---------------------------------------------------------- Lightning-List Digest Archive --- Total Messages Posted Tue 07/29/08: 8 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 08:39 AM - Prop bolts (jeynon) 2. 01:21 PM - Re: Prop bolts (Wayne Lenox) 3. 01:52 PM - Re: Prop bolts (jeynon) 4. 02:39 PM - Re: Re: Prop bolts (IFLYSMODEL@aol.com) 5. 03:42 PM - Lightning Kitplanes Article (Brian Whittingham) 6. 04:21 PM - Re: Lightning Kitplanes Article (Jim Langley) 7. 04:29 PM - Re: Lightning Kitplanes Article (Brian Whittingham) 8. 05:51 PM - Re: Prop bolts (selwyn) ________________________________ Message 1 _____________________________________ Time: 08:39:39 AM PST US Subject: Lightning-List: Prop bolts From: "jeynon" After the great response I received on the prop hub question, I thought I would try again with the prop itself. I'm using a wood Sensenich wood prop. To bolt the prop to the hub the Jabiru manual calls for AN4-46A bolts with Belleville washers and nylock nuts. The Sensenich installation manual calls for safety wiring the bolts. So, here are my questions. I don't seem to find Belleville washers at the online aircraft supply stores. Are they called something else? Should I get bolts with pre-drilled heads and safety wire them? I would think there is no point to drilling and wiring the nuts, as they could not be re-torqued without replacing everything. Is there anything else I should keep in mind? Thanks in advance. John Eynon Lightning kit #53 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=195559#195559 ________________________________ Message 2 _____________________________________ Time: 01:21:55 PM PST US From: "Wayne Lenox" Subject: Re: Lightning-List: Prop bolts Jeynon Just finished with my Lightning. I think we used AN5 bolts. washers an d Nylock nuts. I did re- torque after 15 hrs. to 17 1/2 ft lbs. Wayne -- "jeynon" wrote: After the great response I received on the prop hub question, I thought I would try again with the prop itself. I'm using a wood Sensenich wood prop. To bolt the prop to the hub the Jabiru manual calls for AN4-46A bolts with Belleville washers and nylock nuts. The Sensenich installati on manual calls for safety wiring the bolts. So, here are my questions. I don't seem to find Belleville washers at the online aircraft supply st ores. Are they called something else? Should I get bolts with pre-drilled heads and safety wire them? I would think there is no point to drilling and wiring the nuts, as they could not be re-torqued without replacing everything. Is there anything else I should keep in mind? Thanks in advance. John Eynon Lightning kit #53 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=195559#195559 ======================== =========== ======================== =========== ======================== =========== ======================== =========== ____________________________________________________________ No more waiting. Click now to experience the thrill of high speed Intern et! http://thirdpartyoffers.juno.com/TGL2141/fc/Ioyw6i3nAYymyZuFiDYTfwBWQAs5 etUtoFTU6gcEggNPeIck8q6vqL/ ________________________________ Message 3 _____________________________________ Time: 01:52:00 PM PST US Subject: Lightning-List: Re: Prop bolts From: "jeynon" I just checked whether AN5 bolts would fit, and while they will go through the propeller (looks like the propeller could even take AN6) the mounting bushings and plate are drilled for AN4. John [quote="Wayne Lenox"] Just finished with my Lightning. I think we used AN5 bolts. washers and Nylock nuts. I did re- torque after 15 hrs. to 17 1/2 ft lbs. Wayne Read this topic online here: http://forums.matronics.com/viewtopic.php?p=195612#195612 ________________________________ Message 4 _____________________________________ Time: 02:39:50 PM PST US From: IFLYSMODEL@aol.com Subject: Re: Lightning-List: Re: Prop bolts Yes John: I worked on my Lightning from the 7 th to the 18 th and put the prop on either the 17 th or the 16 th. I had to drill out the mounting bushings and the front plate to take the larger bolts. I do not remember what size I drilled it out to. I recommend checking with Nick or Mark at Arion. (Yeah I know, they are at Oshkosh.) Lynn Nelsen Serial # 60. In a message dated 7/29/2008 4:52:41 P.M. Eastern Daylight Time, jeynon2@verizon.net writes: --> Lightning-List message posted by: "jeynon" I just checked whether AN5 bolts would fit, and while they will go through the propeller (looks like the propeller could even take AN6) the mounting bushings and plate are drilled for AN4. John [quote="Wayne Lenox"] Just finished with my Lightning. I think we used AN5 bolts. washers and Nylock nuts. I did re- torque after 15 hrs. to 17 1/2 ft lbs. Wayne Read this topic online here: http://forums.matronics.com/viewtopic.php?p=195612#195612 **************Get fantasy football with free live scoring. Sign up for FanHouse Fantasy Football