Kolb-List Digest Archive

Fri 09/25/09


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 05:19 AM - Re: Help please - can't take off (cristalclear13)
     2. 11:12 AM - Re: Re: Help please - can't take off (Richard Girard)
     3. 11:50 AM - Synch the Carbs (Lanny Fetterman)
     4. 12:05 PM - Re: Re: Help please - can't take off (HGRAFF@aol.com)
     5. 01:14 PM - Re: Re: Help please - can't take off (William Wheet)
     6. 02:11 PM - Re: Synch the Carbs (Richard Girard)
     7. 04:10 PM - Re: Synch the Carbs (Ellery Batchelder Jr)
     8. 05:03 PM - Re: Synch the Carbs (cristalclear13)
     9. 06:10 PM - 2 stroke carb synchronizing (Richard Girard)
    10. 07:05 PM - Re: HKS-700 on a Mark III or extra (JetPilot)
    11. 07:18 PM - Re: gyros (JetPilot)
    12. 07:25 PM - Re: Glide at idle power vs prop stopped (JetPilot)
    13. 08:04 PM - Re: HKS-700 on a Mark III or extra (Richard Pike)
    14. 09:01 PM - Re: What carb. inlet needle is best. (dalewhelan)
    15. 09:17 PM - Re: Re: HKS-700 on a Mark III or extra (Larry Cottrell)
    16. 09:17 PM - Re: Re: HKS-700 on a Mark III or extra (Richard Girard)
 
 
 


Message 1


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    Time: 05:19:51 AM PST US
    Subject: Re: Help please - can't take off
    From: "cristalclear13" <cristalclearwaters@gmail.com>
    John Hauck wrote: > I am happy for you. > > Glad you found your problem. > > Usually, I find my problems are something I have "messed" with, changed, > adjusted, etc. > > john h > mkIII > Rock House, Oregon Yes, a little embarrassing, but a lot of good things came out of it. Clean air filters, new style cup, new compensation tubes, and a lot of good advice to check when the engine isn't running right...even things that the repair manual doesn't mention, so maybe someone else will find this thread helpful when theirs isn't running right. -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=264896#264896


    Message 2


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    Time: 11:12:56 AM PST US
    Subject: Re: Help please - can't take off
    From: Richard Girard <aslsa.rng@gmail.com>
    Now that you have it running again and you've gone to all the trouble to go through the carbs, go the final step and synch the carbs. For the two strokes it is a very simple process and the equipment to do it cost less than $5. The whole process is detailed in the Heavy Maintenance Manual for the 462-532-582 series engines. Unfortunately you can't download this from ROAN so you'll have to know someone with a paper copy. I can scan it if you can't find it locally. Rick Girard do not archive On Fri, Sep 25, 2009 at 7:19 AM, cristalclear13 < cristalclearwaters@gmail.com> wrote: > cristalclearwaters@gmail.com> > > > John Hauck wrote: > > I am happy for you. > > > > Glad you found your problem. > > > > Usually, I find my problems are something I have "messed" with, changed, > > adjusted, etc. > > > > john h > > mkIII > > Rock House, Oregon > > > Yes, a little embarrassing, but a lot of good things came out of it. Clean > air filters, new style cup, new compensation tubes, and a lot of good advice > to check when the engine isn't running right...even things that the repair > manual doesn't mention, so maybe someone else will find this thread helpful > when theirs isn't running right. > > -------- > Cristal Waters > Kolb Mark II Twinstar > Rotax 503 DCSI > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=264896#264896 > >


    Message 3


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    Time: 11:50:56 AM PST US
    From: Lanny Fetterman <donaho1@verizon.net>
    Subject: Synch the Carbs
    Rick, I would also be interested if you scan that info. Lanny Do not archive


