Lightning-List Digest Archive

Mon 02/05/07


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 06:38 AM - Re: Baggage area and rear bulkhead (JOSEPH MATHIAS LINDA MATHIAS)
     2. 06:50 AM - Re: Baggage area and rear bulkhead (Jim Langley)
     3. 07:07 AM - Re: Baggage area and rear bulkhead (Brian Whittingham)
     4. 08:14 AM - Re: Baggage area and rear bulkhead (JOSEPH MATHIAS LINDA MATHIAS)
     5. 08:24 AM - Another New Lightning (JOSEPH MATHIAS LINDA MATHIAS)
     6. 08:34 AM - Re: Baggage area and rear bulkhead (Jim Langley)
     7. 08:37 AM - Re: Another New Lightning (Jim Langley)
     8. 09:09 AM - Re: Baggage area and rear bulkhead (Brian Whittingham)
     9. 12:15 PM - Re: Baggage area and rear bulkhead (JOSEPH MATHIAS LINDA MATHIAS)
    10. 12:54 PM - Re: Qualith of build and durability? (Pete)
    11. 01:30 PM - Re: Qualith of build and durability? (Jim and Mary Young)
    12. 04:49 PM - Another New Lightning (Pete)
    13. 06:43 PM - Re: Qualith of build and durability? (Jim Langley)
    14. 06:45 PM - Re: Another New Lightning (Jim Langley)
 
 
 


Message 1


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    Time: 06:38:30 AM PST US
    From: "JOSEPH MATHIAS LINDA MATHIAS" <lbmathias@verizon.net>
    Subject: Re: Baggage area and rear bulkhead
    We have two side windows in the canopy of our Lightning; they aren't sliding windows but are actually small rectangular windows that are hinged on the bottom so open down. They will be either open or closed - no partial opening. Linda ----- Original Message ----- From: N1BZRich@aol.com To: lightning-list@matronics.com Sent: Friday, February 02, 2007 10:15 PM Subject: Re: Lightning-List: Baggage area and rear bulkhead In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, lozhoffman@yahoo.com writes: How effect is the Lightning cockpit ventilation without canopy side scoops? Hi Laurie, The Lightning has great cockpit ventilation. Each side of the fuselage, just aft of the firewall, has a NACA ducts that provide air to the cockpit. In the cockpit are adjustable outlets that lets you open and close off the air flow. There are no canopy side scoops. However there is an option to add a small sliding canopy opening similar to what I have seen on gliders. I have one of these on my Esqual canopy. On the ground you can taxi with the Lightning canopy slightly open for fresh air. As far as a mod to let air flow through the cockpit, I have found some round 3" aluminum vents that I plan to use. I will put one on each side of the aft baggage bulkhead near the top. How large was that outlet vent you used? Buz


    Message 2


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    Time: 06:50:33 AM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Re: Baggage area and rear bulkhead
    That's kind of cool. Are they large enough to stick a camera lens through, or is that not practical? Also, do you have a pic of the installation? On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > We have two side windows in the canopy of our Lightning; they aren't > sliding windows but are actually small rectangular windows that are hinged > on the bottom so open down. They will be either open or closed - no partial > opening. > > Linda > > ----- Original Message ----- > *From:* N1BZRich@aol.com > *To:* lightning-list@matronics.com > *Sent:* Friday, February 02, 2007 10:15 PM > *Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > > In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, > lozhoffman@yahoo.com writes: > > How effect is the Lightning cockpit ventilation > without canopy side scoops? > > Hi Laurie, > The Lightning has great cockpit ventilation. Each side of the > fuselage, just aft of the firewall, has a NACA ducts that provide air to the > cockpit. In the cockpit are adjustable outlets that lets you open and close > off the air flow. There are no canopy side scoops. However there is an > option to add a small sliding canopy opening similar to what I have seen on > gliders. I have one of these on my Esqual canopy. On the ground you can > taxi with the Lightning canopy slightly open for fresh air. > As far as a mod to let air flow through the cockpit, I have found some > round 3" aluminum vents that I plan to use. I will put one on each side of > the aft baggage bulkhead near the top. How large was that outlet vent you > used? > Buz > > > * > > href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronics.com/Navigator?Lightning-List > href="http://forums.matronics.com">http://forums.matronics.com > * > > * > > * > >


    Message 3


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    Time: 07:07:53 AM PST US
    From: "Brian Whittingham" <dashvii@hotmail.com>
    Subject: Re: Baggage area and rear bulkhead
    Jim, Here's a blow up of a pic that I took. Not of the canopy, but I cropped it. The windows are similar to many different versions of Piper Arrows that I have flown. Just a little fold down. You could probably get a camera lense through the hole, but it's not very practical as the wing is right there. You might could turn the plane on its side every now and again and get a shot out of it. Regardless it helps with cockpit ventilation. It's similar to Buz's sliding window, just this one henges and folds down. Brian W. From: "Jim Langley" <pequeajim@gmail.com> Subject: Re: Lightning-List: Baggage area and rear bulkhead That's kind of cool. Are they large enough to stick a camera lens through, or is that not practical? Also, do you have a pic of the installation? On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > We have two side windows in the canopy of our Lightning; they aren't >sliding windows but are actually small rectangular windows that are hinged >on the bottom so open down. They will be either open or closed - no >partial >opening. > > Linda > >----- Original Message ----- >*From:* N1BZRich@aol.com >*To:* lightning-list@matronics.com >*Sent:* Friday, February 02, 2007 10:15 PM >*Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > > In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, >lozhoffman@yahoo.com writes: > >How effect is the Lightning cockpit ventilation >without canopy side scoops? > > Hi Laurie, > The Lightning has great cockpit ventilation. Each side of the >fuselage, just aft of the firewall, has a NACA ducts that provide air to >the >cockpit. In the cockpit are adjustable outlets that lets you open and >close >off the air flow. There are no canopy side scoops. However there is an >option to add a small sliding canopy opening similar to what I have seen on >gliders. I have one of these on my Esqual canopy. On the ground you can >taxi with the Lightning canopy slightly open for fresh air. > As far as a mod to let air flow through the cockpit, I have found some >round 3" aluminum vents that I plan to use. I will put one on each side of >the aft baggage bulkhead near the top. How large was that outlet vent you >used? >Buz > > >* > >href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronics.com/Navigator?Lightning-List >href="http://forums.matronics.com">http://forums.matronics.com >* > >* > >* > > _________________________________________________________________ Laugh, share and connect with Windows Live Messenger


    Message 4


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    Time: 08:14:55 AM PST US
    From: "JOSEPH MATHIAS LINDA MATHIAS" <lbmathias@verizon.net>
    Subject: Re: Baggage area and rear bulkhead
    JIm, Brian answered the question about camera lens but I think you can see the windows a little better in the picture I am attaching. We did not install the side windows; the canopy was delivered with the windows installed. Linda ----- Original Message ----- From: Jim Langley To: lightning-list@matronics.com Sent: Monday, February 05, 2007 9:50 AM Subject: Re: Lightning-List: Baggage area and rear bulkhead That's kind of cool. Are they large enough to stick a camera lens through, or is that not practical? Also, do you have a pic of the installation? On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: We have two side windows in the canopy of our Lightning; they aren't sliding windows but are actually small rectangular windows that are hinged on the bottom so open down. They will be either open or closed - no partial opening. Linda ----- Original Message ----- From: N1BZRich@aol.com To: lightning-list@matronics.com Sent: Friday, February 02, 2007 10:15 PM Subject: Re: Lightning-List: Baggage area and rear bulkhead In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, lozhoffman@yahoo.com writes: How effect is the Lightning cockpit ventilation without canopy side scoops? Hi Laurie, The Lightning has great cockpit ventilation. Each side of the fuselage, just aft of the firewall, has a NACA ducts that provide air to the cockpit. In the cockpit are adjustable outlets that lets you open and close off the air flow. There are no canopy side scoops. However there is an option to add a small sliding canopy opening similar to what I have seen on gliders. I have one of these on my Esqual canopy. On the ground you can taxi with the Lightning canopy slightly open for fresh air. As far as a mod to let air flow through the cockpit, I have found some round 3" aluminum vents that I plan to use. I will put one on each side of the aft baggage bulkhead near the top. How large was that outlet vent you used? Buz href="http://www.matronics.com/Navigator?Lightning-List"> http://www.matronics.com/Navigator?Lightning-List href="http://forums.matronics.com"> http://forums.matronics.com http://www.matronics.com/Navigator?Lightning-List http://forums.matronics.com


