 447 break in (DAquaNut@aol.com)
    18. 04:28 PM - Re: Welder (Don Gherardini)
    19. 09:54 PM - Re: 447 break in (jerb)
    20. 09:55 PM - Re: Welder (ElleryWeld@aol.com)
    21. 10:21 PM - Re: Welder (jerb)
 
 
 


Message 1


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    Time: 03:53:18 AM PST US
    From: "Denny Rowe" <rowedl@highstream.net>
    Subject: Re: : Kolb-List:447 break in
    --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> Ed, I would just go with the normal 50 to 1, however I recall my old Pterodactyl manual recomended extra oil for the break in period. Maybe 30 or 40 to 1 for the first couple gallons if you are so inclined. The only reason you do it with the injected engines is you may have air pockets in the injector pump and lines. Denny ----- Original Message ----- From: <DAquaNut@AOL.com> Subject: Re: Kolb-List:447 break in > --> Kolb-List message posted by: DAquaNut@aol.com > > > List, > > > In prep for breaking in my 447, I see recommendations to put oil in the > gas along with oil in the injector tank on engines that have oil injectors > on > them, for the break-in process. Sounds like double oil for the first > tank to > me. Any one use double or extra oil to break in a 447 that does not > have > oil injection. I will be using Air Cooled Pennzoil but the manual doesn't > say > to increase the oil mixture any stronger than 50/ 1. Comments? > > Ed (in Hou waiting for the rain to stop.) > > >


    Message 2


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    Time: 04:50:20 AM PST US
    From: "Edward Steuber" <esteuber@rochester.rr.com>
    Subject: Wiggles
    --> Kolb-List message posted by: "Edward Steuber" <esteuber@rochester.rr.com> Hey , Got a question for the very experienced drivers in the group ! I have been flying Ultrastars , both modified with center line sticks and higher gear legs, and I have noticed a wiggle in the tail when I get in rough air. I tend to fly in rougher air and wind than most UL's due to our limited flying conditions here in Western NY and the time demands of my job. Both machines have good tight boom connections to the frame fore and aft.....nothing loose ! The tail brace wires are also tight ! The new machine has a much longer gear and the wiggle seems to be worse and am wondering if it can be related . The wiggle is a sway left and right , not vertical... only when I get turbulence....I do have a good size windshield that may be affecting airflow to the tail. One other feature is that this Ultrastar is cruising much faster than it was intended...75 MPH....80 if I run the Cuyuna at 5800RPM ...... at slower speeds I do not get the problem. The question is , have any of you experienced this in any of the Kolbs besides the Ultrastar. I noticed in similar boom type aircraft ( Rans S-18 ) there are extra brace wires between the wing tips and the vertical fin that would eliminate this problem. I have some pictures of the modified Ultrastar in the Photo share Archives if anybody is interested.....couple years back Ed in Western NY


    Message 3


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    Time: 04:53:30 AM PST US
    From: "Edward Steuber" <esteuber@rochester.rr.com>
    Subject: wiggles
    --> Kolb-List message posted by: "Edward Steuber" <esteuber@rochester.rr.com> OOPS....the date on the photo share is Sept 18 2004 ... Edward Steuber...for the photo share pictures... Ed in Western NY


    Message 4


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    Time: 05:07:22 AM PST US
    Subject: Welder
    From: Dwight.Kottke@hti.htch.com
    04/26/2005 07:06:01 AM, Serialize complete at 04/26/2005 07:06:02 AM, Serialize by Router on HUTMail1/HUT/HTI(Release 6.5.3|September 14, 2004) at 04/26/2005 07:06:02 AM, Itemize by SMTP Server on HUDOMGW1/HTI(Release 6.5.3|September 14, 2004) at 04/26/2005 07:06:39 AM, Serialize by Router on HUDOMGW1/HTI(Release 6.5.3|September 14, 2004) at 04/26/2005 07:06:43 AM, Serialize complete at 04/26/2005 07:06:43 AM --> Kolb-List message posted by: Dwight.Kottke@hti.htch.com Hey comrades of the wild blue yonder. What is the recommended type of welder to use for welding 4130 chrome moly? A stick welder would not be a very good choice, so how about TIG, wire feed, or gas. What's the best one to use? The Flying Farmer (with broken gear sockets)