    Message 4


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    Time: 12:05:24 PM PST US
    From: HGRAFF@aol.com
    Subject: Re: Help please - can't take off
    Rick, I as well would like to get a simple (and low cost) process of synchronizing 2 cycle carbs. So, if you scan that section in your manual, could you shoot me a copy as well? Thanks much, Herb Graff Mark III, 246KT In a message dated 9/25/2009 2:13:30 P.M. Eastern Daylight Time, aslsa.rng@gmail.com writes: Now that you have it running again and you've gone to all the trouble to go through the carbs, go the final step and synch the carbs. For the two strokes it is a very simple process and the equipment to do it cost less than $5. The whole process is detailed in the Heavy Maintenance Manual for the 462-532-582 series engines. Unfortunately you can't download this from ROAN so you'll have to know someone with a paper copy. I can scan it if you can't find it locally. Rick Girard do not archive


    Message 5


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    Time: 01:14:08 PM PST US
    From: William Wheet <fishhawk16@yahoo.com>
    Subject: Re: Help please - can't take off
    Hi Rick I think U started something cause I also would like a copy Thanks Bill FS 2 #682 503 dcdi --- On Fri, 9/25/09, HGRAFF@aol.com <HGRAFF@aol.com> wrote: From: HGRAFF@aol.com <HGRAFF@aol.com> Subject: Re: Kolb-List: Re: Help please - can't take off Rick, - I as well would like to get a simple (and low cost)-process of synchroniz ing 2 cycle carbs. So, if you scan that section in your manual, could you shoot me a copy as w ell? - Thanks much,- - Herb Graff Mark III, 246KT - In a message dated 9/25/2009 2:13:30 P.M. Eastern Daylight Time, aslsa.rng@ gmail.com writes: Now that you have it running again and you've gone to all the trouble to go through the carbs, go the final step and synch the carbs. For the two stro kes it is a very simple process and the equipment to do it cost less than $ 5. The whole process is detailed in the Heavy Maintenance Manual for the 46 2-532-582 series engines. Unfortunately you can't download this from ROAN s o you'll have to know someone with a paper copy. I can scan it if you can't find it locally. Rick Girard do not archive =0A=0A=0A


    Message 6


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    Time: 02:11:00 PM PST US
    Subject: Re: Synch the Carbs
    From: Richard Girard <aslsa.rng@gmail.com>
    Sure, I'll scan it and post it tonight. Rick Girard do not archive On Fri, Sep 25, 2009 at 1:50 PM, Lanny Fetterman <donaho1@verizon.net>wrote: > > Rick, I would also be interested if you scan that info. Lanny Do not > archive > >


    Message 7


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    Time: 04:10:17 PM PST US
    Subject: Re: Synch the Carbs
    From: Ellery Batchelder Jr <elleryweld@aol.com>
    Rick I think?it would be a good idea to ?post it to the list anyway if your willing,?that info would be great to?help everyone else that has never known ?know how to do it and to refresh minds like my own????:o)? Ellery in Maine -----Original Message----- From: Lanny Fetterman <donaho1@verizon.net> Sent: Fri, Sep 25, 2009 2:50 pm Subject: Kolb-List: Synch the Carbs ? Rick, I would also be interested if you scan that info. Lanny Do not archive? ? ? ?


    Message 8


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    Time: 05:03:41 PM PST US
    Subject: Re: Synch the Carbs
    From: "cristalclear13" <cristalclearwaters@gmail.com>
    rickofudall wrote: > Sure, I'll scan it and post it tonight. > > Rick Girard > do not archive > > I have the book, but it sure would help to see it done. Anyone already got or can make a video? :) -------- Cristal Waters Kolb Mark II Twinstar Rotax 503 DCSI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265043#265043