    Message 5


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    Time: 08:24:24 AM PST US
    From: "JOSEPH MATHIAS LINDA MATHIAS" <lbmathias@verizon.net>
    Subject: Another New Lightning
    Lightning Fans, I am attaching a picture of N59JL which was ready to fly on Feb 3 except for meeting the requirement of inspection because the FAA has seen fit only to be a hindrance in the issuance of my permanent registration certificate. Anyway, we ran the engine and I taxied it around SYI a bit to see how it felt. The panel powered up just fine and everything looks pretty good. B&B Auto Trim of Shelbyville will be putting in the interior in the next couple weeks; gear fairings and wheel pants will go on after we return to SYI with registration in hand. With the paint trim on the canopy and the spinner painted, I think it will look even better. Anyway, we are now back home and awaiting the registration so we can return to SYI for inspection and flying. Linda Mathias


    Message 6


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    Time: 08:34:04 AM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Re: Baggage area and rear bulkhead
    VERY NICE! Thanks to you both for the information. THe reasont that I asked is that my daughter LOVES to take pictures and is very excited about going up in ANY aircraft that I fly. RIght now, I am flying a rental 172 and you can't open the windows and they are typically scratched so the pics come out foggy. Having a big clear canopy will make things a little better, Having a small window to stick the lens through might work too. Will you have your aircraft at Sun N Fun? If so, I can get a look at them when I'm at the show. Jim! On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > JIm, > Brian answered the question about camera lens but I think you can see > the windows a little better in the picture I am attaching. We did not > install the side windows; the canopy was delivered with the windows > installed. > Linda > ----- Original Message ----- > > *From:* Jim Langley <pequeajim@gmail.com> > *To:* lightning-list@matronics.com > *Sent:* Monday, February 05, 2007 9:50 AM > *Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > > That's kind of cool. Are they large enough to stick a camera lens > through, or is that not practical? Also, do you have a pic of the > installation? > > On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > > We have two side windows in the canopy of our Lightning; they > > aren't sliding windows but are actually small rectangular windows that are > > hinged on the bottom so open down. They will be either open or closed - no > > partial opening. > > > > Linda > > > > ----- Original Message ----- > > *From:* N1BZRich@aol.com > > *To:* lightning-list@matronics.com > > *Sent:* Friday, February 02, 2007 10:15 PM > > *Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > > > > > In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, > > lozhoffman@yahoo.com writes: > > > > How effect is the Lightning cockpit ventilation > > without canopy side scoops? > > > > Hi Laurie, > > The Lightning has great cockpit ventilation. Each side of the > > fuselage, just aft of the firewall, has a NACA ducts that provide air to the > > cockpit. In the cockpit are adjustable outlets that lets you open and close > > off the air flow. There are no canopy side scoops. However there is an > > option to add a small sliding canopy opening similar to what I have seen on > > gliders. I have one of these on my Esqual canopy. On the ground you can > > taxi with the Lightning canopy slightly open for fresh air. > > As far as a mod to let air flow through the cockpit, I have found > > some round 3" aluminum vents that I plan to use. I will put one on each > > side of the aft baggage bulkhead near the top. How large was that outlet > > vent you used? > > Buz > > > > > > * > > > > href="http://www.matronics.com/Navigator?Lightning-List"> > > http://www.matronics.com/Navigator?Lightning-List > > href="http://forums.matronics.com"> > > http://forums.matronics.com > > * > > > > * > > http://www.matronics.com/Navigator?Lightning-List > > http://forums.matronics.com > > * > > > > > * > > href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronics.com/Navigator?Lightning-List > href="http://forums.matronics.com">http://forums.matronics.com > * > >


    Message 7


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    Time: 08:37:35 AM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Re: Another New Lightning
    It looks beautiful Linda... On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > Lightning Fans, > > I am attaching a picture of N59JL which was ready to fly on Feb 3 > except for meeting the requirement of inspection because the FAA has seen > fit only to be a hindrance in the issuance of my permanent registration > certificate. > > Anyway, we ran the engine and I taxied it around SYI a bit to see how > it felt. The panel powered up just fine and everything looks pretty good. > B&B Auto Trim of Shelbyville will be putting in the interior in the next > couple weeks; gear fairings and wheel pants will go on after we return to > SYI with registration in hand. With the paint trim on the canopy and the > spinner painted, I think it will look even better. > > Anyway, we are now back home and awaiting the registration so we can > return to SYI for inspection and flying. > > Linda Mathias > >


    Message 8


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    Time: 09:09:49 AM PST US
    From: "Brian Whittingham" <dashvii@hotmail.com>
    Subject: Re: Baggage area and rear bulkhead
    Jim, I too love to shoot aerial photos. I did a photoshoot for a local paper last year of industry around the city. We got some great pics. I had to use a Cherokee 140. Well the wing was always in the way. The pilot wa an ex- Air Force B-52 and F-111 pilot. He would crank it over 90 degrees and let me get a shot. Problem was that we couldn't hold that but for a second. I've found that high wing airplanes that the window will open fully or the door can be removed is best for that. There is a Rans S7S with a Jabiru firewall forward kit on it at Shelbyville right now. It'd make a fantastic camera platform as the whole side of the plane can be removed for flight. Brian W. From: "Jim Langley" <pequeajim@gmail.com> Subject: Re: Lightning-List: Baggage area and rear bulkhead VERY NICE! Thanks to you both for the information. THe reasont that I asked is that my daughter LOVES to take pictures and is very excited about going up in ANY aircraft that I fly. RIght now, I am flying a rental 172 and you can't open the windows and they are typically scratched so the pics come out foggy. Having a big clear canopy will make things a little better, Having a small window to stick the lens through might work too. Will you have your aircraft at Sun N Fun? If so, I can get a look at them when I'm at the show. Jim! On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > JIm, > Brian answered the question about camera lens but I think you can see >the windows a little better in the picture I am attaching. We did not >install the side windows; the canopy was delivered with the windows >installed. > Linda >----- Original Message ----- > >*From:* Jim Langley <pequeajim@gmail.com> >*To:* lightning-list@matronics.com >*Sent:* Monday, February 05, 2007 9:50 AM >*Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > >That's kind of cool. Are they large enough to stick a camera lens >through, or is that not practical? Also, do you have a pic of the >installation? > > On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: > > > We have two side windows in the canopy of our Lightning; they > > aren't sliding windows but are actually small rectangular windows that >are > > hinged on the bottom so open down. They will be either open or closed - >no > > partial opening. > > > > Linda > > > > ----- Original Message ----- > > *From:* N1BZRich@aol.com > > *To:* lightning-list@matronics.com > > *Sent:* Friday, February 02, 2007 10:15 PM > > *Subject:* Re: Lightning-List: Baggage area and rear bulkhead > > > > > > In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, > > lozhoffman@yahoo.com writes: > > > > How effect is the Lightning cockpit ventilation > > without canopy side scoops? > > > > Hi Laurie, > > The Lightning has great cockpit ventilation. Each side of the > > fuselage, just aft of the firewall, has a NACA ducts that provide air to >the > > cockpit. In the cockpit are adjustable outlets that lets you open and >close > > off the air flow. There are no canopy side scoops. However there is an > > option to add a small sliding canopy opening similar to what I have seen >on > > gliders. I have one of these on my Esqual canopy. On the ground you >can > > taxi with the Lightning canopy slightly open for fresh air. > > As far as a mod to let air flow through the cockpit, I have found > > some round 3" aluminum vents that I plan to use. I will put one on each > > side of the aft baggage bulkhead near the top. How large was that >outlet > > vent you used? > > Buz > > > > > > * > > > > href="http://www.matronics.com/Navigator?Lightning-List"> > > http://www.matronics.com/Navigator?Lightning-List > > href="http://forums.matronics.com"> > > http://forums.matronics.com > > * > > > > * > > http://www.matronics.com/Navigator?Lightning-List > > http://forums.matronics.com > > * > > > > >* > >href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronics.com/Navigator?Lightning-List >href="http://forums.matronics.com">http://forums.matronics.com >* > > _________________________________________________________________ Laugh, share and connect with Windows Live Messenger