    Message 5


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    Time: 05:29:47 AM PST US
    Subject: FSII vortex generators
    From: "Rex Rodebush" <rrodebush@tema.net>
    --> Kolb-List message posted by: "Rex Rodebush" <rrodebush@tema.net> Richard, Now I'm really confused! Take a look at the Cubcrafters web site and look under mods and parts. They show VG's on a supercub with the VG's located forward towards the L.E. out on the tips in front of the ailerons. They say that is to make sure the root stalls first & that you have aileron control through the stall. You have located them just the opposite. I assumed that at a high angel of attack you would want the VG's located closer to the L.E. in front of the ailerons so that they would start working before separation. The air would already separate ahead of the VG's at the root. Am I thinking about this wrong? Can any of the aerodynamic guys explain this?? Rex Rodebush "From: Richard Pike <richard@bcchapel.org> Subject: Kolb-List: FSII vortex generators --> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> Got the pictures on the web page of the vg placement on the FSII."


    Message 6


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    Time: 06:31:58 AM PST US
    From: "Christopher Armstrong" <tophera@centurytel.net>
    Subject: FSII vortex generators
    --> Kolb-List message posted by: "Christopher Armstrong" <tophera@centurytel.net> The cubcrafters website seams correct to me. I am curious to hear the reasoning behind the pattern used by the high powered FSII guys. Your thoughts below track mine exactly, the farther forward you put the VGs the more they should work to delay separation (stall). Since the Kolbs have a fairly low aspect ratio, untapered wing, they don't have a tendency to drop a tip, so I would just place all the VGs at the optimum location to get the aero benefits from them. If there is a pattern it must be to make the inboard VGs less effective to make sure that the inboard end stalls first. If you do use any staggered pattern, I think it is something that you should thoroughly understand and carefully test, since the pattern could very easily make the wing much worse (Like only putting VGs inboard... that could be a disaster, which is why having VGs fall off is actually kinda dangerous. If only a couple on one outboard wing panel came off, you would have an auto spin machine.) It would be a shame to take the docile Kolb stall and turn it into a stall and spinner! Topher -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com] On Behalf Of Rex Rodebush Subject: Kolb-List: FSII vortex generators --> Kolb-List message posted by: "Rex Rodebush" <rrodebush@tema.net> Richard, Now I'm really confused! Take a look at the Cubcrafters web site and look under mods and parts. They show VG's on a supercub with the VG's located forward towards the L.E. out on the tips in front of the ailerons. They say that is to make sure the root stalls first & that you have aileron control through the stall. You have located them just the opposite. I assumed that at a high angel of attack you would want the VG's located closer to the L.E. in front of the ailerons so that they would start working before separation. The air would already separate ahead of the VG's at the root. Am I thinking about this wrong? Can any of the aerodynamic guys explain this?? Rex Rodebush "From: Richard Pike <richard@bcchapel.org> Subject: Kolb-List: FSII vortex generators --> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> Got the pictures on the web page of the vg placement on the FSII."


    Message 7


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    Time: 06:32:34 AM PST US
    From: "Beauford" <beauford@tampabay.rr.com>
    Subject: Re: : Kolb-List:447 break in
    --> Kolb-List message posted by: "Beauford" <beauford@tampabay.rr.com> Ed: One of the rotax mechs over at Lockwood advised me (off the record) to use a little extra oil during my 447 break-in... that was over three years ago, but I think I recall his saying 35 or 40 to 1. I did so, and when I pulled the plugs afterwards, there was no excess crud on them, or visible on the tops of the pistons. Good luck with yours... Do Not Archive Beauford ----- Original Message ----- From: "Denny Rowe" <rowedl@highstream.net> Subject: Re: Kolb-List:447 break in > --> Kolb-List message posted by: "Denny Rowe" <rowedl@highstream.net> > > > Ed, > I would just go with the normal 50 to 1, however I recall my old > Pterodactyl > manual recomended extra oil for the break in period. > Maybe 30 or 40 to 1 for the first couple gallons if you are so inclined. > The only reason you do it with the injected engines is you may have air > pockets in the injector pump and lines. > > Denny > ----- Original Message ----- > From: <DAquaNut@AOL.com> > To: <kolb-list@matronics.com> > Subject: Re: Kolb-List:447 break in > > >> --> Kolb-List message posted by: DAquaNut@aol.com >> >> >> List, >> >> >> In prep for breaking in my 447, I see recommendations to put oil in the >> gas along with oil in the injector tank on engines that have oil >> injectors >> on >> them, for the break-in process. Sounds like double oil for the first >> tank to >> me. Any one use double or extra oil to break in a 447 that does not >> have >> oil injection. I will be using Air Cooled Pennzoil but the manual >> doesn't >> say >> to increase the oil mixture any stronger than 50/ 1. Comments? >> >> Ed (in Hou waiting for the rain to stop.) >> >> >> > > >


