Kolb-List Digest Archive

Tue 07/21/09


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 06:52 AM - Re: Rudder springs (ronlee)
     2. 07:32 AM - Re: Firestars in production (Don G)
     3. 08:45 AM - Re: Rudder springs (JetPilot)
     4. 09:17 AM - Re: Re: Rudder springs (John Hauck)
     5. 09:30 AM - Re: New Camera (JetPilot)
     6. 09:33 AM - Re: throttle cable greensky (JetPilot)
     7. 09:47 AM - Re: throttle cable greensky (Thom Riddle)
     8. 10:43 AM - Re: Re: throttle cable greensky (frank.goodnight)
     9. 10:53 AM - Re: throttle cable greensky (Thom Riddle)
    10. 11:24 AM - Re: throttle cable greensky (lucien)
    11. 11:54 AM - Re: Re: throttle cable greensky (John Hauck)
    12. 11:56 AM - Re: Re: throttle cable greensky (frank.goodnight)
    13. 12:12 PM - Re: throttle cable greensky (Thom Riddle)
    14. 01:25 PM - Re: Re: throttle cable greensky (John Hauck)
    15. 01:54 PM - Re: Re: throttle cable greensky (zeprep251@aol.com)
    16. 06:52 PM - Re: throttle cable greensky (Arksey@aol.com)
 
 
 


Message 1


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    Time: 06:52:00 AM PST US
    Subject: Re: Rudder springs
    From: "ronlee" <rlee468@comcast.net>
    Sounds like a design problem. Has anyone tried VGs on the rudder? -------- Ron Lee Tucson, Arizona Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254089#254089


    Message 2


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    Time: 07:32:04 AM PST US
    Subject: Re: Firestars in production
    From: "Don G" <donghe@one-eleven.net>
    Kevin, The FireFly might be a little snug for you in fit. Kinda depends on how nimble you are. Getting in and out would be the main issue possibly. It has a higher step over than a Firestar, and a bigger fella kinda "plops" down when getting in..getting out is a little tougher due to the high side of the cockpit. As far as performance though...if you build one and dont get it extra heavy..shouldn't bother performance much..since the FireFly is about the highest performing part 103 legal plane you can get. IF you are young and bend pretty good...I cant imagine it bothering you any. If you are older and stiffer...I think I would go for a FireStar. Just my opinion as a FireFly builder. Also..IF TNK still sells the FireFly kit with the main spar a little longer than it calls for and requires it to be cut..I believe I would order an extra set of ribs and build the wing a tad longer to match the spar...and install Firestar struts. this would compensate somewhat for the extra drag of the slightly longer wing and give a little better load capability. If you ever get one...let me know and we can discuss it when you have the plans and parts in hand. -------- Don G. Central Illinois Kitfox IV Speedster Luscombe 8A Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254108#254108


    Message 3


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    Time: 08:45:46 AM PST US
    Subject: Re: Rudder springs
    From: "JetPilot" <orcabonita@hotmail.com>
    Dana, Your idea of completing the rudder circuit with pulleys and a cable is a good one. I have seen that system used on another aircraft with good results. As you suspect, you will need a heavy compression spring like you would find on a tailwheel to go between the short cable between the rudder pedals, this will keep your cable tension constant and will compensate for the small changes in geometry as you deflect the rudder pedals... I really like this system as it keep the rudder cables properly tensioned with zero centering force, so the rudder pedals can be easily moved to each stop and the only feedback you get are due to the air loads, just as it should be ;) Remember this system is something from another airplane type, but it is good design, works well, and is what I would do if I was trying to improve a Kolb. Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254122#254122


    Message 4


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    Time: 09:17:48 AM PST US
    From: "John Hauck" <jhauck@elmore.rr.com>
    Subject: Re: Rudder springs
    Remember this system is something from another airplane type, but it is good design, works well, and is what I would do if I was trying to improve a Kolb. > > Mike Mike B/Gang: The reason I shared with the Kolb List the way I have my rudder pedals set up was because it works well, it has been thoroughly tested over many long hours sitting in the pilots seat, and it is a very simple fix. Add a couple heavy rudder pedal springs to what you already have and...BINGO!!! you have the problem solved. No need to install a rudder counterbalance weight system, or a complicated cable and pulley system. My philosophy is KISS, keep it simple. However, I know there are folks on the List that like to experiment as much as I do. So...maybe you all can reinvent a better wheel. ;-) BTW: My system does not progressively load up the rudder pedals, even though the engineers on the List will argue with me on that point. All 4 springs are stretched in the neutral position. Full pedal deflection sitting still on the ground has no more resistance than the standard Kolb soft rudder pedal springs. The large rudder trim tab works perfectly, keeping the slip/skid ball centered at all cruise speeds. I challenge the perfectionist to measure the amount of inefficiency produced by this system over twisting the engine every which a way. Even if it costs a few cents more to fly my mkIII the way it is configured, by God it works, and it works good. I fly for fun. I think I'll keep my systems for now. john h mkIII