today. (http://www.fanhouse.com/fantasyaffair?ncid=aolspr00050000000020) ________________________________ Message 5 _____________________________________ Time: 03:42:47 PM PST US From: Brian Whittingham Subject: Lightning-List: Lightning Kitplanes Article All, I have read the kitplanes article from the September 2008 issue. I haven't seen it on the shelves yet, but you can buy it pay per view here: http://www.kitplanes.com/issues/25_9/flight_reports/issues_flightreports_8344-1.phtml or if you're a geek like me you can get it now and then get the magazine when it comes out too! It is a great read that will show you some of the development of the safety, reliability, and feel. The last one, although I have not gotten a chance to fly the latest verion of the Lightning is a big one. I loved the only slightly positive pitch stability of the original. I know that Buz and Nick felt the same way. This made it feel a lot more like an aerobatic sportplane or a fighter. The change in feel does make the plane much easier to fly, more forgiving, and eases the pilot workload. The new engine mount moves the CG forward, improves feel and safety, and in my opinion makes the plane look even better. You'll notice that the guy who wrote the article had to get through to the current demonstrator in improvements before he liked the handling. Everything else he loved about the plane except pitch feel. I won't spoil the ending by telling you what he thought about the new changes, but I will say this: the guy was lucky enough to fly 3 Lightnings! I think he was just trying to get a little extra free stick time personally ;-) Brian W. _________________________________________________________________ Keep your kids safer online with Windows Live Family Safety. http://www.windowslive.com/family_safety/overview.html?ocid=TXT_TAGLM_WL_family_safety_072008 ________________________________ Message 6 _____________________________________ Time: 04:21:15 PM PST US From: "Jim Langley" Subject: RE: Lightning-List: Lightning Kitplanes Article I have mixed emotions about the article. I tend to not enjoy articles as much when the author has multiple opinions throughout. I also think he should have done his review based on the current production model. If you know you are going to write about the latest version, why comment in detail about the older one? I'll leave that where it lies and then add some additional thoughts later. I don't want to ruin it for anyone either... Jim! -----Original Message----- From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Brian Whittingham Sent: Tuesday, July 29, 2008 6:40 PM Subject: Lightning-List: Lightning Kitplanes Article All, I have read the kitplanes article from the September 2008 issue. I haven't seen it on the shelves yet, but you can buy it pay per view here: http://www.kitplanes.com/issues/25_9/flight_reports/issues_flightreports_834 4-1.phtml or if you're a geek like me you can get it now and then get the magazine when it comes out too! It is a great read that will show you some of the development of the safety, reliability, and feel. The last one, although I have not gotten a chance to fly the latest verion of the Lightning is a big one. I loved the only slightly positive pitch stability of the original. I know that Buz and Nick felt the same way. This made it feel a lot more like an aerobatic sportplane or a fighter. The change in feel does make the plane much easier to fly, more forgiving, and eases the pilot workload. The new engine mount moves the CG forward, improves feel and safety, and in my opinion makes the plane look even better. You'll notice that the guy who wrote the article had to get through to the current demonstrator in improvements before he liked the handling. Everything else he loved about the plane except pitch feel. I won't spoil the ending by telling you what he thought about the new changes, but I will say this: the guy was lucky enough to fly 3 Lightnings! I think he was just trying to get a little extra free stick time personally ;-) Brian W. _________________________________________________________________ Keep your kids safer online with Windows Live Family Safety. http://www.windowslive.com/family_safety/overview.html?ocid=TXT_TAGLM_WL_fam ily_safety_072008 ________________________________ Message 7 _____________________________________ Time: 04:29:54 PM PST US From: Brian Whittingham Subject: RE: Lightning-List: Lightning Kitplanes Article Jim=2C Similar feelings here=2C but still an interesting read and great publicit y. Loved the pictures too! I used to live out by that lake they're flying over. Everytime that we got ready to shoot air to air that's where we wen t. Brian W.> From: pequeajim@gmail.com> To: lightning-list@matronics.com> Subject: RE: Lightning-List: Lightning Kitplanes Article> Date: Tue=2C 29 J y" > > I have mixed emotions about the article. I tend to not enjoy articles as> much when the author has multiple opinions throu ghout. I also think he> should have done his review based on the current pr oduction model. If you> know you are going to write about the latest versio n=2C why comment in detail> about the older one? > > I'll leave that where it lies and then add some additional thoughts later.