    Message 8


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    Time: 07:02:15 AM PST US
    From: "Frank Reynen" <frank_reynen@ix.netcom.com>
    Subject: Re: VAL COM 760 XNSVR WITH HARNESS
    --> Kolb-List message posted by: "Frank Reynen" <frank_reynen@ix.netcom.com> John and Ed, I also installed a Headsets Inc ANR retro kit in my 4DLX headset from Flightcom and I am pleased with the noise reduction. The unit can be connected to your 12 V aircraft supply system if you splice a 9 Volt Zener diode in the powerline instead of using 9 V batteries. This is working great for 2 years already in my MK3/912 Thanks again for distributing the flyers at Sun and Fun. Looks like I may have sold the MK3 locally pending a test flight this week. Frank Reynen do not archive ----- Original Message ----- From: "Edward Chmielewski" <edchmiel@mindspring.com> Subject: Re: Kolb-List: VAL COM 760 XNSVR WITH HARNESS > --> Kolb-List message posted by: "Edward Chmielewski" <edchmiel@mindspring.com> > > Hi John & All, > > I know what you mean about hearing loss! My upper register is about gone. I use ANR headsets in most of the > aircraft I fly, and can highly recommend the Headsets, Inc., add-on ANR system. It's about $160, takes a short evening > to put in, is very durable, and works as well as the $1K Bose/Dave Clarks/Sennheisers I use in corporate turboprops. I > know Miss P'fer may be noisy, but sit in a Merlin IIIB with 2 howling Garretts 4 feet away and you'll find they can be > pretty noisy too. Turning the ANR on is akin to placing a large pillow over each ear. Truly remarkable. The radio > volume jumps 50% too, due to the noise isolation. Use the silicone earseals also, as they seal around glasses and allow > the ANR to work to its best. > > Good Luck, > > Ed in JXN (MI!) > MkII/503 > > > ----- Original Message ----- > From: "John Hauck" <jhauck@elmore.rr.com> > To: <kolb-list@matronics.com> > Subject: Kolb-List: VAL COM 760 XNSVR WITH HARNESS > > > > --> Kolb-List message posted by: "John Hauck" <jhauck@elmore.rr.com> > > > > Hi Gang: > > > > Anyone out there own a VAL COM 760 XNSVR WITH HARNESS? > > > > My hearing is getting so bad I can not understand what is being > > transmitted with my little ICOM A3, which I operate at max volume. I > > believe I could do a better job of communicating if I had a radio that > > would put out more audio power. The VAL and ICOM put out 5W audio, > > but the VAL is about $120.00 cheaper than the ICOM. > > > > Another route might be Active Noise Reduction headset. Was reading an > > ad from Lightspeed. They said by removing a lot of the noise one > > would have a better chance of hearing what was being communicated > > rather than all the racket. Anyone have any experience with ANR and > > small hand held VHF rigs like my ICOM A3? > > > > My primary problem is when I fly with other Kolbs and small > > experimentals and ULs. Talking to ATC facilities and GA aircraft with > > powerful radios is not a problem for me to hear and understand. > > > > Thanks, > > > > john h > > MKIII > > > > > >


    Message 9


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    Time: 07:27:41 AM PST US
    From: jerb <ulflyer@verizon.net>
    Subject: Re: : Kolb-List:447 break in
    --> Kolb-List message posted by: jerb <ulflyer@verizon.net> Ed, I've had a couple of the Rotax 447's. Use the normal oil mix of 50:1. That equates to 2.56 oz of oil per gallon. (How that number is arrived there is 128 oz in a gallon, divide the 128 by the ratio of 50 parts fuel to 1 part oil (128/50) = 2.56 oz per gallon.) Don't put to much extra oil in or you risk gumming up the rings, you want the rings to wear and seat into the cylinder. Use mineral based oil like Pennzoil for the first 20 hours, it has taken about that long on both our engines to develop full power. Had to adjust the prop pitch on our IVO 2-3 times during that first 20 hours. The reason they put extra oil in the oil injection engines like the 503 and 582 for the first couple hours is only for a safety measure until it can be determined that the oil injection is properly working. During the break in especially during the high RPM runs you will fine it may be difficult to keep EGT's in normal range. We found temporarily hooking up the enricher (choke) beneficial to lower the EGT's. If your using a ground adjustable prop like an IVO, you may find you have to increase the pitch as the break-in progresses to reduce and limit the full throttle RPM and keep the EGT's RPM down in normal operating range. Only takes a couple of minutes and your back running. You'll need something to keep track of time with a seconds hand or digits. I also suggest you have a helper while doing this. You'll need to tie the tail of the aircraft down with some good rope. Also ear plugs are a must. Don't do the break-in right next to your hangar neighbors, go off some where to a more isolated area. On some other guy on our field who didn't use good judgement I've actually seen tempers raise to the point of actually came to blows due to the loud piercing noise . It really works on peoples nerves over time while running at or near full throttle. Jerb At 01:29 AM 4/26/05 -0400, you wrote: >--> Kolb-List message posted by: DAquaNut@aol.com > > >List, > > > In prep for breaking in my 447, I see recommendations to put oil in the >gas along with oil in the injector tank on engines that have oil >injectors on >them, for the break-in process. Sounds like double oil for the first >tank to >me. Any one use double or extra oil to break in a 447 that does not have >oil injection. I will be using Air Cooled Pennzoil but the manual doesn't >say >to increase the oil mixture any stronger than 50/ 1. Comments? > > Ed (in Hou waiting for the rain to stop.) > >