    Message 5


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    Time: 09:30:30 AM PST US
    Subject: Re: New Camera
    From: "JetPilot" <orcabonita@hotmail.com>
    Great job on the videos Larry !!! I love the helmet cam view, its so good I am going to modify a bicycle helmet to put my camera on for next time I fly my Kolb. Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254127#254127


    Message 6


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    Time: 09:33:29 AM PST US
    Subject: Re: throttle cable greensky
    From: "JetPilot" <orcabonita@hotmail.com>
    I like the fail - open throttle setup that the 912 uses, is there any easy way to do the same thing on a Rotax 503 ??? Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254128#254128


    Message 7


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    Time: 09:47:35 AM PST US
    Subject: Re: throttle cable greensky
    From: "Thom Riddle" <riddletr@gmail.com>
    Mike, The Bing 54 carbs have springs in the cup that apply pressure toward the closed throttle position. These springs are internal to the carb. The only way I can imagine making this carb go to full open when the cable breaks is to have a stronger external spring arrangement of some sort. If you could rig this sort of thing then the throttle cable would have to push (toward closed position) rather than pull toward open position. A pushing throttle cable should be (as I said before) a solid wire type rather than the flexible wire rope type for pulling. -------- Thom Riddle Buffalo, NY http://riddletr.googlepages.com/sportpilot-cfi http://riddletr.googlepages.com/a%26pmechanix A complex system that works is invariably found to have evolved from a simple system that works. - John Gaule Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254130#254130


    Message 8


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    Time: 10:43:25 AM PST US
    From: "frank.goodnight" <frank.goodnight@att.net>
    Subject: Re: throttle cable greensky
    Hi Thom, Rotax has all the parts to make the carb so the engine will go to full power if the pull cable breaks . they cost about $250 this will be the way I'll go if all else fails . I will take my carb off and get it in the shop so I can play with it and see what I can figure out. I can't think of any reason not to use a solid wire type if that turns out to be the best way to go. I'm sending this info to everyone that I know that flys a HKS. Frank Goodnight Firestar2 HKS Brownsville TX On Jul 21, 2009, at 11:46 AM, Thom Riddle wrote: > > Mike, > > The Bing 54 carbs have springs in the cup that apply pressure toward > the closed throttle position. These springs are internal to the > carb. The only way I can imagine making this carb go to full open > when the cable breaks is to have a stronger external spring > arrangement of some sort. If you could rig this sort of thing then > the throttle cable would have to push (toward closed position) > rather than pull toward open position. A pushing throttle cable > should be (as I said before) a solid wire type rather than the > flexible wire rope type for pulling. > > -------- > Thom Riddle > Buffalo, NY > http://riddletr.googlepages.com/sportpilot-cfi > http://riddletr.googlepages.com/a%26pmechanix > > A complex system that works is invariably found to have evolved from > a simple system that works. > - John Gaule > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=254130#254130 > >


    Message 9


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    Time: 10:53:32 AM PST US
    Subject: Re: throttle cable greensky
    From: "Thom Riddle" <riddletr@gmail.com>
    Frank, That is news to me, but I learn something everyday, so that is good thing. Can you point us to the kit that does this reversal, hopefully with diagrams or photos of what it all looks like? -------- Thom Riddle Buffalo, NY http://riddletr.googlepages.com/sportpilot-cfi http://riddletr.googlepages.com/a%26pmechanix A complex system that works is invariably found to have evolved from a simple system that works. - John Gaule Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254147#254147


    Message 10


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    Time: 11:24:27 AM PST US
    Subject: Re: throttle cable greensky
    From: "lucien" <lstavenhagen@hotmail.com>
    JetPilot wrote: > I like the fail - open throttle setup that the 912 uses, is there any easy way to do the same thing on a Rotax 503 ??? > > Mike I'd like this less on the 2-strokes than I already dislike it on the 912 ;). A likely failure if the cable isn't made right is at the ferrule on the end where it fits into the stop in the slide. If the ferrule comes off, there's a good change it'll pop into the engine through the intake. You'd be looking at the ol' "sudden stoppage" there anyway....... A good normally-closed installation I've seen on one of the local trikes involves threading the cable housing vertically through the hole in the carb housing right above the area of the throttle arm. This hole is threaded, presumeably specifically for this purpose. The normal throttle arm is replaced with a different one with the hole on the other side (I suppose you could reuse the one that's on there stock, but I don't see a good way to attach the spring without mods and the hole is bizarrely too big to put a swivel in). Then a cable swivel is attached through the hole in the replacement arm and the spring attaches onto the arm underneath. As I've said, if it weren't major surgery on my plane involving a complete overhaul of the whole throttle system, I'd convert mine over in 2 seconds without a second thought..... LS -------- LS Titan II SS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254150#254150


