Kolb-List Digest Archive

Sun 11/05/06


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     0. 02:31 AM - Re: Tie Down (pat ladd)
     2. 06:06 AM - Suggestions for cutting Matco hardened axle? (John Bickham)
     3. 06:26 AM - Re: Suggestions for cutting Matco hardened axle? (robert bean)
     4. 06:33 AM - Re: Suggestions for cutting Matco hardened axle? (John Cooley)
     5. 06:54 AM - Re: Suggestions for cutting Matco hardened axle? (John Hauck)
     6. 07:09 AM - Re: Suggestions for cutting Matco hardened axle? (LEE CREECH)
     7. 07:54 AM - Re: Suggestions for cutting Matco hardened axle? (David Lehman)
     8. 08:12 AM - Re: New windshield (planecrazzzy)
     9. 08:18 AM - Re: Suggestions for cutting Matco hardened axle? (planecrazzzy)
    10. 10:28 AM - Re: Matronics Email List Fund Raiser - November! (Matt Dralle)
    11. 10:31 AM - Re: Matronics Email List Fund Raiser - November! (Matt Dralle)
    12. 11:20 AM - Re: Re: New windshield (APilot@webtv.net)
    13. 12:11 PM - Re: New windshield (planecrazzzy)
    14. 03:34 PM - Painting with stencils? (John Bickham)
    15. 05:43 PM - Re: Painting with stencils? (Craig Nelson)
    16. 05:55 PM - Repairman ELSA / Facet pump (Lanny Fetterman)
    17. 07:10 PM - Re: Suggestions for cutting Matco hardened axle? (ElleryWeld@aol.com)
    18. 08:45 PM - Re: Repairman ELSA / Facet pump (robert bean)
 
 
 


Message 1


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    Time: 02:31:54 AM PST US
    From: "pat ladd" <pj.ladd@btinternet.com>
    Subject: Re: Tie Down
    --> Kolb-List message posted by: "pat ladd" <pj.ladd@btinternet.com> some top-of-wing spoilers. They were anywhere from 2-4 in. high, and at least 4 ft long, cushioned on bottom with either salvaged styrofoam, old pcs of carpet, or under-carpet padding.>> Hi, used to do that on the old Dagling and Zogling type gliders in the early days when we used to bungee launch. In the early instruction phase the lift killers were slid onto the leading edge and the guy under instruction was dragged across the field by half a dozen other students while the instructor ran alongside shouting . Mind you, the damn things would hardly lift off even without the lift killers but it was a safeguard if there was a sudden gust of wind. If you made them right they doubled as leading edge supports when the wing was stacked away at the end of the session. Pat


    Message 2


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    Time: 06:06:30 AM PST US
    Subject: Suggestions for cutting Matco hardened axle?
    From: "John Bickham" <gearbender@bellsouth.net>
    --> Kolb-List message posted by: "John Bickham" <gearbender@bellsouth.net> Hello list, I was wondering if anyone has any experience or suggestions for cutting the hardened steel axles? I want to trim off about 1 1/2" that sticks out the inside of the axle sockets. It is serving no real purpose and is dead weight. It is also something to just snag on something in the event of a less than optimum landing surface. I know from drilling, this stuff is hard. Not sure if I can cut it with portable bandsaw that I use for just about everything else. Don't want to try something that will just scar the axle up. Thanks for any help. -------- Thanks too much, John Bickham Mark III-C &quot;Using my Repairman Certificate&quot; St. Francisville, LA Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72367#72367 Attachments: http://forums.matronics.com//files/axle_flush_512.jpg


    Message 3


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    Time: 06:26:36 AM PST US
    From: robert bean <slyck@frontiernet.net>
    Subject: Re: Suggestions for cutting Matco hardened axle?
    --> Kolb-List message posted by: robert bean <slyck@frontiernet.net> Air powered die grinder with a cutoff disc on it. -sometimes called an exhaust cutoff tool. Check Harbor Freight or any chinese tool vendor. Also good for smoothing unwanted or lumpy welds. BB On 5, Nov 2006, at 9:06 AM, John Bickham wrote: > --> Kolb-List message posted by: "John Bickham" > <gearbender@bellsouth.net> > > Hello list, > > I was wondering if anyone has any experience or suggestions for > cutting the hardened steel axles? I want to trim off about 1 1/2" > that sticks out the inside of the axle sockets. It is serving no > real purpose and is dead weight. It is also something to just snag on > something in the event of a less than optimum landing surface. > > I know from drilling, this stuff is hard. Not sure if I can cut it > with portable bandsaw that I use for just about everything else. > Don't want to try something that will just scar the axle up. > > Thanks for any help. > > -------- > Thanks too much, > > John Bickham > Mark III-C > &quot;Using my Repairman Certificate&quot; > St. Francisville, LA > > Do Not Archive > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=72367#72367 > > > Attachments: > > http://forums.matronics.com//files/axle_flush_512.jpg > >