    Message 10


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    Time: 07:42:32 AM PST US
    From: Richard Pike <richard@bcchapel.org>
    Subject: FSII vortex generators
    --> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> Here is the thinking (if such it be...) the Kolb wing reacts best (imo) when the vg's are around 11.5 inches back from the leading edge. When I was seeking the absolute lowest stall speed on my MKIII, I got a better response and a slower stall speed at that distance rather than farther forward. That is why the inboard ones are further forward, because that gave a higher stall speed than when the vg's were further aft, yet they do seem to help the climb rate. Vg's help the climb rate even when you climbing notably faster than stall. I completely agree with your thinking, and I understand the concept that you need to get the vg's forward and into non separated air in order to make them work correctly and maintain an unseparated airflow across the wing at high angles of attack, yet the testing we did does not really bear this out. The aft mounted vg's hang on longer at slow flight and stall later than the more forward ones, and improve the handling at slow flight speeds. It is "common knowledge" that the Kolb airfoil is sort of unique in how it behaves, I assume this is why? If you think that we are really making a serious mistake, or even worse - that we might be giving out dangerous advice, perhaps leading someone else to make a mistake that will get them hurt, then I bow to your professional opinion, and we will remove the 7 forward/in line vg's from the inboard sections. (For those of you new to the list, Topher does aerodynamics for a living...) Richard Pike MKIII N420P (42oldPoops) At 08:29 AM 4/26/2005 -0500, you wrote: >--> Kolb-List message posted by: "Christopher Armstrong" ><tophera@centurytel.net> > >The cubcrafters website seams correct to me. I am curious to hear the >reasoning behind the pattern used by the high powered FSII guys. Your >thoughts below track mine exactly, the farther forward you put the VGs the >more they should work to delay separation (stall). > >Since the Kolbs have a fairly low aspect ratio, untapered wing, they don't >have a tendency to drop a tip, so I would just place all the VGs at the >optimum location to get the aero benefits from them. If there is a pattern >it must be to make the inboard VGs less effective to make sure that the >inboard end stalls first. If you do use any staggered pattern, I think it >is something that you should thoroughly understand and carefully test, since >the pattern could very easily make the wing much worse (Like only putting >VGs inboard... that could be a disaster, which is why having VGs fall off is >actually kinda dangerous. If only a couple on one outboard wing panel came >off, you would have an auto spin machine.) It would be a shame to take the >docile Kolb stall and turn it into a stall and spinner! > >Topher > >-----Original Message----- >From: owner-kolb-list-server@matronics.com >[mailto:owner-kolb-list-server@matronics.com] On Behalf Of Rex Rodebush >To: kolb-list@matronics.com >Subject: Kolb-List: FSII vortex generators > >--> Kolb-List message posted by: "Rex Rodebush" <rrodebush@tema.net> > >Richard, > >Now I'm really confused! > >Take a look at the Cubcrafters web site and look under mods and parts. >They show VG's on a supercub with the VG's located forward towards the >L.E. out on the tips in front of the ailerons. They say that is to make >sure the root stalls first & that you have aileron control through the >stall. You have located them just the opposite. > >I assumed that at a high angel of attack you would want the VG's located >closer to the L.E. in front of the ailerons so that they would start >working before separation. The air would already separate ahead of the >VG's at the root. > >Am I thinking about this wrong? Can any of the aerodynamic guys explain >this?? > >Rex Rodebush > >"From: Richard Pike <richard@bcchapel.org> >Subject: Kolb-List: FSII vortex generators >--> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> > >Got the pictures on the web page of the vg placement on the FSII." > >