    Message 9


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    Time: 06:10:56 PM PST US
    Subject: 2 stroke carb synchronizing
    From: Richard Girard <aslsa.rng@gmail.com>
    Here you go guys and gals. I'm not sure why Rotax has mechanical synching after pneumatic. I do it the other way, that's how it's spec'd for the 912 and my HKS.This is really so simple, it just seems intimidating until you do it once. As with all things done with a running engine, tie the plane down and have an assistant ready to hit mag switch(es) if required. Before you start raise throttle cable boots so you can get at the cable adjustment screw. Give each cable a tug to see how much slop there is. When you get to cable adjustment that's most likely the one that will have to be adjusted. 1. Adjust idle air screw per Rotax or Bing for your engine / carb combo. 2. Warm up engine to operating temperature 3. Hook up manometer (incidentally, someone on the list suggested two stroke oil instead of water, I used transmission fluid because I had it loaded into a pressure gun to fill the brake system on my trike. That is the easiest way to get the fluid into the tube. Using oil also makes the levels a little slower acting so you make an adjustment and wait a bit for the fluid column to react. It's also less likely to get sucked into the engine if one carb is severely out of synch to the other. To get the initial level set before you hook up to the primer port blow into the tube with the higher level until they're even. 4. Start engine and let idle. Screw in idle adjustment screw on carb connected to the fluid column with the lower level until the columns are even. If that makes your idle speed too high adjust each screw back out until you get the idle speed you want and both fluid columns are even. If you do have to back out an idle adjustment screw make sure you haven't brought the throttle cable up tight so that the carb piston is no longer setting on the adjustment screw. 5. Set RPM to 3000. Loosen adjustment screw on the top of the carb with the lower fluid column and screw out adjustment until columns are almost even and tighten lock nut (this will raise the column very slightly, which is why you don't want to get them exactly equal. It's not much but you are after perfection, after all). 6. Shut off engine, disconnect manometer lines and plug with an AN 3 screw so the manometer stays clean, replace primer plugs or lines. I did my 582 while I had the wings off as spinning props make me nervous. I put an eyebolt (my local surplus store sells them cheap) in the board so I could safety wire the manometer to the aircraft, you could just as easily drill a hole and run safety wire through it. That's it. Rick Girard


    Message 10


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    Time: 07:05:46 PM PST US
    Subject: Re: HKS-700 on a Mark III or extra
    From: "JetPilot" <orcabonita@hotmail.com>
    I have a MK III Xtra with a 100 HP Rotax 912-S, and its perfect. I would not want much less power than I have though. The 80 HP Rotax 912 is pretty cheap used, and would be a much better engine for the MK III Xtra than the HKS for this plane. I think the MK III would be ok, but not great with 80 HP. I think the MK III Xtra would be HORRIBLE with the HKS. I think climb would be so poor with the HKS that it would be dangerous. This is just a guess as I have never flown an extra with that little power... I do know what my MK III Xtra climbs like if I run just over half power, and it hardly qualifies as a climb. Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265059#265059


    Message 11


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    Time: 07:18:10 PM PST US
    Subject: Re: gyros
    From: "JetPilot" <orcabonita@hotmail.com>
    [quote="russkinne(at)mac.com"]Mike I apologise for not understanding your post correctly; but I'm hardly 'vindictive' or 'desperate', I don't need 'revenge' and I hope I'm not 'pathetic' Please accept my sincere apology. Russ K On Sep 22, 2009, at 2:21 PM, JetPilot wrote: > > > Russ, I misjudged your intentions, and I owe you the apology. I have removed my previous post to you from the forum. Given what has gone on here on the list recently, I was to quick to jump in with a harsh reply. Thanks for the nice response. Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265061#265061


    Message 12


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    Time: 07:25:05 PM PST US
    Subject: Re: Glide at idle power vs prop stopped
    From: "JetPilot" <orcabonita@hotmail.com>
    Thanks for the report Thom, I'm glad to see that my MK III Xtra is not the only Kolb in the world that comes down faster with the engine off than at minimum allowed idle. This is a good subject, it will help people to be more prepared for engine failures. Mike -------- &quot;NO FEAR&quot; - If you have no fear you did not go as fast as you could have !!! Kolb MK-III Xtra, 912-S Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265062#265062


