Lightning-List Digest Archive

Sun 02/24/08


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 03:16 AM - Re: Lightning bottom cowl air dam photos (Malcolm Ferguson)
     2. 05:09 AM - Re: Gear Leg Shimmy (John Davis)
     3. 08:51 AM - Re: Gear Leg Shimmy (N1BZRich@aol.com)
     4. 04:00 PM - Spar Box (Colin J. Kennedy)
     5. 04:31 PM - Builders: Spar box cont. (Colin J. Kennedy)
     6. 05:31 PM - Re: Lightning bottom cowl air dam photos (Dave)
     7. 05:39 PM - Re: Builders: Spar box cont. (Jim Langley)
     8. 05:40 PM - Builder's links (Jim Langley)
     9. 07:34 PM - Re: Builders: Spar box cont. (Colin J. Kennedy)
    10. 10:58 PM - FW: Lightning bottom cowl air dam photos (James, Clive R)
 
 
 


Message 1


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    Time: 03:16:03 AM PST US
    From: "Malcolm Ferguson" <malannx@bigpond.com>
    Subject: Lightning bottom cowl air dam photos
    Brian, Have a look at the following Gilles Thesee's website http://contrails.free.fr/engine_aerodyn_radia_en.php http://contrails.free.fr/tunnel_en.php He is very approachable. He has a wealth of info and references on cooling drag, some of it you have to use babelfish to get a half descent translation from French to English. He was concerned with airflow through a radiator but in essence an air-cooled engine is still a radiator. Your famed P51 Mustang was near the pinnacle for cooling drag reduction. The radiator hanging under the belly has very little drag due to excellent pressure recovery-good flow into the radiator with forward thrust and minimal turbulence and the reintroduction of the heated air back into the aircraft slipstream at near slipstream velocity. It actually gains energy due to heating. Expecting cooling air to leave the engine bay and make an abrupt 90 degree turn at the bottom of the firewall is very inefficient and has little pressure recovery. Have a look under the firewall bottom of a Lancair Legacy and you will see that there a 2 gently curving ducts above the exhaust pipes that squeeze up the airflow and get the velocity back up before the heated air enters the slipstream. i.e. pressure recovery. There is a cost, you loose some foot well room. Regards, Malcolm Ferguson


    Message 2


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    Time: 05:09:52 AM PST US
    From: "John Davis" <johnsdtn40@charter.net>
    Subject: Gear Leg Shimmy
    Linda Did you have that much slop between the axle and the wheel? Welding Steel to aluminum is tricky Good Look. John _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of JOSEPH MATHIAS LINDA MATHIAS Sent: Saturday, February 23, 2008 6:00 PM Subject: Re: Lightning-List: Gear Leg Shimmy Report on experiment # 2: Today we removed the wheels and axles from the Lightning; wrapped some shim material (beer can aluminum fits almost perfectly) around the axle and reinstalled the wheels. I then performed taxi tests; taxiing up to 33 kts ground speed, there was little to no shimmy. Ceiling never raised above pattern altitude all day so taxi was the only possibility. The slight roughness I felt at the highest speeds was probably the runway surface. I want to fly it a couple of times before I remove the aluminum angle Buz put on the gear then see if that makes any difference. However, between the upgraded tires and the axle shimming, we have greatly improved the situation. Assuming this continues to offer improvement, we will probably remove the shim material when it wears down and weld the axle into the socket to avoid having to periodically replace the shim material. Regards, Linda ----- Original Message ----- From: JOSEPH <mailto:lbmathias@verizon.net> MATHIAS LINDA MATHIAS Sent: Saturday, February 16, 2008 6:31 PM Subject: Lightning-List: Gear Leg Shimmy Well folks, we changed the tires on the main wheels today to Goodyear Flight Custom IIIs; one of the original tires definitely was out of round and quite obvious while spinning it on the axle during removal. The new tires improved the shimmy a bit but it hasn't gone away. However, we have a new theory: during the tire changing, we noticed that the axle is quite loose on both main gear. The next idea is to put some shim stock around the axle to tighten its fit in the socket. Has anyone else noticed that the axle doesn't fit tightly? I'll post the results when we get the axle tightened. Linda Mathias _____ <http://promos.hotbar.com/promos/promodll.dll?RunPromo&El=&SG=&RAND=36630&pa rtner=spamblockerutility> Upgrade Your Email - Click here! href="http://www.matronics.com/Navigator?Lightning-List">http://www.matronic s.com/Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c


    Message 3


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    Time: 08:51:17 AM PST US
    From: N1BZRich@aol.com
    Subject: Re: Gear Leg Shimmy
    In a message dated 2/24/2008 8:11:23 A.M. Eastern Standard Time, johnsdtn40@charter.net writes: Welding Steel to aluminum is tricky John, Linda is not talking about welding steel to aluminum. She is talking about welding the "steel" axle which fits inside the "steel" lower gear leg assembly, which then bolts onto the aluminum gear leg. On the original set up the axle bolts to the lower gear leg assembly (on the inside or toward the aircraft centerline) and may eventually ends up with a slightly loose fit. I put three small spot welds on the inside (toward the aircraft centerline) where the axle comes through the lower gear leg assembly. I noticed that the axle was slightly loose inside the lower gear leg assemble at about the 350 hour point and the spot welds took care of that. If I ever need to replace an axle for any reason the spot welds can be ground off to remove the old axle. Blue Skies, Buz **************Ideas to please picky eaters. Watch video on AOL Living. (http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campos-duffy/ 2050827?NCID=aolcmp00300000002598)