    Message 9


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    Time: 12:15:37 PM PST US
    From: "JOSEPH MATHIAS LINDA MATHIAS" <lbmathias@verizon.net>
    Subject: Re: Baggage area and rear bulkhead
    Jim, We plan to be at Sun 'n' Fun if the registration comes in time for the inspection and 40 hours to be flown off. Just in a holding pattern right now! Linda ----- Original Message ----- From: Jim Langley To: lightning-list@matronics.com Sent: Monday, February 05, 2007 11:33 AM Subject: Re: Lightning-List: Baggage area and rear bulkhead VERY NICE! Thanks to you both for the information. THe reasont that I asked is that my daughter LOVES to take pictures and is very excited about going up in ANY aircraft that I fly. RIght now, I am flying a rental 172 and you can't open the windows and they are typically scratched so the pics come out foggy. Having a big clear canopy will make things a little better, Having a small window to stick the lens through might work too. Will you have your aircraft at Sun N Fun? If so, I can get a look at them when I'm at the show. Jim! On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS <lbmathias@verizon.net> wrote: JIm, Brian answered the question about camera lens but I think you can see the windows a little better in the picture I am attaching. We did not install the side windows; the canopy was delivered with the windows installed. Linda ----- Original Message ----- From: Jim Langley To: lightning-list@matronics.com Sent: Monday, February 05, 2007 9:50 AM Subject: Re: Lightning-List: Baggage area and rear bulkhead That's kind of cool. Are they large enough to stick a camera lens through, or is that not practical? Also, do you have a pic of the installation? On 2/5/07, JOSEPH MATHIAS LINDA MATHIAS < lbmathias@verizon.net> wrote: We have two side windows in the canopy of our Lightning; they aren't sliding windows but are actually small rectangular windows that are hinged on the bottom so open down. They will be either open or closed - no partial opening. Linda ----- Original Message ----- From: N1BZRich@aol.com To: lightning-list@matronics.com Sent: Friday, February 02, 2007 10:15 PM Subject: Re: Lightning-List: Baggage area and rear bulkhead In a message dated 2/2/2007 7:16:16 P.M. Eastern Standard Time, lozhoffman@yahoo.com writes: How effect is the Lightning cockpit ventilation without canopy side scoops? Hi Laurie, The Lightning has great cockpit ventilation. Each side of the fuselage, just aft of the firewall, has a NACA ducts that provide air to the cockpit. In the cockpit are adjustable outlets that lets you open and close off the air flow. There are no canopy side scoops. However there is an option to add a small sliding canopy opening similar to what I have seen on gliders. I have one of these on my Esqual canopy. On the ground you can taxi with the Lightning canopy slightly open for fresh air. As far as a mod to let air flow through the cockpit, I have found some round 3" aluminum vents that I plan to use. I will put one on each side of the aft baggage bulkhead near the top. How large was that outlet vent you used? Buz href="http://www.matronics.com/Navigator?Lightning-List"> http://www.matronics.com/Navigator?Lightning-List href="http://forums.matronics.com"> http://forums.matronics.com http://www.matronics.com/Navigator?Lightning-List http://forums.matronics.com href="http://www.matronics.com/Navigator?Lightning-List"> http://www.matronics.com/Navigator?Lightning-List href="http://forums.matronics.com"> http://forums.matronics.com