    Message 4


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    Time: 06:33:59 AM PST US
    From: "John Cooley" <jcooley380@hughes.net>
    Subject: Suggestions for cutting Matco hardened axle?
    --> Kolb-List message posted by: "John Cooley" <jcooley380@hughes.net> Hi John, What I would try and will try, because I have the same problem, is using a 4 1/2 electric grinder with a thin metal cutting blade on it. I used this on the hardened gear legs when building them (John Hauck style), and a bunch of other metal parts, and I think it will cut the axles with no problem also. Good luck. Later, John Cooley Do not archive -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com] On Behalf Of John Bickham Sent: Sunday, November 05, 2006 8:06 AM Subject: Kolb-List: Suggestions for cutting Matco hardened axle? --> Kolb-List message posted by: "John Bickham" <gearbender@bellsouth.net> Hello list, I was wondering if anyone has any experience or suggestions for cutting the hardened steel axles? I want to trim off about 1 1/2" that sticks out the inside of the axle sockets. It is serving no real purpose and is dead weight. It is also something to just snag on something in the event of a less than optimum landing surface. I know from drilling, this stuff is hard. Not sure if I can cut it with portable bandsaw that I use for just about everything else. Don't want to try something that will just scar the axle up. Thanks for any help. -------- Thanks too much, John Bickham Mark III-C &quot;Using my Repairman Certificate&quot; St. Francisville, LA Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72367#72367 Attachments: http://forums.matronics.com//files/axle_flush_512.jpg -- --


    Message 5


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    Time: 06:54:08 AM PST US
    From: "John Hauck" <jhauck@elmore.rr.com>
    Subject: Re: Suggestions for cutting Matco hardened axle?
    --> Kolb-List message posted by: "John Hauck" <jhauck@elmore.rr.com> cutting the hardened steel axles? | | John Bickham Morning John B I cut MATCO axles with a hack saw. Buy the best bi-metal blades available. Usually, they cost about three times as much as the regular cheap blades. I have one in my hack saw now that has been in there for many years. Either it is a good blade, or I am not sawing much now days. ;-) I do not know how hard MATCO heat treats their axles, but they are not that hard. I also drill them with a certain amount of success. john h mkIII


    Message 6


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    Time: 07:09:06 AM PST US
    From: "LEE CREECH" <dcreech3@hotmail.com>
    Subject: Suggestions for cutting Matco hardened axle?
    --> Kolb-List message posted by: "LEE CREECH" <dcreech3@hotmail.com> QUOTE: I was wondering if anyone has any experience or suggestions for cutting the hardened steel axles? I want to trim off about 1 1/2" that sticks out the inside of the axle sockets. It is serving no real purpose and is dead weight. It is also something to just snag on something in the event of a less than optimum landing surface. Aren't these for the purpose of jacking/propping up the plane when you take a wheel off? I've always found them useful for that. Lee do not archive _________________________________________________________________ Use your PC to make calls at very low rates https://voiceoam.pcs.v2s.live.com/partnerredirect.aspx


    Message 7


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    Time: 07:54:37 AM PST US
    From: "David Lehman" <david@davidlehman.net>
    Subject: Re: Suggestions for cutting Matco hardened axle?
    Ditto... My first set of gears/axles were flush, I'm glad the new ones are extended so that I can use my floor jack... DVD do not archive On 11/5/06, LEE CREECH <dcreech3@hotmail.com> wrote: > > --> Kolb-List message posted by: "LEE CREECH" <dcreech3@hotmail.com> > > QUOTE: I was wondering if anyone has any experience or suggestions for > cutting the hardened steel axles? I want to trim off about 1 1/2" that > sticks out the inside of the axle sockets. It is serving no real purpose > and is dead weight. It is also something to just snag on something in the > event of a less than optimum landing surface. > > > Aren't these for the purpose of jacking/propping up the plane when you > take > a wheel off? I've always found them useful for that. > > Lee > > do not archive > >