    Message 4


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    Time: 04:00:00 PM PST US
    From: "Colin J. Kennedy" <cjk129@cox.net>
    Subject: Spar Box
    I am fitting my spar box. I found that rather than use AN5-10A bolts on the lower spar box holes and AN5-7A bolts on the upper ones, I had to use AN5-7A bolts on all of them. The AN5-10A protruded through the fuselage so far that the nut bottomed out on the bolt shank. The AN5-7A bolts were long enough, but not too long. I used AN365-524A nuts on these bolts. The latest version of the manual says 5/16 nyloc nuts, but does not say whether to use AN354-524A or AN365-524A. An earlier version specifies AN365-524A. John E., another builder, advised me to put the forward rudder cables in the guides on the spar box before bolting the spar box in place. This appears to have been good advice because once my rear spar box half was bolted in place, there was no clearance between the guides and the floor to allow the cables to be slipped into the guides. Next: Wing alignment! Colin K. OK Lightning # 52 under construction. http://www.mykitlog.com/cojaken


    Message 5


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    Time: 04:31:23 PM PST US
    From: "Colin J. Kennedy" <cjk129@cox.net>
    Subject: Builders: Spar box cont.
    After installing the spar box, I noticed that in section 24. Master Cylinder Installation, it says: 22. In the bottom of the rear spar box measure forward from the main gear leg socket 5/8", and in line with the socket. You should measure from the edge of the hole not the weld. 23. Drill a 1/2" hole here. Start with smaller bit and work you way up, this will be more accurate. I would have preferred to do this before I fitted the spar box, but now I will do it in place. Access may be a liitle difficult but I think a drill extension may be the solution. Colin K. OK Lightning # 52 under construction. http://www.mykitlog.com/cojaken


    Message 6


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    Time: 05:31:54 PM PST US
    From: "Dave" <corky@hbci.com>
    Subject: Re: Lightning bottom cowl air dam photos
    Guys I have on my Esqual a 2 inch deflector and have been running with it for over a year. I never have heating problems even while taxing. Have sent out photos of it to others who are also using it. Dave McC ----- Original Message ----- From: Daniel DW To: lightning-list@matronics.com Sent: Friday, February 22, 2008 3:01 AM Subject: RE: Lightning-List: Lightning bottom cowl air dam photos Clive, we could add a lip on our cowling, made in alu. Danny ------------------------------------------------------------------------- ----- > Subject: FW: Lightning-List: Lightning bottom cowl air dam photos > Date: Fri, 22 Feb 2008 06:55:55 +0000 > From: clive.james@uk.bp.com > To: lightning-list@matronics.com > > Apologies I should have carried on reading the next few posts. Though my > comments still apply. > > Looking at the pictures of the Lightning ducts and my Esquals the size > difference is massive. > > Worth some 'liquid engineering' if there's space. > > Regards, Clive > > -----Original Message----- > From: owner-lightning-list-server@matronics.com > [mailto:owner-lightning-list-server@matronics.com] On Behalf Of > N1BZRich@aol.com > Sent: 21 February 2008 22:07 > To: lightning-list@matronics.com > Subject: Lightning-List: Lightning bottom cowl air dam photos > > Danny, > Right after I sent the previous message I remembered where you could > see the lip on the Lightning's bottom cowl. Go to the Lightning news > web page http://www.arionaircraft.com/News.html, and scroll down to near > the bottom and look at the photos for 1/5/2006, Lightning Cowl > Finalized, and also 2/15/2005, Wheel and gear fairings set for trial. > Both of these set of photos show the lip or air dam. The idea is the > same as on a car. The air dam forces air down and thus creates a lower > pressure area under the bottom cowl. Hope this helps. > Buz > > > > ________________________________ > > Delicious ideas to please the pickiest eaters. Watch the video on AOL > Living. > <http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campo > s-duffy/2050827?NCID=aolcmp00300000002598> ------------------------------------------------------------------------- ----- Neem je vrienden overal mee dankzij Messenger op je gsm. Messenger voor Mobile