    Message 10


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    Time: 12:54:02 PM PST US
    From: "Pete" <pete@flylightning.net>
    Subject: Qualith of build and durability?
    Hi All, The internet is a great tool but sometimes there are some posts that really make me shake my head. The quote from the moderator of the www.homebuiltairplanes.com <http://www.homebuiltairplanes.com/> web site is another one of those. It always amazes me when someone sets himself up as a self proclaimed "expert" and then makes statements based on assumptions about photos posted on another site. Sloppy? He first talks about wrinkles in the rudder skin. If he even had a cursory knowledge of composites he would know that the lines he sees are not wrinkles but the relief lines in the foam core that allow resin infusion. He would also know that a light scuffing with sand paper would make them disappear. The material was not bunched up. Nor was it separated from the tool. He makes assumptions without enough knowledge to make valid assumptions. Second, he talks about the spar. He says that the combination of glass and carbon is "not recommended". Well, he should tell that to Cirrus, Pulsar, Boeing, and others. Maybe they will change their wing construction to comply with this "expert". If he tells Cessna right away maybe they can change their wing before the first of the "New Generation" aircraft are sold! He states that the carbon ends at the root rib when in actuality it extends on out the spar. You just can't see it in the photo. Again, an "expert" making assumptions about items he can't even see in a photo. He questions the spar strength? On what basis? Maybe his vast knowledge of composites? We tested that wing to 11 G positive. Then we tested it to 11 G negative. Then in the high speed stall configuration. Photos of the test are on the web site. 95% of all aircraft wings in use today would not hold up to our test including Cessna, Piper, Mooney, Vans RV Series, Sonex, Zenith, and most others. Finally, he doubts our performance numbers and thinks they are from an "analysis program" and he would prefer to see "something that's a bit more accurate and flight proven". Again he's assuming we are not being forthright with our performance numbers. Well, those who know us and build with us know that we have not used "analysis programs" in the development of this aircraft. We built it the way we thought it should be built based on our experience over the last nearly 20 years building dozens of homebuilt aircraft. We put our own butt on the line and went out and flew it and reported the performance we saw. We prove it again every week by flying beside Vans RV-6 & 7's and finding that we are faster when flown in the economy cruise mode. The RV's will go faster if the pilots push the throttle to the 13 gph fuel use rate but at their 9.5 gph rate we are faster using our 5.5 gph. We even got to report first hand our glide ratio when Nick hit a turkey buzzard on the spinner and the prop shattered 7 miles away from the airport at 2500 ft above the ground and he had enough glide to get back to the airport and fly a std pattern! Maybe we'll call that the Turkey Buzzard analysis program reporting a real life 17:1 glide. To sum it up, when we listen to the comments of builders who have completed composite aircraft and really know what they are talking about, we are encouraged by what they say about our kit. We will get better yet as this year goes by and you can rest assured that we won't be reporting performance we don't see. Part of my reason for responding here is to illustrate that you can't always believe the info posted on the net. Too often list members make observations and offer opinions and advise that is well out of their area of expertise. Maybe they did sleep at a Holiday Inn but still.. Call me old fashioned but I think authors should remember that the freedom that allows postings on some internet list should be accompanied by the responsibility to have some idea of what they are talking about. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of George SMith Sent: Saturday, February 03, 2007 8:47 AM Subject: Lightning-List: Qualith of build and durability? I am interesting in possibly purchasing the Lightning and have been surfing around the forums for information on the aircraft. Since it is so new, it is difficult to find many people who have experience with it. My concern is that I am need to research this well as spending this much money on a hobby is not well spent if I am not happy with my purchase 2-3 years down the line. In reading one particular forum, I came across a couple of guys asking questions about the Lightning and one gentleman's thoughts on the aircraft after visiting the Arion Aircraft web site. An interesting new airplane. I haven't heard of this one but they do show quite a bit at their web site to alloow me to make at least a few cursory observations. First, it looks like a slightly modified copy of a Lancair 235 or 320. There are minor differences and it does look to be using a different wing section (although I'd have to confirm that), but overall it seems similar enough to at least raise an eyebrow. They show quite a few pictures of the parts and the various sub assemblies so you can get at least an idea of what's involved in putting this together. It looks to be a fairly standard structure although one or two areas would need a bit of a closer examination in order to see the details. But looking through all the presentation materials all I could think of is: Sloppy. If these pictures are truly representative of their parts and their work I'd probably recommend a deeper investigation before committing. The first picture I randomly selected was that of the rudder assembly. Even a cursory glance shows that the molded part came out of the tool with surface wrinkles - almost as if the material bunched up and separated from the tool. Also, looking at the sides of the fuselage, that too looks to be uneven. The surface seems to be poorly shaped (look at the light reflections) with surface discontinuities that make it look like the surface of an orange. It is possible that this is misleading and maybe it has something to do with the tool prep or the primer coat, but quite frankly I can't think of anything that would cause this except poor tooling or maybe poor quality control during fabrication. Another area that might cause some concern is the wing spar - possibly the strength, but more so the manufacturing itself. First of all, it is a combination of graphite and glass. While feasible, generally this type of structure is not recommended unless one really understands how the materials behave together. The significant difference in stiffness between the glass and the graphite makes each component see the loads a bit differently, with more of the load going to the stiffer component of the structure. If this is not understood in the design of the part, this could lead to eventual structural problems. >From the layup standpoint, if you look at the root of the spar, the graphite ends petty much at the root rib. Why? And then the way it is laid up, it is very sloppy, with untrimmed fibers running every which way. Not really a good presentation and certainly not something that most companies would want to use as a demonstration of their skills. Regarding their performance numbers, they look to be something that they took from some analysis program without really verifying what they were presenting - I'd prefer to see something that's a bit more accurate and flight proven. I too would be a bit skeptical of several of the claims, although it is a clean airplane and some of the numbers may not be too far off. The glide ratio? Yea, I'd question that too. Even without the prop it sounds way too good to be true. In short, if you're interested in this airplane I'd suggest that you hire someone in your area that really knows small airplane design and engineering issues and have him or her go through their factory with you. This kind of spooked me, (mainly because I do not understand composites); so I did a little research on some of the ponts regarding the spar and hear similar opinions. I would be interested in hearing why the wing spar is constructed in this manner? Why is carbon fiber just through the interior of the wing and not out to the end of the spar. Is there a design consideration in this? The points about the finish are not really that big a concern to me. While true that the finish is not the same as that of say a CT, Dynamic, or Pulsar, I believe this because their products are delivered in a more complete state, (those companies having the opportunity to do more finishing on their end), I don't mind a little body work now and then. Also, from reading this list, I see that the lightning seems to be a redesign of the Esqual? Did the Esqual use the same type of wing spar composition as the Lightning. If so, this would lend some validation to the fact that there must be several of those flying and no real problems to speak of? Please understand that I am not complaining about the build quality or design, so do not take offense. I am just searching for some answers to questions that have been raised about the design and finish before I make the decision to put down my money. Thanks for any help that you can provide. Georgie _____ Need a quick answer? Get one in minutes from people who know. Ask your question on Yahoo! <http://answers.yahoo.com/;_ylc=X3oDMTFvbGNhMGE3BF9TAzM5NjU0NTEwOARfcwMzOTY1 NDUxMDMEc2VjA21haWxfdGFnbGluZQRzbGsDbWFpbF90YWcx> Answers.