    Message 13


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    Time: 08:04:21 PM PST US
    Subject: Re: HKS-700 on a Mark III or extra
    From: "Richard Pike" <richard@bcchapel.org>
    [quote="lcottrell"]Just a guess on my part, since I have owned a Mark III with a 582. The weight of my Firestar is pretty close to what most of the lighter Mark III weigh. The wings on the 3 are larger so it would fly, but I wouldn't want to own one. Larry > --- Reading this thread persuaded me to go back and dig out my April 1995 copy of General Aviation News and Flyer, which had a full article on the MKIII with the 503 and 582. In the article, the 503 is described as "perfectly adequate." (I can scan the article and post pictures of it if anybody cares) I got a chance to fly a dual carb 503 powered MKIII with a passenger on board & full fuel. This was a bare bones airplane, no electrical system, maybe just a strobe, it weighed (supposedly) 475 pounds. It was really pretty much a dog, and it was a cool morning. So IMO, although the HKS makes more power than a 503, but less than a 582, unless I lived in flat Midwest country, probably the HKS engine on a MKIII is not a happy choice. Richard Pike MKIII N420P (420ldPoops) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265067#265067


    Message 14


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    Time: 09:01:42 PM PST US
    Subject: Re: What carb. inlet needle is best.
    From: "dalewhelan" <dalewhelan@earthlink.net>
    I think Dana is referring to the needle seat. The number usually denotes the inlet diameter in millimeters. It is how Mikuni works, I am a little new to Bings. -------- Dale Whelan 503 powered Firestar II Projection, A simple and interesting Psychological concept Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265070#265070


    Message 15


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    Time: 09:17:20 PM PST US
    From: "Larry Cottrell" <lcottrell@fmtcblue.com>
    Subject: Re: HKS-700 on a Mark III or extra
    So IMO, although the HKS makes more power than a 503, but less than a 582, unless I lived in flat Midwest country, probably the HKS engine on a MKIII is not a happy choice. Richard Pike MKIII N420P (420ldPoops) Even though the HKS makes more power than the 503, I find that it is offset by the additional weight. I can fly faster with the HKS, but I cannot get off the ground as quick. The only plus is the "apparent" safety factor of the four stroke, and the longer TBO. Larry


    Message 16


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    Time: 09:17:46 PM PST US
    Subject: Re: HKS-700 on a Mark III or extra
    From: Richard Girard <aslsa.rng@gmail.com>
    Well for what it's worth Richard, the original J-3 Cub started life with a Continental A-40 engine of 37 hp and weighed 2/3 more than a Mk III. I was flying my neighbor's Taylorcraft last week with an A-65 Continental and it too weighs about 2/3 more than my Mk III. Flew real nice. My Mk III will out climb the T craft but he blows by me (relatively speaking) over 15 mph faster at slightly less fuel burn than my 582 can deliver. It's all relative. Rick Girard do not archive On Fri, Sep 25, 2009 at 10:03 PM, Richard Pike <richard@bcchapel.org> wrote: > > [quote="lcottrell"]Just a guess on my part, since I have owned a Mark III > with a 582. The weight of my Firestar is pretty close to what most of the > lighter Mark III weigh. The wings on the 3 are larger so it would fly, but > I wouldn't want to own one. > Larry > > > --- > > > Reading this thread persuaded me to go back and dig out my April 1995 copy > of General Aviation News and Flyer, which had a full article on the MKIII > with the 503 and 582. In the article, the 503 is described as "perfectly > adequate." > > (I can scan the article and post pictures of it if anybody cares) > > I got a chance to fly a dual carb 503 powered MKIII with a passenger on > board & full fuel. This was a bare bones airplane, no electrical system, > maybe just a strobe, it weighed (supposedly) 475 pounds. It was really > pretty much a dog, and it was a cool morning. > > So IMO, although the HKS makes more power than a 503, but less than a 582, > unless I lived in flat Midwest country, probably the HKS engine on a MKIII > is not a happy choice. > > Richard Pike > MKIII N420P (420ldPoops) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265067#265067 > >




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