    Message 7


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    Time: 05:39:06 PM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Builders: Spar box cont.
    Way to keep things going Colin! Keep it up! I hope you don't mind that I put a link to your KitLog site under http://www.jimslightning.com/html/cool_links.html I am trying to fill that page with builder information as I go. Jim! _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Colin J. Kennedy Sent: Sunday, February 24, 2008 7:28 PM Subject: Lightning-List: Builders: Spar box cont. After installing the spar box, I noticed that in section 24. Master Cylinder Installation, it says: 22. In the bottom of the rear spar box measure forward from the main gear leg socket 5/8", and in line with the socket. You should measure from the edge of the hole not the weld. 23. Drill a 1/2" hole here. Start with smaller bit and work you way up, this will be more accurate. I would have preferred to do this before I fitted the spar box, but now I will do it in place. Access may be a liitle difficult but I think a drill extension may be the solution. Colin K. OK Lightning # 52 under construction. <http://www.mykitlog.com/cojaken> http://www.mykitlog.com/cojaken


    Message 8


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    Time: 05:40:50 PM PST US
    From: "Jim Langley" <pequeajim@gmail.com>
    Subject: Builder's links
    If any of you have a web presence with a builder site, I would love to post it in my Lightning Builders link section on my web site. Send me your web link and information and I will post it for you. Also, keep it up with the Frapper map. It is filling up nicely! Jim!


    Message 9


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    Time: 07:34:57 PM PST US
    From: "Colin J. Kennedy" <cjk129@cox.net>
    Subject: Builders: Spar box cont.
    That's fine Jim. I'm looking forward to your first flight! Colin K. OK Lightning # 52 under construction. http://www.mykitlog.com/cojaken -----Original Message----- From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Jim Langley Sent: Sunday, February 24, 2008 7:37 PM Subject: RE: Lightning-List: Builders: Spar box cont. Way to keep things going Colin! Keep it up! I hope you don't mind that I put a link to your KitLog site under http://www.jimslightning.com/html/cool_links.html I am trying to fill that page with builder information as I go. Jim! _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Colin J. Kennedy Sent: Sunday, February 24, 2008 7:28 PM Subject: Lightning-List: Builders: Spar box cont. After installing the spar box, I noticed that in section 24. Master Cylinder Installation, it says: 22. In the bottom of the rear spar box measure forward from the main gear leg socket 5/8", and in line with the socket. You should measure from the edge of the hole not the weld. 23. Drill a 1/2" hole here. Start with smaller bit and work you way up, this will be more accurate. I would have preferred to do this before I fitted the spar box, but now I will do it in place. Access may be a liitle difficult but I think a drill extension may be the solution. Colin K. OK Lightning # 52 under construction. <http://www.mykitlog.com/cojaken> http://www.mykitlog.com/cojaken http://www.matronics.com/Navigator?Lightning-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 10


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    Time: 10:58:47 PM PST US
    Subject: Lightning bottom cowl air dam photos
    From: "James, Clive R" <clive.james@uk.bp.com>
    Nice simple addition which I will have fitted before first flight, Thanks Dave, Regards, Clive ________________________________ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Dave Sent: 25 February 2008 01:29 Subject: Re: Lightning-List: Lightning bottom cowl air dam photos Guys I have on my Esqual a 2 inch deflector and have been running with it for over a year. I never have heating problems even while taxing. Have sent out photos of it to others who are also using it. Dave McC ----- Original Message ----- From: Daniel DW <mailto:ddw55@hotmail.com> To: lightning-list@matronics.com Sent: Friday, February 22, 2008 3:01 AM Subject: RE: Lightning-List: Lightning bottom cowl air dam photos Clive, we could add a lip on our cowling, made in alu. Danny ________________________________ > Subject: FW: Lightning-List: Lightning bottom cowl air dam photos > Date: Fri, 22 Feb 2008 06:55:55 +0000 > From: clive.james@uk.bp.com > To: lightning-list@matronics.com > > Apologies I should have carried on reading the next few posts. Though my > comments still apply. > > Looking at the pictures of the Lightning ducts and my Esquals the size > difference is massive. > > Worth some 'liquid engineering' if there's space. > > Regards, Clive > > -----Original Message----- > From: owner-lightning-list-server@matronics.com > [mailto:owner-lightning-list-server@matronics.com] On Behalf Of > N1BZRich@aol.com > Sent: 21 February 2008 22:07 > To: lightning-list@matronics.com > Subject: Lightning-List: Lightning bottom cowl air dam photos > > Danny, > Right after I sent the previous message I remembered where you could > see the lip on the Lightning's bottom cowl. Go to the Lightning news > web page http://www.arionaircraft.com/News.html, and scroll down to near > the bottom and look at the photos for 1/5/2006, Lightning Cowl > Finalized, and also 2/15/2005, Wheel and gear fairings set for trial. > Both of these set of photos show the lip or air dam. The idea is the > same as on a car. The air dam forces air down and thus creates a lower > pressure area under the bottom cowl. Hope this helps. > Buz > > > > ________________________________ > > Delicious ideas to please the pickiest eaters. Watch the video on AOL > Living. > <http://living.aol.com/video/how-to-please-your-picky-eater/rachel-campo > s-duffy/2050827?NCID=aolcmp00300000002598> ________________________________ Neem je vrienden overal mee dankzij Messenger op je gsm. Messenger voor Mobile <http://www.windowslivemobile.msn.com/nl-be> href="http://www.matronics.com/Navigator?Lightning-List">http://www.mat r onics.com/Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c




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