    Message 11


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    Time: 01:30:07 PM PST US
    From: "Jim and Mary Young" <jimandmary@fastmail.us>
    Subject: Qualith of build and durability?
    Seems like it would be good if you (or Nick) put your rebuttal on the homebuiltairplanes.com website under the same thread as the comments were made. Letting it stand unchallenged there only seems to give it a sense of legitimacy. Perhaps some of the other happy Lightning owners could also respond there. However, I realize time is an issue so if you can't it's understandable but unfortunate. Jim Young _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Pete Sent: Monday, February 05, 2007 3:53 PM Subject: RE: Lightning-List: Qualith of build and durability? Hi All, The internet is a great tool but sometimes there are some posts that really make me shake my head. The quote from the moderator of the www.homebuiltairplanes.com <http://www.homebuiltairplanes.com/> web site is another one of those. It always amazes me when someone sets himself up as a self proclaimed "expert" and then makes statements based on assumptions about photos posted on another site. Sloppy? He first talks about wrinkles in the rudder skin. If he even had a cursory knowledge of composites he would know that the lines he sees are not wrinkles but the relief lines in the foam core that allow resin infusion. He would also know that a light scuffing with sand paper would make them disappear. The material was not bunched up. Nor was it separated from the tool. He makes assumptions without enough knowledge to make valid assumptions. Second, he talks about the spar. He says that the combination of glass and carbon is "not recommended". Well, he should tell that to Cirrus, Pulsar, Boeing, and others. Maybe they will change their wing construction to comply with this "expert". If he tells Cessna right away maybe they can change their wing before the first of the "New Generation" aircraft are sold! He states that the carbon ends at the root rib when in actuality it extends on out the spar. You just can't see it in the photo. Again, an "expert" making assumptions about items he can't even see in a photo. He questions the spar strength? On what basis? Maybe his vast knowledge of composites? We tested that wing to 11 G positive. Then we tested it to 11 G negative. Then in the high speed stall configuration. Photos of the test are on the web site. 95% of all aircraft wings in use today would not hold up to our test including Cessna, Piper, Mooney, Vans RV Series, Sonex, Zenith, and most others. Finally, he doubts our performance numbers and thinks they are from an "analysis program" and he would prefer to see "something that's a bit more accurate and flight proven". Again he's assuming we are not being forthright with our performance numbers. Well, those who know us and build with us know that we have not used "analysis programs" in the development of this aircraft. We built it the way we thought it should be built based on our experience over the last nearly 20 years building dozens of homebuilt aircraft. We put our own butt on the line and went out and flew it and reported the performance we saw. We prove it again every week by flying beside Vans RV-6 & 7's and finding that we are faster when flown in the economy cruise mode. The RV's will go faster if the pilots push the throttle to the 13 gph fuel use rate but at their 9.5 gph rate we are faster using our 5.5 gph. We even got to report first hand our glide ratio when Nick hit a turkey buzzard on the spinner and the prop shattered 7 miles away from the airport at 2500 ft above the ground and he had enough glide to get back to the airport and fly a std pattern! Maybe we'll call that the Turkey Buzzard analysis program reporting a real life 17:1 glide. To sum it up, when we listen to the comments of builders who have completed composite aircraft and really know what they are talking about, we are encouraged by what they say about our kit. We will get better yet as this year goes by and you can rest assured that we won't be reporting performance we don't see. Part of my reason for responding here is to illustrate that you can't always believe the info posted on the net. Too often list members make observations and offer opinions and advise that is well out of their area of expertise. Maybe they did sleep at a Holiday Inn but still.. Call me old fashioned but I think authors should remember that the freedom that allows postings on some internet list should be accompanied by the responsibility to have some idea of what they are talking about. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of George SMith Sent: Saturday, February 03, 2007 8:47 AM Subject: Lightning-List: Qualith of build and durability? I am interesting in possibly purchasing the Lightning and have been surfing around the forums for information on the aircraft. Since it is so new, it is difficult to find many people who have experience with it. My concern is that I am need to research this well as spending this much money on a hobby is not well spent if I am not happy with my purchase 2-3 years down the line. In reading one particular forum, I came across a couple of guys asking questions about the Lightning and one gentleman's thoughts on the aircraft after visiting the Arion Aircraft web site. An interesting new airplane. I haven't heard of this one but they do show quite a bit at their web site to alloow me to make at least a few cursory observations. First, it looks like a slightly modified copy of a Lancair 235 or 320. There are minor differences and it does look to be using a different wing section (although I'd have to confirm that), but overall it seems similar enough to at least raise an eyebrow. They show quite a few pictures of the parts and the various sub assemblies so you can get at least an idea of what's involved in putting this together. It looks to be a fairly standard structure although one or two areas would need a bit of a closer examination in order to see the details. But looking through all the presentation materials all I could think of is: Sloppy. If these pictures are truly representative of their parts and their work I'd probably recommend a deeper investigation before committing. The first picture I randomly selected was that of the rudder assembly. Even a cursory glance shows that the molded part came out of the tool with surface wrinkles - almost as if the material bunched up and separated from the tool. Also, looking at the sides of the fuselage, that too looks to be uneven. The surface seems to be poorly shaped (look at the light reflections) with surface discontinuities that make it look like the surface of an orange. It is possible that this is misleading and maybe it has something to do with the tool prep or the primer coat, but quite frankly I can't think of anything that would cause this except poor tooling or maybe poor quality control during fabrication. Another area that might cause some concern is the wing spar - possibly the strength, but more so the manufacturing itself. First of all, it is a combination of graphite and glass. While feasible, generally this type of structure is not recommended unless one really understands how the materials behave together. The significant difference in stiffness between the glass and the graphite makes each component see the loads a bit differently, with more of the load going to the stiffer component of the structure. If this is not understood in the design of the part, this could lead to eventual structural problems. >From the layup standpoint, if you look at the root of the spar, the graphite ends petty much at the root rib. Why? And then the way it is laid up, it is very sloppy, with untrimmed fibers running every which way. Not really a good presentation and certainly not something that most companies would want to use as a demonstration of their skills. Regarding their performance numbers, they look to be something that they took from some analysis program without really verifying what they were presenting - I'd prefer to see something that's a bit more accurate and flight proven. I too would be a bit skeptical of several of the claims, although it is a clean airplane and some of the numbers may not be too far off. The glide ratio? Yea, I'd question that too. Even without the prop it sounds way too good to be true. In short, if you're interested in this airplane I'd suggest that you hire someone in your area that really knows small airplane design and engineering issues and have him or her go through their factory with you. This kind of spooked me, (mainly because I do not understand composites); so I did a little research on some of the ponts regarding the spar and hear similar opinions. I would be interested in hearing why the wing spar is constructed in this manner? Why is carbon fiber just through the interior of the wing and not out to the end of the spar. Is there a design consideration in this? The points about the finish are not really that big a concern to me. While true that the finish is not the same as that of say a CT, Dynamic, or Pulsar, I believe this because their products are delivered in a more complete state, (those companies having the opportunity to do more finishing on their end), I don't mind a little body work now and then. Also, from reading this list, I see that the lightning seems to be a redesign of the Esqual? Did the Esqual use the same type of wing spar composition as the Lightning. If so, this would lend some validation to the fact that there must be several of those flying and no real problems to speak of? Please understand that I am not complaining about the build quality or design, so do not take offense. I am just searching for some answers to questions that have been raised about the design and finish before I make the decision to put down my money. Thanks for any help that you can provide. Georgie _____ Need a quick answer? Get one in minutes from people who know. Ask your question on Yahoo! <http://answers.yahoo.com/;_ylc=X3oDMTFvbGNhMGE3BF9TAzM5NjU0NTEwOARfcwMzOTY1 NDUxMDMEc2VjA21haWxfdGFnbGluZQRzbGsDbWFpbF90YWcx> Answers.