    Message 11


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    Time: 08:15:37 AM PST US
    From: Richard Pike <richard@bcchapel.org>
    Subject: FSII vortex generators
    --> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> Follow up on my previous post - forgot to mention earlier - the FSII wing is not a constant chord, it has more chord toward the tips because of the ailerons, and less at the root, no ailerons there. Since conventional wisdom has vg's at 10% of the chord, I suspected that we were getting better results in front of the ailerons because the vg's at that point were at about 10% of the chord, and the ones further inboard are also at about 10% of the chord, even though they were further forward. Richard Pike MKIII N420P (420ldPoops) At 10:41 AM 4/26/2005 -0400, you wrote: >--> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> > >Here is the thinking (if such it be...) the Kolb wing reacts best (imo) >when the vg's are around 11.5 inches back from the leading edge. When I was >seeking the absolute lowest stall speed on my MKIII, I got a better >response and a slower stall speed at that distance rather than farther >forward. > >That is why the inboard ones are further forward, because that gave a >higher stall speed than when the vg's were further aft, yet they do seem to >help the climb rate. Vg's help the climb rate even when you climbing >notably faster than stall. > >I completely agree with your thinking, and I understand the concept that >you need to get the vg's forward and into non separated air in order to >make them work correctly and maintain an unseparated airflow across the >wing at high angles of attack, yet the testing we did does not really bear >this out. The aft mounted vg's hang on longer at slow flight and stall >later than the more forward ones, and improve the handling at slow flight >speeds. It is "common knowledge" that the Kolb airfoil is sort of unique in >how it behaves, I assume this is why? > >If you think that we are really making a serious mistake, or even worse - >that we might be giving out dangerous advice, perhaps leading someone else >to make a mistake that will get them hurt, then I bow to your professional >opinion, and we will remove the 7 forward/in line vg's from the inboard >sections. > >(For those of you new to the list, Topher does aerodynamics for a living...) > >Richard Pike >MKIII N420P (42oldPoops) > > >At 08:29 AM 4/26/2005 -0500, you wrote: > > >--> Kolb-List message posted by: "Christopher Armstrong" > ><tophera@centurytel.net> > > > >The cubcrafters website seams correct to me. I am curious to hear the > >reasoning behind the pattern used by the high powered FSII guys. Your > >thoughts below track mine exactly, the farther forward you put the VGs the > >more they should work to delay separation (stall). > > > >Since the Kolbs have a fairly low aspect ratio, untapered wing, they don't > >have a tendency to drop a tip, so I would just place all the VGs at the > >optimum location to get the aero benefits from them. If there is a pattern > >it must be to make the inboard VGs less effective to make sure that the > >inboard end stalls first. If you do use any staggered pattern, I think it > >is something that you should thoroughly understand and carefully test, since > >the pattern could very easily make the wing much worse (Like only putting > >VGs inboard... that could be a disaster, which is why having VGs fall off is > >actually kinda dangerous. If only a couple on one outboard wing panel came > >off, you would have an auto spin machine.) It would be a shame to take the > >docile Kolb stall and turn it into a stall and spinner! > > > >Topher > > > >-----Original Message----- > >From: owner-kolb-list-server@matronics.com > >[mailto:owner-kolb-list-server@matronics.com] On Behalf Of Rex Rodebush > >To: kolb-list@matronics.com > >Subject: Kolb-List: FSII vortex generators > > > >--> Kolb-List message posted by: "Rex Rodebush" <rrodebush@tema.net> > > > >Richard, > > > >Now I'm really confused! > > > >Take a look at the Cubcrafters web site and look under mods and parts. > >They show VG's on a supercub with the VG's located forward towards the > >L.E. out on the tips in front of the ailerons. They say that is to make > >sure the root stalls first & that you have aileron control through the > >stall. You have located them just the opposite. > > > >I assumed that at a high angel of attack you would want the VG's located > >closer to the L.E. in front of the ailerons so that they would start > >working before separation. The air would already separate ahead of the > >VG's at the root. > > > >Am I thinking about this wrong? Can any of the aerodynamic guys explain > >this?? > > > >Rex Rodebush > > > >"From: Richard Pike <richard@bcchapel.org> > >Subject: Kolb-List: FSII vortex generators > >--> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> > > > >Got the pictures on the web page of the vg placement on the FSII." > > > > > >