    Message 11


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    Time: 11:54:49 AM PST US
    From: "John Hauck" <jhauck@elmore.rr.com>
    Subject: Re: throttle cable greensky
    > That is news to me, but I learn something everyday, so that is good thing. > Can you point us to the kit that does this reversal, hopefully with > diagrams or photos of what it all looks like? > > -------- > Thom Riddle Thom: If I remember correctly, RANS has shipped their 912 engine with "pull open" throttle system. Seems they flip flop the throttle lever, and... cable and spring positions. Also where the cable housing mounts. May be a little more to it than that, but that is the way I remember it. However, I have always been a fan of "spring loaded to wide open" in case of cable failure. I once broke a throttle lever on short final into my confined grass strip at night (pitch black). The spring loaded to wide open throttle assisted me in rotating what was left of the throttle control (the flat plate) for enough power to nurse the mkIII out of the black hole and back to 08A for a safe dead stick landing with runway lights. john h mkIII


    Message 12


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    Time: 11:56:00 AM PST US
    From: "frank.goodnight" <frank.goodnight@att.net>
    Subject: Re: throttle cable greensky
    Thom, All the info I have came from the post by Richard Girard of july 20 . It calls out the part numbers and nomenclature. He is going to try and get more info from bing. I'm sure this is of interest to anyone who flys a HKS. I talked to Frank Porter today ,Frank is the engine importer. He is going to get in touch with the factory and see if they will make the change there. It won't help those of us that already have an engine but it would help people in the future. ps Richard will let us know what he finds out. If I can find a easy (cheap) way I'll post it. Frank Goodnight On Jul 21, 2009, at 12:53 PM, Thom Riddle wrote: > > Frank, > > That is news to me, but I learn something everyday, so that is good > thing. Can you point us to the kit that does this reversal, > hopefully with diagrams or photos of what it all looks like? > > -------- > Thom Riddle > Buffalo, NY > http://riddletr.googlepages.com/sportpilot-cfi > http://riddletr.googlepages.com/a%26pmechanix > > A complex system that works is invariably found to have evolved from > a simple system that works. > - John Gaule > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=254147#254147 > >


    Message 13


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    Time: 12:12:28 PM PST US
    Subject: Re: throttle cable greensky
    From: "Thom Riddle" <riddletr@gmail.com>
    John, I've seen some 912 installations with the pull-open-with-cable and spring close, and that is pretty simple to do but I agree with you that the full open in fail mode is preferable, like most 912 installations. What I would not like is for one of the two cables to break on the carb side of the splitter. This would be 1/2 engine full throttle and the other 1/2 not, unless the pilot gave it full throttle too. Zenith uses a single throttle cable to operate a rigid lever are that moves both carb throttle arms simultaneously. As long as the engine does not move much under torque loads, this is a good design, in my opinion. It makes mechanical carb synching simple too. If I remember correctly, the question was about a 503 with Bing 54 carbs.... i.e. how do you rig them to spring open when a cable breaks? Someone said that Rotax makes a rig for doing just that. I'd like to see it and how it works. -------- Thom Riddle Buffalo, NY http://riddletr.googlepages.com/sportpilot-cfi http://riddletr.googlepages.com/a%26pmechanix A complex system that works is invariably found to have evolved from a simple system that works. - John Gaule Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254159#254159


    Message 14


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    Time: 01:25:39 PM PST US
    From: "John Hauck" <jhauck@elmore.rr.com>
    Subject: Re: throttle cable greensky
    > If I remember correctly, the question was about a 503 with Bing 54 carbs.... i.e. how do you rig them to spring open when a cable breaks? Someone said that Rotax makes a rig for doing just that. I'd like to see it and how it works. > > -------- > Thom Riddle Never heard of it. Inspect and change out cable periodically and it shouldn't be necessary. The two stroke carbs are much more involved, to reverse, than the 4 stroke. john h mkIII


    Message 15


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    Time: 01:54:29 PM PST US
    Subject: Re: throttle cable greensky
    From: zeprep251@aol.com
    Mike, ? No. -----Original Message----- From: JetPilot <orcabonita@hotmail.com> Sent: Tue, Jul 21, 2009 12:33 pm Subject: Kolb-List: Re: throttle cable greensky I like the fail - open throttle setup that the 912 uses, is there any easy way to do the same thing on a Rotax 503 ??? Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=254128#254128


    Message 16


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    Time: 06:52:25 PM PST US
    From: Arksey@aol.com
    Subject: Re: throttle cable greensky
    when i got my firestar it had no throttle stop, I felt this could put to much pressure on the throttle cable when going to full throttle so i made one and installed it, makes me feel better....just a thought on what may have caused the problem.. do not archive JIM SWAN firestar ll, 503, N663S Eaton Rapids, Mi. **************A Good Credit Score is 700 or Above. See yours in just 2 easy steps! JulystepsfooterNO62)




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