    Message 12


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    Time: 04:49:36 PM PST US
    From: "Pete" <pete@flylightning.net>
    Subject: Another New Lightning
    DAR Gary Meuer hands Rick Bowen his Experimental Amateur Built airworthiness certificate Monday evening Feb 12th. Congrats to Rick. After a weekend of hard work and final touches the Lightning passed inspection with no issues. Photo 22 shows Rick's Lightning in the foreground, Linda & Joe Mathias' (yellow & red), the Lightning prototype, and in the corner Duane Sorenson's. Duane's is ready for inspection as soon as Duane can return to Shelbyville. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Jim and Mary Young Sent: Monday, February 05, 2007 3:31 PM Subject: RE: Lightning-List: Qualith of build and durability? Seems like it would be good if you (or Nick) put your rebuttal on the homebuiltairplanes.com website under the same thread as the comments were made. Letting it stand unchallenged there only seems to give it a sense of legitimacy. Perhaps some of the other happy Lightning owners could also respond there. However, I realize time is an issue so if you can't it's understandable but unfortunate. Jim Young _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Pete Sent: Monday, February 05, 2007 3:53 PM Subject: RE: Lightning-List: Qualith of build and durability? Hi All, The internet is a great tool but sometimes there are some posts that really make me shake my head. The quote from the moderator of the www.homebuiltairplanes.com <http://www.homebuiltairplanes.com/> web site is another one of those. It always amazes me when someone sets himself up as a self proclaimed "expert" and then makes statements based on assumptions about photos posted on another site. Sloppy? He first talks about wrinkles in the rudder skin. If he even had a cursory knowledge of composites he would know that the lines he sees are not wrinkles but the relief lines in the foam core that allow resin infusion. He would also know that a light scuffing with sand paper would make them disappear. The material was not bunched up. Nor was it separated from the tool. He makes assumptions without enough knowledge to make valid assumptions. Second, he talks about the spar. He says that the combination of glass and carbon is "not recommended". Well, he should tell that to Cirrus, Pulsar, Boeing, and others. Maybe they will change their wing construction to comply with this "expert". If he tells Cessna right away maybe they can change their wing before the first of the "New Generation" aircraft are sold! He states that the carbon ends at the root rib when in actuality it extends on out the spar. You just can't see it in the photo. Again, an "expert" making assumptions about items he can't even see in a photo. He questions the spar strength? On what basis? Maybe his vast knowledge of composites? We tested that wing to 11 G positive. Then we tested it to 11 G negative. Then in the high speed stall configuration. Photos of the test are on the web site. 95% of all aircraft wings in use today would not hold up to our test including Cessna, Piper, Mooney, Vans RV Series, Sonex, Zenith, and most others. Finally, he doubts our performance numbers and thinks they are from an "analysis program" and he would prefer to see "something that's a bit more accurate and flight proven". Again he's assuming we are not being forthright with our performance numbers. Well, those who know us and build with us know that we have not used "analysis programs" in the development of this aircraft. We built it the way we thought it should be built based on our experience over the last nearly 20 years building dozens of homebuilt aircraft. We put our own butt on the line and went out and flew it and reported the performance we saw. We prove it again every week by flying beside Vans RV-6 & 7's and finding that we are faster when flown in the economy cruise mode. The RV's will go faster if the pilots push the throttle to the 13 gph fuel use rate but at their 9.5 gph rate we are faster using our 5.5 gph. We even got to report first hand our glide ratio when Nick hit a turkey buzzard on the spinner and the prop shattered 7 miles away from the airport at 2500 ft above the ground and he had enough glide to get back to the airport and fly a std pattern! Maybe we'll call that the Turkey Buzzard analysis program reporting a real life 17:1 glide. To sum it up, when we listen to the comments of builders who have completed composite aircraft and really know what they are talking about, we are encouraged by what they say about our kit. We will get better yet as this year goes by and you can rest assured that we won't be reporting performance we don't see. Part of my reason for responding here is to illustrate that you can't always believe the info posted on the net. Too often list members make observations and offer opinions and advise that is well out of their area of expertise. Maybe they did sleep at a Holiday Inn but still.. Call me old fashioned but I think authors should remember that the freedom that allows postings on some internet list should be accompanied by the responsibility to have some idea of what they are talking about. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of George SMith Sent: Saturday, February 03, 2007 8:47 AM Subject: Lightning-List: Qualith of build and durability? I am interesting in possibly purchasing the Lightning and have been surfing around the forums for information on the aircraft. Since it is so new, it is difficult to find many people who have experience with it. My concern is that I am need to research this well as spending this much money on a hobby is not well spent if I am not happy with my purchase 2-3 years down the line. In reading one particular forum, I came across a couple of guys asking questions about the Lightning and one gentleman's thoughts on the aircraft after visiting the Arion Aircraft web site. An interesting new airplane. I haven't heard of this one but they do show quite a bit at their web site to alloow me to make at least a few cursory observations. First, it looks like a slightly modified copy of a Lancair 235 or 320. There are minor differences and it does look to be using a different wing section (although I'd have to confirm that), but overall it seems similar enough to at least raise an eyebrow. They show quite a few pictures of the parts and the various sub assemblies so you can get at least an idea of what's involved in putting this together. It looks to be a fairly standard structure although one or two areas would need a bit of a closer examination in order to see the details. But looking through all the presentation materials all I could think of is: Sloppy. If these pictures are truly representative of their parts and their work I'd probably recommend a deeper investigation before committing. The first picture I randomly selected was that of the rudder assembly. Even a cursory glance shows that the molded part came out of the tool with surface wrinkles - almost as if the material bunched up and separated from the tool. Also, looking at the sides of the fuselage, that too looks to be uneven. The surface seems to be poorly shaped (look at the light reflections) with surface discontinuities that make it look like the surface of an orange. It is possible that this is misleading and maybe it has something to do with the tool prep or the primer coat, but quite frankly I can't think of anything that would cause this except poor tooling or maybe poor quality control during fabrication. Another area that might cause some concern is the wing spar - possibly the strength, but more so the manufacturing itself. First of all, it is a combination of graphite and glass. While feasible, generally this type of structure is not recommended unless one really understands how the materials behave together. The significant difference in stiffness between the glass and the graphite makes each component see the loads a bit differently, with more of the load going to the stiffer component of the structure. If this is not understood in the design of the part, this could lead to eventual structural problems. >From the layup standpoint, if you look at the root of the spar, the graphite ends petty much at the root rib. Why? And then the way it is laid up, it is very sloppy, with untrimmed fibers running every which way. Not really a good presentation and certainly not something that most companies would want to use as a demonstration of their skills. Regarding their performance numbers, they look to be something that they took from some analysis program without really verifying what they were presenting - I'd prefer to see something that's a bit more accurate and flight proven. I too would be a bit skeptical of several of the claims, although it is a clean airplane and some of the numbers may not be too far off. The glide ratio? Yea, I'd question that too. Even without the prop it sounds way too good to be true. In short, if you're interested in this airplane I'd suggest that you hire someone in your area that really knows small airplane design and engineering issues and have him or her go through their factory with you. This kind of spooked me, (mainly because I do not understand composites); so I did a little research on some of the ponts regarding the spar and hear similar opinions. I would be interested in hearing why the wing spar is constructed in this manner? Why is carbon fiber just through the interior of the wing and not out to the end of the spar. Is there a design consideration in this? The points about the finish are not really that big a concern to me. While true that the finish is not the same as that of say a CT, Dynamic, or Pulsar, I believe this because their products are delivered in a more complete state, (those companies having the opportunity to do more finishing on their end), I don't mind a little body work now and then. Also, from reading this list, I see that the lightning seems to be a redesign of the Esqual? Did the Esqual use the same type of wing spar composition as the Lightning. If so, this would lend some validation to the fact that there must be several of those flying and no real problems to speak of? Please understand that I am not complaining about the build quality or design, so do not take offense. I am just searching for some answers to questions that have been raised about the design and finish before I make the decision to put down my money. Thanks for any help that you can provide. Georgie _____ Need a quick answer? Get one in minutes from people who know. Ask your question on Yahoo! <http://answers.yahoo.com/;_ylc=X3oDMTFvbGNhMGE3BF9TAzM5NjU0NTEwOARfcwMzOTY1 NDUxMDMEc2VjA21haWxfdGFnbGluZQRzbGsDbWFpbF90YWcx> Answers. href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronic s.com/Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com