> I don't want to ruin it for anyone either...> > Jim!> > -----Original Message-----> From: owner- lightning-list-server@matronics.com> [mailto:owner-lightning-list-server@ma tronics.com] On Behalf Of Brian> Whittingham> Sent: Tuesday=2C July 29=2C 2 008 6:40 PM> To: lightning-list@matronics.com> Subject: Lightning-List: Lig ttingham> > > > All=2C> > I have read the kitplanes ar ticle from the September 2008 issue. I haven't> seen it on the shelves yet =2C but you can buy it pay per view here:> http://www.kitplanes.com/issues/ 25_9/flight_reports/issues_flightreports_834> 4-1.phtml or if you're a geek like me you can get it now and then get the> magazine when it comes out to o! It is a great read that will show you some> of the development of the sa fety=2C reliability=2C and feel. > > The last one=2C although I have not go tten a chance to fly the latest verion> of the Lightning is a big one. I lo ved the only slightly positive pitch> stability of the original. I know tha t Buz and Nick felt the same way.> This made it feel a lot more like an aer obatic sportplane or a fighter. The> change in feel does make the plane muc h easier to fly=2C more forgiving=2C and> eases the pilot workload. The new engine mount moves the CG forward=2C> improves feel and safety=2C and in m y opinion makes the plane look even> better. > > You'll notice that the guy who wrote the article had to get through to the> current demonstrator in i mprovements before he liked the handling.> Everything else he loved about t he plane except pitch feel. I won't spoil> the ending by telling you what h e thought about the new changes=2C but I will> say this: the guy was lucky enough to fly 3 Lightnings! I think he was> just trying to get a little ext ra free stick time personally =3B-) Brian W.> > ___________________________ ______________________________________> Keep your kids safer online with Wi ndows Live Family Safety.> http://www.windowslive.com/family_safety/overvie ==> > > _________________________________________________________________ Time for vacation? WIN what you need- enter now! http://www.gowindowslive.com/summergiveaway/?ocid=tag_jlyhm ________________________________ Message 8 _____________________________________ Time: 05:51:56 PM PST US Subject: Lightning-List: Re: Prop bolts From: "selwyn" There was a discussion of this some time ago on the Jabiru engine list. See http://forums.matronics.com/viewtopic.php?p=37783 This talks about a source for washers here http://www.mcmaster.com/ but I'm sure Arion, being Jab agents, could also supply. The Jabiru assembly manual also has some words on the differences between Jabiru and Sensenich prop mounting in their constructors manual here http://www.jabiru.net.au/Manuals/Airframe%20Construction/Sections/Post-Paint_Fuselage_Engine_Fit%20propeller%20and%20spinner_JALL.pdf As I understand it, the differences in securing methods between the two prop types are largely driven by the Sensenich being built from harder timber than the Jabiru. It seems from the above that there are several methods which can be used to secure the mount. If methods which secure the nut to the bolt, such as locknuts or castlenuts, are not used then it is important that both ends of the fastener are secured. That does mean that lockwire for example will have to be removed each time the tension is to be checked. Those of course are just my thoughts. The real wisdom on securing is in "the bible" AC43-13-2B. Some good stuff on fasteners, nuts, lockwiring etc. in Ch 7 Cheers. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=195665#195665 ------------------------------------------------------------------------------------- Other Matronics Email List Services ------------------------------------------------------------------------------------- Post A New Message lightning-list@matronics.com UN/SUBSCRIBE http://www.matronics.com/subscription List FAQ http://www.matronics.com/FAQ/Lightning-List.htm Web Forum Interface To Lists http://forums.matronics.com Matronics List Wiki http://wiki.matronics.com Full Archive Search Engine http://www.matronics.com/search 7-Day List Browse http://www.matronics.com/browse/lightning-list Browse Digests http://www.matronics.com/digest/lightning-list Browse Other Lists http://www.matronics.com/browse Live Online Chat! http://www.matronics.com/chat Archive Downloading http://www.matronics.com/archives Photo Share http://www.matronics.com/photoshare Other Email Lists http://www.matronics.com/emaillists Contributions http://www.matronics.com/contribution ------------------------------------------------------------------------------------- These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.