    Message 12


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    Time: 09:21:14 AM PST US
    From: "Christopher Armstrong" <tophera@centurytel.net>
    Subject: FSII vortex generators
    --> Kolb-List message posted by: "Christopher Armstrong" <tophera@centurytel.net> That is a good observation... I have nearly full span ailerons on mine so I forgot about the hitch in the wing. I think that since the airfoil is the same inboard and outboard the tacked on aileron doesn't really change things much. If you actually had an airfoil that changed I would be more willing to agree that moving aft made sense. I don't think your giving advice, bad or good, but are giving information and that is always good. All the information collected by careful flight testing is great. I found it super interesting. Until you test something you don't know... you just have a guess, educated or otherwise. The only thing I wanted to point out is that even things that seem like little changes require careful and complete testing. VGs put on in a pattern could result in dangerous stall behavior, but if you get up to safe altitude and test it, doing stalls in turns with sloppy rudder inputs to cover the whole range of bad spin entry potential you will know how your modification effects the plane. And when you pass on to us the results then we all benefit. Thanks for the data Topher -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com] On Behalf Of Richard Pike Subject: RE: Kolb-List: FSII vortex generators --> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> Follow up on my previous post - forgot to mention earlier - the FSII wing is not a constant chord, it has more chord toward the tips because of the ailerons, and less at the root, no ailerons there. Since conventional wisdom has vg's at 10% of the chord, I suspected that we were getting better results in front of the ailerons because the vg's at that point were at about 10% of the chord, and the ones further inboard are also at about 10% of the chord, even though they were further forward. Richard Pike MKIII N420P (420ldPoops) At 10:41 AM 4/26/2005 -0400, you wrote: >--> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> > >Here is the thinking (if such it be...) the Kolb wing reacts best (imo) >when the vg's are around 11.5 inches back from the leading edge. When I was >seeking the absolute lowest stall speed on my MKIII, I got a better >response and a slower stall speed at that distance rather than farther >forward. > >That is why the inboard ones are further forward, because that gave a >higher stall speed than when the vg's were further aft, yet they do seem to >help the climb rate. Vg's help the climb rate even when you climbing >notably faster than stall. > >I completely agree with your thinking, and I understand the concept that >you need to get the vg's forward and into non separated air in order to >make them work correctly and maintain an unseparated airflow across the >wing at high angles of attack, yet the testing we did does not really bear >this out. The aft mounted vg's hang on longer at slow flight and stall >later than the more forward ones, and improve the handling at slow flight >speeds. It is "common knowledge" that the Kolb airfoil is sort of unique in >how it behaves, I assume this is why? > >If you think that we are really making a serious mistake, or even worse - >that we might be giving out dangerous advice, perhaps leading someone else >to make a mistake that will get them hurt, then I bow to your professional >opinion, and we will remove the 7 forward/in line vg's from the inboard >sections. > >(For those of you new to the list, Topher does aerodynamics for a living...) > >Richard Pike >MKIII N420P (42oldPoops) > > >At 08:29 AM 4/26/2005 -0500, you wrote: > > >--> Kolb-List message posted by: "Christopher Armstrong" > ><tophera@centurytel.net> > > > >The cubcrafters website seams correct to me. I am curious to hear the > >reasoning behind the pattern used by the high powered FSII guys. Your > >thoughts below track mine exactly, the farther forward you put the VGs the > >more they should work to delay separation (stall). > > > >Since the Kolbs have a fairly low aspect ratio, untapered wing, they don't > >have a tendency to drop a tip, so I would just place all the VGs at the > >optimum location to get the aero benefits from them. If there is a pattern > >it must be to make the inboard VGs less effective to make sure that the > >inboard end stalls first. If you do use any staggered pattern, I think it > >is something that you should thoroughly understand and carefully test, since > >the pattern could very easily make the wing much worse (Like only putting > >VGs inboard... that could be a disaster, which is why having VGs fall off is > >actually kinda dangerous. If only a couple on one outboard wing panel came > >off, you would have an auto spin machine.) It would be a shame to take the > >docile Kolb stall and turn it into a stall and spinner! > > > >Topher > > > >-----Original Message----- > >From: owner-kolb-list-server@matronics.com > >[mailto:owner-kolb-list-server@matronics.com] On Behalf Of Rex Rodebush > >To: kolb-list@matronics.com > >Subject: Kolb-List: FSII vortex generators > > > >--> Kolb-List message posted by: "Rex Rodebush" <rrodebush@tema.net> > > > >Richard, > > > >Now I'm really confused! > > > >Take a look at the Cubcrafters web site and look under mods and parts. > >They show VG's on a supercub with the VG's located forward towards the > >L.E. out on the tips in front of the ailerons. They say that is to make > >sure the root stalls first & that you have aileron control through the > >stall. You have located them just the opposite. > > > >I assumed that at a high angel of attack you would want the VG's located > >closer to the L.E. in front of the ailerons so that they would start > >working before separation. The air would already separate ahead of the > >VG's at the root. > > > >Am I thinking about this wrong? Can any of the aerodynamic guys explain > >this?? > > > >Rex Rodebush > > > >"From: Richard Pike <richard@bcchapel.org> > >Subject: Kolb-List: FSII vortex generators > >--> Kolb-List message posted by: Richard Pike <richard@bcchapel.org> > > > >Got the pictures on the web page of the vg placement on the FSII." > > > > > >