    Message 13


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    Time: 06:43:45 PM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Qualith of build and durability?
    Well now I feel really embarrassed as I was the one who originally asked the question about Arion Aircraft, looking for some input as to the aircraft finish and performance indicators. Both Buz and Ryan have answered all of my questions to my satisfaction and I want you all to know that I did not let one man's opinion affect my direction to purchase a Lightning, (or not). Georgie; I have pretty much kept my nose out of this because Pete is right; there are so many "knowledgeable" people on the internet, it can be confusing as to who to believe. I have asked around and understand the plusses and minuses of the Lightning design that I am very satisfied in what I would get when purchased. Believe me, there are NO airplanes out there that do not have faults in some way. Maybe the aircraft is too fast, too slow, requires too much finishing work, not enough, nothing is perfect. In looking at the Lightning, my determination is that the plusses FAR OUTWEIGH any minuses that I would ever have to deal with. That's why I like the aircraft so much. Trust me. Let's ride down and take a look at what Ryan has in the shop. It will answer all your questions. Jim! _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Jim and Mary Young Sent: Monday, February 05, 2007 4:31 PM Subject: RE: Lightning-List: Qualith of build and durability? Seems like it would be good if you (or Nick) put your rebuttal on the homebuiltairplanes.com website under the same thread as the comments were made. Letting it stand unchallenged there only seems to give it a sense of legitimacy. Perhaps some of the other happy Lightning owners could also respond there. However, I realize time is an issue so if you can't it's understandable but unfortunate. Jim Young _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Pete Sent: Monday, February 05, 2007 3:53 PM Subject: RE: Lightning-List: Qualith of build and durability? Hi All, The internet is a great tool but sometimes there are some posts that really make me shake my head. The quote from the moderator of the www.homebuiltairplanes.com <http://www.homebuiltairplanes.com/> web site is another one of those. It always amazes me when someone sets himself up as a self proclaimed "expert" and then makes statements based on assumptions about photos posted on another site. Sloppy? He first talks about wrinkles in the rudder skin. If he even had a cursory knowledge of composites he would know that the lines he sees are not wrinkles but the relief lines in the foam core that allow resin infusion. He would also know that a light scuffing with sand paper would make them disappear. The material was not bunched up. Nor was it separated from the tool. He makes assumptions without enough knowledge to make valid assumptions. Second, he talks about the spar. He says that the combination of glass and carbon is "not recommended". Well, he should tell that to Cirrus, Pulsar, Boeing, and others. Maybe they will change their wing construction to comply with this "expert". If he tells Cessna right away maybe they can change their wing before the first of the "New Generation" aircraft are sold! He states that the carbon ends at the root rib when in actuality it extends on out the spar. You just can't see it in the photo. Again, an "expert" making assumptions about items he can't even see in a photo. He questions the spar strength? On what basis? Maybe his vast knowledge of composites? We tested that wing to 11 G positive. Then we tested it to 11 G negative. Then in the high speed stall configuration. Photos of the test are on the web site. 95% of all aircraft wings in use today would not hold up to our test including Cessna, Piper, Mooney, Vans RV Series, Sonex, Zenith, and most others. Finally, he doubts our performance numbers and thinks they are from an "analysis program" and he would prefer to see "something that's a bit more accurate and flight proven". Again he's assuming we are not being forthright with our performance numbers. Well, those who know us and build with us know that we have not used "analysis programs" in the development of this aircraft. We built it the way we thought it should be built based on our experience over the last nearly 20 years building dozens of homebuilt aircraft. We put our own butt on the line and went out and flew it and reported the performance we saw. We prove it again every week by flying beside Vans RV-6 & 7's and finding that we are faster when flown in the economy cruise mode. The RV's will go faster if the pilots push the throttle to the 13 gph fuel use rate but at their 9.5 gph rate we are faster using our 5.5 gph. We even got to report first hand our glide ratio when Nick hit a turkey buzzard on the spinner and the prop shattered 7 miles away from the airport at 2500 ft above the ground and he had enough glide to get back to the airport and fly a std pattern! Maybe we'll call that the Turkey Buzzard analysis program reporting a real life 17:1 glide. To sum it up, when we listen to the comments of builders who have completed composite aircraft and really know what they are talking about, we are encouraged by what they say about our kit. We will get better yet as this year goes by and you can rest assured that we won't be reporting performance we don't see. Part of my reason for responding here is to illustrate that you can't always believe the info posted on the net. Too often list members make observations and offer opinions and advise that is well out of their area of expertise. Maybe they did sleep at a Holiday Inn but still.. Call me old fashioned but I think authors should remember that the freedom that allows postings on some internet list should be accompanied by the responsibility to have some idea of what they are talking about. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of George SMith Sent: Saturday, February 03, 2007 8:47 AM Subject: Lightning-List: Qualith of build and durability? I am interesting in possibly purchasing the Lightning and have been surfing around the forums for information on the aircraft. Since it is so new, it is difficult to find many people who have experience with it. My concern is that I am need to research this well as spending this much money on a hobby is not well spent if I am not happy with my purchase 2-3 years down the line. In reading one particular forum, I came across a couple of guys asking questions about the Lightning and one gentleman's thoughts on the aircraft after visiting the Arion Aircraft web site. An interesting new airplane. I haven't heard of this one but they do show quite a bit at their web site to alloow me to make at least a few cursory observations. First, it looks like a slightly modified copy of a Lancair 235 or 320. There are minor differences and it does look to be using a different wing section (although I'd have to confirm that), but overall it seems similar enough to at least raise an eyebrow. They show quite a few pictures of the parts and the various sub assemblies so you can get at least an idea of what's involved in putting this together. It looks to be a fairly standard structure although one or two areas would need a bit of a closer examination in order to see the details. But looking through all the presentation materials all I could think of is: Sloppy. If these pictures are truly representative of their parts and their work I'd probably recommend a deeper investigation before committing. The first picture I randomly selected was that of the rudder assembly. Even a cursory glance shows that the molded part came out of the tool with surface wrinkles - almost as if the material bunched up and separated from the tool. Also, looking at the sides of the fuselage, that too looks to be uneven. The surface seems to be poorly shaped (look at the light reflections) with surface discontinuities that make it look like the surface of an orange. It is possible that this is misleading and maybe it has something to do with the tool prep or the primer coat, but quite frankly I can't think of anything that would cause this except poor tooling or maybe poor quality control during fabrication. Another area that might cause some concern is the wing spar - possibly the strength, but more so the manufacturing itself. First of all, it is a combination of graphite and glass. While feasible, generally this type of structure is not recommended unless one really understands how the materials behave together. The significant difference in stiffness between the glass and the graphite makes each component see the loads a bit differently, with more of the load going to the stiffer component of the structure. If this is not understood in the design of the part, this could lead to eventual structural problems. >From the layup standpoint, if you look at the root of the spar, the graphite ends petty much at the root rib. Why? And then the way it is laid up, it is very sloppy, with untrimmed fibers running every which way. Not really a good presentation and certainly not something that most companies would want to use as a demonstration of their skills. Regarding their performance numbers, they look to be something that they took from some analysis program without really verifying what they were presenting - I'd prefer to see something that's a bit more accurate and flight proven. I too would be a bit skeptical of several of the claims, although it is a clean airplane and some of the numbers may not be too far off. The glide ratio? Yea, I'd question that too. Even without the prop it sounds way too good to be true. In short, if you're interested in this airplane I'd suggest that you hire someone in your area that really knows small airplane design and engineering issues and have him or her go through their factory with you. This kind of spooked me, (mainly because I do not understand composites); so I did a little research on some of the ponts regarding the spar and hear similar opinions. I would be interested in hearing why the wing spar is constructed in this manner? Why is carbon fiber just through the interior of the wing and not out to the end of the spar. Is there a design consideration in this? The points about the finish are not really that big a concern to me. While true that the finish is not the same as that of say a CT, Dynamic, or Pulsar, I believe this because their products are delivered in a more complete state, (those companies having the opportunity to do more finishing on their end), I don't mind a little body work now and then. Also, from reading this list, I see that the lightning seems to be a redesign of the Esqual? Did the Esqual use the same type of wing spar composition as the Lightning. If so, this would lend some validation to the fact that there must be several of those flying and no real problems to speak of? Please understand that I am not complaining about the build quality or design, so do not take offense. I am just searching for some answers to questions that have been raised about the design and finish before I make the decision to put down my money. Thanks for any help that you can provide. Georgie _____ Need a quick answer? Get one in minutes from people who know. Ask your question on Yahoo! <http://answers.yahoo.com/;_ylc=X3oDMTFvbGNhMGE3BF9TAzM5NjU0NTEwOARfcwMzOTY1 NDUxMDMEc2VjA21haWxfdGFnbGluZQRzbGsDbWFpbF90YWcx> Answers. href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronic s.com/Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com