    Message 8


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    Time: 08:12:23 AM PST US
    Subject: Re: New windshield
    From: "planecrazzzy" <planecrazzzy@yahoo.com>
    --> Kolb-List message posted by: "planecrazzzy" <planecrazzzy@yahoo.com> I've got my plane back in the garage for Winter ( MN ) One thing that I'll be working on is a full enclosure.... My personal favorite design is making it in sections..... that way things can be replaced cheaply.... my main front piece will be 2 ft x 4 ft , Then I can add doors ( removable )....I'll have to make a frame to bow out the doors a little. I think it will waste less lexan that way too.... I'm just gonna pick up some stuff from Fleet Farm... Gotta Fly... Mike & "Jaz" in MN -------- . . . . . Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72392#72392


    Message 9


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    Time: 08:18:33 AM PST US
    Subject: Re: Suggestions for cutting Matco hardened axle?
    From: "planecrazzzy" <planecrazzzy@yahoo.com>
    --> Kolb-List message posted by: "planecrazzzy" <planecrazzzy@yahoo.com> You can still jack up your plane where the axle comes out of the cage... ( I pulled off my bent axle to straighten it ) Also if you use a cut -off wheel ( recomended ) just have a wet rag on the axle piece so you don't heat it up too bad..... and cool it down as soon as your done..... . . . Gotta Fly... Mike & "Jaz" in MN . . . -------- . . . . . Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72394#72394


    Message 10


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    Time: 10:28:12 AM PST US
    Subject: Re: Matronics Email List Fund Raiser - November!
    From: "Matt Dralle" <dralle@matronics.com>
    --> Kolb-List message posted by: "Matt Dralle" <dralle@matronics.com> Awesome! Thank you! Matt -------- Matt Dralle Matronics Email List Administrator Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72420#72420


    Message 11


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    Time: 10:31:20 AM PST US
    Subject: Re: Matronics Email List Fund Raiser - November!
    From: "Matt Dralle" <dralle@matronics.com>
    --> Kolb-List message posted by: "Matt Dralle" <dralle@matronics.com> > > > I've got a check ready to mail ....probly mail it on the way to work Monday morning.... > > . > > > > Good Job Matt... > > . > > . > > Gotta Fly... > > Mike & "Jaz" in MN > > . > > > Awesome! Thank you! > > Matt Whoops, sorry, that previous message was suppose to quote Mike's message... Matt -------- Matt Dralle Matronics Email List Administrator Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72423#72423


    Message 12


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    Time: 11:20:46 AM PST US
    From: APilot@webtv.net
    Subject: Re: New windshield
    --> Kolb-List message posted by: APilot@webtv.net Re: full enclosure. I have a Mark III Classic velcro and vinyl enclosure that came with my kit. I will never use it. Make offer. Vic


    Message 13


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    Time: 12:11:43 PM PST US
    Subject: Re: New windshield
    From: "planecrazzzy" <planecrazzzy@yahoo.com>
    --> Kolb-List message posted by: "planecrazzzy" <planecrazzzy@yahoo.com> I just bought a small sheet of lexan ( the real stuff ) from Fleet Farm. A sheet 34" x 44" cost me $49.99 , after I make frames for the front three sections ( Front and both doors ), it'll be easy to replace a piece if needed.... . . Gotta Fly... . . -------- . . . . . Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72432#72432


    Message 14


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    Time: 03:34:13 PM PST US
    Subject: Painting with stencils?
    From: "John Bickham" <gearbender@bellsouth.net>
    --> Kolb-List message posted by: "John Bickham" <gearbender@bellsouth.net> I know I'm asking a lot of questions. There is a lot of experience on this list and a good resource for getting ideas on doing things right the first time. I was looking at the pictures from Copperstate of the Milows planes. The graphics and paint schemes are amazing work. I'm a true novice when it comes to painting. I can mask off straight lines and paint that. The desert scene on Uncle Craigs plane has me wondering how he did that. How and what do you use to stencil graphics and lettering? I know I can buy vinyl lettering and just stick it on. I don't think I'll be able to match the Stits Pumpkin Orange that I use so I would like to paint some lettering on the nose cone. Can you get a masking material that you can cut out the lettering and stick on Aerothane without damaging it? Thanks for any help. -------- Thanks too much, John Bickham Mark III-C &quot;Using my Repairman Certificate&quot; St. Francisville, LA Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72468#72468