    Message 13


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    Time: 09:58:39 AM PST US
    From: "Rusty" <13brv3c@bellsouth.net>
    Subject: Welder
    --> Kolb-List message posted by: "Rusty" <13brv3c@bellsouth.net> Greetings Welding Farmer :-) I'm by no means a welding expert, but I would be glad to play one on TV if there's money in it, maybe Junkyard Wars will come back on the air :-) It's my understanding that the historically accepted method to weld 4130 is with gas. That's still a great way to do it, particularly if that's all you have access to. Gas welding equipment is cheap, and easy to find. It's supposed to be easy to use as well, but I found TIG much easier personally. MIG (higher form of wire feed) is good for professionals, but not so good for amateurs. From what I understand, it's easy to make a nice looking weld, that isn't strong at all, so it take a professional to do it right. BTW, this is what they were using at the old Kolb, down in the dungeon :-) TIG is an excellent method, and is also great for aluminum. Since I need to weld aluminum more often than steel, I bought a TIG machine. The downside is the cost of the equipment, and consumables. There are also those who say you need to need to "normalize" steel with a torch after TIG or MIG welding, to "relieve the stress". This is highly debatable, and I don't personally believe it. Probably does more harm than good IMHO. Cheers, Rusty (Slingshot still sitting naked in the garage) ---------------- Hey comrades of the wild blue yonder. What is the recommended type of welder to use for welding 4130 chrome moly? A stick welder would not be a very good choice, so how about TIG, wire feed, or gas. What's the best one to use? The Flying Farmer (with broken gear sockets)


    Message 14


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    Time: 10:46:54 AM PST US
    From: "Steve Garvelink" <link@cdc.net>
    Subject: wiggles
    --> Kolb-List message posted by: "Steve Garvelink" <link@cdc.net> Ed, After looking at your pictures on the list would like to know how you make the cover piece between the wings. It looks like aluminum. Steve Garvelink -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com] On Behalf Of Edward Steuber Subject: Kolb-List: wiggles --> Kolb-List message posted by: "Edward Steuber" <esteuber@rochester.rr.com> OOPS....the date on the photo share is Sept 18 2004 ... Edward Steuber...for the photo share pictures... Ed in Western NY


    Message 15


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    Time: 03:16:14 PM PST US
    From: HShack@aol.com
    Subject: Re: Welder
    --> Kolb-List message posted by: HShack@aol.com In a message dated 4/26/2005 8:08:12 AM Eastern Standard Time, Dwight.Kottke@hti.htch.com writes: Hey comrades of the wild blue yonder. What is the recommended type of welder to use for welding 4130 chrome moly? A stick welder would not be a very good choice, so how about TIG, wire feed, or gas. What's the best one to use? The Flying Farmer (with broken gear sockets) TIG. No sparks [hardley]; won't burn the covering on your cage. Don't remember; did you check if you have the new longer gear legs?? Howard Shackleford FS II SC


    Message 16


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    Time: 04:03:38 PM PST US
    From: DAquaNut@aol.com
    Subject: Re: Welder
    --> Kolb-List message posted by: DAquaNut@aol.com Dwight, I would tell you how long Ive been welding, But that would make me sound like a smart - _ _ _ _. It is my experience That Tig is the purest and strongest form of welding if it is done properly. You just need to have the proper filler rod. Lincoln can tell you the best rods to use there are at least 3 that are acceptable. The new kolb would probably be glad to tell you. Mig would be an acceptable 2nd choice. If I had my way It would all be tig It just takes more time. Hope this helps. Ed ( in houston).