    Message 14


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    Time: 06:45:10 PM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Another New Lightning
    Congratulations Rick! Linda & Joe. You're next! _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Pete Sent: Monday, February 05, 2007 7:49 PM Subject: Lightning-List: Another New Lightning DAR Gary Meuer hands Rick Bowen his Experimental Amateur Built airworthiness certificate Monday evening Feb 12th. Congrats to Rick. After a weekend of hard work and final touches the Lightning passed inspection with no issues. Photo 22 shows Rick's Lightning in the foreground, Linda & Joe Mathias' (yellow & red), the Lightning prototype, and in the corner Duane Sorenson's. Duane's is ready for inspection as soon as Duane can return to Shelbyville. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Jim and Mary Young Sent: Monday, February 05, 2007 3:31 PM Subject: RE: Lightning-List: Qualith of build and durability? Seems like it would be good if you (or Nick) put your rebuttal on the homebuiltairplanes.com website under the same thread as the comments were made. Letting it stand unchallenged there only seems to give it a sense of legitimacy. Perhaps some of the other happy Lightning owners could also respond there. However, I realize time is an issue so if you can't it's understandable but unfortunate. Jim Young _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Pete Sent: Monday, February 05, 2007 3:53 PM Subject: RE: Lightning-List: Qualith of build and durability? Hi All, The internet is a great tool but sometimes there are some posts that really make me shake my head. The quote from the moderator of the www.homebuiltairplanes.com <http://www.homebuiltairplanes.com/> web site is another one of those. It always amazes me when someone sets himself up as a self proclaimed "expert" and then makes statements based on assumptions about photos posted on another site. Sloppy? He first talks about wrinkles in the rudder skin. If he even had a cursory knowledge of composites he would know that the lines he sees are not wrinkles but the relief lines in the foam core that allow resin infusion. He would also know that a light scuffing with sand paper would make them disappear. The material was not bunched up. Nor was it separated from the tool. He makes assumptions without enough knowledge to make valid assumptions. Second, he talks about the spar. He says that the combination of glass and carbon is "not recommended". Well, he should tell that to Cirrus, Pulsar, Boeing, and others. Maybe they will change their wing construction to comply with this "expert". If he tells Cessna right away maybe they can change their wing before the first of the "New Generation" aircraft are sold! He states that the carbon ends at the root rib when in actuality it extends on out the spar. You just can't see it in the photo. Again, an "expert" making assumptions about items he can't even see in a photo. He questions the spar strength? On what basis? Maybe his vast knowledge of composites? We tested that wing to 11 G positive. Then we tested it to 11 G negative. Then in the high speed stall configuration. Photos of the test are on the web site. 95% of all aircraft wings in use today would not hold up to our test including Cessna, Piper, Mooney, Vans RV Series, Sonex, Zenith, and most others. Finally, he doubts our performance numbers and thinks they are from an "analysis program" and he would prefer to see "something that's a bit more accurate and flight proven". Again he's assuming we are not being forthright with our performance numbers. Well, those who know us and build with us know that we have not used "analysis programs" in the development of this aircraft. We built it the way we thought it should be built based on our experience over the last nearly 20 years building dozens of homebuilt aircraft. We put our own butt on the line and went out and flew it and reported the performance we saw. We prove it again every week by flying beside Vans RV-6 & 7's and finding that we are faster when flown in the economy cruise mode. The RV's will go faster if the pilots push the throttle to the 13 gph fuel use rate but at their 9.5 gph rate we are faster using our 5.5 gph. We even got to report first hand our glide ratio when Nick hit a turkey buzzard on the spinner and the prop shattered 7 miles away from the airport at 2500 ft above the ground and he had enough glide to get back to the airport and fly a std pattern! Maybe we'll call that the Turkey Buzzard analysis program reporting a real life 17:1 glide. To sum it up, when we listen to the comments of builders who have completed composite aircraft and really know what they are talking about, we are encouraged by what they say about our kit. We will get better yet as this year goes by and you can rest assured that we won't be reporting performance we don't see. Part of my reason for responding here is to illustrate that you can't always believe the info posted on the net. Too often list members make observations and offer opinions and advise that is well out of their area of expertise. Maybe they did sleep at a Holiday Inn but still.. Call me old fashioned but I think authors should remember that the freedom that allows postings on some internet list should be accompanied by the responsibility to have some idea of what they are talking about. Pete _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of George SMith Sent: Saturday, February 03, 2007 8:47 AM Subject: Lightning-List: Qualith of build and durability? I am interesting in possibly purchasing the Lightning and have been surfing around the forums for information on the aircraft. Since it is so new, it is difficult to find many people who have experience with it. My concern is that I am need to research this well as spending this much money on a hobby is not well spent if I am not happy with my purchase 2-3 years down the line. In reading one particular forum, I came across a couple of guys asking questions about the Lightning and one gentleman's thoughts on the aircraft after visiting the Arion Aircraft web site. An interesting new airplane. I haven't heard of this one but they do show quite a bit at their web site to alloow me to make at least a few cursory observations. First, it looks like a slightly modified copy of a Lancair 235 or 320. There are minor differences and it does look to be using a different wing section (although I'd have to confirm that), but overall it seems similar enough to at least raise an eyebrow. They show quite a few pictures of the parts and the various sub assemblies so you can get at least an idea of what's involved in putting this together. It looks to be a fairly standard structure although one or two areas would need a bit of a closer examination in order to see the details. But looking through all the presentation materials all I could think of is: Sloppy. If these pictures are truly representative of their parts and their work I'd probably recommend a deeper investigation before committing. The first picture I randomly selected was that of the rudder assembly. Even a cursory glance shows that the molded part came out of the tool with surface wrinkles - almost as if the material bunched up and separated from the tool. Also, looking at the sides of the fuselage, that too looks to be uneven. The surface seems to be poorly shaped (look at the light reflections) with surface discontinuities that make it look like the surface of an orange. It is possible that this is misleading and maybe it has something to do with the tool prep or the primer coat, but quite frankly I can't think of anything that would cause this except poor tooling or maybe poor quality control during fabrication. Another area that might cause some concern is the wing spar - possibly the strength, but more so the manufacturing itself. First of all, it is a combination of graphite and glass. While feasible, generally this type of structure is not recommended unless one really understands how the materials behave together. The significant difference in stiffness between the glass and the graphite makes each component see the loads a bit differently, with more of the load going to the stiffer component of the structure. If this is not understood in the design of the part, this could lead to eventual structural problems. >From the layup standpoint, if you look at the root of the spar, the graphite ends petty much at the root rib. Why? And then the way it is laid up, it is very sloppy, with untrimmed fibers running every which way. Not really a good presentation and certainly not something that most companies would want to use as a demonstration of their skills. Regarding their performance numbers, they look to be something that they took from some analysis program without really verifying what they were presenting - I'd prefer to see something that's a bit more accurate and flight proven. I too would be a bit skeptical of several of the claims, although it is a clean airplane and some of the numbers may not be too far off. The glide ratio? Yea, I'd question that too. Even without the prop it sounds way too good to be true. In short, if you're interested in this airplane I'd suggest that you hire someone in your area that really knows small airplane design and engineering issues and have him or her go through their factory with you. This kind of spooked me, (mainly because I do not understand composites); so I did a little research on some of the ponts regarding the spar and hear similar opinions. I would be interested in hearing why the wing spar is constructed in this manner? Why is carbon fiber just through the interior of the wing and not out to the end of the spar. Is there a design consideration in this? The points about the finish are not really that big a concern to me. While true that the finish is not the same as that of say a CT, Dynamic, or Pulsar, I believe this because their products are delivered in a more complete state, (those companies having the opportunity to do more finishing on their end), I don't mind a little body work now and then. Also, from reading this list, I see that the lightning seems to be a redesign of the Esqual? Did the Esqual use the same type of wing spar composition as the Lightning. If so, this would lend some validation to the fact that there must be several of those flying and no real problems to speak of? Please understand that I am not complaining about the build quality or design, so do not take offense. I am just searching for some answers to questions that have been raised about the design and finish before I make the decision to put down my money. Thanks for any help that you can provide. Georgie _____ Need a quick answer? Get one in minutes from people who know. Ask your question on Yahoo! <http://answers.yahoo.com/;_ylc=X3oDMTFvbGNhMGE3BF9TAzM5NjU0NTEwOARfcwMzOTY1 NDUxMDMEc2VjA21haWxfdGFnbGluZQRzbGsDbWFpbF90YWcx> Answers. href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronic s.com/Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com




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