    Message 15


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    Time: 05:43:34 PM PST US
    Subject: Painting with stencils?
    From: "Craig Nelson" <Craig.Nelson@heraeus.com>
    --> Kolb-List message posted by: "Craig Nelson" <Craig.Nelson@heraeus.com> John It's not that hard to do amazing paint if you are willing to spend the time to do the masking. These planes are the first things Milo Tim and I have painted with Aero-thane. The time it takes to do all the back masking is phenomenal. My hat is off to any one with paint schemes like John hawk and similar designs. Although fun, if you like that sort of thing, it's very satisfying when it is finished. For graphics we used kitchen cupboard self adhesive paper. We did the graphic design and cut them with an Ex-acto knife then applied it to the surface, masked around it and then applied paint. Just remember if it is aero-thane you must sand all the little details on the mask or the paint will not stick to the underling color Have fun building your plane Uncle Craig www.milows.com Do not archive -----Original Message----- From: owner-kolb-list-server@matronics.com [mailto:owner-kolb-list-server@matronics.com] On Behalf Of John Bickham Sent: Sunday, November 05, 2006 4:34 PM Subject: Kolb-List: Painting with stencils? --> Kolb-List message posted by: "John Bickham" <gearbender@bellsouth.net> I know I'm asking a lot of questions. I was looking at the pictures from Copperstate of the Milows planes. The graphics and paint schemes are amazing work. I'm a true novice when it Thanks for any help. -------- Thanks too much, John Bickham Mark III-C &quot;Using my Repairman Certificate&quot; St. Francisville, LA Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=72468#72468


    Message 16


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    Time: 05:55:49 PM PST US
    X-Mailer: QUALCOMM Windows Eudora Version 5.1.1
    From: Lanny Fetterman <donaho@csrlink.net>
    Subject: Repairman ELSA / Facet pump
    --> Kolb-List message posted by: Lanny Fetterman <donaho@csrlink.net> Hi All, I just got home from a trip to Frederick Md, I took the repairman course and passed the test, now I can do my own annuals on the any ELSA I own. Thank goodness that is over! We kicked around the subject of the primer bulb, and they convinced me to take it out of the system, and install a facet fuel pump in parallel with the mechanical pump. I checked the archives and found information as to which pump to buy. If anyone has pictures of their installation they could post, or any suggestions before I start this project, I would appreciate the help. I read that the pump should be placed below the level of the fuel tanks, is that where you fellows put it? Is it best to wire it to the ignition switch so it runs all the time, as suggested by one of the other pilots taking the course, or a toggle switch? Thank you in advance. Lanny Fetterman N598LF Do not archive


    Message 17


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    Time: 07:10:55 PM PST US
    From: ElleryWeld@aol.com
    Subject: Re: Suggestions for cutting Matco hardened axle?
    John Use a .040 thick cut of wheel in a 4 inch grinder that will do a quick job of that for you Ellery in a Firestar almost ready to break in a new engine do not archive


    Message 18


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    Time: 08:45:15 PM PST US
    From: robert bean <slyck@frontiernet.net>
    Subject: Re: Repairman ELSA / Facet pump
    IMO the fuel pump should have a relay activated from the ignition circuit to avoid problems. That is the only relay I have. BB On 5, Nov 2006, at 8:55 PM, Lanny Fetterman wrote: > > Hi All, I just got home from a trip to Frederick Md, I took the > repairman course and passed the test, now I can do my own annuals on > the any ELSA I own. Thank goodness that is over! > We kicked around the subject of the primer bulb, and they convinced > me to take it out of the system, and install a facet fuel pump in > parallel with the mechanical pump. I checked the archives and found > information as to which pump to buy. If anyone has pictures of their > installation they could post, or any suggestions before I start this > project, I would appreciate the help. > I read that the pump should be placed below the level of the fuel > tanks, is that where you fellows put it? Is it best to wire it to the > ignition switch so it runs all the time, as suggested by one of the > other pilots taking the course, or a toggle switch? Thank you in > advance. Lanny Fetterman N598LF > Do not archive > >




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