    Message 17


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    Time: 04:26:48 PM PST US
    From: DAquaNut@aol.com
    Subject: Re: : Kolb-List:447 break in
    --> Kolb-List message posted by: DAquaNut@aol.com In a message dated 4/26/2005 9:28:32 A.M. Central Standard Time, ulflyer@verizon.net writes: The reason they put extra oil in the oil injection engines like the 503 and 582 for the first couple hours is only for a safety measure until it can be determined that the oil injection is properly working. Jerb, Thanks for your reply. I realize the reason why injected engines put 50/1 in their fuel the first tank, But if the injector is working properly that equates to 25/1. My thinking is that if it that wont hurt a injected engine the first tank, how would it hurt a non-injected 447? Ed (in Hou)


    Message 18


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    Time: 04:28:12 PM PST US
    From: "Don Gherardini" <donghe@one-eleven.net>
    Subject: Re: Welder
    --> Kolb-List message posted by: "Don Gherardini" <donghe@one-eleven.net> MR. FArmer... Tig is the best...and easiest for me. I have a Millermatic 210 wire feed machine which I used to repair a bent Kolb cage, So I know how tuff it is to use a wire feed machine on such small stuff...it is possible, but more difficult than a TIG machine. ANy professional welder will tell you that for the most accurate work when time in production is of no concern, that the TIG process is the way to go. Don Gherardini FireFly 098 http://www.geocities.com/dagger369th/my_firefly.htm DO NOT ARCHIVE


    Message 19


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    Time: 09:54:54 PM PST US
    From: jerb <ulflyer@verizon.net>
    Subject: Re: : Kolb-List:447 break in
    --> Kolb-List message posted by: jerb <ulflyer@verizon.net> You want some friction to get the rings to seat - too much oil may slow that process down. You could go a little more oil but it shouldn't be necessary. In the case of oil injection you need to run it enough to verify that the oil injection is working - it only serves as a safe guard in the event it proves not to be working, sometimes on initial installs bubbles or kinked tubing can hamper oil flow. In the case of the 447, that's not the case. Also keep in mind that only at more extreme throttle settings would larger amounts of oil be injected and then at that higher RPM it should blow out most of the excess oil. jerb At 07:20 PM 4/26/05 -0400, you wrote: >--> Kolb-List message posted by: DAquaNut@aol.com > > >In a message dated 4/26/2005 9:28:32 A.M. Central Standard Time, >ulflyer@verizon.net writes: > > >The reason they put extra oil in the oil injection engines like the 503 and >582 for the first couple hours is only for a safety measure until it can be >determined that the oil injection is properly working. > > >Jerb, > Thanks for your reply. I realize the reason why injected engines put > 50/1 >in their fuel the first tank, But if the injector is working properly that >equates to 25/1. My thinking is that if it that wont hurt a injected engine >the first tank, how would it hurt a non-injected 447? > > Ed (in Hou) > >


    Message 20


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    Time: 09:55:02 PM PST US
    From: ElleryWeld@aol.com
    Subject: Re: Welder
    --> Kolb-List message posted by: ElleryWeld@aol.com Tig weld it is the best way, make sure you have the correct wire and shielding gas for the 4130 tubing Rebuilding Original Firestar in Maine Cant wait till its done I need a break from this planet DO NOT ARCHIVE Ellery Batchelder Jr Levant Welding


    Message 21


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    Time: 10:21:04 PM PST US
    From: jerb <ulflyer@verizon.net>
    Subject: Re: Welder
    --> Kolb-List message posted by: jerb <ulflyer@verizon.net> Miller makes a small 120VAC powered unit that works well for chrome moly tubing. It works well for this function and is nice unit being its is small and light weight 13.7# making it very portable. Very handy unit. It outputs DC only so does not accommodate welding aluminum. Cost is around $1000 bucks or less, check the internet prices. jerb At 06:15 PM 4/26/05 -0400, you wrote: >--> Kolb-List message posted by: HShack@aol.com > >In a message dated 4/26/2005 8:08:12 AM Eastern Standard Time, >Dwight.Kottke@hti.htch.com writes: >Hey comrades of the wild blue yonder. What is the recommended type of >welder to use for welding 4130 chrome moly? A stick welder would not be a >very good choice, so how about TIG, wire feed, or gas. What's the best >one to use? > > >The Flying Farmer (with broken gear sockets) > > >TIG. No sparks [hardley]; won't burn the covering on your cage. Don't >remember; did you check if you have the new longer gear legs?? > >Howard Shackleford >FS II >SC > >




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